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LOGOSOL b1001_user_manual

The user manual for the Logosol B1001 G2 Band Sawmill emphasizes the importance of safety and proper operation, urging users to read the manual thoroughly before use. It includes detailed safety instructions, descriptions of components, and guidelines for assembly, operation, and maintenance of the sawmill. The manual also highlights the need for protective equipment and adherence to safety protocols to prevent serious injuries.

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duba
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
4 views

LOGOSOL b1001_user_manual

The user manual for the Logosol B1001 G2 Band Sawmill emphasizes the importance of safety and proper operation, urging users to read the manual thoroughly before use. It includes detailed safety instructions, descriptions of components, and guidelines for assembly, operation, and maintenance of the sawmill. The manual also highlights the need for protective equipment and adherence to safety protocols to prevent serious injuries.

Uploaded by

duba
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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USER MANUAL

TRANSLATION OF ORIGINAL USER MANUAL

Ref. no. 0458-395-5301

LOGOSOL B1001 G2
BAND SAWMILL

Read through the user manual carefully and make sure you understand its contents
before you use the machine. EN
This user manual contains important safety instructions.

WARNING! Incorrect use can result in serious


or fatal injuries to the operator or others.
THANK YOU FOR CHOOSING A LOGOSOL MACHINE!

W elcome! We are very pleased that you have demonstrated your confidence in us by purchasing
this sawmill, and we will do our utmost to meet your expectations.

Logosol has been manufacturing sawmills since 1989. In that time we have supplied approximately
50,000 machines to satisfied customers the world over.

We care about your safety as well as we want you to achieve the best possible results with your sawmill.
We therefore recommend that you take the time to carefully read this user manual from cover to cover
in peace and quiet before you begin using the saw. Remember that the machine itself is just part of
the value of the product. Much of the value is also to be found in the expertise we pass on to you in
the user manuals. It would be a pity if that were not utilised.

We hope you get a lot of satisfaction from the use of your new machine.

Bengt-Olov Byström
Founder and chairman,
Logosol in Härnösand, Sweden

LOGOSOL continuously develops its products.


For this reason, we must reserve the right to modify
the configuration and design of our products.
Document: LOGOSOL B1001 User Manual
Illustrations: Martin Söderberg
Last revised: January 2020
Ref. No. User Manual, English: 0458-395-5301
© 2017 LOGOSOL, Härnösand Sweden

#7

2
B1001 BAND SAWMILL

TABLE OF CONTENTS

General information 4

Description of the band sawmill 4

Components 6

Safety instructions 8

Operating the band sawmill 10

Sawdust management 13

Start & stop instructions 13

Working instructions 14

Maintenance instructions 19

Troubleshooting 24

Technical data 25

Assembly: Rail frame 26

Adjustment: Rail frame 40

Final assembly of Rail frame 44

Sawhead 47

Final assembly of sawhead 51

Final assembly of sawhead: 58


Briggs 23 hp

Final assembly of sawhead: 67


electric motor

Order of adjustments 72

Other adjustments 80

The functions of the sawmill 86

Wiring diagram 91

CE Declaration of conformity 92

3
GENERAL INFORMATION
This user manual, the instructions of the motor,
the assembly instructions of the band sawmill
and instructions for accessories should be seen as
integral parts of the band sawmill and should always
be kept together with it. They should also follow the
band sawmill if it is sold.

Responsibility for the band sawmill being correctly


assembled and put into operation, and being used
in a safe way, lies solely with the person(s) who
assembles and uses the band sawmill.

DESCRIPTION OF THE BAND SAWMILL


B1001

Front Back

Side

4
B1001 BAND SAWMILL

DESCRIPTION OF THE BAND SAWMILL

This band sawmill is designed for cutting knot-free logs and timber.

LOGOSOL B1001

Saw carriage

Blade cooling tank

Fuel tank

Machine label

Lift rings

Depth-of-cut scales

Band wheel guard

Push handle/Throttle

Sawhead height crank


Blade tension handle

Adjustable blade guard

Cross bunk

Log support

Log clamp

Rail end stop

Leveling foot

5
Date: Check:

COMPONENTS 1x T- handle 02-00247

Check that all components are 4x Short rail section 03-01972


included in the shipment when
receiving your sawmill. 4x Rail section, long 03-02180
end piece

14 x Long rail section 03-01973

1x Control arm 01-00232


User manual
0458-395-5301
1x Box containing 8300-005-0005
6 bolt bags

1x Bag of smaller 8200-005-0200


components 1

1x Bag of smaller 8300-005-0300


components 2

4x Cross bunk 03-01976

10 x Rail frame section 03-01971

2x Log clamp 8210-001-0020

1x Box containing 32 8300-005-0150


joint pins (03-01814)

2x Inner end plate 03-01857

2x Bed end frame 03-02093

2x Log clamp 03-02008


attachment

1x Box containing 8300-005-0100


10 levelling feet,
(9039-001-0001)

2x Long log support 03-01983

2x Short log support 03-01448

2x Anti-tip plate 03-01977

6
B1001 BAND SAWMILL

54 x Flange bolt M8x16

54 x Flange nut M8

Bolt bag 1

4x Flange bolt M6x16

4x Flange nut M6

4x Flange bolt M8x25

4x Flange bolt M8x12

Bolt bag 2
6x Flange bolt M8x20

10 x Tensilocknut M8

20 x Flange nut M16

Bolt bag 3

16 x Hex bolt M12x90

16 x Hex nut M12

Bolt bag 4
16 x Flange nut M12

32 x Hex bolt M12x140

32 x Hex nut M12

Bolt bag 5

4x Hex bolt M6x65

4x Flange nut M6

4x Washer M6

4x Hex bolt M10x95

Bolt bag 6 4x Flange nut M10

6x Hex bolt M8x95

6x Lock nut M8
7
10 x Washer

4x Spacer

4x Track sweeper

10 x Rail tube plug


Bag of smaller
components 1

2x Flat washer M8 9219-021-0180

6x Spacer sleeve M8x11 9291-020-0005

2x Washer 03-01464

4x Rubber bumper 9826-015-0002

Bag of smaller
components 2 2x Eccentric handle 03-01465
8200-005-0200

4x Anti-tip wheel 9029-011-0001

SAFETY INSTRUCTIONS
Make sure that all warning and information lables are in place, and that they are clean and legible. Damaged
labels should be replaced immediately.

KEY TO SYMBOLS handling band blades. Band blades and


engine parts can be hot after sawing.
WARNING! This symbol means that you
Always use approved hearing protection
should pay particular attention and is always
when working with the machine. Even
followed by information about the relevant risk.
short exposure to high frequency noise
can damage your hearing. Always use
This symbol is followed by important
closefitting safety goggles when working
information or instructions. Pay particular
with the machine or handling band blades.
attention when this symbol appears in the
Under certain circumstances the use of
manual text.
respiration protection may be necessary. This
would mainly apply if you are sawing dry
For your own safety and the safety of others,
wood or sawing indoors.
do not operate the band sawmill or handle
band blades without first having read and
Always wear approved protective footwear
understood all the contents of this user
with saw protection, steel toe-caps and non-
manual.
slip soles when working with the machine or
handling band blades.
WARNING! Cutting tools: Incorrect use can
lead to life-threatening injuries. Band blades
Always wear full-length protective trousers
are extremely sharp and dangerous.
when working with the machine or handling
band blades. Never wear loose-fitting
Always use protective gloves (class 1) when
clothing, scarves, neck chains, etc., that can
working with the band sawmill or handling
get caught in the machine during operation.
band blades. Risk of sustaining cuts when
Secure loose hair before working with the
8 band sawmill.
B1001 BAND SAWMILL

SAFETY INSTRUCTIONS
THE SAFETY EQUIPMENT OF THE THE WORKSITE
BAND SAWMILL WARNING! Never operate a band sawmill with
WARNING! Never use the machine if the safety a petrol-powered engine in enclosed or poorly
equipment is defective. ventilated areas. This can result in death due to
suffocation or carbon monoxide poisoning.
The safety equipment must be checked and
maintained. Only operate the band sawmill and handle
band blades in full daylight or under adequate
Here is a description of the safety features of the lighting.
band sawmill together with their functions.
Keep the work area free from clutter, pets,
children, obstacles or other things that can
Interlock safety switch on the band wheel guard distract the operator.
One of the hinges of the band wheel guards is
equipped with an interlock safety switch. The Choose a worksite where the ground is
machine can not be used without having the guards hardpacked and level, with plenty of space
closed. for the band sawmill, a pile of logs and sawn
timber. If possible, place the band sawmill
Rail end stops so that the sawdust blows away from the
Mechanical stops that prevent the saw carriage from operator. Set up the band sawmill on level
rolling off at the end of the rails. ground with at least 5 m of free space without
any obstacles around the equipment. If the
band sawmill is to be set up permanently, we
OPERATOR recommend that you support the rail frame
with concrete plinths or wooden blocks (15 cm
WARNING! Whenever the machine is used, x 15 cm) under each cross bunk.
approved personal protective equipment must
always be used. Always keep an ABC fire extinguisher
(min. 3 kg) easily accessible at the worksite.

