Installation manual

www.exiomsolution.com

only spanish manufacturer

1
1. GENERAL INFORMATION

2. DISCLAIMER

3. WARNINGS

4. UNPACKING

5. PREPARATION BEFORE INSTALLATION

5.1. INSTALLATION CONDITIONS

5.2. SITE SELECTION

5.3. TILT ANGLE SELECTION

5. MECHANICAL INSTALLATION

6.1.1. MODULES WITH 60 CELLS

5.1.2. MODULES WITH 72 CELLS

6.1.3. MODULES WITH 144 CELLS

6.2. MOUNTING WITH CLAMPS

6.2.1. MODULES WITH 60 CELLS

6.2.2. MODULES WITH 72 CELLS

6.2.3. MODULES WITH 144 CELLS

7. WIRING AND CONNECTION

8. MAINTENANCE AND CARE

8.1. CLEANING OF MODULES

8.2. VISUAL INSPECTION

8.3. PREVENTIVE MAINTENANCE

9. CONTACTS
1. GENERAL INFORMATION modules can be covered with an opaque material
during installation.
You have chosen an EXIOM module, thank you for • Use proper protective equipment and tools to reduce
trusting us. the risk of electric shock.
• All instructions must be understood before installing
To ensure correct installation of the photovoltaic the photovoltaic module.
modules, it is recommended that you read the • Follow the battery manufacturer’s recommendations if
information shown in this manual before installing and using batteries with modules.
using them. • If the module is to be mounted to a roof of a building,
the assembly is to be mounted over a fire resistant
Remember that you are going to work with products roof covering rated for the application for the
and elements that generate electricity, therefore, the non-integral module, Fire class C. The fire class rating
appropriate safety measures must be taken, which will of modules is Class C.
be dealt with in later sections. • Do not walk on the module.
• Do not scratch the front or rear surfaces of the
Our modules have the Security Qualification of module.
photovoltaic modules UNE-EN IEC 61730-1: 2019, • Never use a module with a broken glass.
Construction Requirements and UNE-EN IEC
• Broken modules must not be repaired.
61730-2: 2019, Test Requirements complying with the
• Do not disassemble or remove any part of the
Requirements for Safety Class II .
modules.
• Do not touch the live terminals with your bare hands.
2. DISCLAIMER • Always use insulating tools for electrical connections.
• Do not use water for fire fighting while the power
The manipulation, installation and subsequent use of
supply is connected.
the photovoltaic modules are beyond the control of the
• Protect the contacts against dirt.
manufacturer, therefore, EXIOM does not assume any
• Never handle or install modules that are wet or in high
type of responsibility related to damages, losses, or
wind conditions.
costs derived from inappropriate use, manipulation and /
• Make sure there are no polarity reversals.
or maintenance.
• All photovoltaic systems must be grounded, following
the applicable National regulations and standards.
3. WARNINGS • Only photovoltaic modules of the same cell size
should be connected in series
• At the design stage, the variation in voltage depending • During transportation, try to minimize shocks, drops
on the temperature at the time of installation must be or vibrations that could compromise the integrity of
taken into account, for this check the specifications the module.
relating to the temperature coefficient of the modules • The modules must be protected from prolonged
(the VOC of the modules increases with decreasing exposure to aggressive environments (alkaline, high
temperature). Consequently, the Isc and Voc value sulfur content, acids ...) that may present a risk of
marked on this module must be multiplied by 1.25 corrosion.
when determining component voltage ratings, • Do not clean the glass of the module with chemicals.
conductor current ratings, fuse sizes, and the size of • Before cleaning a module, make sure the surface is
controls connected to the power supply photovoltaic cool (using cold water on a hot surface could cause
output. the glass to break).
• The maximum load test on the module surface must • Do not disconnect any module under load.
not exceed 5.4kN/m2. • Before handling or working with installed modules,
• Photovoltaic modules generate DC electrical energy turn off the main switch in the connection box.
when exposed to sunlight or other light sources. • Do not put the connectors in contact with oily
Special care must be taken with the live parts of the substances, organic solvents or other corrosive
module, particularly the terminals. substances.
• Artificially concentrated sunlight shall not be directed • Do not dispose of the photovoltaic modules using the
on the module or panel. usual procedure, contact your installer or dispose of
• Application class is class A. them in a clean point specialized in the recycling of
• To reduce the risk of electric shock or burns, the this type of equipment.

