LOGOSOL b1001_user_manual
LOGOSOL b1001_user_manual
LOGOSOL B1001 G2
BAND SAWMILL
Read through the user manual carefully and make sure you understand its contents
before you use the machine. EN
This user manual contains important safety instructions.
W elcome! We are very pleased that you have demonstrated your confidence in us by purchasing
this sawmill, and we will do our utmost to meet your expectations.
Logosol has been manufacturing sawmills since 1989. In that time we have supplied approximately
50,000 machines to satisfied customers the world over.
We care about your safety as well as we want you to achieve the best possible results with your sawmill.
We therefore recommend that you take the time to carefully read this user manual from cover to cover
in peace and quiet before you begin using the saw. Remember that the machine itself is just part of
the value of the product. Much of the value is also to be found in the expertise we pass on to you in
the user manuals. It would be a pity if that were not utilised.
We hope you get a lot of satisfaction from the use of your new machine.
Bengt-Olov Byström
Founder and chairman,
Logosol in Härnösand, Sweden
#7
2
B1001 BAND SAWMILL
TABLE OF CONTENTS
General information 4
Components 6
Safety instructions 8
Sawdust management 13
Working instructions 14
Maintenance instructions 19
Troubleshooting 24
Technical data 25
Sawhead 47
Order of adjustments 72
Other adjustments 80
Wiring diagram 91
CE Declaration of conformity 92
3
GENERAL INFORMATION
This user manual, the instructions of the motor,
the assembly instructions of the band sawmill
and instructions for accessories should be seen as
integral parts of the band sawmill and should always
be kept together with it. They should also follow the
band sawmill if it is sold.
Front Back
Side
4
B1001 BAND SAWMILL
This band sawmill is designed for cutting knot-free logs and timber.
LOGOSOL B1001
Saw carriage
Fuel tank
Machine label
Lift rings
Depth-of-cut scales
Push handle/Throttle
Cross bunk
Log support
Log clamp
Leveling foot
5
Date: Check:
6
B1001 BAND SAWMILL
54 x Flange nut M8
Bolt bag 1
4x Flange nut M6
Bolt bag 2
6x Flange bolt M8x20
10 x Tensilocknut M8
Bolt bag 3
Bolt bag 4
16 x Flange nut M12
Bolt bag 5
4x Flange nut M6
4x Washer M6
6x Lock nut M8
7
10 x Washer
4x Spacer
4x Track sweeper
2x Washer 03-01464
Bag of smaller
components 2 2x Eccentric handle 03-01465
8200-005-0200
SAFETY INSTRUCTIONS
Make sure that all warning and information lables are in place, and that they are clean and legible. Damaged
labels should be replaced immediately.
SAFETY INSTRUCTIONS
THE SAFETY EQUIPMENT OF THE THE WORKSITE
BAND SAWMILL WARNING! Never operate a band sawmill with
WARNING! Never use the machine if the safety a petrol-powered engine in enclosed or poorly
equipment is defective. ventilated areas. This can result in death due to
suffocation or carbon monoxide poisoning.
The safety equipment must be checked and
maintained. Only operate the band sawmill and handle
band blades in full daylight or under adequate
Here is a description of the safety features of the lighting.
band sawmill together with their functions.
Keep the work area free from clutter, pets,
children, obstacles or other things that can
Interlock safety switch on the band wheel guard distract the operator.
One of the hinges of the band wheel guards is
equipped with an interlock safety switch. The Choose a worksite where the ground is
machine can not be used without having the guards hardpacked and level, with plenty of space
closed. for the band sawmill, a pile of logs and sawn
timber. If possible, place the band sawmill
Rail end stops so that the sawdust blows away from the
Mechanical stops that prevent the saw carriage from operator. Set up the band sawmill on level
rolling off at the end of the rails. ground with at least 5 m of free space without
any obstacles around the equipment. If the
band sawmill is to be set up permanently, we
OPERATOR recommend that you support the rail frame
with concrete plinths or wooden blocks (15 cm
WARNING! Whenever the machine is used, x 15 cm) under each cross bunk.
approved personal protective equipment must
always be used. Always keep an ABC fire extinguisher
(min. 3 kg) easily accessible at the worksite.
Persons under the age of 18 may not work Always keep a fully-stocked first-aid kit easily
with the band sawmill or handle band blades. accessible at the worksite.