Persons under the age of 18 may not work Always keep a fully-stocked first-aid kit easily
with the band sawmill or handle band blades. accessible at the worksite.

Never work with the machine or handle band


blades if you are tired, if you have consumed
alcohol or if you are taking medication that can
impair your vision, judgement, reaction times,
mobility, alertness or otherwise cause negative
side effects.

9
USING THE BAND SAWMILL

OPERATING THE BAND SAWMILL Never stand between the pile of logs and the
band sawmill. Always stand at the side of the
pile of logs when handling the logs. Never
WARNING! Cutting tools: Always stand
stand where you are at risk of being hit by a
behind the saw carriage and keep both your
rolling log.
hands on the handles while operating the
machine. Never stand in front of the carriage
Danger area of the machine:
or band blade. Never pull the carriage through
Minimum safety distance around the sawmill
the cut.
is shown in Illustration 1. Note that the safety
distance on the left side of the band sawmill is
WARNING! Risk of crush injury. Rotating
15 m due to the the risk of blade pieces being
parts: Even a slight force applied to the release
ejected out of the sawdust chute if a blade
mechanism of the sawhead can cause the
breaks. On the other sides of the sawmill the
sawhead to drop uncontrollably and make the
safety distande is 5 m. [Illustration 1]
crank rotate rapidly, which can cause serious
injury.
WARNING! Keep hands, limbs and other body
parts well away from the band blade, cables
and other moving parts.
WARNING! Never modify this machine in
such a way that it no longer corresponds
WARNING! Risk of being crushed by the saw
with the original design. Do not use it if it has
carriage.
been modified. Never use other attachments/
accessories than those recommended in this
Always use the parking lock when working
user manual.
with the saw carriage.
WARNING! A broken band blade can be
WARNING! Risk of tripping over the rails and
ejected out of the sawdust chute at high
cross bunks.
velocity.
Never take a short cut across the rails. Hang
During operation, make sure that nobody is
electric cables up and out of the way so that
on the side of the band sawmill where the
they do not get damaged or become a tripping
sawdust chute is located. The risk of a blade
hazard.
breaking increases if it is not correctly installed
or maintained.
WARNING! Never operate the petrol powered
engine in enclosed areas. Ensure that there is
The band blades and plastic parts of the
good ventilation. The exhaust gases contain
sawmill are cold-resistant down to -25°C.
harmful substances that can pose a danger to
Do not operate the band sawmill in colder
life and health.
temperatures than -25°C.
WARNING! Risk of being crushed between the
Ensure that the machine is correctly assembled
sawmill and a moving log.
and maintained in accordance with the
instructions in this user manual.
The log stack must always be secured with
reliable straps around the logs (see the chapter
Never work alone. Make sure that there are
Operation Instructions).
other adults within hearing distance, should
you need to call for help.
Never walk on the rails or the cross bunks.

10
B1001 BAND SAWMILL

USING THE BAND SAWMILL

Every time before operating the band sawmill: When operating the band sawmill:
Ensure that WARNING! Risk of burn injuries. The engine
• the operator is wearing the prescribed personal and its muffler get very hot during operation
protective equipment and remain hot a while after operation. This
• the prescribed maintenance procedures have also applies to an idling engine.
been properly carried out
• the band blade is not moving when the engine WARNING! Risk of fire! Petrol and petrol
is idling vapours are extremely flammable. Be aware of
• the machine stands firmly and securely and the the fire, explosion and inhalation risks involved.
rails are supported along their full length
• the anti-tip wheels of the carriage and the rail The engine must be turned off and have
end stops are properly installed been allowed to cool for 10 minutes before
• everything on the band sawmill is properly and refueling.
securely installed and in good working order
• all safety features on the band sawmill are Always turn the engine off when you are
properly and securely installed and in good leaving the operating station, even just
working order temporarily, e.g. to take care of sawn timber or
• the band blade is correctly installed, and that it do maintenance.
rotates freely and in the right direction.

Before each cut:


Ensure that
• no other persons than the operator and no pets
are within the danger area of the machine
• the worksite is free of objects that can pose a
tripping hazard or distract the operator
• the band blade runs clear of the log supports
and log clamps
• the rails are free of debris, dirt, etc.
• the log is firmly secured
• the adjustable blade guard has been correctly
adjusted to manage the maximum width of the
log.

15M

5M 5M

5M
Illustration 1.

11
USING THE BAND SAWMILL

STORING MOVING THE BAND SAWMILL


If the band sawmill is not in use, even when it is WARNING! Risk of crush injuries.
for short periods of time, the band blade must be
removed from the machine and be stored where it is Keep people and pets outside the 5 m danger
inaccessible to children and other persons. area around the machine while lifting and
moving the machine parts. Secure the load
For longer periods of storage: during transport.
- empty the fuel tank and the water tank,
- remove the band blade from the machine, The saw carriage and the rails/bed must not be
- close the fuel valve, lifted or transported when assembled together,
- secure the saw carriage to the bed. but must be transported separately as two parts.

Store the band sawmill where it is inaccessible to Lifting the saw carriage: Disconnect the carriage’s
children and other persons, preferably in a locked anti-tip wheels, one on each side, and lift the
location. carriage with the help of reliable lifting gear affixed
to the lift rings located at the top of the carriage.
After very work session, release the tension on Weight: see Technical data.
the blade to reduce wear.
Lifting the rails/bed: Use a hand pallet truck
or a forklift truck and lift under the rails. Place a
protective layer of wood on the forks before lifting.
MAINTENANCE Ensure that the rails are well balanced and secure
the load to the lift forks before transport. Weight:
WARNING! Risk of serious injury.
see Technical data.
Before performing any service and maintenance
on the machine: turn the ignition key to the OFF
position and close the fuel valve.
REFUELING
WARNING! Risk of burn injury. The engine and WARNING! Risk of burn injury. Petrol is an
its muffler get very hot during operation and extremely flammable fluid.
remain hot after the engine has stopped.
Before refueling the engine of the machine,
Allow the engine and the muffler to cool wait until the engine has cooled. Turn the
before you perform any service or maintenance ignition key to the OFF position and close the
on the machine. fuel valve.

Refueling: Lower the sawhead to its lowest position


and have the saw carriage in its locked position at
one of the rail ends before refueling. Use a funnel
and try to avoid spilling.

12
B1001 BAND SAWMILL

SAWDUST MANAGEMENT
If the sawmill is used outdoors it can be Exhaust hose: In case an exhaust hose is
operated without a chip extractor. connected to the sawmill, it must have a
spiral that can be grounded.
Make sure that you regularly remove
sawdust that has accumulated around
the machine, using a shovel e.g. If a
chip extractor is connected, you need a
capacity of at least 800m3/h.

START & STOP INSTRUCTIONS/ PETROL ENGINE

START
1. Open the fuel valve by moving the fuel control
lever to the right until it reaches the position ”ON”.
2. To start a cold engine, move the choke control
lever to closed position (the control lever in its left
position). To start a hot engine, leave the choke
control lever in its open position (the control lever in
its right position).
3. Turn the ignition key to the ”ON” position.
4. Gently pull the start handle until you feel some
resistace and then pull firmly. Gently return the
starter handle.
5. Give gas by squeezing the throttle handle all the
way in to its end position. This brings the engine
up to its operating speed and the band blade starts
rotating.
6. If the choke is in its closed position, gradually
move the control lever towards its open position as
the enging gets hotter.

STOP
You stop the band blade by releasing the throttle
on the push handle. The band blade will then slow
down and stop, and the engine goes down to idle.
Then, turn off the engine by turning the ignition key
to the ”OFF” position and close the fuel valve.

EMERGENCY STOP
Activate the emergency stop by pressing the
emergency stop button. The emergency stop has to
be reset after it has been used.

