Technical Seminar Report 4NM22ME431
Technical Seminar Report 4NM22ME431
from
Visvesvaraya Technological University, Belagavi
APRIL 2025
1
ACKNOWLEDGEMENT
I take this opportunity to express my deep sense of gratitude to my guide MR. P. VENKATESH
MURTHY, Assistant Professor, Department of Mechanical Engineering, NMAMIT, Nitte for his
valuable guidance in selecting a technical seminar topic on emerging thrust areas and for his
suggestions provided in preparing the report.
I convey my sincere regards to Dr. Srinivasa Pai P., Professor & Head, Department of Mechanical
Engineering, NMAMIT, Nitte for all his encouragement.
My grateful thanks to Dr. Niranjan N. Chiplunkar, Principal, NMAMIT, Nitte for his inspiration.
I cordially acknowledge and give due credit to my friends and family for the constant support they
have extended to me and the faith they have shown in me and finally to God who made all the things
possible for me till the end.
VISHAL DESAI
4NM22ME431
2
Chapter Number and Title
Acknowledgement
Chapter 7 Conclusion
Chapter 8 Reference
Contents
3
CHAPTER 1
INTRODUCTION TO HYBRID VEHICLES
1.1 OVERVIEW
The report delves into various hybrid vehicle architectures, including series, parallel,
and series-parallel configurations, explaining how each design influences performance
and fuel efficiency. It also examines advanced control strategies such as rule-based,
optimization-based, and artificial intelligence-driven methods that optimize energy
distribution between the ICE and electric motor. These strategies are essential for
maximizing efficiency under different driving conditions and minimizing energy losses.
1.2 HISTORY
The concept of hybrid vehicles dates back to the early 20th century, long before modern
advancements in battery technology and electric propulsion. In 1900, Ferdinand
Porsche developed one of the first hybrid vehicles, the Lohner-Porsche Mixte, which
used an internal combustion engine (ICE) to generate electricity for an electric motor
that powered the wheels. This early hybrid system demonstrated the potential for
combining electric and gasoline power, but due to the rapid development of gasoline-
powered vehicles and the availability of cheap fuel, hybrid technology was largely
abandoned. Throughout the 20th century, hybrid concepts were occasionally revisited,
particularly during fuel shortages and environmental crises. However, the dominance of
internal combustion engines and the lack of advanced battery technology hindered
widespread adoption.
4
The modern resurgence of hybrid vehicles began in the late 20th century, driven by
growing concerns over fuel efficiency, emissions, and environmental sustainability. In
the 1990s, Toyota and Honda pioneered mass-market hybrid technology with the Toyota
Prius (1997) and Honda Insight (1999), marking the beginning of commercial hybrid
vehicle adoption. The Prius, in particular, revolutionized the automotive industry by
introducing a reliable and efficient hybrid system that significantly reduced fuel
consumption. Over the years, advancements in lithium-ion batteries, regenerative
braking, and power management systems have further improved hybrid vehicle
performance. Today, hybrid technology is widely used in passenger cars, buses, and
commercial vehicles, serving as a critical step toward fully electric transportation while
reducing carbon footprints worldwide.
5
CHAPTER 2
LITERATURE REVIEW
Numerous studies have explored the design and control strategies of hybrid vehicles
to enhance efficiency and sustainability. Researchers have examined various hybrid
architectures, control methodologies, and emerging trends that influence the
performance of hybrid electric vehicles (HEVs).
• Chan, C. C. (2007). The state of the art of electric, hybrid, and fuel cell vehicles.
Proceedings of the IEEE, 95(4), 704-718.
6
• Pisu, P., & Rizzoni, G. (2007). A comparative study of supervisory control strategies
for hybrid electric vehicles. IEEE Transactions on Control Systems Technology,
15(3), 506-518.
7
CHAPTER 3
HYBRID VEHICLES DESIGN & TYPES
Hybrid vehicle design can be categorized into several types, each with distinct
operational principles. The series hybrid relies solely on an electric motor for propulsion,
with the internal combustion engine (ICE) generating electricity rather than directly
powering the wheels. In contrast, the parallel hybrid allows both the ICE and electric motor
to drive the wheels, optimizing fuel efficiency. The series-parallel hybrid offers a
combination of both architectures, dynamically switching modes to enhance performance.
Lastly, plug-in hybrid electric vehicles (PHEVs) feature larger battery capacities and can be
charged externally, enabling extended electric-only operation. Each design type balances
fuel efficiency, power output, and emissions reduction, contributing to the advancement of
sustainable transportation.