9
USING THE BAND SAWMILL
OPERATING THE BAND SAWMILL Never stand between the pile of logs and the
band sawmill. Always stand at the side of the
pile of logs when handling the logs. Never
WARNING! Cutting tools: Always stand
stand where you are at risk of being hit by a
behind the saw carriage and keep both your
rolling log.
hands on the handles while operating the
machine. Never stand in front of the carriage
Danger area of the machine:
or band blade. Never pull the carriage through
Minimum safety distance around the sawmill
the cut.
is shown in Illustration 1. Note that the safety
distance on the left side of the band sawmill is
WARNING! Risk of crush injury. Rotating
15 m due to the the risk of blade pieces being
parts: Even a slight force applied to the release
ejected out of the sawdust chute if a blade
mechanism of the sawhead can cause the
breaks. On the other sides of the sawmill the
sawhead to drop uncontrollably and make the
safety distande is 5 m. [Illustration 1]
crank rotate rapidly, which can cause serious
injury.
WARNING! Keep hands, limbs and other body
parts well away from the band blade, cables
and other moving parts.
WARNING! Never modify this machine in
such a way that it no longer corresponds
WARNING! Risk of being crushed by the saw
with the original design. Do not use it if it has
carriage.
been modified. Never use other attachments/
accessories than those recommended in this
Always use the parking lock when working
user manual.
with the saw carriage.
WARNING! A broken band blade can be
WARNING! Risk of tripping over the rails and
ejected out of the sawdust chute at high
cross bunks.
velocity.
Never take a short cut across the rails. Hang
During operation, make sure that nobody is
electric cables up and out of the way so that
on the side of the band sawmill where the
they do not get damaged or become a tripping
sawdust chute is located. The risk of a blade
hazard.
breaking increases if it is not correctly installed
or maintained.
WARNING! Never operate the petrol powered
engine in enclosed areas. Ensure that there is
The band blades and plastic parts of the
good ventilation. The exhaust gases contain
sawmill are cold-resistant down to -25°C.
harmful substances that can pose a danger to
Do not operate the band sawmill in colder
life and health.
temperatures than -25°C.
WARNING! Risk of being crushed between the
Ensure that the machine is correctly assembled
sawmill and a moving log.
and maintained in accordance with the
instructions in this user manual.
The log stack must always be secured with
reliable straps around the logs (see the chapter
Never work alone. Make sure that there are
Operation Instructions).
other adults within hearing distance, should
you need to call for help.
Never walk on the rails or the cross bunks.
10
B1001 BAND SAWMILL
Every time before operating the band sawmill: When operating the band sawmill:
Ensure that WARNING! Risk of burn injuries. The engine
• the operator is wearing the prescribed personal and its muffler get very hot during operation
protective equipment and remain hot a while after operation. This
• the prescribed maintenance procedures have also applies to an idling engine.
been properly carried out
• the band blade is not moving when the engine WARNING! Risk of fire! Petrol and petrol
is idling vapours are extremely flammable. Be aware of
• the machine stands firmly and securely and the the fire, explosion and inhalation risks involved.
rails are supported along their full length
• the anti-tip wheels of the carriage and the rail The engine must be turned off and have
end stops are properly installed been allowed to cool for 10 minutes before
• everything on the band sawmill is properly and refueling.
securely installed and in good working order
• all safety features on the band sawmill are Always turn the engine off when you are
properly and securely installed and in good leaving the operating station, even just
working order temporarily, e.g. to take care of sawn timber or
• the band blade is correctly installed, and that it do maintenance.
rotates freely and in the right direction.
15M
5M 5M
5M
Illustration 1.
11
USING THE BAND SAWMILL
Store the band sawmill where it is inaccessible to Lifting the saw carriage: Disconnect the carriage’s
children and other persons, preferably in a locked anti-tip wheels, one on each side, and lift the
location. carriage with the help of reliable lifting gear affixed
to the lift rings located at the top of the carriage.
After very work session, release the tension on Weight: see Technical data.
the blade to reduce wear.
Lifting the rails/bed: Use a hand pallet truck
or a forklift truck and lift under the rails. Place a
protective layer of wood on the forks before lifting.
MAINTENANCE Ensure that the rails are well balanced and secure
the load to the lift forks before transport. Weight:
WARNING! Risk of serious injury.
see Technical data.
Before performing any service and maintenance
on the machine: turn the ignition key to the OFF
position and close the fuel valve.
