HEAD OFFICE Doc No : SI-L-06193-SK-MS(M1)

P.O. Box 29089

Dubai Industrial City, Doc. Status: For approval
Saih Shuaib 3,
United Arab Emirates.

Phone : + 971 4 4597600

Fax : + 9714 4597650
Website : www.alfarisuae.com
E-Mail : [email protected]

METHOD STATEMENT FOR

LIFTING & SHIFTING OF TANKS AND EQUIPMENTS.

CLIENT : AL MAHA STEEL YARD CONT LLC

PROJECT : NEUTRIDOR.
LOAD/CARGO : TANKS AND EQUIPMENTS
LOCATION : DIC.

00 21.05.2021 ISSUED FOR APPROVAL SAT SS

REV DATE COMMENTS PREPARED BY CHECKED BY APPROVED BY

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 1 of 34

TABLE OF CONTENTS

1. Introduction 3

2. Purpose 3

3. Scope Matrix 4

3.1 Engineering: 4

3.2 Offloading Tanks & equipment’s from Open flatbed trailers and shifting 4

3.3 Offloading Tanks and equipment’s from container and shifting 5

3.4 Minimum Requirement to accomplish the job. 6

4. Abbreviation and acronyms 7

5. References 7

6. Organization: 8

6.1 Organizational Chart 8

6.2 Responsibilities: 9

7. Job Sequence 10

7.1 Offloading tanks and equipment’s from open flatbed trailers and shifting 10

7.2 Offloading tanks and equipment’s from container and shifting 10

8. Specification of equipment 12

8.1 Jacks 12

8.2 Power cat machine 12

8.3 Mechanical jack 12

8.4 Pallet Trolley 12

8.6 Teflon skate roller 13

8.7 Loading platform. 14

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Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 2 of 34

8.8 Hard wood 15

8.9 LTM 1070- 4.1 (70Ton Mobile Crane) 19

8.10 STC 300 (30 Ton Mobile Crane). 21

9. Pre-Requisites And Initial Conditions 23

10. Work Procedure 23

10.1 Prior to operation: 23

10.2 Offloading tanks and equipment’s from open flatbed trailer and shifting. 24

10.3 Offloading Tanks and Equipment’s from Container and shifting 25

11. Safety Plan 27

12. Previous Typical Project Experience 30

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 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 3 of 34

1. INTRODUCTION

Al Faris is proposing for Lifting and shifting of the tanks and other equipments to the final location.

This method statement represents the procedure to be followed, drawings, engineering, and risk
assessments to ensure the safe and secure Lifting & shifting the above stated tanks and equipments.

This document h a s b e e n g e n e r a t e d b y A l F a r i s , may be updated, and revised upon receipt

of further information/client comments/revisions.

2. PURPOSE

This method statement is concerned with the lifting of tanks by using 70 Ton mobile crane, 30 Ton
mobile crane, 5 Ton forklift, Loading platform and pallet trolley/skate rollers

It is the aim of this method statement to define and describe the cargo handling, equipment’s involved
and safe working procedures.

S.NO DESCRIPTION QTY WT(Kg) L x W x H (mm) Remarks

Ground
1 Butter Melting Vat 1 1750 3128 x 2128 x 1400
Floor
Butter oil / Vegetable oil Ground
2 2 3500 2550(D) x 5275(H)
storage tank Floor
Ground
3 Butter oil transfer pump 1 80 4500 x 6500
Floor
CIP return pump (Self Ground
4 1 80 4500 x 6500
priming) Floor
Ground
5 Mixing Cum Holding tank 3 1800 2000(D) x 3600(H)
Floor
Ground
6 Rinse Water Tank 1 1000 1800(D) x 3955(H)
Floor
Ground
7 Acid Tank 1 1450 2000 (D) x 3955(H)
Floor
Ground
8 Lye Tank 1 1450 2000 (D) x 3955(H)
Floor
Ground
9 Buffer Tank 1 1800 2000(D) x 3900(H)
Floor
Ground
10 Single stage flush cooler 1 375 1000(D) x 3200(H)
Floor
Sugar Storage Tank with Bin Ground
11 1 2500 3508(D) x 6858(H)
Activator Floor
Ground
12 Bin Activator with Motor 1 1250 2200(D) x 1250(H)
Floor

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Ground
Powder Silo 1 2000 3508(D) x 6858(H)
13 Floor
Ground
14 Bin Activator with Motor 1 1250 2200(D) x 1250(H)
Floor
First
15 Crystallization tank 5 2050 2000(D) x 4300(H)
Floor

Note: This document is prepared based on information received from the client.

3. SCOPE MATRIX

3.1 Engineering:
AL
S.NO AL FARIS
DESCRIPTION MAHASTEEL

1 Providing the Lifting plan 

2 Providing drawing, weight & COG of all equipment’s 

3 Review handling operations for actual weight of all equipment’s  

Review and approve all documents relating to handling of the

4 
equipment’s

3.2 Offloading Tanks & equipment’s from Open flatbed trailers and shifting

AL
S.NO DESCRIPTION AL FARIS
MAHASTEEL

1 Permissions required to work inside the site. 

2 All work permit & lift permit for the job. 

3 Area preparation for placing crane. 

4 Protection for the floor (if required). 

Providing the clear access to shift the tank to the proposed final
5 
location.
Supply of crane, skate rollers, jacks, power cat machine, Pallet
6 
trolley for complete operation.

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Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 5 of 34

7 Lifting gears for lifting the tank. 

8 Lift the tank from the trailer by using LTM 1070-4.1 & STC 300. 

9 Top and tail the tanks using 70 Ton & 30 Ton crane. 

10 Supply of 12-Ton Loading platform with lifting gear. 

11 Skid the tank from the offloading location to the final location. 

12 Final marking & Alignment of equipment’s & tanks 

13 De-Mob tools and equipment from site 

3.3 Offloading Tanks and equipment’s from container and shifting

AL
S.NO DESCRIPTION AL FARIS
MAHASTEEL

1 Permissions required to work inside the site. 

2 All work permit & lift permit for the job. 

3 Area preparation for placing crane. 

Providing the clear access to shift the tank to the proposed final
4 
location.

5 Protection for the floor (if required). 

Supply of crane, skate rollers, jacks, power cat machine, Pallet

6 
trolley for complete operation.

7 Offloading of container from the trailer. 

8 Pull out the tanks & equipment’s from the container. 

9 Lifting gears for lifting the tank & equipment’s. 

10 Lift the tank by using LTM 1070-4.1 & STC 300. 

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Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 6 of 34

11 Top and tail the tanks using 70 Ton & 30 Ton crane. 

Supply of 12-Ton Loading platform with lifting gear. (For first

12 
floor equipment’s & tanks)

13 Skid the tank & equipment’s to the final location. 

14 Final marking & Alignment of tank & equipment’s. 

15 De-Mob tools and equipment from site 

3.4 Minimum Requirement to accomplish the job.

AL
S.NO DESCRIPTION AL FARIS
MAHASTEEL

1 Arranging the safety induction to Al Faris crew. 

2 Supply of crane, forklift, skidding tools and lifting gears 

3 Area Preparation (Levelling, Compaction) if required. 

Supply of 12 Ton loading platform with lifting gear. (First floor

4 
equipment’s)

5 Final marking and alignment of tank & equipment’s 

Traffic management /diversion arrangement for lifting at site

6 
premises (if required).