A series hybrid system is a type of hybrid vehicle architecture in which the internal
combustion engine (ICE) is not mechanically connected to the wheels. Instead, the ICE
functions solely as a generator to produce electricity, which is then used to power an
electric motor that drives the wheels. Alternatively, the generated electricity can be stored in
the battery for later use. This design allows the ICE to operate at its most efficient speed
and load, minimizing fuel consumption and emissions.
8
One of the main advantages of a series hybrid system is its smooth and efficient
operation, particularly in stop-and-go traffic, making it ideal for urban driving and public
transport applications like buses. Since the electric motor is the only propulsion source,
acceleration is seamless, and regenerative braking can be maximized to improve energy
efficiency. However, a potential drawback is the energy conversion losses that occur when
electricity is transferred from the ICE to the battery and then to the electric motor. This can
make series hybrids less efficient at high speeds compared to parallel or series-parallel
hybrids.
Series hybrids are commonly found in range-extended electric vehicles (REEVs),
such as the Chevrolet Volt, where the ICE is primarily used to generate electricity when the
battery charge is low. As battery technology continues to advance, series hybrid systems
may become even more efficient, making them a viable alternative for sustainable
transportation solutions.
A parallel hybrid system is a hybrid vehicle configuration where both the internal
combustion engine (ICE) and the electric motor are mechanically connected to the
drivetrain, allowing them to work together to propel the vehicle. Unlike a series hybrid,
where the ICE only generates electricity, a parallel hybrid can drive the wheels directly
using either the ICE, the electric motor, or both simultaneously. This setup enhances
efficiency by leveraging the electric motor for acceleration and low-speed driving while
relying on the ICE for higher-speed travel, where it operates most efficiently.
9
One of the key advantages of a parallel hybrid system is its ability to optimize fuel
consumption by utilizing regenerative braking to recharge the battery and reducing reliance
on the ICE. During acceleration, the electric motor provides additional torque, reducing
engine load and improving overall efficiency. Popular examples of parallel hybrid vehicles
include the Honda Insight and Hyundai Ioniq Hybrid, which use this system to enhance fuel
economy and lower emissions. However, the integration of both power sources requires
complex power management strategies to ensure smooth transitions between electric and
hybrid modes. As technology advances, improvements in battery capacity and control
algorithms are making parallel hybrids even more efficient and practical for a wide range of
driving conditions
10
One of the key advantages of the series-parallel hybrid system is its adaptability. At
low speeds, the vehicle can rely more on electric power to improve fuel efficiency, while at
higher speeds, the ICE can take over for better performance. The system also enhances
regenerative braking, recapturing energy during deceleration. A well-known example of this
technology is the Toyota Hybrid Synergy Drive, which efficiently manages power flow
between the ICE and electric motor to optimize fuel economy. However, this hybrid
configuration requires a complex power management system and advanced control
algorithms to determine the optimal power distribution. As hybrid technology continues to
evolve, improvements in energy management and AI-driven control strategies are further
enhancing the performance of series-parallel hybrids.
11
CHAPTER 4
KEY COMPONENTS OF HYBRID VEHICLES
4.1 IC ENGINE
IC ENGINE
The Internal Combustion Engine (ICE) is a fundamental component of hybrid
vehicles, serving as either the primary power source or a supplementary energy provider to
support the electric motor. Unlike conventional ICE-powered vehicles, hybrid vehicle
engines are specifically designed to maximize fuel efficiency and minimize emissions by
operating in conjunction with electric propulsion systems. The ICE in hybrid vehicles is often
smaller, lighter, and optimized for operating at its most efficient speed range to reduce fuel
consumption and environmental impact.
Function of ICE in Hybrid Configurations
In series hybrid systems, the ICE does not directly drive the wheels. Instead, it
operates as a generator to produce electricity, which either powers the electric motor or
charges the battery. This design allows the engine to function at its most efficient speed,
reducing fuel waste. In contrast, parallel hybrid systems utilize the ICE and electric motor
together, where the engine provides direct mechanical power to the wheels while the
electric motor assists in acceleration and energy recovery. Series-parallel hybrids combine
both approaches, dynamically switching between series and parallel modes depending on
driving conditions to enhance efficiency and performance.
12
Efficiency Enhancements and Technologies
Hybrid vehicle ICEs incorporate advanced technologies to improve fuel economy
and reduce emissions. One commonly used approach is the Atkinson cycle engine, which
increases thermal efficiency by altering intake valve timing, allowing for better fuel
expansion and reduced fuel consumption. Other innovations include turbocharging, direct
fuel injection, and variable valve timing (VVT), all of which enhance engine performance
while maintaining fuel efficiency. Additionally, start-stop technology is used in hybrid
vehicles to shut off the ICE during idling conditions, such as at traffic signals, thereby
reducing unnecessary fuel consumption. When acceleration is needed, the engine restarts
seamlessly with the assistance of the electric motor. Cylinder deactivation is another
technique employed in some hybrid systems, which allows the engine to shut down certain
cylinders when full power is not required, further conserving fuel.