13
WORKING INSTRUCTIONS

LOG STACK The logs should be rolled from the log table.
Do not drop them onto the band sawmill.
Do not stack the logs higher than 1 m.
When loading a log:
Logs that are soiled, sandy, muddy or dirty
1. Position the saw carriage at its rearmost position
considerably shorten the life of the band blade and
on the rails (the ’home’ position).
increase the risk of blade breakage. Avoid dragging
the logs over the ground and try to keep the logs as
2. When loading the log from the operator’s side,
clean as possible.
raise the log supports to their highest position.
When loading the log from the left side of the band
It can also be a good idea to separate different sorts
sawmill, the log supports have to be moved to the
of wood into different log stacks.
opposite side of the bed (the operator’s side). Then,
fit them in their highest position. When the log lies
stably on the bed, refit the log supports to the left
LOG TABLE side of the band sawmill.
It is possible to load logs from both sides of the
band sawmill. If the log stack is placed on the same 3. If you use a removable ramp, it should be built
side as the operator’s side, the log stack must be and positioned so that there is no gap between the
secured before every occasion of sawing. log table and the band sawmill.

Build the log table so it is the same height as the cross 4. Untie the straps that secure the front of the log
bunks on the band sawmill. If the log table is placed pile.
on the left side of the band sawmill, it should end 10
cm from the band sawmill. If the log table is placed 5. Roll out a log.
on the operator’s side, it should end approx. 1 m from
the band sawmill and you should use a removable 6. Retie the front logs with the straps.
ramp between the log table and the sawmill. Ensure
that the rear of the log table has large wedges to 7. Carefully roll the log up against the log supports.
prevent the logs from rolling off from it. Use the accessory SMART Turner. Centre the log
laterally over the log bed cross bunks.
Ensure that the logs closest to the band
sawmill are secured with heavy-duty straps 8. Adjust the log supports so that they support the
so that they can not roll towards the sawmill log, but will not come into contact with the band
while the sawmill is running. [See illustration 2] blade when you are sawing. Lock the log supports in
position.

9. Adjust the log clamps so that they come in the


LOADING LOGS
same position as the log supports, but on the
WARNING! Risk of crush injuries between log opposite side of the log. Adjust the height of the log
and band sawmill. clamps to secure the log. Ensure that the log clamps
will not come into contact with the band blade
Always stand at the side of the log table when when you are sawing.
handling logs [see illustration 3, area A]

Avoid standing between the log table/log stack


and the band sawmill. The log stack must
always be secured with reliable straps when
you are within area B [see illustration 3].

14
B1001 BAND SAWMILL

WORKING INSTRUCTIONS

ALT. 1
Secured logs at the
Logs front of the log pile
The right side (operator’s side)
Wedges securing the of the rails must be kept clear
logs at the rear edge of
the log table

Rails

Log table

ALT. 2

Removable ramp

Illustration 2

Illustration 3 B

A A

15
WORKING INSTRUCTIONS
ADJUSTING THE CUT
You can adjust the position of the sawhead in steps
to set the depth of cut. The band sawmill B1001 is
equipped as standard with 1”, 1 1/2”, 1 3/4” and
2” scales with kerf compensation. The depth of cut
is set by using the crank on the sawhead. Crank the
sawhead down until the mark on the desired scale
comes in level with the pointer.

SAWING
WARNING! Cutting tools:

Always stand behind the saw carriage and


keep both hands on the push handle while
operating the machine. Never stand in front of 3. Use the accessory SMART Turner when rolling a
the saw carriage or blade. Never pull the saw log on the log bed. Centre the log on the log bed
carriage back through the cut. and roll it up against the log supports. Check the
position of the log on the log bed. To be able to cut
WARNING! Read and follow all the safety through the whole length of the log, the log should
instructions described in the chapter Safety not protrude past the last cross bunk.
Instructions under the section Before each cut.
4. Rotate the log to a position that will give the best
1. Before operating the sawmill, perform all safety sawing yield.
checks described in the chapter Safety Instructions
under the section Every time before operating the 5. If the log is distinctly tapered from one end to the
band sawmill. other, you have to compensate for this to get the
best possible result. You always want the cut to run
2. Raise the log supports by unhitching them, then parallel to the centre line of the log. Place a shim
lifting them to the desired height and locking them between the log bed cross bunk and the narrow end
in place. of the log.

WARNING! Risk of pinching.

Watch your fingers when lowering the log


supports. Make sure that the log supports are
properly and securely fitted in their adjustment
notches.

A shim placed under the narrow end of the log.

16
B1001 BAND SAWMILL

WORKING INSTRUCTIONS

6. Secure the log with the log clamps. Adjust the height 13. With both hands on the push handle, gently push
of the log clamps. Ensure that they will not come into the saw carriage forward until the blade begins to
contact with the blade when you are sawing. cut into the log. When the band blade is completely
inside the log, you can increase the feed rate. Adjust
the feed rate so the cut becomes straight with a clean
finish. Lower the feed rate when cutting through
knots in the wood and choose a lower speed when
cutting large or hard logs. Also lower the feed rate
when you come to the end of the log.

14. As soon as you have sawn through the log,


release the throttle handle and let the blade come to
a complete stop before continuing to step 15. Tip: If
you release the throttle just before the blade comes
out through the log end, the blade will stop faster.

Log clamp. We recommend that you use two log 15. Remove the slab from the log.
clamps.
16. Raise the sawhead slightly and, by hand, roll the
7. Set the height of the sawhead for the first cut saw carriage back to the starting position.
by turning the crank that adjusts depth of cut. You
raise the sawhead by turning the crank clockwise, 17. Set the height for the next cut. Use the crank
while turning the crank counterclockwise will lower and the depth of cut scales.
the sawhead.
18. Rotate the log 180° so that the freshly sawn
8. Check that the blade will not come into contact surface rests on the log bed.
with the log supports and log clamps.
180
9. Set the adjustable blade guard taking into
account the widest part of the log.

10. Open the valve for blade cooling to provide a


small trickle onto the blade guide roller/band blade.

11. Before each cut, perform all safety checks


described in the chapter Safety Instructions under
the section Before each cut.

12. Stand behind the push handle of the saw carriage


and start the engine. Give gas by squeezing the
throttle handle all the way in to its end position. This
brings the engine up to its operating speed and the
band wheels/blade start rotating.
Rotate the log 180° so that the freshly sawn surface
rests on the log bed

Lower the log supports and the log clamps so that


they will not come into contact with the blade and
clamp the log in position. Continue sawing until you
reach the desired cant width.
Push handle and throttle 17
WORKING INSTRUCTIONS

Rotate the log 90° so that one of the freshly sawn HANDLING SAWN TIMBER
sides rests flat against the log supports, and then
When cutting the cant into boards, you can either
clamp the log in position. Now you can make the
immediately lift the boards off the cant, or you can
third cut and then produce boards. Here, you may
leave them there while cutting more boards before
need to compensate for taper in the log. Lower the
handling the timber.
log support gradually and cut up the log with the
bark facing down.
When you are going to lift boards from the rails,
ensure that the saw carriage is in its locked position
at one of the rail ends. Then, move the sawn timber
to a timber stack. Place spacers between the layers
of boards to facilitate drying.

Rotate the log 90° so that one of the freshly sawn


sides rests flat against the log supports, and then
clamp the log in position.

19. When you have rotated the log the last time to
cut the last boards, you have to calculate where you
should take the cut to make the last cut agree with
the calculation. Check this by lowering the blade
until it rests against the log. Now you can read the
absolute scale to see the amount of wood left under
the blade. Set the sawhead to the desired height.

TIP: The easiest way is to wait to rotate the log until


there only remains material for one 2’’ board. If you
do so, there is no need for calculation.

18
B1001 BAND SAWMILL

MAINTENANCE

MAINTENANCE
The regular maintenance that is expected to
be performed by the operator, is described in
this chapter. Be sure to perform the prescribed
maintenance intervals as this forms the basis for a
good functionality of the sawmill.

WARNING! Risk of serious injury:

Before performing any service or maintenance


on the machine: turn the ignition key to the
OFF position and close the fuel valve.

WARNING! Risk of cutting injuries:

Coiled band blades can unpredictably spring


apart with considerable force. Handle coiled
band blades with utmost care.

WARNING! Risk of fire:

Do not smoke or perform any work (welding,


sharpening blades, etc.) on the band sawmill
that can produce sparks or flames near the
engine, fuel tanks, fuel or other flammable
material.

If you spill fuel on the machine when refueling,


wipe this up immediately. If you get any fuel on
your clothes, change clothes immediately.

Never operate the engine if there is a fuel or


oil leak. Always turn the engine off before
refuelling.