7 Floor protection 

Necessary permit requirement to carry out this Lifting & shifting

8 
activity

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4. ABBREVIATION AND ACRONYMS

COG Centre of Gravity

HSE Health Safety & Environment

Cargo/Load Tanks & Equipment’s

5. REFERENCES

Referenced Documents:
The following documents from Client are referenced herein and shall be considered part of this
Planning.

Doc. No/File Name Description

Site layout. PZ LN62 DF01-2

Equipments drawings. YSM/ 21/ 418/ 02

Refer Documents:
The following documents from Al Faris and shall be considered part of this method statement.

Doc. No/File Name Description

SI-L-06193-CR-RS(M1) Lifting plan

SI-L-06193-SK-RA(M1) Risk assessment

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6. ORGANIZATION:

6.1 Organizational Chart

Client
Representative

Client
Safety Officer

Alternative Lifting
Manager

AlFaris Project Engineer

AlFaris Engineering

AlFaris Supervisor

Equipments

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6.2 Responsibilities:

The responsibilities for each of the positions in the organization chart are:
Main Contractor : AL MAHA STEEL YARD CONT. LLC

Representative : Responsible on behalf of Main Contractor.

Responsible for providing all required documents and technical data to Al Faris.

Al Faris:
Technical Manager : He is the responsible person on behalf of Al Faris in all aspects of the operation
even though he is not involved in day-to-day work of this project. He can be made
to involve in the project if and only if the problem at site cannot be solved by the
personnel’s present at site.

Project Engineer : He will Co-ordinate with the Main Contractor and various contractors.
Responsible for the quality and safety of the works. He is empowered to make
decisions on their behalf. He is responsible for making all necessary variations to
the engineering, developing, preparing and additional studies required to fulfil
the requirement of the project.

Supervisor/Foreman : He is responsible for execution of job at site. His responsibilities include use of
the cranes and other equipment, their mobilization / demobilization,
assembly/erection, preparations, directing riggers and other personnel, co-
operating with Main Contractor personnel, and executing the job as per the
approved method statement. He will be directly reporting & co-ordinating to the
Al Faris project engineer. He will be having the power to bring the minor
variation to the plan in accordance with the given method statement as per site
condition.

Any minor/major changes that demands to deviate from the method

statement/plan due to the site condition, will be informed to the main
contractor/hirer and approval will be obtained prior to the implementation.

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7. JOB SEQUENCE

7.1 Offloading tanks and equipment’s from open flatbed trailers and shifting
1. Rig up the main lift crane LTM1070-4.1, 70Ton crane and tailing crane STC-300, 30 Ton mobile
crane at the proposed location.
2. Offload all the tools & accessories.
3. Move the trailer along with the tank to the crane lifting location.
4. Lift the tank from the trailer by 70ton crane & 30ton crane.
5. Tilt the tank to vertical by using 70ton crane & 30ton crane.
6. Lift the agitator and assemble with tank.
Ground floor Tanks and Equipment’s:
7. Lift the tank by crane and offload in front of the room.
8. By using pallet trollies/skate rollers, skid the tank from offloading location to final marking
location.
9. Place jacks and jack up the tank.
10. Remove skate rollers and jack down the tank to the final marking location.
11. Same procedure will be applicable for other tanks and equipment’s in ground floor.
First floor Tanks and Equipment’s:
12. Lift the tank and offload it on the loading platform.
13. Lash the tank with loading platform.
14. Rearrange the lifting gears and lift the loading platform along with tanks.
15. Arrest the loading platform with permanent structures.
16. Skid out the tank from the loading platform by using skate rollers/pallet trollies.
17. Jack down the tank on to the final marking location.
18. Same procedure will be applicable for other tanks and equipment’s in first floor.
19. Demobilize the tools and equipment from site.

7.2 Offloading tanks and equipment’s from container and shifting

1. Rig up the main lift crane LTM1070-4.1, 70Ton crane and tailing crane STC-300, 30 Ton mobile
crane at the proposed location.
2. Offload all the tools & accessories.
3. Move the container to the crane lifting location.
4. Lift the container by suing 70ton crane and offload.
5. By using forklift, pull out the tanks and equipment’s from the container.
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6. Lift the tank by using 70ton crane & 30ton crane and tilt the tank vertical.
7. Lift the agitator and assemble with tank.
Ground floor Tanks and Equipment’s:
8. Lift the tank by crane and offload in front of the room.
9. By using pallet trollies/skate rollers, skid the tank from offloading location to final marking
location.
10. Place jacks and jack up the tank.
11. Remove skate rollers and jack down the tank to the final marking location.
12. Same procedure will be applicable for other tanks and equipment’s in ground floor.
First floor Tanks and Equipment’s:
13. Lift the tank and offload it on the loading platform.
14. Lash the tank with loading platform.
15. Rearrange the lifting gears and lift the loading platform along with tanks.
16. Arrest the loading platform with permanent structures.
17. Skid out the tank from the loading platform by using skate rollers/pallet trollies.
18. Jack down the tank on to the final marking location.
19. Same procedure will be applicable for other tanks and equipment’s in first floor.
20. Demobilize the tools and equipment from site.

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8. SPECIFICATION OF EQUIPMENT

8.1 Jacks

Type Toe jack

Make Hi-Force
Model JAH630C/JAH660C
Capacity 30/60 Ton
Claw capacity 12/24 Ton
Max. Operating pressure 700 bars
Stroke height 152 mm
Collapse Height of the
281/327 mm
cylinder

8.2 Power cat machine

Type Battery operated/ Electrically operated

Make Power Attack
Model MTC 30CC/ MTC 25C
Capacity 30/25 Ton

8.3 Mechanical jack

Type Mechanical steel jack

Make Move it
Model MJ050
Capacity 5 Ton

8.4 Pallet Trolley

Type Pallet Trolley/ Truck

Make UAE
Max Capacity 3 Ton/ 5 Ton

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8.6 Teflon skate roller

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8.7 Loading platform.

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8.8 Hard wood

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8.9 LTM 1070- 4.1 (70Ton Mobile Crane)

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8.10 STC 300 (30 Ton Mobile Crane).

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9. PRE-REQUISITES AND INITIAL CONDITIONS

a) All COG (centre of gravity) information is to be specified prior to mobilization of any equipment.
b) All the Al Faris equipment’s within this procedure will have the current valid 3rd party certificate at
the time of execution.
c) All personnel will have documented evidence of competence to do the work and operate any
machinery that they are intended for this purpose.
d) Prior to commencement of work, work areas and exclusion zone will be set up and demarcated using
hazard bunting tape.
e) Ground need to be clear, levelled & compacted.
f) Ground should be able to withstand the load imposed during this operation at working location.