4
4. UNPACKING for installation, operation, and maintenance
recommendations.
• Use adequate machinery and tools for unloading,
Most batteries generate hydrogen gas during charging,
unpacking and handling of the modules.
which can be explosive. Do not light matches or create
• If storage is necessary before installation, select a
sparks near the battery bank. When a battery is installed
dry and ventilated place for it.
outdoors, it must be placed in a ventilated and insulated
• Do not place the modules one on top of the other.
battery box specifically designed for that purpose.
• Before installation, make sure the electrical contacts
Do not install the PV module in a place where it will be
are clean and dry.
submerged in water or continuously exposed to water.

5. PREPARATION BEFORE 5.3. TILT ANGLE SELECTION

INSTALLATION The tilt angle of the photovoltaic module is measured
between the surface of the photovoltaic module and
a horizontal ground surface. The photovoltaic module
5.1. INSTALLATION CONDITIONS generates the maximum power output when directly
The recommended conditions for the installation of facing the sun.
EXIOM solar modules will be the following:

• Ambient temperature: From -40 ° C to 50 ° C.

• Working temperature: From -40 ° C to 85 ° C.
• Storage Temperature: From -20 ° C to 50 ° C.
• Humidity: ≤ 85% RH.
• Mechanical Load Pressure: 5400 Pa.

It will be the responsibility of the installer to carry out the Figure 5.3.1. Tilt Angle.
pertinent load calculations that guarantee the stability of
the system for the chosen design.

Check the solar cell modules with irradiance of more

than 600W/m2 and get the voltage. In case the voltage is
ZERO, it should NOT be installed and please contact the
supplier.

5.2. SITE SELECTION

EXIOM photovoltaic modules must be installed in a place
where they will receive maximum sunlight throughout
the year. In the northern hemisphere, the module must
generally face south, and in the southern hemisphere,
the modules must face north.
Figure 5.3.2. Tilt Angle Detail.

When choosing a site, avoid trees, buildings, or

obstructions, which could cast shadows on the solar PV In stand-alone systems with batteries where the PV
modules, especially during the winter months when the modules are connected to a permanent structure, the tilt
sun’s arc is lower on the horizon. Shading causes a loss angle of the PV modules should be selected to optimize
of output, although factory installed PV module bypass performance based on seasonal load and sunlight. In
diodes will minimize such loss. general, if the PV output is adequate when the irradiance
is low (for example, in winter), the chosen angle should
Do not install the PV module near open flames or be suitable for the rest of the year.
flammable materials. In installations connected to the grid where the
When using solar modules to charge batteries, the photovoltaic modules are fixed to a permanent structure,
battery must be installed in a way that protects the the photovoltaic modules must be tilted so that the
performance of the system and the safety of its energy production of the photovoltaic modules is
users. Follow the battery manufacturer’s guidelines maximized annually.

5
6. MECHANICAL INSTALLATION • Place the solar modules on the structure where
they are to be installed, go through the panel frame
and the structure itself with the screw, using the
The mounting of EXIOM photovoltaic solar modules is
holes prepared for it, place a flat washer, a pressure
usually done by two methods, screws or clamps.
washer and finally tighten the appropriate nut,
exerting adequate pressure to fix the assembly. (You
• The installation methods listed below are for
can see the union of the elements in figure 6.1.2.).
reference, EXIOM does not provide any related
mounting components. The installer will be
responsible for the photovoltaic system, the
installation and pertinent calculations to guarantee
the safety and stability of the system.
• Previous installation, you must take into account:
• Checking and cleaning the module if necessary.
• Checking the serial numbers of the modules, these
must match with those provided in the packing list.
• Special care must be taken when mounting solar
modules in environments with a significant snow
load probability and / or strong winds. The design
must provide sufficient strength and meet local code
requirements.

6.1. MOUNTING WITH BOLTS

It is extremely important that the systems are installed
only by qualified personnel and at least two people.

Figure 6.1.2. Screw Fixing Elements.

• The system involves electricity and can be
dangerous if personnel are not familiar with proper
• The frame of the module is made of anodized
safety procedures.
aluminum and, therefore, corrosion may occur if the
• Do not step on the module.
module is subjected to an aggressive environment
• Although the modules are quite strong, the glass (salinity, high degree of humidity ...) the frame in
can break (and the module will no longer function contact with the metal of the structure could generate
properly) if it is dropped or hit with tools or other electrolytic corrosion, to help avoid this process, PVC
objects. pieces can be placed between the frame of the solar
• The photovoltaic solar module has 8 holes, module and the support structure.
symmetrical between them for fixing to the structure. • The frame of the solar module must be fixed to
a supporting structure using M8 stainless steel
elements.
•
• The screws must be fastened with a torque of
•
between 15-20 Newton-meter (Nm).
• The module has been evaluated by TUV for mounting
using the 8 mounting holes provided in the frame.
• The separation between modules should be 15 ±
2mm.
• All module frames must be grounded for safety
reasons. The ground connections between the
modules must be approved by a qualified electrician,
the ground connection itself must be made by a
qualified electrician. The ground wire must be at least
the same size as the electrical conductors, ground
wires of no less than 4 mm2 are recommended.
Figure 6.1.1. Rear of the FV Module