REFUELING
WARNING! Risk of burn injury. The engine and WARNING! Risk of burn injury. Petrol is an
its muffler get very hot during operation and extremely flammable fluid.
remain hot after the engine has stopped.
Before refueling the engine of the machine,
Allow the engine and the muffler to cool wait until the engine has cooled. Turn the
before you perform any service or maintenance ignition key to the OFF position and close the
on the machine. fuel valve.
12
B1001 BAND SAWMILL
SAWDUST MANAGEMENT
If the sawmill is used outdoors it can be Exhaust hose: In case an exhaust hose is
operated without a chip extractor. connected to the sawmill, it must have a
spiral that can be grounded.
Make sure that you regularly remove
sawdust that has accumulated around
the machine, using a shovel e.g. If a
chip extractor is connected, you need a
capacity of at least 800m3/h.
START
1. Open the fuel valve by moving the fuel control
lever to the right until it reaches the position ”ON”.
2. To start a cold engine, move the choke control
lever to closed position (the control lever in its left
position). To start a hot engine, leave the choke
control lever in its open position (the control lever in
its right position).
3. Turn the ignition key to the ”ON” position.
4. Gently pull the start handle until you feel some
resistace and then pull firmly. Gently return the
starter handle.
5. Give gas by squeezing the throttle handle all the
way in to its end position. This brings the engine
up to its operating speed and the band blade starts
rotating.
6. If the choke is in its closed position, gradually
move the control lever towards its open position as
the enging gets hotter.
STOP
You stop the band blade by releasing the throttle
on the push handle. The band blade will then slow
down and stop, and the engine goes down to idle.
Then, turn off the engine by turning the ignition key
to the ”OFF” position and close the fuel valve.
EMERGENCY STOP
Activate the emergency stop by pressing the
emergency stop button. The emergency stop has to
be reset after it has been used.
13
WORKING INSTRUCTIONS
LOG STACK The logs should be rolled from the log table.
Do not drop them onto the band sawmill.
Do not stack the logs higher than 1 m.
When loading a log:
Logs that are soiled, sandy, muddy or dirty
1. Position the saw carriage at its rearmost position
considerably shorten the life of the band blade and
on the rails (the ’home’ position).
increase the risk of blade breakage. Avoid dragging
the logs over the ground and try to keep the logs as
2. When loading the log from the operator’s side,
clean as possible.
raise the log supports to their highest position.
When loading the log from the left side of the band
It can also be a good idea to separate different sorts
sawmill, the log supports have to be moved to the
of wood into different log stacks.
opposite side of the bed (the operator’s side). Then,
fit them in their highest position. When the log lies
stably on the bed, refit the log supports to the left
LOG TABLE side of the band sawmill.
It is possible to load logs from both sides of the
band sawmill. If the log stack is placed on the same 3. If you use a removable ramp, it should be built
side as the operator’s side, the log stack must be and positioned so that there is no gap between the
secured before every occasion of sawing. log table and the band sawmill.
Build the log table so it is the same height as the cross 4. Untie the straps that secure the front of the log
bunks on the band sawmill. If the log table is placed pile.
on the left side of the band sawmill, it should end 10
cm from the band sawmill. If the log table is placed 5. Roll out a log.
on the operator’s side, it should end approx. 1 m from
the band sawmill and you should use a removable 6. Retie the front logs with the straps.
ramp between the log table and the sawmill. Ensure
that the rear of the log table has large wedges to 7. Carefully roll the log up against the log supports.
prevent the logs from rolling off from it. Use the accessory SMART Turner. Centre the log
laterally over the log bed cross bunks.
Ensure that the logs closest to the band
sawmill are secured with heavy-duty straps 8. Adjust the log supports so that they support the
so that they can not roll towards the sawmill log, but will not come into contact with the band
while the sawmill is running. [See illustration 2] blade when you are sawing. Lock the log supports in
position.
14
B1001 BAND SAWMILL
WORKING INSTRUCTIONS
ALT. 1
Secured logs at the
Logs front of the log pile
The right side (operator’s side)
Wedges securing the of the rails must be kept clear
logs at the rear edge of
the log table
Rails
Log table
ALT. 2
Removable ramp
Illustration 2
Illustration 3 B
A A
15
WORKING INSTRUCTIONS
ADJUSTING THE CUT
You can adjust the position of the sawhead in steps
to set the depth of cut. The band sawmill B1001 is
equipped as standard with 1”, 1 1/2”, 1 3/4” and
2” scales with kerf compensation. The depth of cut
is set by using the crank on the sawhead. Crank the
sawhead down until the mark on the desired scale
comes in level with the pointer.