10. WORK PROCEDURE

10.1 Prior to operation:

1. Inspection of the site before the job.

2. Discuss about the requirements at site for executing the job.

3. Study of loads and quantity of loads.

4. All temporary attachments on load should be made secure or removed prior to the operation.

5. During the operation, communication between the team will be through walkie talkie.

6. On the day of operation, there will be a toolbox talk that will review the following items:

a) Procedure, requirements, and details specified in the work plans and drawings. Review of safety
items such as weather concerns, plant activity, escape routes, locations of fire-fighting and personal
safety equipment etc.

b) Designate key personnel such as signalman, spotters etc.

c) Complete and sign off all appropriate checklist and safety permits.

d) Obtain permit to work.

e) Check the placement of all banners and barricades that define the safety boundaries of the work
areas.

f) Discuss and give due consideration if any additional appropriate steps that any participant feels if
necessary, to perform a safe and timely operation.

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10.2 Offloading tanks and equipment’s from open flatbed trailer and shifting.

a) LTM1070-4.1, 70ton crane will be used as main lift crane and STC300 30ton crane will be used
as tailing crane for tilting the tanks.

b) Rig up the Main lift crane (70-ton crane) and tailing crane (30ton crane) at the proposed lifting
location.

c) Attach the lifting gears to the both the cranes.

d) Move the trailer along with tanks and equipment’s near to the crane lifting location.

e) Connect 70ton crane lifting gears to top end of the tank and 30ton crane lifting gears to the tail
end of the tank.

f) By using both cranes, lift the tank from the trailer and move the trailer away from the location.

g) Once the trailer is move away from the lifting location, tilt the tank to vertical position by using
70ton crane and 30ton crane.

h) After tilting the tank, disconnect the lifting gears from the tail end of the tank.

i) Place the tank temporarily at the storage location.

j) Lift the agitator by using 30ton crane and assemble it with tank.

Ground floor Tanks and Equipment’s:

k) Place skate rollers/pallet trolley at the offloading location.

l) Lift the tank by using main lifting crane and offload it on the pre-arranged skate rollers/pallet
trolley.

m) Disconnect the lifting gears from the tank.

n) By using skate rollers/pallet trolley, skid the tank from the offloading location to the final marking
location.

o) Once the tank reaches the final marking location, stop the skidding activity.

p) Place jacks and jack up the tank and remove the skate rollers.

q) Jack down tank on the final marking location.

r) Same procedure will be applicable for other tanks and equipment’s in ground floor.

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First floor Tanks & Equipment’s

s) Lift the tank and place it on the loading platform.

t) Disconnect the lifting gears and lash the tank with loading platform.

u) Rearrange the lifting gears and connect to the loading platform.

v) Lift the loading platform along with tank and swing towards first floor of the factory.

w) Arrest the loading platform with permanent structures by connecting webbing belts.

x) Once the platform is arrested with building, unlash the tank from the loading platform.

y) By using skate rollers/pallet trolley, skid the tank from the loading platform to the final marking
location.

z) Once the tank reaches the final marking location, stop the skidding activity.

aa) Place jacks and jack up the tank and remove the skate rollers.

bb) Jack down tank on the final marking location.

cc) Same procedure will be applicable for other tanks and equipment’s in first floor.

dd) Keep the are neat and clean.

ee) Demobilize all the tools and equipment from the site.

10.3 Offloading Tanks and Equipment’s from Container and shifting

a) LTM1070-4.1, 70ton crane will be used as main lift crane and STC300 30ton crane will be used as tailing
crane for tilting the tanks.

b) Rig up the Main lift crane (70-ton crane) and tailing crane (30ton crane) at the proposed lifting location.

c) Attach the lifting gears to the both the cranes.

d) Move the container with tanks and equipment’s near to the crane lifting location.

e) Connect 70ton crane lifting gears to the container and offload the container from the trailer.

f) By using forklift, pull out the tanks and equipment’s from container.

g) Connect 70ton crane lifting gears to top end of the tank and 30ton crane lifting gears to the tail end of
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the tank.

h) Top and tail the tank to vertical position by using 70ton crane and 30ton crane.

i) After tilting the tank, disconnect the lifting gears from the tail end of the tank.

j) Place the tank temporarily at the storage location.

k) Lift the agitator by using 30ton crane and assemble it with tank.

Ground floor Tanks and Equipment’s:

l) Place skate rollers/pallet trolley at the offloading location.

m) Lift the tank by using main lifting crane and offload it on the pre-arranged skate rollers/pallet trolley.

n) Disconnect the lifting gears from the tank.

o) By using skate rollers/pallet trolley, skid the tank from the offloading location to the final marking
location.

p) Once the tank reaches the final marking location, stop the skidding activity.

q) Place jacks and jack up the tank and remove the skate rollers.

r) Jack down tank on the final marking location.

s) Same procedure will be applicable for other tanks and equipment’s in ground floor.

First floor Tanks & Equipment’s

t) Lift the tank and place it on the loading platform.

u) Disconnect the lifting gears and lash the tank with loading platform.

v) Rearrange the lifting gears and connect to the loading platform.

w) Lift the loading platform along with tank and swing towards first floor of the factory.

x) Arrest the loading platform with permanent structures by connecting webbing belts.

y) Once the platform is arrested with building, unlash the tank from the loading platform.

z) By using skate rollers/pallet trolley, skid the tank from the loading platform to the final marking location.

aa) Once the tank reaches the final marking location, stop the skidding activity.
TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 27 of 34

bb) Place jacks and jack up the tank and remove the skate rollers.

cc) Jack down tank on the final marking location.

dd) Same procedure will be applicable for other tanks and equipment’s in first floor.

ee) Keep the are neat and clean.

ff) Demobilize all the tools and equipment from the site.

11. SAFETY PLAN

The safety and health of our employees is of upmost importance and the prevention of occupational
injuries and illnesses will be given the highest priority. The details incorporated in the health, safety and
environmental policy and environmental management guide are an integral part of Al Faris HSE
management system.

Al Faris desire to provide safe and healthy working environment, shall be accomplished by the
following:

a) To prevent all injuries and reduce accidents at the workplace.

b) To provide a safe and healthy working environment.

c) To establish safe working practices throughout its operations.

d) To provide training for all employees to help them work safely and protect the environment.

e) To comply at all times with all statutory obligations with regards to health, safety and
environmental protection.

f) To maintain, practice & update emergency response procedures.

g) To analyse risks associated with its operations and define effective remedial or contingency plans.

1. Site Safety Education and Training Program.

Safety Orientation for Staff and Workers:

a) Safety induction will be conducted for all workers on their arrival at the jobsite prior to their field
assignment.

b) At site, Al Faris supervisor and client representative will give toolbox talk for 5 to 10 minutes to
discuss the following subject prior to the commencement of daily work.

c) Hazards associated with the day's work or process and instructions on job safety will also be

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 28 of 34

discussed in the toolbox talk.

2. Mind/Awareness program amongst Workers

Accident prevention is of vital concern to everyone in the company. All workers are responsible
for exercising maximum care and good judgment in preventing accidents. By doing so, they are
required to comply with safety regulations stipulated by the site general safety rules and
regulations.