19
MAINTENANCE
HANDLING BAND BLADES LUBRICATION POINTS
WARNING! Cutting tools: Incorrect handling of In order to keep the sawmill in good condition for
band blades can cause life-threatening injuries. many years, and to have a problem-free ownership,
Band blades are extremely sharp. it is important to lubricate the sawmill components
as describred below.
WARNING! Risk of cutting injuries.
• Lubricate immediately after assembly, before
When handling band blades: starting to use the sawmill.
• always wear protective gloves (class 1) of • Lubricate every 50 hours of operation, but at
leather least once a year.
• always wear close-fittiing safety goggles or
visor The lubricants you should use on your sawmill are:
• wear protective footwear with saw
protection, steel toe cap and non-slip sole • Superflo ref. no. 9999-000-5115
• always wear full-length protective pants • Universal oil ref. no. 9999-000-5105
• keep people and pets at a safe distance, at • Silicone ref. no. 9999-000-5110
least 5 m away. • Grease ISO-L-XCCIB2

The tube sections of the rail frame


CHANGING BAND BLADES Lubricant: Universal oil
It is crucial to change the blade regularly to ensure Insert the spray can nozzle into all openings and
peak perfomance. Normally, you can saw 15-30 logs spray the inside of the tube sections to protect
before changing blades, but this depends a lot on against corrosion.
how clean the bark is. Using dull band blades will
result in wavy or imprecise cuts, reduced blade life The top rail sections on which the saw bogie runs
and greater risk of blade breakage. Always wear Lubricant: Universal oil
protective gloves when handling band blades.
The blade tensioning T-handle
To remove a band blade: Lubricant: grease or Superflo
1. Release the tension on the blade by turning the Unscrew the T-handle and grease its threads
T-handle counter-clockwise. generously.

2. Open the band wheel guards. The lifting chains and chain transmission of the
sawhead
3. Remove the blade from the band wheels. Lubricant: Superflo
Lubricate the whole chain.
To install a new band blade:
1. Fit the blade under the blade guides and then The lift winch shaft
around the band wheels. Make sure that the saw Lubricant: Superflo
teeth point towards you. Lubricate from the outside on both sides.

2. Rotate the band blade by hand in the direction of The throttle wire and handle of the engine
the cut to check that the blade still tracks straight. Lubricant: Superflo
See the section The lengthwise position of the blade
Lubricate the handle joint and spray oil into the wire
and Adjusting the position of the blade, on page 76. from its ends. If the wire is difficult to move, remove
the wire from its coating and lubricate the whole
3. Close the guards over the band wheels. wire and spray oil into the wire coating.

4. Lock the guards. The legs of the saw bogie


Lubricant: Silicone
Lubricate the sliding surfaces of the sawhead and
the plastic guides.
20
B1001 BAND SAWMILL

MAINTENANCE

1 CLEANING THE BAND SAWMILL

Clean the band sawmill after each work shift.


Remove sawdust and wood debris inside the
band wheel guards and on and around the
rails. Wipe painted surfaces and plastic parts
with silicone spray (ref. no: 9999-000-5110).
Lubricate moving parts with Super Flo (ref. no:
9999-000-5115).

2 WATER TANK

If the temperature falls below freezing, you


should empty the water tank and tubes.
At temperatures below 0°C, you can use
windshield washer fluid. Never use glycol or
flammable liquids as a coolant.

3 HORIZONTAL ALIGNMENT OF THE BAND BLADE


90
Before each work shift, check that the blade is
parallel with the log bed.
90

4 ENGINE

Check the oil level in the engine before each


work shift. Follow the maintenance schedule in
the user manual for the engine.
User manual

5 SAWHEAD LIFTING CHAINS

Inspect the sawhead lifting chains for any


wear or damages. Replace with new chains if
necessary.

21
MAINTENANCE

6 LEVEL ALIGNMENT OF THE RAILS

Before each work shift, check that the rails are


level, especially in winter when frost can heave the
ground.

7 BAND WHEEL BELTS

Regularly inspect the condition of the band wheel


drive belt and the band wheel belt. Replace worn
and damaged parts. Regularly check the tension of
the drive belt and adjust if necessary.

8 BLADE GUIDES

Regularly inspect the condition of the blade guides


and check that the distance between the flange on
the blade guide and the blade is within 3-5 mm.
Replace worn or damaged blade guides.

22
B1001 BAND SAWMILL

MAINTENANCE

9 BAND WHEEL GUARDS

Every hour of operation, or when you change band


blade, clean the inside of the band wheel guards
and the blade from build-up of sawdust and wood
debris.

10 TRACK SWEEPERS

Regularly check that both track sweepers touch the


rails. This keep the rails free from sawdust.

11 BAND BLADES

Replace the blade with a new, sharp blade after


approx. every two hours of efective sawing.

12 INSPECTION OF SAFETY FEATURES

Before each work shift, inspect the working order


of following safety features: Check that the throttle
handle returns to its neutral position when released,
so that the engine goes down to idle. If not,
lubricate the throttle wire with Super Flo (ref. no:
9999-000-5115). Check that the interlock safety
switch in the hinge of the band wheel guards works.
Check by opening the band wheel guards while the
engine is turned off and listen for the safety switch
disconnecting. Check that the emergency stop
shuts down the engine ignition (listen for a clicking
sound).

23
TROUBLESHOOTING

SYMPTOM PROBABLE CAUSE SOLUTION


The blade quickly loses its sharpness • Dirty logs • Avoid dragging the logs over the ground.
• The blade is worn out • Debark the log where the blade is going to cut
• Square the logs before cutting boards, to
minimize the cuts into bark
• Replace the blade with a new one
Wavy cuts • Dull blade • Resharpen the blade
• The feed speed is too high • Lower the feed speed
• The feed speed is too low • Increase the feed speed
• Sawing through a partly frozen log • Let the log fully thaw or fully freeze before
sawing it. TIP: Do not use a slower sawing speed
when the blade is entering the log, but cut into
the log end with the same sawing speed you are
planning to have for the rest of the cut.
The blade dives or rises when sawing • Insufficient blade tension • Increase the blade tension
• The feed speed is too high • Lower the feed speed
• The blade is damaged • Replace the blade with a new one
• The blade does not track correctly on the band • Install the blade correctly and adjust the tracking
wheels
Blade breakage • The blade is worn out • Replace the blade with a new one
• Dull and/or incorrectly installed blade • Resharpen the blade
• The blade tension is too tight • Reduce the blade tension
• The blade guide rollers are not aligned with the • Adjust the blade guides
band wheels • Replace the belts on the band wheels with new
• Worn band wheel belts. This makes the blade ones
running directly on metal
Uneven board thickness • The log bed flexes due to insufficient support • Support the rails/log bed as outlined in the
instructions in this manual
The blade does not track correctly and slips off • The band wheels are incorrectly adjusted • Adjust the band wheels as outlined in the
the band wheels • Worn band wheel belts instructions in this manual
• Replace the belts with new ones
The blade does not cut • The blade is installed backwards • Remove the blade and, turn the blade inside out
and reinstall it
• When the sawmill is powered by an electric
motor, check that the motor is running in the
correct direction. If not: Reverse the phase of the
electric motor.
The blade does not slacken after releasing the • The blade tension assembly is sticking • Push the T-handle inwards
blade tension with the T-handle
The sawhead is stiff when raised or lowered • The vertical guides are too tight • Lubricate with silicone and, if necessary, loosen
• The sawhead lifting winch drum is dry them slightly
• Lubricate with Superflo
The sawhead is rattling when going down • The rails are not level and cause the carriage to • Level the rails as outlined in the instructions in
twist this manual
The blade overheats during operation • The water tank is empty • Refill with water
• The water valve is closed • Open the water valve
The engine does not start • The ignition key is in the ”OFF” position • Turn the ignition key to the ”ON” position
• The emergency stop is pushed in • Reset the emergency stop
• The interlock safety switch on the blade guards is • Check the working order of the interlock safety
disconnected switch

24
B1001 BAND SAWMILL

TECHNICAL DATA

LOGOSOL B1001
RAILS/BED
Length of rails, standard 5.85 m
Length of rail extension 1156 mm
Track width 1100 mm
Total width 1170 mm
Height 240 mm
Weight (5.85 m rails) 250 kg
SAW CARRIAGE
Length 1100 mm
Width 2250 mm
Height 1980 mm
Weight 210 kg
Volume of water tank 17.75 litres
Feed rate Manual
CAPACITY
Max. log diameter 1001 mm
Max. cant width 850 mm
Effective sawing length (standard) 4.85 m
BAND BLADE
Type and size 4310x33 pitch 22 mm
Band wheel diameter 500 mm
Band wheel rotation speed 1000 rpm
Blade speed 30 m/s
SAWMILL MOTORS
Electric motor 12 kW, 400 V (weight: 65 kg)
Petrol engine Briggs & Stratton 23 hp (weight: 35 kg)
Volume of fuel tank 5 litres
SOUND LEVELS/VIBRATIONS
Equivalent sound pressure level in the operator’s area 1) 88.4 dB(A)
Sound power level (estimated) 2) 109.4 dB(A)
Vibration level in handle 3) <2.5 m/s2

1) The typical distribution measurement for equivalent sound pressure level is a standard deviation of 2 dB(A).
2) The typical distribution measurement for sound power level is a standard deviation of 3 db(A).
3) The typical distribution measurement for the vibration level in the handles is 1 m/s2.