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6.1.1. MODULES WITH 60 CELLS 6.1.2. MODULES WITH 72 CELLS
Below is a table with models and measurements Below is a table with models and measurements of the
of the 60 cells photovoltaic solar modules: 72 cells photovoltaic solar modules:

Figure 6.1.1.1. Module with 60 cells. Figure 6.1.2.1. Module with 72 cells.

EXIOM FV MODULE EXIOM FV MODULE

MODEL DIMENSIONS mm (LXB) DIMENSIONS mm
MODEL
(LXB)
EX315-335-M(B) 1665 X 1002
EX390-415(B)-108(HC)-10BB(182)* 1722 x 1134
EX320-340-M(B)-120(HC)-
1684 X 1002
9BB-(158)* EX380-400-M(B) 1979 x 1002
EX295-315-M6(B)-60 1640 X 992 EX360-385-M6(B) 1956 x 992
60
CELLS EX270-285-P(B)-60 1640 X 992 72 EX365-385SPM(HC)(FLEX)-126* 1840 x 1040 x 1,7/2,5
CELLS
EX260-280-M(B)-96* 1580 X 1069 EX365-380SPM(B)-126(HC)* 1771 x 1015
EX190-210-M6(B)-72* 1580 X 808 EX355-375-M(B)-120(HC)- 1765 x 1048//1755
9BB-(166)* x 1038
EX140P(B)-36* 1482 X 676
EX325-345(B)-72 1956 x 992
Table 6.1.1.1. Models and Dimensions of EXIOM 60 Cells FV Moduls.
Table 6.1.2.1. Models and Dimensions of EXIOM 72 Cells FV Moduls.

* These models are within the table and method of installation of 72 cells.

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6.1.3.MODULES WITH 144 CELLS • Do not step on the module.
Below is a table with models and measurements of the • Although the modules are quite strong, the glass can
144 cells photovoltaic solar modules: break (and the module will no longer function properly)
if it is dropped or hit with tools or other objects.
• Staples must not come into contact with the front glass
and must not deform the frame.
• Be sure to avoid shadow effects from the module
clamps.

Figure 6.2.1. Clamp detail

Figure. 6.1.3.1. Module with 144 cells. • The module framework must not be modified under
any circumstances.
EXIOM FV MODULE • When choosing this type of clamp mounting method,
MODEL DIMENSIONS mm (LXB) be sure to use at least four clamps on each module,
EX650-665M-132(HC)(210)* 2384 X 1303
placing two staples on each long side of the module.
EX590-605M-120(HC)(210)* 2172 X 1303
EX530-550M(B)-144(HC)-
2279 X 1134
9BB-(182)
EX530-550(B)-144(HC)
2279 X 1134
BF(182)
144 EX485-505M(B)-132(HC)
2094 X 1134
CELLS (182)*
EX450-470-SPM-156(HC)* 2005 X 1105
EX440-455(B)-144(HC)-
2108 X 1048//2094 X 1038
9BB-(166)
EX395-420SPM-144(HC) 2020 X 1016
EX390-415-M(B)-144(HC)-
2024 X 1004//2008 X 1002
9BB-(158)

Table 6.1.3.1. Models and Dimensions of EXIOM 144 Cells FV Moduls.

* These models are within the table and method of installation of 144 cells.
Figure 6.2.2. Clamp positioning.

6.2. MOUNTING WITH CLAMPS • Depending on local wind and snow loads, if
It is extremely important that the systems are installed only excessive pressure loading is expected, additional
by qualified personnel and at least two people. clamps or brackets will be required to ensure the
• The system involves electricity and can be dangerous module can support that load.
if personnel are not familiar with proper safety • The applied torque value must be large enough to fix
procedures. the modules consistently (check with your clamp or

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 bracket supplier for the specific torque value).
• Later you will find tables with the different models of
modules and the recommended mounting distances
for each one.

6.1.1. MODULES WITH 60 CELLS 6.1.2. MODULES WITH 72 CELLS

Below is a table with models and measurements Below is a table with models and measurements of the
of the 60 cells photovoltaic solar modules: 72 cells photovoltaic solar modules:

Figure 6.2.1.1. Module with 60 cells. Figure 6.2.2.1. Module with 72 cells.