Integration with Energy Management Systems
The ICE in hybrid vehicles works in synchronization with the Energy Management
System (EMS), which continuously monitors and controls power distribution between the
ICE, electric motor, and battery. The EMS ensures that the engine operates only when
necessary, reducing idle time and optimizing energy efficiency. In plug-in hybrid electric
vehicles (PHEVs), the EMS prioritizes electric propulsion until the battery charge depletes,
at which point the ICE takes over to extend the vehicle's range.
Environmental and Future Considerations
With increasing regulatory pressure to lower greenhouse gas emissions, hybrid
vehicle ICEs are being further refined to meet stringent emission standards. Manufacturers
are developing low-friction engine components, improved exhaust gas recirculation (EGR)
systems, and advanced catalytic converters to minimize pollutants. Additionally, ongoing
research into alternative fuels, such as biofuels and hydrogen-assisted combustion,
presents new opportunities for reducing the carbon footprint of hybrid vehicles. As battery
technology advances, hybrid vehicles may rely less on the ICE, shifting toward increased
electrification. However, for the foreseeable future, the ICE remains a critical component in
hybrid powertrains, ensuring a balance between performance, range, and sustainability.
13
with the ICE, either assisting in propulsion, operating independently in electric mode, or
regenerating energy when the vehicle slows down
ELECTRIC MOTOR/GENERATOR
14
Advantages of Electric Motors in Hybrid Vehicles
• High Energy Efficiency: Converts a greater percentage of energy from the battery
into useful motion compared to ICEs.
• Regenerative Braking: Recovers energy during deceleration, reducing energy
waste.
• Instant Torque: Provides quick acceleration, improving driving performance.
• Lower Emissions: Reduces reliance on fossil fuels, making hybrids more
environmentally friendly.
• Reduced Maintenance: Electric motors have fewer moving parts, leading to lower
wear and tear compared to ICEs.
Challenges and Future Developments
Despite their advantages, electric motors in hybrid vehicles face challenges such as
battery limitations, heat management, and material costs (especially for rare earth
magnets in PMSMs). Future research focuses on more efficient motor designs, better
cooling systems, and alternative materials to reduce dependency on rare earth
elements. Emerging trends, such as AI-based motor control and next-generation solid-
state batteries, are expected to enhance the performance and sustainability of hybrid
vehicle electric motors.
BATTERY PACK
15
The battery pack is one of the most essential components of hybrid vehicles,
responsible for storing and supplying electrical energy to the electric motor. Unlike
conventional vehicles that rely solely on an internal combustion engine (ICE), hybrid
vehicles utilize battery power to enhance fuel efficiency, reduce emissions, and enable
electric-only driving modes. The battery pack plays a crucial role in energy
management, ensuring an optimal balance between electric propulsion and ICE support.
16
4.4 POWER ELECTRONICS
POWER ELECTRONICS
17
• Onboard Charger: Manages external charging for plug-in hybrid vehicles (PHEVs),
controlling current flow to safely recharge the battery.
• Power Control Unit (PCU): The central unit that regulates power distribution
between the battery, motor, and other vehicle systems for optimal efficiency and
performance.
4.5 TRANSMISSION
18
TRANSMISSION
o Uses a planetary gear system to seamlessly combine power from the ICE and
electric motor, eliminating the need for traditional gears.
o Provides smooth acceleration and efficient power distribution while optimizing
fuel economy.
• Automated Manual Transmission (AMT):
o Also known as Single-Clutch Transmission, this system modifies a
conventional manual transmission by automating gear changes using
actuators.
o Offers a balance between cost-effectiveness and efficiency, but may exhibit
slower gear shifts compared to other transmission types.
• Dual-Clutch Transmission (DCT):
o Utilizes two separate clutches for smooth and rapid gear changes, commonly
found in performance-oriented hybrid vehicles.
o Provides better acceleration and efficiency compared to conventional
automatic transmissions.
Conventional Automatic Transmission (AT):
o Traditional torque-converter-based automatic transmissions are sometimes
adapted for hybrid applications.
o Provides a familiar driving experience with seamless gear shifting and refined
operation, though it may not be as efficient as CVTs.
19
Functions and Importance of Transmission in Hybrid Vehicles
Seamless Power Transition: Hybrid transmissions facilitate smooth transitions
between the ICE and electric motor to ensure a comfortable driving experience.
Energy Efficiency: Helps optimize fuel consumption by allowing the vehicle to use
the electric motor during low-speed conditions and the ICE for higher speeds.