SAWING
WARNING! Cutting tools:
16
B1001 BAND SAWMILL
WORKING INSTRUCTIONS
6. Secure the log with the log clamps. Adjust the height 13. With both hands on the push handle, gently push
of the log clamps. Ensure that they will not come into the saw carriage forward until the blade begins to
contact with the blade when you are sawing. cut into the log. When the band blade is completely
inside the log, you can increase the feed rate. Adjust
the feed rate so the cut becomes straight with a clean
finish. Lower the feed rate when cutting through
knots in the wood and choose a lower speed when
cutting large or hard logs. Also lower the feed rate
when you come to the end of the log.
Log clamp. We recommend that you use two log 15. Remove the slab from the log.
clamps.
16. Raise the sawhead slightly and, by hand, roll the
7. Set the height of the sawhead for the first cut saw carriage back to the starting position.
by turning the crank that adjusts depth of cut. You
raise the sawhead by turning the crank clockwise, 17. Set the height for the next cut. Use the crank
while turning the crank counterclockwise will lower and the depth of cut scales.
the sawhead.
18. Rotate the log 180° so that the freshly sawn
8. Check that the blade will not come into contact surface rests on the log bed.
with the log supports and log clamps.
180
9. Set the adjustable blade guard taking into
account the widest part of the log.
Rotate the log 90° so that one of the freshly sawn HANDLING SAWN TIMBER
sides rests flat against the log supports, and then
When cutting the cant into boards, you can either
clamp the log in position. Now you can make the
immediately lift the boards off the cant, or you can
third cut and then produce boards. Here, you may
leave them there while cutting more boards before
need to compensate for taper in the log. Lower the
handling the timber.
log support gradually and cut up the log with the
bark facing down.
When you are going to lift boards from the rails,
ensure that the saw carriage is in its locked position
at one of the rail ends. Then, move the sawn timber
to a timber stack. Place spacers between the layers
of boards to facilitate drying.
19. When you have rotated the log the last time to
cut the last boards, you have to calculate where you
should take the cut to make the last cut agree with
the calculation. Check this by lowering the blade
until it rests against the log. Now you can read the
absolute scale to see the amount of wood left under
the blade. Set the sawhead to the desired height.
18
B1001 BAND SAWMILL
MAINTENANCE
MAINTENANCE
The regular maintenance that is expected to
be performed by the operator, is described in
this chapter. Be sure to perform the prescribed
maintenance intervals as this forms the basis for a
good functionality of the sawmill.
19
MAINTENANCE
HANDLING BAND BLADES LUBRICATION POINTS
WARNING! Cutting tools: Incorrect handling of In order to keep the sawmill in good condition for
band blades can cause life-threatening injuries. many years, and to have a problem-free ownership,
Band blades are extremely sharp. it is important to lubricate the sawmill components
as describred below.
WARNING! Risk of cutting injuries.
• Lubricate immediately after assembly, before
When handling band blades: starting to use the sawmill.
• always wear protective gloves (class 1) of • Lubricate every 50 hours of operation, but at
leather least once a year.
• always wear close-fittiing safety goggles or
visor The lubricants you should use on your sawmill are:
• wear protective footwear with saw
protection, steel toe cap and non-slip sole • Superflo ref. no. 9999-000-5115
• always wear full-length protective pants • Universal oil ref. no. 9999-000-5105
• keep people and pets at a safe distance, at • Silicone ref. no. 9999-000-5110
least 5 m away. • Grease ISO-L-XCCIB2
2. Open the band wheel guards. The lifting chains and chain transmission of the
sawhead
3. Remove the blade from the band wheels. Lubricant: Superflo
Lubricate the whole chain.
To install a new band blade:
1. Fit the blade under the blade guides and then The lift winch shaft
around the band wheels. Make sure that the saw Lubricant: Superflo
teeth point towards you. Lubricate from the outside on both sides.