25
ASSEMBLY: RAIL FRAME
Work on level ground, as this will facilitate when adjusting the rails.

Read all the assembly instructions before


beginning the assembly, and then follow
the step-by-step instructions during the
assembly.

1 Order of assembly

Good job!

Follow the steps of assembly carefully and use


an ergonomically correct work position while
working.

26
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

Fit the nut and the washer on the levelling foot.

10 x Levelling foot

10 x Flange nut M16

10 x Washer

Install the levelling feet to the rail frame. Secure


the feet with flange nuts inside the rail tubes.

10 x Levelling feet

10 x Flange nut M16

27
ASSEMBLY: RAIL FRAME

Rail frame assembly. Follow the steps of assembly


carefully and use an ergonomically correct work position
while working. When the assembly is finished, the two
rail frame sides should be completely straight.

Install the joint pins in the first rail joint.

4x Joint pin

28
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

Insert the bolts through the joint pins and fasten


with nuts.

4x Hex bolt M12x140

4x Hex nut M12

Secure the bolt joints. Ensure that the joint


between the rail frame sections stays straight
when tightening the bolt joints.

29
ASSEMBLY: RAIL FRAME

Repeat the assembly on the other joints between the rail


frame sections. Note that a rail frame side consists of 5
rail frame sections. Tighten the bolt joints until you have
a completely straight rail frame side.

12 x Joint pin

12 x Hex bolt M12x140

12 x Hex nut M12

Good job!

Repeat the assembly steps for making the


other rail frame side.

30
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME


Installation of the cross bunks in the rail frame.
Follow the steps of assembly carefully and use
an ergonomically correct work position while
working. When the cross bunks are assembled
the both rail frame sides should be completely
parallel to each other.

When installing the cross bunks, the rail


attachment holes in the rail frame should
be facing outwards.

Prepare the bolt joints for the installation of the


cross bunks in the rail frame. The nut should be
tightened until there is 20 mm of free thread.

16 x Hex bolt M12x90

16 x Hex nut M12


20mm

31
ASSEMBLY: RAIL FRAME
Sawing direction

Fit the first cross bunk to the rail frame.


Note that it should be fitted to the second
rail frame section seen from the sawing
direction. The cross bunk should be installed
so that the log stop is on the left side, seen
from the sawing direction.

4x Bolt joint

4x Flange nut M12

The hex bolt head should be fitted so that


it is locked in the hexagonal hole in the rail
frame, at the same time as the nut locks the
bolt joint from the inside of the rail frame
tube.

Sawing direction
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

Install the other cross bunks as shown in the


illustration. Note that the first rail frame section,
seen from the sawing direction, should not have a
cross bunk. This is because that section lies outside
the effective sawing length.

12 x Bolt joint

12 x Flange nut M12

Sawing
direction

33
ASSEMBLY: RAIL FRAME

Installation of the inner end plates, the bed end frames


and the rail sections. Follow the assembly instructions
carefully.

Read all the assembly instructions before


beginning, and then follow the step-by-
step instructions during the assembly.

Insert the bolt joints in the rail end plates. Note that
the flange nuts should be fitted “backwards” on the
bolt.

4x Flange bolt M8x16

4x Flange nut M8

8-10mm

34
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

Fit the end plate to the end of one of the rail frame
sides, then repeat this at the end of the other rail frame
side.

4x Flange bolt M6x 16

4x Flange nut M6

Important! Note that the flange


Prepare the bolt joints for the installation of the rail nut should be fitted ”backwards”
sections. Note that the flange nut should be fitted on the bolt.
“backwards”on the bolt.

38 x Flange bolt M8x16

38 x Flange nut M8

8-10mm

Install the bolt joints for the rail sections in the rail
frame.

38 x Bolt joint

35
ASSEMBLY: RAIL FRAME

Fit the first rail sections to the rail frame. Note that
the short sections should be used at the ends of the
rail frame. The first short section is to be the inner rail
section, and the first long section should be installed on
the outside of it. The rail sections should overlap each
other. Tighten the bolt joints fingertight before the final
adjustmen of the rails.

36
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

The rail sections should be fitted so that they overlap


each other. They are then secured with the bolt joints in
every rail attachment hole in the rail frame as shown in
the illustration.

Tighten the bolt joints fingertight!

2
Install all the rail sections the same way as described
above. Follow the illustrations. Then, repeat the
installation on the other side of the rail frame.

5
The last short rail section should be fitted the same
way as the first one. See the first step of assembly
on page 36.

37
ASSEMBLY: RAIL FRAME

Fit the rubber bumpers to the bed end frames.

4x Flange bolt M8x12

4x Rubber bumper

38
B1001 BAND SAWMILL

ASSEMBLY: RAIL FRAME

Hook the bend end frames onto the cut-out slots


in the end pieces.

Secure the bed end frames with bolts and nuts.

6x Flange bolt M8x 16

6x Flange nut M8

39
Good job!

Now it is time to adjust the rails.

ADJUSTMENT: RAIL FRAME

(Tools are not included in the shipment of the sawmill)

Read all the adjustment instructions before


beginning the adjustment, and then
follow the step-by-step instructions during
the adjustment.

The purpose of adjusting the rails is to get


them as level as possible. Read through
the instructions and be careful.

1x Mason’s string

40
B1001 BAND SAWMILL

ADJUSTMENT: RAIL FRAME

Tie a string between the corners of one side of


the rail frame. Use the pre-cut slots in the bed end
frame.

Tighten the string firmly!

41
ADJUSTMENT: RAIL FRAME

Measure along the string to check that the distance between


the string and the rail is the same along the whole rail. To adjust
the levelness of the rail, move the rail sections up or down at the
points where the rail is not level.

Tip: Use shims under the rail sections, so that they stay in
the right position while you are tightening the bolts.

IMPORTANT!

This step is crucial for the precision of the


sawmill. Be careful and put some extra
time into this step.

42
B1001 BAND SAWMILL

ADJUSTMENT: RAIL FRAME

When the rail is adjusted level, check that


all the rail sections are level at the joints and
that the inner and outer rail sections are at
the same height. All joints should be as level
as possible. Adjust and tighten the bolting
step by step.

When one side of the rail frame is adjusted along its whole length and the
joints are level, tighten all boltings on this side of the bed. Then, repeat all
the adjustment steps on the opposite side of the rail frame to complete the
adjustment.

Good job!

43
FINAL ASSEMBLY OF RAIL FRAME

Read all the assembly instructions before


beginning the assembly, and then follow
the step-by-step instructions during the
assembly.

Now it is time to do the final assembly of the rail frame.

Fit the log clamp attachments to two of the cross bunks.

6x Flange bolt M8x20

6x Flange nut M8

44
B1001 BAND SAWMILL

FINAL ASSEMBLY OF RAIL FRAME

Fit the attachment points for the log supports to two of


the cross bunks.

4x Flange bolt M8x25

4x Flange nut M8

2x Washer M8

2x Eccentric handle M8

45
Good job!

Now it is time to install the sawhead onto the rails.

46
B1001 BAND SAWMILL

SAWHEAD

THE SAWHEAD

The sawhead comes partly preassembled. The anti-tip wheels of the


carriage are to be installed immediately after the sawhead is positioned
on the rails. Then, the petrol engine or the electric motor has to be
installed on the sawhead. After this, the equipment must be adjusted
in the same order as is outlined in the user manual in the chapter
Order of adjustment to ensure proper operation of the machine.

SAWHEAD WEIGHT: 210 KG

47
SAWHEAD

INSTALL THE SAWHEAD ONTO THE RAILS

Lift the sawhead in place on the rails. The total weight of the
sawhead is 210 kg. Use straps that are approved for this and
fasten them in the sawhead lift rings. Carry out the lift with
the help of a for this situation appropriate lifting device.

IMPORTANT!

Make sure that the top guide


bearings of the sawhead frame
clasp the rails.

DANGER! RISK OF TILTING.


CRITICAL STEP OF ASSEMBLY.

When the sawhead is installed onto the rails, the anti-tip


wheels must be fitted to the sawhead frame.

First, remove the flange nuts on the inner side


of the bogie base, but leave the bolts in their
holes. They will be used in a later stage of the
assembly.

48
B1001 BAND SAWMILL

SAWHEAD

Fit the wheels and the spacer sleeves to the


anti-tip plate. Repeat the assembly on the
other anti-tip plate.