Regenerative Braking Integration: Works with the hybrid system to recover energy
during braking and transfer it back to the battery.
Enhanced Performance: Allows hybrids to switch between driving modes (electric-
only, hybrid, or ICE-only) depending on driving conditions.
20
Functions of EMS in Hybrid Vehicles
1. Power Flow Optimization: EMS determines the ideal power split between the ICE
and electric motor to maximize fuel efficiency and minimize emissions.
2. Battery Management: It monitors and regulates battery usage to prevent
overcharging or deep discharge, thus prolonging battery life.
3. Regenerative Braking Control: The system captures energy during braking and
redistributes it to the battery for later use.
4. Mode Switching: EMS seamlessly transitions between electric-only, hybrid, and
ICE-only modes, depending on driving conditions.
5. Thermal Management: It ensures that all electrical and mechanical components,
including the battery and power electronics, operate within safe temperature ranges.
21
CHAPTER 5
CONTROL STRATEGIRS FOR HYBRID VEHICLES
Hybrid vehicle control strategies are classified into different approaches based on
how power is distributed and utilized within the system. The primary control strategies
include:
Rule-Based Control
Optimization-Based Control
Fuzzy Logic Control
Machine Learning-Based Control
Each of these strategies has unique characteristics and applications, contributing to the
overall efficiency and performance of hybrid electric vehicles (HEVs).
22
5.3 OPTIMIZATION-BASED CONTROL
Optimization-based control strategies utilize mathematical models to maximize vehicle
efficiency. These strategies focus on minimizing fuel consumption and emissions while
optimizing energy usage. The two primary types include:
• Dynamic Programming (DP):
o Uses an offline optimization approach to precompute the best control actions
for different driving scenarios.
o Requires extensive computational resources, making it impractical for real-
time implementation.
• Model Predictive Control (MPC):
o Uses real-time data to predict future energy demands and adjusts power
distribution accordingly.
o Provides flexibility to adapt to changing driving conditions and optimize
vehicle performance.
Advantages:
Achieves optimal fuel efficiency and emissions control.
Can incorporate real-time traffic and environmental data.
Disadvantages:
High computational complexity, requiring advanced hardware.
Real-time implementation can be challenging in low-cost hybrid systems.
23
Performance is dependent on the quality of predefined fuzzy rules.
May not always provide optimal solutions compared to optimization-based
approaches.
Advantages:
Self-learning capability improves efficiency over time.
Can adapt to changing traffic patterns and driver behaviors.
Disadvantages:
Requires substantial computational power and storage.
Training and model development can be complex and time-consuming.
24
CHAPTER 6
CHALLENGES & FURTHER TRENDS
25
CHAPTER 7
CONCLUSION
Hybrid vehicle design and control strategies are crucial for improving fuel efficiency,
reducing emissions, and enhancing vehicle performance. The integration of internal
combustion engines with electric motors requires sophisticated control mechanisms to
optimize energy distribution and ensure seamless operation under varying driving
conditions. Rule-based, optimization-based, fuzzy logic, and machine learning-based
control strategies each offer unique advantages and challenges, contributing to the overall
efficiency of hybrid vehicles.
26
CHAPTER 8
REFERENCES
• Chan, C. C. (2007). The state of the art of electric, hybrid, and fuel cell vehicles.
Proceedings of the IEEE, 95(4), 704-718.
• Gao, W., Zhu, G., & Ehsani, M. (2008). Design and control principles of hybrid
electric drives for electric propulsion. IEEE Transactions on Industrial Electronics,
55(6), 2258-2267.
• Pisu, P., & Rizzoni, G. (2007). A comparative study of supervisory control strategies
for hybrid electric vehicles. IEEE Transactions on Control Systems Technology,
15(3), 506-518.
• Moura, S. J., Fathy, H. K., Callaway, D. S., & Stein, J. L. (2011). A stochastic optimal
control approach for power management in plug-in hybrid electric vehicles. IEEE
Transactions on Control Systems Technology, 19(3), 545-555.
• Tie, S. F., & Tan, C. W. (2013). A review of energy sources and energy management
system in electric vehicles. Renewable and Sustainable Energy Reviews, 20, 82-
102.
• Guzzella, L., & Sciarretta, A. (2013). Vehicle propulsion systems. Springer Science &
Business Media.
• Lin, T. C., Wang, C. M., & Tsai, C. Y. (2020). Machine learning-based energy
management system for hybrid electric vehicles. Applied Energy, 260, 114241.
• Wang, J., Liu, Y., & Li, J. (2021). Hybrid electric vehicles and renewable energy
integration: A comprehensive review. Energy Reports, 7, 3725-3742.
27