EXIOM FV MODULE EXIOM FV MODULE

MODEL DIMENSIONS mm (LXB) DIMENSIONS mm
MODEL
(LXB)
EX315-335-M(B) 1665 X 1002
EX390-415(B)-108(HC)-10BB(182)* 1722 x 1134
EX320-340-M(B)-120(HC)-
1684 X 1002
9BB-(158)* EX380-400-M(B) 1979 x 1002
EX295-315-M6(B)-60 1640 X 992 EX360-385-M6(B) 1956 x 992
60
CELLS EX270-285-P(B)-60 1640 X 992 72 EX365-385SPM(HC)(FLEX)-126* 1840 x 1040 x 1,7/2,5
CELLS
EX260-280-M(B)-96* 1580 X 1069 EX365-380SPM(B)-126(HC)* 1771 x 1015
EX190-210-M6(B)-72* 1580 X 808 EX355-375-M(B)-120(HC)- 1765 x 1048//1755
9BB-(166)* x 1038
EX140P(B)-36* 1482 X 676
EX325-345(B)-72 1956 x 992
Table 6.2.1.1. Models and Dimensions of EXIOM 60 Cells FV Moduls.
Table 6.2.2.1. Models and Dimensions of EXIOM 72 Cells FV Moduls.

* These models are within the table and method of installation of 72 cells.

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6.1.3.MODULES WITH 144 CELLS modules.
Below is a table with models and measurements of the • When a bypass diode is wired in parallel with the
144 cells photovoltaic solar modules: series string, the forced current will flow through
the diode and bypass the shaded module, thereby
minimize module heating and array current losses.
Diodes are used as bypass diodes.
• Make wiring by Multi-connecting cables between the
PV modules in series or parallel connection, which
is determined by user’s configuration requirement for
system power, current and voltage.
• Open the connection box of the control system
and connect the cabled from the PV arrays to the
connection box in accordance with the installation
indication of the PV control systems.
• All module frames and structures must be properly
grounded in accordance with local and national
electrical codes.
• Follow the requirements of applicable local and
national electrical codes.

8. MAINTENANCE AND CARE

Regular inspections and maintenance of the modules will

Figure 6.2.3.1. Module with 144 cells.
be required, especially during the warranty period.
To ensure optimum performance, EXIOM recommends
EXIOM FV MODULE carrying out the following measures:
MODEL DIMENSIONS mm (LXB)
EX650-665M-132(HC)(210)* 2384 X 1303
81. CLEANING OF MODULES
EX590-605M-120(HC)(210)* 2172 X 1303
EX530-550M(B)-144(HC)- The accumulation of dust or dirt on the front face of the
2279 X 1134
9BB-(182) modules will cause a decrease in energy production.
EX530-550(B)-144(HC)
BF(182)
2279 X 1134 • Clean the panels preferably twice a year if possible
144 EX485-505M(B)-132(HC) (depending on site conditions) with a soft, dry or damp
2094 X 1134
CELLS (182)*
cloth as needed.
EX450-470-SPM-156(HC)* 2005 X 1105
• It is recommended to use neutral water to clean the
EX440-455(B)-144(HC)-
2108 X 1048//2094 X 1038
9BB-(166) glass of the modules, avoiding damage to the coating
EX395-420SPM-144(HC) 2020 X 1016 layer of the glass.
EX390-415-M(B)-144(HC)-
2024 X 1004//2008 X 1002 • Never use abrasive material under any circumstances.
9BB-(158)
• Cleaning is recommended during the first hours of
Table 6.2.3.1. Models and Dimensions of EXIOM 144 Cells FV Moduls.
the morning or the last hours of the day, when the
* These models are within the table and method of installation of 144 cells.
solar radiation is low and the modules are at a lower
temperature.
7. WIRING AND CONNECTION • Never use chemicals when cleaning modules, as
this can affect the module’s warranty and power
• Before this procedure, please read the operation
production.
instructions of the PV control system carefully.
• Partial shading of an individual module can cause a
8.2. VISUAL INSPECTION
reverse voltage across the shaded module. Current
It is recommended to carry out periodic visual
is then forced through the shaded area by the other
inspections in search of possible defects, in case of

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findings, the following elements should be evaluated:

• If modules with slight cell color differences are

observed at different angles, this is a normal
phenomenon of modules with anti-reflective coating
technology.
• If the glass is broken.
• There are no sharp objects in contact with the
surfaces of the photovoltaic module.
• Photovoltaic modules are not in the shadow of
unwanted obstacles.
• Corrosion along the cell busbar. Corrosion is caused
by moisture intrusion into the rear of the module.
• Check the rear for damage.
• Check if the rear is burned.
• Check if the screws and fasteners are tight, adjust
as required.