2. Rotate the band blade by hand in the direction of The throttle wire and handle of the engine
the cut to check that the blade still tracks straight. Lubricant: Superflo
See the section The lengthwise position of the blade
Lubricate the handle joint and spray oil into the wire
and Adjusting the position of the blade, on page 76. from its ends. If the wire is difficult to move, remove
the wire from its coating and lubricate the whole
3. Close the guards over the band wheels. wire and spray oil into the wire coating.
MAINTENANCE
2 WATER TANK
4 ENGINE
21
MAINTENANCE
8 BLADE GUIDES
22
B1001 BAND SAWMILL
MAINTENANCE
10 TRACK SWEEPERS
11 BAND BLADES
23
TROUBLESHOOTING
24
B1001 BAND SAWMILL
TECHNICAL DATA
LOGOSOL B1001
RAILS/BED
Length of rails, standard 5.85 m
Length of rail extension 1156 mm
Track width 1100 mm
Total width 1170 mm
Height 240 mm
Weight (5.85 m rails) 250 kg
SAW CARRIAGE
Length 1100 mm
Width 2250 mm
Height 1980 mm
Weight 210 kg
Volume of water tank 17.75 litres
Feed rate Manual
CAPACITY
Max. log diameter 1001 mm
Max. cant width 850 mm
Effective sawing length (standard) 4.85 m
BAND BLADE
Type and size 4310x33 pitch 22 mm
Band wheel diameter 500 mm
Band wheel rotation speed 1000 rpm
Blade speed 30 m/s
SAWMILL MOTORS
Electric motor 12 kW, 400 V (weight: 65 kg)
Petrol engine Briggs & Stratton 23 hp (weight: 35 kg)
Volume of fuel tank 5 litres
SOUND LEVELS/VIBRATIONS
Equivalent sound pressure level in the operator’s area 1) 88.4 dB(A)
Sound power level (estimated) 2) 109.4 dB(A)
Vibration level in handle 3) <2.5 m/s2
1) The typical distribution measurement for equivalent sound pressure level is a standard deviation of 2 dB(A).
2) The typical distribution measurement for sound power level is a standard deviation of 3 db(A).
3) The typical distribution measurement for the vibration level in the handles is 1 m/s2.
25
ASSEMBLY: RAIL FRAME
Work on level ground, as this will facilitate when adjusting the rails.
1 Order of assembly
Good job!
26
B1001 BAND SAWMILL
10 x Levelling foot
10 x Washer
10 x Levelling feet
27
ASSEMBLY: RAIL FRAME
4x Joint pin
28
B1001 BAND SAWMILL
29
ASSEMBLY: RAIL FRAME
12 x Joint pin
Good job!
30
B1001 BAND SAWMILL
31
ASSEMBLY: RAIL FRAME
Sawing direction
4x Bolt joint
Sawing direction
B1001 BAND SAWMILL
12 x Bolt joint
Sawing
direction
33
ASSEMBLY: RAIL FRAME
Insert the bolt joints in the rail end plates. Note that
the flange nuts should be fitted “backwards” on the
bolt.
4x Flange nut M8
8-10mm
34
B1001 BAND SAWMILL
Fit the end plate to the end of one of the rail frame
sides, then repeat this at the end of the other rail frame
side.
4x Flange nut M6
38 x Flange nut M8
8-10mm
Install the bolt joints for the rail sections in the rail
frame.
38 x Bolt joint
35
ASSEMBLY: RAIL FRAME
Fit the first rail sections to the rail frame. Note that
the short sections should be used at the ends of the
rail frame. The first short section is to be the inner rail
section, and the first long section should be installed on
the outside of it. The rail sections should overlap each
other. Tighten the bolt joints fingertight before the final
adjustmen of the rails.
36
B1001 BAND SAWMILL
2
Install all the rail sections the same way as described
above. Follow the illustrations. Then, repeat the
installation on the other side of the rail frame.
5
The last short rail section should be fitted the same
way as the first one. See the first step of assembly
on page 36.
37
ASSEMBLY: RAIL FRAME
4x Rubber bumper
38
B1001 BAND SAWMILL
6x Flange nut M8
39
Good job!
1x Mason’s string
40
B1001 BAND SAWMILL
41
ADJUSTMENT: RAIL FRAME
Tip: Use shims under the rail sections, so that they stay in
the right position while you are tightening the bolts.
IMPORTANT!
42
B1001 BAND SAWMILL
When one side of the rail frame is adjusted along its whole length and the
joints are level, tighten all boltings on this side of the bed. Then, repeat all
the adjustment steps on the opposite side of the rail frame to complete the
adjustment.