3. Company Safety target achievement program

Al Faris scope of work will be concentrated on the job site. With the other programs on hand, Al
Faris will be focusing on safety target "Zero Accidents". That is the ultimate objective.

4. P.P.E

All workers shall wear approved type of safety helmet, safety footwear, safety goggles and safety
gloves at the work site. Other personal protective equipment, e.g. safety harnesses shall be used
as the work situation requires.

Always wear face mask to avoid the spread of covid virus.

5. Housekeeping

a) All materials, equipment and apparatus should be stored neatly in the designated area.

b) All scraps, waste materials and oily rags should be collected, segregated and accordingly disposed
to designated place on daily basis.

c) General Housekeeping is a matter of continuous attention.

6. Fire Prevention

Smoking will be allowed only in the designated, approved areas. Smoking is prohibited in vehicles
or at work site.

7. Accident reporting and Follow-up

a) Supervisor concerned shall furnish a written report on all accidents, regardless of their severity and
submit it to the Engineer for his action.

b) All accidents shall be investigated immediately by the Supervisor/HSE Officer to clarify the cause
and take corrective measures against recurrence of similar accident.

c) Any incident or accident shall be brought to the notice of client HSE officer immediately to take
TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 29 of 34

necessary corrective actions.

8. Spill Kit

Spill proof tray will be used to collect oils in case of any spillage found in the hydraulic
equipment’s.

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 30 of 34

12. PREVIOUS TYPICAL PROJECT EXPERIENCE

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 31 of 34

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 32 of 34

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 Client : AL MAHA STEEL YARD CONT LLC Doc. no : SI-L-06193-SK-MS(M1) Date: 21 Sept 2022

Job Title: Lifting & shifting of Tanks and equipment’s. Rev : 00 Page: 33 of 34

TECH-03-MS/02/001 Rev01 25Nov2021

SPECIALISTS IN HEAVY LIFTING, HEAVY TRANSPORT AND ENERGY SOLUTIONS

 The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

PLOT LIMIT­05
E­471572.612
N­2750328.559
06 05 04 03 02 01

05
1500
BICYCLE

2000

04
X +0.200m +0.150m Z +0.100m 04 03 02 01 +0.100m
PARKING

3000
03
SECTION I.P. LVL. I.P. LVL. SECTION I.P. LVL. GARBAGE I.P. LVL.

02
CONTAINERS

01
UP
UP UP
R­Col

A.R.U.D­1
A'
75

FED FED
SOLID WASTE A
HANDLING

4130
PLASTIC PALLET CHEMICAL STORE ALL SECTIONS
CARTOON SPACE STORE R00M 3.65 x 5.25 m
FINISHED GOOD MATERIAL STORAGE 3.05 x 9.80 m
29.89 sq.m
3.65 x 5.25 m +1.35m
7000
+1.35m F.F.LVL.
33.02 x 9.80 m +1.35m F.F.LVL.
MANHOLE

F.F.LVL.
U / G EFFLUENT TANK
ALD ALD 8.00 x 19.00 x 2.00 (WL.)
3346 A1 80,000 Gals Capacity
CLEAR

LIEBHERR LTM 1070­4.1

MOBILE CRANE (70 Te)
LEVELLER
2060x3000

R.U.D­1
PIT SIZE

DOCK
3329 +1.35m
+0.075m
F.F.LVL.
Col­R
7600
A3
I.P. LVL.
B
Col­R
78

A.R.U.D­1 A.R.U.D­1 A.R.U.D­1

3.05 M. WIDE PASSAGE SOD­02

3.00 X 6.00

LEVELLER
2060x3000

R.U.D­1
PIT SIZE

DOCK
A.R.U.D
M
0.49

0.592

W.M.B 0.850
15127
0.786

1.754
0.91
1.00

3.492

A
1.00
0.625

0.50

Platform ­ Width 0.625m 0.55 Pump

1.850

C/C 2.216
AIR LOCK LIFT SHAFT
0.28

Recirculation
0.25
A.R.U.D
1.240
1.00

2.350

VOLUMETRIC CAP.­19000 L

Line

R
Height ­ 4.237 m Height ­ 4.237 m

B2
Product
2.00 X 2.50
Water­Steam 2.500
SUGAR STORAGE SILO

Mixing cum Holding Mixing cum Holding Filter Heating PHE

2.975 x 3.30
SUGAR DEBAGGING

Heater
Tank 02 (4 KL) Tank 01 (4 KL)
0.63 0.70
POWDER & SUGAR
SYSTEM
Ø3.508

1.451
1.030

CIP SSV

STORAGE AND S
0.10

CIP
Booster 0.650 CLUSTER
Pump 1.040
DEBAGGING ROOM A.R.U.D

H
2.00

LEVELLER
1.00

2060x3000

R.U.D­1
PIT SIZE
CLUSTER
15.127 X 8.70 M

DOCK
Product
Pump

Pump

CIP Pump

Recirculation 8700
Pump

CLUSTER Product
POWDER DEBAGGING

Pump

A
0.500

Clear Height­7.00m. Flow Plate

Platform ­ Width 0.625m
1.50

6.000

SYSTEM
1.308

1.00
1.00
+1.35m OIL HANDLING AREA
High Shear Mixer

POWDER
L
CIP
C/C 2.816
F.F.LVL. 5.375 x 5.00 Flow Plate
VOLUMETRIC CAP.­19000 L
POWDER STORAGE SILO
Steam Hot Water Battery

PALLET
Y
5000

HEIGHT ­ 7.00M.

with Cross Traveler

Barrel Pumps with
Electrical Water

Motorised Hoist
I
Ø3.508

0.75

STORAGE
CIP SSV RECOVERY

1.30
SYSTEM
Heater 1.50 Butter Oil Tank
(12 KL) 0.3
Vegetable Oil Tank
(12 KL)
Ladder
SECTION
+1.35m 5375
2.25

N
Height ­ 5.3815 m Height ­ 5.3815 m
0.50 CG

F.F.LVL. 0.5 0.8

0.70

W.M.B
Pump 0.625
Oil Barrels Oil Barrels
0.625

Ladder

LEVELLER
G
Ladder Platform ­ Width 0.625 m

2060x3000
0.38 0.36

R.U.D­1
1.000

PIT SIZE
0.5485 SD SD

DOCK
0.592

4.00 0.850 1.754 MANHOLE

0.50

0.50
1.200
V.W­02 V.W­02 V.W­02 V.W­03 V.W­02 V.W­02 A.R.U.D

SANY (30Te)
Steam Hot Water Battery

ElEvatiOn - 02
Pump

2.00 M. WIDE PASSAGE FOR WALKWAY

A
SD
BUTTER MELTING
1.75

Imulsion tank

SECTION (250 L)
0.80
B4

STC300S
5.475 X 7.50 M R
0.50

Pump
HEIGHT ­ 7.00
+1.35m
E
W.M.B
0.35 0.30
7500

F.F.LVL.