2x Spacer sleeve

2x Hex bolt M6x65

2x Flange nut M6

2x Flat washer M6

Fit the anti-tip plate to the bogie base. Repeat


this on the other side of the machine.

2x Flange nut M10

49
SAWHEAD

Adjust the anti-tip wheels by moving them


upwards in the slanted holes. Adjust them
until they clamp against the bottom of the rail
frame. Repeat the adjustment on the other
side of the machine.

50
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD

When the sawmill is shipped, the sawhead is preassembled, except for the engine and the control
arm. Follow these instructions to finish the assembly of the sawmill. The assembly starts with the
control arm and ends with the installation of the petrol engine or the electric motor. Follow the
assembly instructions carefully.

Read all the assembly instructions before


beginning the assembly, and then follow
the step-by-step instructions during the
assembly.

1 Order of assembly

Good job!

After the assembly, follow the instructions under the section Order of adjustments
in the sawmill user manual to finish the settings before starting the machine.

51
FINAL ASSEMBLY OF SAWHEAD

ASSEMBLY: CONTROL ARM

Exploded view: control arm.

Shaft

Handle

Nut

Lock washer

Spring

Crank

Lock ring

Washer

Crank disc

Tube handle

52
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD

Fit the tube handle in the rear carriage leg.

Secure the tube handle with the short fixing bolts.

2x Allen bolt M8x16

Secure the tube handle with the long fixing bolts.


Note that the inner nut should be placed so that
the head of the Allen bolt is flush with the surface
of the carriage leg.

2x Allen bolt M8x60

2x Flange nut M8

2x Hex nut M8

53
FINAL ASSEMBLY OF SAWHEAD

Tension the chain by moving


the chain tensioner.

Install the the T-handle. Generously


grease the threads of the T-handle.

1x T-handle

54
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD

COMPONENTS: BLADE GUARD/GUIDE

Blade guard holder

Blade guide arm

Blade guard plate

Handle

2x Washer M6 9219-021-0180

1x Allen bolt M6x20 9045-319

2x Alen bolt M6x30 9045-323

Bolt bag 4 6x Flange bolt M8x16 9018-346-0816

55
FINAL ASSEMBLY OF SAWHEAD

1
Fit the blade guard assembly to the
carriage leg.

6x Flange bolt M8x16

Fit the adjusting bolt and its nut in the


blade guard holder.

Fit the blade guard plate to the blade guide arm.

2x Washer M6

1x Allen bolt M6x20

1x Allen bolt M6x30

56
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD

Insert the blade guide arm into the blade


guard holder.

5
Fit the stop bolt and the handle to the blade
guide arm. See adjustment of the blade
guide mechanism under the section Order of
adjustments in this user manual

2x Flat washer M6

1x Allen bolt M6x30

57
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP
ASSEMBLY: ENGINE AND THROTTLE WIRE

The motor is to be mounted on the motor bracket and be secured with fixing bolts. The centrifugal
clutch, and also the drive belt and the throttle wire are to be installed on the sawmill. Follow the
assembly instructions, and then the instructions under the section Order of adjustments in the sawmill
user manual when the assembly is finished.

Mount the engine on the motor bracket and push in the


centrifugal clutch through the hole in the rear band wheel
guard.

4x Flange bolt M10x40

4x Tensilock nut M10

4x Flat washer M10

2
Fit the interlock-safety-switch hinge with bolts
in the existing holes.

2x Countersunk allen bolt M6x25

2x Countersunk allen bolt M6x30


12mm
2x Threaded spacer 10mm

58
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

Fit the the throttle handle to the tube handle.

1x Allen bolt M6x50

1x Allen bolt M5x50

1x Lock nut M6

1x Lock nut M5

Install the centrifugal clutch on the shaft and


secure the clutch with the square key. The
clutch should be able to move on the shaft.

1x Square key

1x Hex bolt M10x25 Loctite

1x Flat washer M10, big

4x Motor shaft spacer

1x Shaft extension

59
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

Fit the drive belt round the belt pulley, the


driving wheel and over the tensioner pulley.

1x Drive belt

Pass the wire end through the throttle handle


and then through the wire coating.

1x Throttle wire

1x Wire coating

60
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

Release the screws on top of the valve cover


and remove it gently. This operation is needed
to gain the clearence for the next step.

Release both of the throttle lever attachment


points and remove the lever from the engine.

Remount the valve cover. Be careful not to


damage the valvecover gasket during the refit.

61
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

10

Loosen the throttle wire bolt on the front of


the engine and remove the wire end from the
wire holder. Facilitate this step by using a pair
of pliers to remove the wire end.

11

Fit the spring to the wire connection, then


secure the assembly with the lock washer.

12

Fit the wire to the wire connection.

62
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

13

Fit the spring in the hole in the throttle


control. Start by securing the wire
coating in the wire holder. Note that
the wire is now to be installed
from the opposite side, through
the left wire holder.

14

Tighten the wire until full throttle on the


handle gives full throttle on the engine.

63
FINAL ASSEMBLY OF SAWHEAD – BRIGGS 23HP

15

You have already installed the interlock-safety-switch hinge. It is now to be connected to the
engine to activate the safety function. Connect point 1 to the lower connector on the engine.
Then, secure point 2 with the upper bolt.

SAFETY CIRCUIT.
CRITICAL ASSEMBLY.

The interlock safety switch has to be connected to the


engine to ensure good safety.

64
B1001 BAND SAWMILL

FINAL ASSEMBLY OF SAWHEAD - BRIGGS 23HP


INSTALLATION: ELECTRIC START

If your motor option comes with an electric start, it should be installed as described
below:

16

First, connect the red wire connector to the engine 1 (the connector comes together with the
engine user manual). Then, connect it to the male connector/the positive wire 2 . Connect the
positive wire to the output of the generator 3 . Connect the other end to the battery plus pole.

Red wire

-
+ 2

65
FINAL ASSEMBLY OF SAWHEAD - BRIGGS 23HP
Connect the ground wire to the engine ground point. Connect the other end to the negative pole of the
battery.

Ground

-
+

66
B1001 BAND SAWMILL

ASSEMBLY – ELECTRIC MOTOR 12 KW


ASSEMBLY: ELECTRIC MOTOR

The electric motor comes with the interlock safety switch installed. Now, the electric motor has to
be mounted on the motor bracket, and the belt pulley and the drive belt have to be installed. Follow
the assembly instructions, and then the instructions under the section Order of adjustments in the
sawmill user manual when the assembly is finished.

Mount the electric motor on the motor


bracket.

4x Allen bolt M12x40

4x Lock nut M12

4x Flat washer M12

67
ASSEMBLY – ELECTRIC MOTOR 12 KW

Fit the interlock-safety-switch hinge with bolts


in the existing holes.

2x Countersunk allen bolt M6x25

2x Countersunk allen bolt M6x30


12 mm
2x Threaded spacer 10 mm

68
B1001 BAND SAWMILL

ASSEMBLY – ELECTRIC MOTOR 12 KW

Install the belt pulley on the shaft so that the


square key comes in its groove. Secure the belt
pulley with the set screw.

1x Set screw

1x Square key

1x Belt pulley

69
ASSEMBLY – ELECTRIC MOTOR 12 KW

Install the control panel box on the tube


handle.

1x Flange bolt M5x45

2x Flat washer M5

3x Lock nut M5

2x Tube clamp

Fit the drive belt round the belt pulley, the driving
wheel and over the tensioner pulley.

Go through the instructions under the section Order


of adjustments in the sawmill user manual to ensure
proper operation of the machine.

70
B1001 BAND SAWMILL

ASSEMBLY – ELECTRIC MOTOR 12 KW

CONTROL PANEL: SWITCH ON/OFF

On the control panel, turn the switch to the


position (1) to turn on the power to the machine.

0 0
1 1

STARTING THE MOTOR

To start the motor, press and hold the enabling


switch (right button). Then, press the start button
(left button). When the motor has started you can
release the start button. The motor will run until
you release the enabling switch.

HOLD PRESS

71
ORDER OF ADJUSTMENTS

Read all the adjustment instructions before


beginning adjusting, and then follow the
step-by-step instructions while adjusting.

1 Order of adjustments

Good job!

To ensure good operation of the sawmill, it is important that it is correctly


adjusted. Some adjustments affect other machine settings. Due to this, it
is crucial that you follow the order outlined below.