Good job!
43
FINAL ASSEMBLY OF RAIL FRAME
6x Flange nut M8
44
B1001 BAND SAWMILL
4x Flange nut M8
2x Washer M8
2x Eccentric handle M8
45
Good job!
46
B1001 BAND SAWMILL
SAWHEAD
THE SAWHEAD
47
SAWHEAD
Lift the sawhead in place on the rails. The total weight of the
sawhead is 210 kg. Use straps that are approved for this and
fasten them in the sawhead lift rings. Carry out the lift with
the help of a for this situation appropriate lifting device.
IMPORTANT!
48
B1001 BAND SAWMILL
SAWHEAD
2x Spacer sleeve
2x Flange nut M6
2x Flat washer M6
49
SAWHEAD
50
B1001 BAND SAWMILL
When the sawmill is shipped, the sawhead is preassembled, except for the engine and the control
arm. Follow these instructions to finish the assembly of the sawmill. The assembly starts with the
control arm and ends with the installation of the petrol engine or the electric motor. Follow the
assembly instructions carefully.
1 Order of assembly
Good job!
After the assembly, follow the instructions under the section Order of adjustments
in the sawmill user manual to finish the settings before starting the machine.
51
FINAL ASSEMBLY OF SAWHEAD
Shaft
Handle
Nut
Lock washer
Spring
Crank
Lock ring
Washer
Crank disc
Tube handle
52
B1001 BAND SAWMILL
2x Flange nut M8
2x Hex nut M8
53
FINAL ASSEMBLY OF SAWHEAD
1x T-handle
54
B1001 BAND SAWMILL
Handle
2x Washer M6 9219-021-0180
55
FINAL ASSEMBLY OF SAWHEAD
1
Fit the blade guard assembly to the
carriage leg.
2x Washer M6
56
B1001 BAND SAWMILL
5
Fit the stop bolt and the handle to the blade
guide arm. See adjustment of the blade
guide mechanism under the section Order of
adjustments in this user manual
2x Flat washer M6
57
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP
ASSEMBLY: ENGINE AND THROTTLE WIRE
The motor is to be mounted on the motor bracket and be secured with fixing bolts. The centrifugal
clutch, and also the drive belt and the throttle wire are to be installed on the sawmill. Follow the
assembly instructions, and then the instructions under the section Order of adjustments in the sawmill
user manual when the assembly is finished.
2
Fit the interlock-safety-switch hinge with bolts
in the existing holes.
58
B1001 BAND SAWMILL
1x Lock nut M6
1x Lock nut M5
1x Square key
1x Shaft extension
59
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP
1x Drive belt
1x Throttle wire
1x Wire coating
60
B1001 BAND SAWMILL
61
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP
10
11
12
62
B1001 BAND SAWMILL
13
14
63
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP
15
You have already installed the interlock-safety-switch hinge. It is now to be connected to the
engine to activate the safety function. Connect point 1 to the lower connector on the engine.
Then, secure point 2 with the upper bolt.
SAFETY CIRCUIT.
CRITICAL ASSEMBLY.
64
B1001 BAND SAWMILL
If your motor option comes with an electric start, it should be installed as described
below:
16
First, connect the red wire connector to the engine 1 (the connector comes together with the
engine user manual). Then, connect it to the male connector/the positive wire 2 . Connect the
positive wire to the output of the generator 3 . Connect the other end to the battery plus pole.
Red wire
-
+ 2
65
FINAL ASSEMBLY OF SAWHEAD - BRIGGS 23HP
Connect the ground wire to the engine ground point. Connect the other end to the negative pole of the
battery.
Ground
-
+
66
B1001 BAND SAWMILL
The electric motor comes with the interlock safety switch installed. Now, the electric motor has to
be mounted on the motor bracket, and the belt pulley and the drive belt have to be installed. Follow
the assembly instructions, and then the instructions under the section Order of adjustments in the
sawmill user manual when the assembly is finished.
67
ASSEMBLY – ELECTRIC MOTOR 12 KW
68
B1001 BAND SAWMILL
1x Set screw
1x Square key
1x Belt pulley
69
ASSEMBLY – ELECTRIC MOTOR 12 KW
2x Flat washer M5
3x Lock nut M5
2x Tube clamp
Fit the drive belt round the belt pulley, the driving
wheel and over the tensioner pulley.