LEVELLER
2060x3000

R.U.D­1
PIT SIZE
A

DOCK
Butter Melting System

2000 +0.050m
Pump

1.35
V.W­02 I.P. LVL.
RIO Panel

Screw Pump 1.00

0.80

0.30
5475
1.25

0.58

Online Butter Melting System

INTERLOCK PAVING
LEVELLER
2060x3000

( PAVERS/INTERLOCKS
R.U.D­1
PIT SIZE

DOCK

PAVING SRI VALUE OF

S.D­02

SOD­P­01
S.D­02

+1.35m 3.50 X 6.00

29 OR GREATER )
+1.35m F.F.LVL. C1
2.00 M. WIDE PASSAGE FOR WALKWAY F.F.LVL.

2700 1500 1200 3600 1500 BATTERY CHARGING C' C

1400 300 1400

D1
R00M DRIVER'S RM.
1500

STAIRCASE-02 LIFT SHAFT

STAIRCASE-03
QI
BL

TELEPHONE ROOM HAND WASH/

N
A

00 2.00 x 1.70 4.00 x 3.60 m 3.30 x 3.40 m

W

12 11 10 09 08 07
15 PANTRY E
14 15 16 17
3100

3100

DISINFECTION AREA
S

3.00 x 3.10
3600
WIND

PRAYER RM. 14.40 sq.m

259°
3400

003
06 W4
HANDICAP TOIL. 3.00 x 3.10 13 12 11 10 09 08 07 06 05 04 03 02 01 3300
05
5.00 x 3.40 m 6281
LIFT SHAFT 3000 1.975 x 3.10
1800

04
UP TO MEZZ. FLOOR
PANTRY

R9
2.20 x 1.60
03
5000 UP D5 TOI.
5700

02 V1
4000

00
UP
01 D1 D3 D1 9981
UP +1.35m
3700

+0.45m

R75
1.50 M. WIDE PASSAGE D1 D1 PASSAGE 4200
F.F.LVL. F.F.LVL.
DINING 1800 AIR LOCK
LOBBY ENTRANCE
5.30 x 5.30 D5 4.20 x 2.10 m
2.50 x 5.00 m
W3
UP GENERAL NOTES:
CHANGING AREA

3100 D1
5300

3100
WC  All dimensions in 'mm' & weight in Tons Unless specified.
FEMALE

D1
5000

ABLUTION  This drawing is made on information provided by the hirer.

3900

R7500
D5
MALE TOILET
3600

LOUNGE +1.35m MALE CHANGING AREA

2700

SUB-ELECTRICAL WC D4 2500
+0.025m (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
2700

F.F.LVL. FEMALE 1600 7609 7.60 x 2.70

ROOM
I.P. LVL.
1800

TOILET D5 D5 D5 D5 D5 7271
3.00 x 1.80 D5 D1
 Hirer should ensure no underground services below the jack
D
3000 5300 5000 D4
WC WC WC WC WC WC
ALD­02 location & the ground to bear the load from crane jack.
NTRANCE W1 W3 V1 V1 V1 V1 V1 V1 W3
D'
03
1500

ERANDAH UP
3481

02
Z R4 U / G STORM WATER TANK
SECTION
500 2.50 x 4.00 x 2.00 (WL.)
5,000 Gals Capacity
01

00 21­09­22 Issued for Review PRP SS

REV DATE DESCRIPTION DRN CKD APR

X DRIVEWAY
MANHOLE

LOCATION: DIC
SECTION

AL FARIS
05' 04 03 +0.025m 02 01
HUMP
6000

I.P. LVL.
+0.050m
I.P. LVL. U / G HOLDING TANK
13.00 x 6.00 x 2.00 (WL.)
40,000 Gals Capacity DRIVEWAY R9
11 NOS OF CAR PARKINGS 0 000
450
MANHOLE MANHOLE
CLIENT: AL MAHA STEEL YARD CONT. LLC

R
GUARD
PROJECT: LIFTING OF TANK

11 12 13 14 15 16 17 18 19 20 21
DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK

GROUND FLOOR PLAN VIEW SHOWING LIFTING OF TANK DRG.No.:

(GROUND FLOOR)

SI­L­06193­CR­RS­M1 1 of 6

TECH‐03‐DR/04/001 Rev01 25Nov2021

The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

No. of part lines

Wt. of load to be lifted
Crane capacity

Operating radius

Boom angle
LIEBHERR LTM 1070-4.1
MOBILE CRANE (70 Te) Under sheave height

Boom length

Swing angle

STC300S
SANY (30Te)

MA
IN
BO
Boom Counter Outrigger

OM
configuration weights dimensions
m

LEN
.68

No. of part lines

GT
- 23

Wt. of load to be lifted

H-
Crane capacity
TH

28.
NG

Operating radius

9m
LE

Boom angle
OM

Under sheave height

BO
IN

Boom length
MA

Swing angle

Boom Counter Outrigger

configuration weights dimensions
GENERAL NOTES:
MAIN CRANE-2 LIFT SPECIFICATION MAIN CRANE-1 LIFT SPECIFICATION  All dimensions in 'mm' & weight in Tons Unless specified.
 This drawing is made on information provided by the hirer.
Load : Tank Load :Tank (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
 Hirer should ensure no underground services below the jack
STC300S (30Te) LIEBHERR LTM-1070-4.1 ( 70 t ) location & the ground to bear the load from crane jack.
03
Main Boom Length 23.7 m Main Boom Length 28.9 m
02
Luffing Jib/Fly Jib 0.0 m Luffing Jib/Fly Jib 0.0 m 01

Outrigger Span 5.2X6.0 m Outrigger Span 8.0X6.3 m 00 21-09-22 Issued for Review PRP SS
REV DATE DESCRIPTION DRN CKD APR
Crane Counter Weight 5.9 t Crane Counter Weight 14.5 t LOCATION: DIC
GROUND FLOOR ELEVATION VIEW-SHOWING TOP AND TAILING OF TANK Load Analysis, Max. Lift Weight - 2.32Ton Load Analysis, Max. Lift Weight - 4.20Ton

Max. Operating Radius 8.0 m Max. Operating Radius 10.0 m AL FARIS

Weight of the Load (60% OF LOAD) 1.75 t Weight of the Load 3.50 t
CLIENT: AL MAHA STEEL YARD CONT. LLC
Weight of the Lifting Gear 0.25 t Weight of the Lifting Gear 0.25 t

Weight of the Hook Block 0.32 t Weight of the Hook Block 0.45 t PROJECT: LIFTING OF TANK

Total Lift Weight 2.32 t Total Lift Weight 4.20 t

DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK
Chart Capacity (S.W.L.) 9.40 t Chart Capacity (S.W.L.) 16.90 t (GROUND FLOOR)

% of Chart Capacity % % of Chart Capacity %

DRG.No.: SI-L-06193-CR-RS-M1 2 of 6
24.68 24.85

TECH‐03‐DR/04/001 Rev01 25Nov2021

The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

No. of part lines

Wt. of load to be lifted
Crane capacity
LIEBHERR LTM 1070-4.1
MOBILE CRANE (70 Te) Operating radius