8.3. PREVENTIVE MAINTENANCE

It is recommended to implement the following preventive
maintenance every 6 months:
• Check the junction box sealing for damage.
• Examine the PV modules for signs of deterioration.
• Check all wiring for possible damage from rodents,
weather, and that all connections are tight and free
of corrosion.
• Check for electrical leaks to ground.

9. CONTACTS

EXIOM photovoltaic solar modules do not contain any

parts that can be repaired by the user.
If you suspect that your installation is not working
properly, contact your installer.
Any questions or extra information necessary can
contact the technical department of EXIOM SOLUTION
S.A.

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Con más de 12 años de experiencia en el sector de la
energía fotovoltaica, Exiom Solution se ha convertido
con el transcurso del tiempo en una empresa de renom-
bre, consagrándose en el sector como una marca capaz
de denotar garantía, calidad y confianza.
EUROPE MAIN OFFICE
ConESPAÑA | SPAIN
una presencia global más que apreciable, contam-
C/ San Francisco, 5 - 5º
os 33003.
con tresOVIEDO.
oficinas en España y otras seis localizadas
en Ph.: +34 984
Francia, 033 709
Portugal y China. Además, los proyectos en
más de 40 países de los que hemos sido partícipes y los
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múltiples clientes satisfechos son nuestro mejor aval.
ESPAÑA | SPAIN
Tras más
Avdadedeuna década
Ronda 124,avanzando
Bajo. Esq.con pasos firmes y
Drcha,
03130 Santa Pola, ALICANTE.
continuos, el crecimiento interanual no solo supone una
muestra de nuestro carácter inconformista, sino a su vez
Edificio Terrats. C/Ingenieria, 3 P1A Ofic 13,
un orgullo
41960para todoSEVILLA.
Gines, el equipo con cada nuevo desafío
completado. Motivo de ello es haber sido distinguidos
FRANCIA | FRANCE
en varias ocasiones por la estrategia de internacional-
La Jubarderie. . 41270 FONTAINE RAOUL.
izaciónPh.:
llevada
+33 a2 cabo
54 23y39
capacidad
90 de emprendimiento.

ExiomPORTUGAL
Solution es a su vez una empresa perteneciente
Ed. Estig. Incubadora de Emp. IPB.
a Exiom Group, compuesto por diferentes compañías
Campus Sta Apolonia. 5301-857. BRAGAÇA
del ámbito energético,
Ph.: +351 así164
964 924 como del agroalimentario e
inmobiliario. Para este, la diversificación es sinónimo de
expansión, crecimiento, inversión y apertura.
ASIA MAIN OFFICE
Con más de 12 años de experiencia en el sector de la
CHINA
Room 302 B, Royal
energía fotovoltaica, Mansion.
Exiom No.185
Solution Zhangjiang
se ha convertidoRd,
conPudong SHANGHAI.
District,del
el transcurso tiempo en una empresa de renom-
Ph.: +86 13918699043
bre, consagrándose en el sector como una marca capaz
de MANUFACTURING
denotar garantía, calidad y confianza.
Delin Industrial Park, 399
ConGanxi Road,Ehu global
una presencia Town, más que apreciable, contam-
os Xishan oficinasWUXI
con tresDistrict, CITY. y otras seis localizadas
en España
en Francia, Portugal y China. Además, los proyectos en
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CHINA
múltiples
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2003,satisfechos son nuestro
Unit 1, Building mejor aval.
10, K2 Yulanwan
Community, Tongzhou District, BEIJING.
Tras más de una década avanzando con pasos firmes y
continuos, el crecimiento interanual no solo supone una
Room 1207 nº237, Hongtangzhong Road,
muestra de nuestro carácter inconformista, sino a su vez
Jiangbei District, NINGB, Zhejiang Province.
un orgullo para todo el equipo con cada nuevo desafío
completado. MotivoGuotai
Room 1418, de elloDongfang
es haber Square,
sido distinguidos
Yangshe Town,
ZHANGJIAGANG CITY, Jiangsu Province.
en varias ocasiones por la estrategia de internacional-
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Exiom Solution es a su vez una empresa perteneciente

no olvide visitar don't forget to visit
a Exiom Group, compuesto por diferentes compañías

exiomsolution.com
del ámbito energético, así como del agroalimentario e
inmobiliario. Para este, la diversificación es sinónimo de
expansión, crecimiento, inversión y apertura.

12