70
B1001 BAND SAWMILL
0 0
1 1
HOLD PRESS
71
ORDER OF ADJUSTMENTS
1 Order of adjustments
Good job!
3 The lengthwise position of the blade / Adjust the lengthwise position of the blade
4 Adjust the parallelity between the band blade and the cross bunks
6 Adjust the parallelity between the band blade and the rails
72
B1001 BAND SAWMILL
ORDER OF ADJUSTMENTS
8MM
73
ORDER OF ADJUSTMENTS
The angle of the band wheels has to be adjusted so that they are at right
angles to the cross bunks. With the sawhead in its lowest position, check
the perpendicularity between the band wheels and the cross bunks. A good
method is to place a set square on a straightedge that rests on two cross
bunks. Adjust by first loosening the lock nut and then turning the adjusting
screws on the top side of the band wheel shaft mountings until the band
wheels and the cross bunks are perpendicular to each other.
Tighten lock nuts and adjusting bolts.
90
3
ADJUST THE LENGTHWISE POSITION OF LOOSEN THE LOCK NUT
THE BLADE
The lengthwise position of the blade is adjusted by
the adjusting bolts that is positioned horizontally,
i.e. the bolts situated on the outside of the shaft
mountings. Before adjusting, the lock nut has to be
opened. If the blade moves outwards on the wheels,
turn the adjusting bolt clockwise to compensate.
If the blade moves inwards, turn the bolt counter-
clockwise. Adjust in small steps. Tighten all lock nuts
and adjusting screws after the adjustment.
74
B1001 BAND SAWMILL
ORDER OF ADJUSTMENTS
75
ORDER OF ADJUSTMENTS
LOCKING/COUNTER NUT
ADJUSTING
r NUT
76
B1001 BAND SAWMILL
ORDER OF ADJUSTMENTS
0,5 mm
1 mm
2 mm As standard, the sawmill comes with
2 mm spacers installed.
77
ORDER OF ADJUSTMENTS
ADJUST THE PARALLELITY BETWEEN THE BLADE GUIDE ARM AND THE BLADE
78
B1001 BAND SAWMILL
ORDER OF ADJUSTMENTS
ADJUST THE PARALLELITY BETWEEN THE BAND BLADE AND THE RAILS
To ensure good operation of the sawmill it is important that the blade is parallel to the rails. Place a
straightedge on the blade as close as possible to one of the blade guide rollers. The straightedge should rest
on a tooth that is not set. Now, measure from the lower front edge of the straightedge (measurement point
1) vertically down to a cross bunk. Note down the measurement. Move the sawhead forward and measure
from the rear edge of the straightedge down to the cross bunk (measurement point B). Compare the
measurements. They should be the same at measurement point 1 and measurement point 2.
MEASUREMENT MEASUREMENT
POINT 1 POINT 2
X +- mm
X mm
If the measurements differ, turn the adjusting bolts on the blade guide until the measurements are the same
at both measurment points. One method to facilitate adjusting, is to use the value from measurement point
1, compare it with the value from measurement 2 and then, by raising or lowering the blade guide, adjust
half the difference at measurement point 2. When the blade is parallel to the rails, repeat the adjustment
steps on the other blade guide roller.
MEASUREMENT MEASUREMENT
POINT 1 POINT 2
79
ORDER OF ADJUSTMENTS
OTHER ADJUSTMENTS
Read all the adjustment instructions before
beginning adjusting, and then follow the
step-by-step instructions while adjusting.
80
B1001 BAND SAWMILL
OTHER ADJUSTMENTS
CHAIN TENSION
TRACK SWEEPERS
81
OTHER ADJUSTMENTS
LOG SUPPORTS
90
To prevent the drive belt from slipping on the pulley, the drive belt
has to be correctly tensioned. The belt tensioner pulley assembly
can be rotated around its lower bolting. Tension the belt until you
have reached the same values at the tension checking point as
stated below.
PRESSURE: 3 KG
BELT TENSION
DEFLECTION: 6 MM
82
B1001 BAND SAWMILL
OTHER ADJUSTMENTS
BLADE TENSION
0 Good
WATER TANK
83
OTHER ADJUSTMENTS
mm
x
x
X MM
x
30
x
x
x
ADJUSTING NUT
84
B1001 BAND SAWMILL
OTHER ADJUSTMENTS
Before starting the engine for the first time, the engine has
to be filled with oil and fuel. Lower the sawhead to its lowest
position to facilitate the work. More detailed information on
the engine can be read in the user manual of the engine,
which is included in the shipment.