Boom angle

Under sheave height

Boom length

Swing angle

MA
IN B
OO
Boom Counter Outrigger
configuration weights dimensions

ML
EN
No. of part lines

GT
Wt. of load to be lifted

H-
Crane capacity

28.
Operating radius

Boom angle

9m
Under sheave height

Boom length

Swing angle

Boom Counter Outrigger

configuration weights dimensions
GENERAL NOTES:
MAIN CRANE LIFT SPECIFICATION  All dimensions in 'mm' & weight in Tons Unless specified.
 This drawing is made on information provided by the hirer.
Load :Tank (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
 Hirer should ensure no underground services below the jack
LIEBHERR LTM-1070-4.1 ( 70 t ) location & the ground to bear the load from crane jack.
03
Main Boom Length 28.9 m
02
Luffing Jib/Fly Jib 0.0 m 01

Outrigger Span 8.0X6.3 m 00 21-09-22 Issued for Review PRP SS

REV DATE DESCRIPTION DRN CKD APR
Crane Counter Weight 14.5 t LOCATION: DIC
Load Analysis, Max. Lift Weight - 4.20Ton

Max. Operating Radius 10.0 m AL FARIS

Weight of the Load 3.50 t
CLIENT: AL MAHA STEEL YARD CONT. LLC
Weight of the Lifting Gear 0.25 t
GROUND FLOOR ELEVATION VIEW-SHOWING LIFTING/OFFLOADING OF TANK Weight of the Hook Block 0.45 t PROJECT: LIFTING OF TANK

Total Lift Weight 4.20 t

DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK
Chart Capacity (S.W.L.) 16.90 t (GROUND FLOOR)

% of Chart Capacity %
DRG.No.: SI-L-06193-CR-RS-M1 3 of 6
24.85

TECH‐03‐DR/04/001 Rev01 25Nov2021

 The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

128.06m [420.15']

PLOT LIMIT­05
E­471572.612
N­2750328.559
13 12 11 10 09 08 07 06 05 04 03 02 01

ElEvatiOn - 03
X Z
SECTION SECTION

A'
SOD­03
5.00 X 6.00
A

PACKAGING /RAW MATERIAL STORAGE FINISHED GOOD MATERIAL STORAGE

+10.35m
F.F.LVL.

A1

LIEBHERR LTM 1070­4.1

MOBILE CRANE (70 Te)
A3 B
Air Compressor Room
3350

(10.00 X 3.35 M)
Clear Height­7.00m
SECTION
S.D­01

6.225
A
1.75

0.30 0.25
W.M.B W.M.B W.M.B
2.725

PHE PHE PHE

Chiller Chiller Chiller
LIFT SHAFT
ROOF DECK B2
RIO Panel

2.975 x 3.30
0.80
0.25

0.25

0.25

0.50 0.50 0.50

8700

MATERIAL USED
Pump Pump Pump
0.25 0.25 0.25

OR ROOF SHOULD 0.30 0.30

BE SRI > 78 0.50

Clear Height ­ 4.50 m

CIP SSV
1.483
C/C 2.266 C/C 2.266
+6.50m Crystallisation Tank 03 Crystallisation Tank 02 Crystallisation Tank 01

R.F.LVL. (6 KL) (6 KL) (6 KL)

Crystallisation Room
1.00

1.00

+1.35m
F.F.LVL.
10000
1.483
(10.00 X 8.70 M)
CLUSTER

Clear Height­7.00m
2.00

CIP Pump
Crystallisation Tank 05 Pump Pump Crystallisation Tank 04
(6 KL) (6 KL)
1.80

0.4 0.45 0.4

PHE PHE
ChillerPlatform ­ Width 0.625m Chiller Ladder
Product Pump
W.M.B W.M.B

PACKAGING AREA
0.35

0.35

77.98 x 24.20 M
+10.35m
B4

SANY (30Te)
11a 10a F.F.LVL.

STC300S
FUTURE EQUIPMENT AREA
SOD­03

FED
MARSHALING
5.00 X 6.00

66
UP AREA
TO Roof Floor

67
68
69
70
46 +10.35m
F.F.LVL.
47
48 +10.35m C1
51 50 49 F.F.LVL.

1500 2700 1500

FED

D2 1200 3600 1500 C' C

1400 300 1400

1500

1500

ELECTRICAL LIFT SHAFT

43
42 41 40 39 38 37 36 35 34 62
ROOM 40 41 42 43 44 45 46 47 48 49 50 51 52 2.00 x 1.70

3100
3400
11750 44 61 8500 53 11881
45 60 2.10 X 3.10 39 38 37 36 35 34 33 32 31 30 29 28 27 54

4700
55
46 LIFT SHAFT 59 DN
2700 D2 +10.35m
2400

47 58
2.20 x 1.60
2700

2100
6300

48 57
LOBBY F.F.LVL.

2500
26231 49 56
50 55
51 54
DN 52 53 11600 4300
8700

8700
+8.85m UP
1700

1400

D2 R.F.LVL.
11700

5300

W7 27981

4000
ROOF DECK +8.85m D' D
MATERIAL USED R.F.LVL.
FOR ROOF SHOULD
14 BE SRI > 78

5.
50
'] GENERAL NOTES:
Z
 All dimensions in 'mm' & weight in Tons Unless specified.
SECTION
12' 12 11 10 09' 05' 04 03 02 01
X
ElEvatiOn - 01 SECTION  This drawing is made on information provided by the hirer.
(Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
 Hirer should ensure no underground services below the jack
location & the ground to bear the load from crane jack.
03

02

ENTRY / EXIT GATE 01

00 21­09­22 Issued for Review PRP SS

REV DATE DESCRIPTION DRN CKD APR
PLOT LIMIT­01
93.85m [307.90'] E­471609.295
LOCATION: DIC
PLOT LIMIT­02
N­2750276.504

AL FARIS
E­471532.581
N­2750222.445

CLIENT: AL MAHA STEEL YARD CONT. LLC

FIRST FLOOR PLAN VIEW SHOWING LIFTING OF TANK PROJECT: LIFTING OF TANK

DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK

(FIRST FLOOR)

DRG.No.: SI­L­06193­CR­RS­M1 4 of 6

TECH‐03‐DR/04/001 Rev01 25Nov2021

The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

No. of part lines

Wt. of load to be lifted
Crane capacity

Operating radius

LIEBHERR LTM 1070-4.1 Boom angle

MOBILE CRANE (70 Te)

Under sheave height

Boom length

Swing angle

STC300S
SANY (30Te)

MA
IN B
OO
Boom Counter Outrigger
configuration weights dimensions

ML
m

EN
.68

GT
No. of part lines
- 23

Wt. of load to be lifted

H-
TH

Crane capacity

28.
NG

Operating radius

9m
LE

Boom angle
OM

Under sheave height

BO
IN

Boom length
MA

Swing angle

Boom Counter Outrigger

configuration weights dimensions
GENERAL NOTES:
MAIN CRANE LIFT SPECIFICATION MAIN CRANE LIFT SPECIFICATION  All dimensions in 'mm' & weight in Tons Unless specified.
 This drawing is made on information provided by the hirer.
Load : Tank Load :Tank (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
 Hirer should ensure no underground services below the jack
STC300S (30Te) LIEBHERR LTM-1070-4.1 ( 70 t ) location & the ground to bear the load from crane jack.
03
Main Boom Length 23.7 m Main Boom Length 28.9 m
02
Luffing Jib/Fly Jib 0.0 m Luffing Jib/Fly Jib 0.0 m 01