1 Adjust the levelness of the rail frame

2 Adjust the band wheels

3 The lengthwise position of the blade / Adjust the lengthwise position of the blade

4 Adjust the parallelity between the band blade and the cross bunks

5 Adjust the adjustable blade guide horizontally

6 Adjust the parallelity between the band blade and the rails

7 The tension of the throttle wire

72
B1001 BAND SAWMILL

ORDER OF ADJUSTMENTS

ADJUST THE LEVELNESS OF THE


RAIL FRAME
To ensure a good sawing result, it is important
that the rails are completely level. Earlier, we
have adjusted the levelness along the long sides
of the rail frame. Now the rail frame is to be
adjusted on its short sides. Place a spirit level on
a cross bunk and adjust the levelling feet until
the rails are on a level. Repeat this procedure on
all cross bunks until the rails are on a level along
the whole length of the rail frame.

8MM

Adjust the levelling feet by using an Allen key


from above. When the adjustment is done, you
secure the position of the feet by tightening the
lock nut inside the rail frame.

73
ORDER OF ADJUSTMENTS

ADJUST THE BAND WHEELS

The angle of the band wheels has to be adjusted so that they are at right
angles to the cross bunks. With the sawhead in its lowest position, check
the perpendicularity between the band wheels and the cross bunks. A good
method is to place a set square on a straightedge that rests on two cross
bunks. Adjust by first loosening the lock nut and then turning the adjusting
screws on the top side of the band wheel shaft mountings until the band
wheels and the cross bunks are perpendicular to each other.
Tighten lock nuts and adjusting bolts.

PLACE THE SET SQUARE ON A STRAIGHTEDGE

90

3
ADJUST THE LENGTHWISE POSITION OF LOOSEN THE LOCK NUT

THE BLADE
The lengthwise position of the blade is adjusted by
the adjusting bolts that is positioned horizontally,
i.e. the bolts situated on the outside of the shaft
mountings. Before adjusting, the lock nut has to be
opened. If the blade moves outwards on the wheels,
turn the adjusting bolt clockwise to compensate.
If the blade moves inwards, turn the bolt counter-
clockwise. Adjust in small steps. Tighten all lock nuts
and adjusting screws after the adjustment.

TIP! You may need to loosen the adjusting bolts


slightly on the top side of the shaft mountings
before adjusting the blade.

74
B1001 BAND SAWMILL

ORDER OF ADJUSTMENTS

THE LENGTHWISE POSITION OF THE BLADE

The lengthwise position of the blade is crucial to the


sawing result. To ensure the best possible sawing result,
we recommend that the blade is positioned so that the
distance between the lowest part of the tooth and the front
edge of the band wheel is 3 mm. First, install the blade
according to this measurement. Then, tension the blade.
Rotate the wheels by hand and check that the lengthwise
position of the blade is unchanged. Rotate the wheels at
least three turns. If the blade moves outwards or inwards on
the wheels, you adjust this as described below in the next
section. If the blade runs straight on both band wheels,
close the band guards and start the sawmill. Throttle up to
make the wheels spin, then realease the throttle. Open the
blade guards and check that the lengthwise position of the 3MM
blade is unchanged. If this is the case, the adjustment is
correct.

75
ORDER OF ADJUSTMENTS

ADJUST THE PARALLELITY BETWEEN


THE BAND BLADE AND THE CROSS
BUNKS
MEASUREMENT MEASUREMENT
To ensure a good sawing result, it is important that POINT 1 POINT 2
the band blade is parallel with the cross bunks.
Measure the vertical distance between the blade and X mm X mm
the cross bunk. Note down the measurements.

When carrying out this adjustment, the blade guide


rollers have to be removed.

Adjust the band blade by turning the adjusting bolts


on the sawhead until the measurements are the
same at both measuring points.

LOCKING/COUNTER NUT

ADJUSTING
r NUT

76
B1001 BAND SAWMILL

ORDER OF ADJUSTMENTS

ADJUST THE ADJUSTABLE BLADE GUIDE


HORIZONTALLY

The adjustable blade guide with guard


has to be adjusted to ensure straight
cuts in all positions. Install the blade
guide rollers. Then, bring the blade
guide with guard to its innermost
position. Place a spirit level on the
blade guide and adjust by turning the
eccentric handle until the blade guide
with guard is horizontally level. When it
is level, use spacers on the fixed blade
guide roller until both blade guide
rollers have the same distance to the
cross bunk.

0,5 mm
1 mm
2 mm As standard, the sawmill comes with
2 mm spacers installed.

77
ORDER OF ADJUSTMENTS

TIGHTEN THE BLADE GUIDE ARM

To ensure good operation of the sawmill, it is important that


the blade guide arm runs without play in the blade guard
holder. Loosen the Allen bolt on the blade guard holder and
push the wheel down as in the illustration. Ensure that the
blade guide arm is aligned between the wheels and runs
without play.

ADJUST THE PARALLELITY BETWEEN THE BLADE GUIDE ARM AND THE BLADE

To adjust the parallelity between the blade guide arm and


the band blade, you loosen the three fixing bolts on the
outside of the blade guard holder. Then, adjust the parallelity
using the adjusting bolt on the rear plate.

78
B1001 BAND SAWMILL

ORDER OF ADJUSTMENTS

ADJUST THE PARALLELITY BETWEEN THE BAND BLADE AND THE RAILS

To ensure good operation of the sawmill it is important that the blade is parallel to the rails. Place a
straightedge on the blade as close as possible to one of the blade guide rollers. The straightedge should rest
on a tooth that is not set. Now, measure from the lower front edge of the straightedge (measurement point
1) vertically down to a cross bunk. Note down the measurement. Move the sawhead forward and measure
from the rear edge of the straightedge down to the cross bunk (measurement point B). Compare the
measurements. They should be the same at measurement point 1 and measurement point 2.

MEASUREMENT MEASUREMENT
POINT 1 POINT 2

X +- mm

X mm

If the measurements differ, turn the adjusting bolts on the blade guide until the measurements are the same
at both measurment points. One method to facilitate adjusting, is to use the value from measurement point
1, compare it with the value from measurement 2 and then, by raising or lowering the blade guide, adjust
half the difference at measurement point 2. When the blade is parallel to the rails, repeat the adjustment
steps on the other blade guide roller.

ADJUST HALF THE DIFFERENCE AT


MEASUREMENT POINT 2

MEASUREMENT MEASUREMENT
POINT 1 POINT 2

79
ORDER OF ADJUSTMENTS

TENSIONING THE THROTTLE WIRE


Counter nut

The tension of the throttle wire can be adjusted


by turning the adjusting bolt that holds the wire
coating. Turn the adjusting bolt until you get full
throttle on the engine when the throttle handle is
fully pushed in. Then secure with the counter nut.

OTHER ADJUSTMENTS
Read all the adjustment instructions before
beginning adjusting, and then follow the
step-by-step instructions while adjusting.

The following instructions are crucial for a good operation of the


sawmill, but the adjustments do not affect each other and do not
have to be carried out in a particular order.

80
B1001 BAND SAWMILL

OTHER ADJUSTMENTS

CHAIN TENSION

The crank handle chain has to be tensioned to ensure good


functioning of the lifting mechanism. First, untighten the
fixing bolt of the chain tensioner. Then, move the chain
tensioner towards the chain until the chain is slightly
tensioned. Tighten the bolting.

TRACK SWEEPERS

The saw carriage has track sweepers on its ends. It is important


that you regularly check that they touch the rails.

81
OTHER ADJUSTMENTS

LOG SUPPORTS

To ensure good operation of the sawmill, it is important that


the cross bunk and the log support are at right angles to each
other. Adjust this by turning the adjusting handle located at
the lower part of the log support. Check the angle with a set
square.

90

DRIVE BELT TENSION

To prevent the drive belt from slipping on the pulley, the drive belt
has to be correctly tensioned. The belt tensioner pulley assembly
can be rotated around its lower bolting. Tension the belt until you
have reached the same values at the tension checking point as
stated below.

TENSION CHECKING POINT

PRESSURE: 3 KG
BELT TENSION
DEFLECTION: 6 MM

82
B1001 BAND SAWMILL

OTHER ADJUSTMENTS

BLADE TENSION

Tension the blade by turning the T-handle clockwise. Read the


blade tension scale, which is located inside the band wheel
guards. Tension the blade until the red line is aligned with the
two “arrows” in the opening for the blade tension spring.

0 Good

WATER TANK

The sawmill water tank has to be refilled before operation.


Refill through the opening in the back of the saw carriage.
The volume of the tank is 7 litres.