85
THE FUNCTIONS OF THE SAWMILL
1/8
360 = 1 inch
The locking mechanism of the crank is divided in eight steps per revolution. Each step moves the sawhead by
1/8’’, and one full revolution represents 1’’.
Kerf kompensated
Kerf compensatedcut:
cut:
1
1/8
2
3
4 Saw head up/down
Sawhead up/down
5 3
6
7
8 1
+ 1/8 = Kerf
Kerf kompensated
compensated board
board
2
On the crank shaft, there is an opening where you can see numbers on a scale. This scale has eight steps,
where each step is 1/8’’. TIP: When a board is cut above the blade, you have to compensate for the kerf, i.e.
1/8’’. The wood piece below the blade never needs to be kerf compensated. It has the same measurement
that is shown on the absolute scale on the front leg of the carraige.
This is how you use the crank scale when adjusting depth of cut
Example 1: If you are going to cut a 1’’ board and the crank scale shows the number ”3”, you first turn the
crank one full revolution and stop at ”3”, then you turn the crank one step (1/8”) to number”4”.
Example 2: To cut a 2’’ board starting from “3” on the scale, turn the crank two revolutions and stop at ”4”
Example 3: To cut a 3/4’’ board starting from “3” on the scale, lower 6/8 + one step to compensate for the kerf and
stop at “2”.
86
B1001 BAND SAWMILL
BLADE GUIDES
87
THE FUNCTIONS OF THE SAWMILL
The sawmill has two scales: one millimetre scale, which shows the
distance between the cross bunk and the blade, and one kerf- mm/Inch
0
1 RELATIVE,
compensated scale, which shows a number of different board
10
1 1
1/2
20 3/4
2
KERFCOMPENSATED
1
30
70
3 1
feature is the Last Cut indicator, which helps you remember the 80
90
120
130
5 1
3/4
1
140
2
150 6
160
170
180
7
190
200 8 1 1 1/2
210
220
9
230
1
LAST CUT INDICATOR
3/4
240
250
10
260
1 2
SCALE IN MM/INCH 270
280 11
300
12
1
1/2
340
13
1
3/4
HANDLE
for the next cut, the Last Cut indicator stays in that
350
14
360
370
390
15
1
1
1/2
2
the next cut, you have the Last Cut indicator as a 400
410
16
reference showing the position of the previous cut. LAST CUT INDICATOR
420
430 17
440
1
3/4
450
18 1
460
470
480
1
1/2
19
POINTER 490
500
20
2
510
520
1
530
21
540
550 1
3/4
560 21
570
1
1/2
580
22
1
590
600
610 23
620
2
POSITION OF THE SAWHEAD AT 630
24
640
1
THE PREVIOUS CUT 650
1 1
1/2
3/4
660 25
670
680
26
690
700
710 27
1
720
730
28
740
2
750
1
1/2
760 29 1
3/4
770 1
780
30
790
800
810 31 ADJUSTING
KNOB
NEW CUT
88
B1001 BAND SAWMILL
PARKING LOCK
LOG CLAMPS
First, set the eccentric plate so that it lies against the log.
This is done by turning the eccentric plate clockwise.
Then, to secure the log, you turn the handle on the
clamp clockwise, as shown in the illustration. To release
the tension, carry out the steps in reverse order and turn
the plate and the handle counter-clockwise.
89
THE FUNCTIONS OF THE SAWMILL
90
B1001 BAND SAWMILL
WIRING DIAGRAM
Elesa CFSQ,
60-SH-6-FAS-2
WIRING DIAGRAM, EMERGENCY STOP /
SAFETY SWITCH
Interlock safety switch
4
1
2
Black
Blue
Grey
Black
Ignition off
Igntion off
91
EU declaration of
conformity
In accordance with Directive 2006/42/EG, Annex 2A
Logosol AB,
Fiskaregatan 2,
S-871 33 Härnösand, SWEDEN
Phone: +46 611 18285,
Härnösand 0000-00-00
Malte Frisk, CEO
LOGOSOL SWEDEN
Fiskaregatan 2, S-871 33 Härnösand, SWEDEN
Phone +46 611 18285 | Fax +46 611 18289
[email protected] | www.logosol.com