Outrigger Span 5.2X6.0 m Outrigger Span 8.0X6.3 m 00 21-09-22 Issued for Review PRP SS
REV DATE DESCRIPTION DRN CKD APR
Crane Counter Weight 5.9 t Crane Counter Weight 14.5 t LOCATION: DIC
FIRST FLOOR ELEVATION VIEW-SHOWING TOP AND TAILING OF TANK Load Analysis, Max. Lift Weight - 1.57Ton Load Analysis, Max. Lift Weight - 2.75Ton

Max. Operating Radius 8.0 m Max. Operating Radius 10.0 m AL FARIS

Weight of the Load (60% OF LOAD) 1.00 t Weight of the Load 2.05 t
CLIENT: AL MAHA STEEL YARD CONT. LLC
Weight of the Lifting Gear 0.25 t Weight of the Lifting Gear 0.25 t

Weight of the Hook Block 0.32 t Weight of the Hook Block 0.45 t PROJECT: LIFTING OF TANK

Total Lift Weight 1.57 t Total Lift Weight 2.75 t

DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK
Chart Capacity (S.W.L.) 9.40 t Chart Capacity (S.W.L.) 16.90 t (FIRST FLOOR)

% of Chart Capacity % of Chart Capacity DRG.No.: SI-L-06193-CR-RS-M1 5 of 6

16.70 % 16.27 %

TECH‐03‐DR/04/001 Rev01 25Nov2021

The design or part thereof contained in this document was developed for Al Faris for the project and remains the property of Al Faris. All Al Faris proprietary information or underlying intellectual property utilized in the creation of the design or information contained herein shall remain the property of Al Faris.

No. of part lines

Wt. of load to be lifted
LIEBHERR LTM 1070-4.1 Crane capacity

MOBILE CRANE (70 Te) Operating radius

Boom angle

Under sheave height

Boom length

Swing angle

MA
IN
BO
OM
Boom Counter Outrigger
configuration weights dimensions

LEN
No. of part lines

GT
Wt. of load to be lifted

H-
Crane capacity

28.
Operating radius

Boom angle

9m
Under sheave height

Boom length

Swing angle

Boom Counter Outrigger

configuration weights dimensions
GENERAL NOTES:
MAIN CRANE LIFT SPECIFICATION  All dimensions in 'mm' & weight in Tons Unless specified.
 This drawing is made on information provided by the hirer.
Load :Tank (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
 Hirer should ensure no underground services below the jack
LIEBHERR LTM-1070-4.1( 70 t ) location & the ground to bear the load from crane jack.
03
Main Boom Length 28.9 m
02
Luffing Jib/Fly Jib 0.0 m 01

Outrigger Span 8.0X6.3 m 00 21-09-22 Issued for Review PRP SS

REV DATE DESCRIPTION DRN CKD APR
Crane Counter Weight 14.5 t LOCATION: DIC
Load Analysis, Max. Lift Weight - 4.00Ton

Max. Operating Radi 10.0 m AL FARIS

Weight of the Load 3.30 t
CLIENT: AL MAHA STEEL YARD CONT. LLC
Weight of the Lifting Gear 0.25 t
FIRST FLOOR ELEVATION VIEW-SHOWING LIFTING OF TANK Weight of the Hook Block 0.45 t PROJECT: LIFTING OF TANK

Total Lift Weight 4.00 t

DRG.TITLE: RIGGING SKETCH SHOWING LIFTING OF TANK
Chart Capacity (S.W.L.) 16.90 t (FIRST FLOOR)

% of Chart Capacity %
DRG.No.: SI-L-06193-CR-RS-M1 6 of 6
23.67

TECH‐03‐DR/04/001 Rev01 25Nov2021

 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

All persons entering site must report to

security and to be recorded.
Providing safety induction to the
persons entering workplace.
Communicate team on designated
working zone and barrier protection.
Unaware of site Violation of site security and Emergency action plan to be discussed
condition/ safety requirements. in safety induction.
requirements,
1. Entering site for exposure to Unauthorised access to the Use of proper PPE on site.
inspection/for Client/All
harmful material restricted area.
executing job 4 3 12 Adequate Signboards showing hazards 1 3 3 Staffs/Visitors/
and difficult to at site indicating to the Workers
manoeuvre Create panic and put himself
visitors/workers/staffs.
around. in danger situation during an
emergency. Equipment and employees’ details to
be shared prior mobilization.
While visit/site inspection, client must
be present with personnel.
Communicate site welfare facilities to
the employees.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 1 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Discuss work activity in TBT before

starting to work and communicate roles
and responsibility to each employee.
Inspection of work area before
commencement of work.
The overall planning may go
wrong. Use of appropriate signboards to
indicate the hazards present.
Unawareness of Risk may remain unidentified
with chances of sever impact Ensure the way is free from slip trip or
site layout, fall hazard/proper housekeeping. Client
2. Work area to people and equipment
security, safety, 3 4 12 1 3 3 engineer and
preparation due to uncalculated risk.
isolation, and Selection of Competent employees for supervisor
accessibility. Delay in job and loss of the job
productivity. Adequate Supervision.
Use of Correct PPE and preventing
Manual Handling.
Prevent unauthorized access and area
secured and barricaded.

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Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Safe Manual handling methods shall be

adopted by keeping the back straight
and knees bended to prevent back
injuries.
Lifting of heavy load should be avoided
and shall be lifted by mechanical means
Task carried out in or by team lift
poor condition or Musculoskeletal disorder. Area shall be kept clean and tidy to
planned without Cuts, bruises, fractures etc, prevent slips and falls.
considering the due to sudden, unexpected Adequate personnel protective Skidding engineer
Load, the task, the events such as accidents. 2 3 6 equipment’s to be worn by the 2 2 4 Supervisor.
3.Manual handling environment, and Damage to material. operatives to prevent cuts injuries Skidding riggers
the individual caused by sharp edges.
capability. Toolbox talks to be conducted by the
supervisor prior the task.
Avoid unauthorized entry and area
should be barricaded.
Avoid keeping loose materials on the
working area.
Proper communication required while
manual handling

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 3 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Inspect area before rigging up. Barricade

the area.
Client to clear/verify the underground
Lose ground trenches can services before positioning the crane.
Loose soil
topple crane.
4. Crane rig up at Crane rig‐up to be performed under
site Trenches
Client property or equipment strict supervision.
Supervisor/ Crane
may get damaged 3 4 12 1 3 3
Wrong signalling Crane operator must have valid license operator
and should be certified by 3rd party.
Fall of counterweights can
Improper rigging
cause body injuries, fatality Crane must be registered and certified.
and damage to equipment
Never set up the crane at the edge of
trenches and excavation.