83
OTHER ADJUSTMENTS

ADJUSTING THE SCALE

To ensure that the scale shows the correct measurement between


the cross bunk and the blade, it has to be calibrated. Do as follows:
Measure the vertical distance between the sawhead and a cross bunk.
Note down the distance. Fit the magnetic scale to the scale plate so
that the measurement indicated at the top side of the pointer is the
same as the measurement you noted down.

mm

x
x

X MM
x

30
x

x
x

ADJUSTING THE CRANK

To ensure that the scale on the sawhead crank


works correctly, it has to be calibrated. This is done 1
2
by lowering the sawhead to its lowest position and
3
then loosening the adjusting plate of the crank. 4
Now, raise the sawhead until the pointer in the 5 3

crank tube is aligned with a number on the crank 6


7
scale. It does not matter what number it is, as long 8
as it is aligned with the pointer. Then, tighten the
bolting. Finish the adjustment by turning the adjust-
ing bolts on the chains until the sawhead rests on
the stops in the front legs of the sawcarriage. Be
careful to adjust exactly equally much on both sides
to keep the blade parallel to the bed.

LOCKING / COUNTER NUT

ADJUSTING NUT

84
B1001 BAND SAWMILL

OTHER ADJUSTMENTS

ADJUSTING THE CRANK SPRING

Tighten the lock nut to tension the spring so that


the handle easily springs back and locks in the
crank disc.

Check that the sawhead easily can be lowered


by pushing the crank handle in, and turning it
counter-clockwise.

Once the handle is in good working order, you


bend the lock washer to secure the lock nut in
position.

PREPARING THE ENGINE BEFORE STARTING UP

Before starting the engine for the first time, the engine has
to be filled with oil and fuel. Lower the sawhead to its lowest
position to facilitate the work. More detailed information on
the engine can be read in the user manual of the engine,
which is included in the shipment.

Tip: Work with the sawhead low-


ered to its lowest position to
facilitate access to the engine.

85
THE FUNCTIONS OF THE SAWMILL

THE FUNCTION OF THE CRANK

The crank that is used for moving the sawhead up and


down is spring loaded, and has to be pushed inward
to release the locking mechanism while you are raising
or lowering the sawhead.

1/8
360 = 1 inch

The locking mechanism of the crank is divided in eight steps per revolution. Each step moves the sawhead by
1/8’’, and one full revolution represents 1’’.

Kerf kompensated
Kerf compensatedcut:
cut:
1
1/8
2
3
4 Saw head up/down
Sawhead up/down
5 3
6
7
8 1
+ 1/8 = Kerf
Kerf kompensated
compensated board
board
2
On the crank shaft, there is an opening where you can see numbers on a scale. This scale has eight steps,
where each step is 1/8’’. TIP: When a board is cut above the blade, you have to compensate for the kerf, i.e.
1/8’’. The wood piece below the blade never needs to be kerf compensated. It has the same measurement
that is shown on the absolute scale on the front leg of the carraige.

This is how you use the crank scale when adjusting depth of cut
Example 1: If you are going to cut a 1’’ board and the crank scale shows the number ”3”, you first turn the
crank one full revolution and stop at ”3”, then you turn the crank one step (1/8”) to number”4”.

Example 2: To cut a 2’’ board starting from “3” on the scale, turn the crank two revolutions and stop at ”4”

Example 3: To cut a 3/4’’ board starting from “3” on the scale, lower 6/8 + one step to compensate for the kerf and
stop at “2”.
86
B1001 BAND SAWMILL

THE FUNCTIONS OF THE SAWMILL

BLADE GUIDES

The blade guides tension the blade so that it comes


3 mm below the band wheels.

The blade guides can adjust the angle of the blade,


measured in the direction of the cut, by adjusting the
top and bottom adjusting bolts.

The blade guides must be adjusted so that they are


parallel to the back of the blade. This is done by
adjusting the outer and inner adjusting bolts. It is crucial
that the blade guides run parallel to the blade. Be
careful to adjust this correctly.

The blade guide can be adjusted inwards and outwards by


pulling or pushing its shaft after the adjusting bolts have
been loosened. The back of the blade should be approx.
3-5 mm from the rear edge of the blade guide roller.

87
THE FUNCTIONS OF THE SAWMILL

THE FUNCTIONS OF THE SCALES

The sawmill has two scales: one millimetre scale, which shows the
distance between the cross bunk and the blade, and one kerf- mm/Inch
0
1 RELATIVE,
compensated scale, which shows a number of different board
10
1 1
1/2
20 3/4
2
KERFCOMPENSATED
1
30

thicknesses in inches. The kerf-compensated inch scale is adjusted 40


50 2 SCALE
by a knob located at the bottom of the scale. One additional 60

70
3 1
feature is the Last Cut indicator, which helps you remember the 80

90

position of the sawhead at the previous cut. 100


110
4
1
1/2

120
130
5 1
3/4

1
140
2
150 6
160
170

180
7

190

200 8 1 1 1/2

210

220
9
230
1
LAST CUT INDICATOR
3/4

240

250
10
260
1 2
SCALE IN MM/INCH 270

280 11

To use the Last Cut function, push the indicator 290

300
12
1
1/2

down until it rests on the pointer before starting 310


320
1
to saw. When you raise the sawhead to return it
330

340
13
1
3/4
HANDLE
for the next cut, the Last Cut indicator stays in that
350
14
360
370

position. Then, when you lower the sawhead for 380

390
15
1
1
1/2
2

the next cut, you have the Last Cut indicator as a 400
410
16

reference showing the position of the previous cut. LAST CUT INDICATOR
420

430 17
440
1
3/4

450
18 1
460
470

480
1
1/2

19

POINTER 490

500
20
2
510

520
1
530
21
540
550 1
3/4

560 21

570
1
1/2

580
22
1
590

600
610 23
620
2
POSITION OF THE SAWHEAD AT 630
24
640
1
THE PREVIOUS CUT 650
1 1
1/2
3/4

660 25
670
680
26
690

700
710 27
1
720

730
28
740
2
750
1
1/2

760 29 1
3/4

770 1
780
30
790

800
810 31 ADJUSTING
KNOB

NEW CUT

POSITION OF THE SAWHEAD AT


THE PREVIOUS CUT

88
B1001 BAND SAWMILL

THE FUNCTIONS OF THE SAWMILL

PARKING LOCK

The sawmill is equipped with two catches that


lock the saw carriage when it reaches one of
the ends of the rails. To realese the parking
lock you lift the catches with your foot before
moving the saw carriage.

LOG CLAMPS

The sawmill comes with two log clamps that secure


the log on the sawmill. The log clamp is an eccentric
clamping device.

First, set the eccentric plate so that it lies against the log.
This is done by turning the eccentric plate clockwise.
Then, to secure the log, you turn the handle on the
clamp clockwise, as shown in the illustration. To release
the tension, carry out the steps in reverse order and turn
the plate and the handle counter-clockwise.

89
THE FUNCTIONS OF THE SAWMILL

WATER COOLING ON/OFF

The water cooling of the blade is controlled by a


lever located on the side plate at the operator side.
In its starting position, the lever points at a right
angle from the side plate. To release the water flow,
the lever is pulled back. The flow of the water cool-
ing is controlled by moving the cooling tube in the
narrowing slot in the motor bracket. Move the tube
inwards or outwards in the slot until you reach the
desired cooling level.

90
B1001 BAND SAWMILL

WIRING DIAGRAM

The wiring diagram shows the connection of safety


switch and emergency stop.

Elesa CFSQ,
60-SH-6-FAS-2
WIRING DIAGRAM, EMERGENCY STOP /
SAFETY SWITCH
Interlock safety switch

4
1
2
Black
Blue
Grey

Black

Ignition off

Igntion off

91
EU declaration of
conformity
In accordance with Directive 2006/42/EG, Annex 2A

Logosol AB,
Fiskaregatan 2,
S-871 33 Härnösand, SWEDEN
Phone: +46 611 18285,

herewith declares that the portable band sawmill


Logosol B1001, with reference numbers 8300-000-
0010 and 8300-000-0030:

has been manufactured in conformity with: the


Machinery Directive 2006/42/EG and the EMC
Dierctive 2004/108/EU

and has been manufactured in conformity with the


following harmonized standards:
EN ISO 12100:2010, EN 60204-1:2006, EN 50370-
1, -2.

Notified body, 0404,RISE SMP Swedish Machinery


Testing Institute AB, Box 7035, 750 07 Uppsala,
Sweden, has executed EC type-examination
according to Directive 2006/42/EG, article 12,
paragraph 3b. The EC type examination certificate
has the number: 0404/17/2408

The delivered band sawmill corresponds to the


machine that was subject to EC type-examination.

Mattias Byström, Product Manager, is responsible for


the technical files.

Härnösand 0000-00-00
Malte Frisk, CEO

LOGOSOL SWEDEN
Fiskaregatan 2, S-871 33 Härnösand, SWEDEN
Phone +46 611 18285 | Fax +46 611 18289
[email protected] | www.logosol.com

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