Personnel involved in
offloading activities may get Suitable lifting gears with adequate
Improper handling capacities should be selected prior to
slip from trailer & fall.
of lifting gears. job.
Damage to the client
Unsafe access for Visual inspection of lifting gears before
5. Offloading property and damages to Supervisor/
connecting and use.
skidding tools & tools.
disconnecting Foreman/
accessories 3 4 12 Maintain daily check list of crane. 1 3 3
lifting gears to the Finger injuries, slip and fall
load. Rigger/Crane
injuries. Operator and riggers must competent operator
Non‐use of PPE. and certified.
Fall of load while lifting.
Tipping hazard Check SWL of crane and work under the
limit.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 4 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Protect sharp edges while using lifting

gears.
Proper communication must be
conveyed to the operator by rigger.
Ladder must be used for slinging the
load for high lifting points.
Rigger must know the weight of each
skidding tools before offloading.
Area needs to be barricaded before
offloading.

Certified crane must be used for lifting.

Operator must be competent to lift the
equipment.
Uncontrolled lift Certified lifting gears must be used.
Damages to the load and
Poor existing permanent Identify the lifting points of the
communication structures. equipment and use the same.
Supervisor/Rigger
Unsafe lifting Injuries to the personnel and 3 2 6 Proper lifting method need to be 1 2 2 /Crane operator
6. Lifting of tanks
and equipment’s. fatality. followed to lift the equipment.
Overload to crane
Equipment breakdown Supervisor involved in lifting must be
Equipment failure
competent.
Checklist must be maintained and need
to be checked before start of the
activity.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 5 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Lifting area need to be barricaded to

avoid unauthorized entry.
Proper communication needs to be
communicated to the operator while
lifting.
Crane must work under SWL.
Check the weather forecast before
performing lifting activities.
Stop work in strong wind condition ie.
Gust wind speed 8.6m/s.

Toolbox talk need to be conducted

before start of the job and all risks need
to be conveyed to the team.
Slip and fall of Damage to the floor and load
equipment. Competent rigger should be engaged for
Injuries to the personnel
skidding.
7. Skidding of tanks Finger injuries around the job
and equipment’s. 2 2 4 Ensure the capacity of tools and lifting 1 2 2 Supervisor/Rigger
Uneven floor Tools damages
gears which are using to lift & skid the
Poor Floor get damages tanks and equipment’s.
communication Pre inspect the tools before use.
Ensure the skidding path is clear from
any obstruction

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 6 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Required PPE must be used to avoid any

minor injuries while manual handling.

Experienced, well trained and certified

Crane/Trailer hitting the operator/Driver should be deputed to Supervisor/Rigger
8. Demobilization Improper driving/ plant, live equipment’s, drive and operate the crane. Competent /Crane
of Equipment from wrong signalling damage of roads. 2 2 4 and trained signalman is used to guide 1 2 2 operator/Driver
site the crane/Trailer out from the site.
Follow speed limit at site premises.

While offloading the

Job and weight which needs to be Engineer/Supervi
Platform from the trailer, the
shifted should convey to the forklift sor/Foreman/For
Platform may get slip & fall
Slip and fall from operator through toolbox talk before klift operator
due to unbalance lift by
trailer. start of the job.
forklift or without any proper
Man, machine guidance during lifting. Check list for the forklift need to be
interface while maintained regularly by the forklift
While shifting Platform
shifting the operator.
forklift may hit the person
Platform. involved in the operation and Competent forklift operator needs to be
9.Use of forklifts gets minor to major injuries. 3 2 6 used for job. 2 2 4
Property gets
damaged. Client property may get 3rd party certified forklift needs to be
Minor injuries. damage while Platform fall used.
inside the premises.
Equipment gets Use signal man/flag man for the forklift
break down. Forklift may get failure while movement.
lifting the Platform due the
Area need to be barricaded to avoid
weights exceeds more than
unauthorized entry
the forklift capacity.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 7 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Forklift operator should follow the flag

man.
Riggers involved in shifting operation
should be competent.

Comply with vaccination or submission

of Negative test report.
10. Working with Infection of Virus (Fatality,
other personnel Exposure to Comply with site Covid‐19 requirements.
Adverse Respiratory 5 3 15 3 1 3 All
during COVID‐19 COVID‐19 Virus
Condition) Always wear face mask, make sure to
pandemic follow social distancing, Wash / sanitize/
disinfect hands as often as possible.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 8 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

Cough in your sleeves or away from

other personnel.
Report any sign and symptoms that
resembles to COVID‐19.

Check weather reports and monitor

conditions continuously. Do not
schedule work at elevations on day
Collapse of temporary
when high winds are in forecast.
Strong wind, poor structure or plant causing
11. Adverse Site Supervisor
visibility, flying or injury to people nearby and ensure that employees are trained to
weather damage property 4 5 20 2 2 4 and Operators
falling objects understand the prevalence of hazards,
conditions how to avoid such hazards, workplace
safety policies, and safety procedures
such as first aid that can be enacted in
emergencies.

Provided Fire extinguisher and first aid

kit in the crane with training operator to
use during emergency.
Fire, Unintended Do not smoke or use fire near fuel, oil,
movement of damage to property and the antifreeze, batteries, or other
Site supervisor
12. Emergency plant from environment, destruction of chemicals, which could ignite.
3 5 15 2 2 4 and crane
response operating wrong livelihoods and disruption of
operator
controls or errors services, loss of life Extinguish all fires and potential sources
in judgment. of ignition when handling these
flammable materials.

Before refuelling the crane, switch off

the engine and check that there are no

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 9 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

fires or potential sources of ignition

nearby.

After refuelling securely fasten all fuel

and oil caps and wipe off any spillage.

Refuel and change oil in a well‐

ventilated work area.

Do not operate the crane when

excessively fatigued or unwell.
Follow instructions and warnings in
Manual and on the plates and stickers
mounted on the machine. If there is
something, you do not understand have
it explained to you. If the manual is lost
or a plate is illegible replace it.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 10 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

AL FARIS

Prepared by Reviewed by Approved by

Name Sathyalal Siva Sakkarai

Designation Technical Engineer Sr. Technical Engineer

Signature

Date 21.09.2022 21.09.2022

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 11 of 12

Date of Issue: 01 Sep 2020
 Doc. No. SI‐L‐06193‐SK‐RA(M1)
Hazard Identification & Risk Assessment Rev. No. 00
Date 21 Sept 2022
Risk Rating Control measures Residual Risk Responsible
Activity / Event Hazard Consequences
L S RR L S RR Person

RISK MATRIX CONSEQUENCE CONSIDERATIONS

LIKELIHOOD
Assets
2 – Highly 6 – Highly
1 ‐ Remote 3 ‐ Unlikely 4 ‐ Possible 5 ‐ Likely People Loss in 1000’s Environment Reputation
Unlikely Likely
SEVERITY
of $ US
Multiple Public / Disastrous effect Prolonged international
workers >10 fatalities (Sever & Permanent impact and public
6 ‐Catastrophic 6 12 18 24 30 36 >5000
or permanent total impact, consistently attention. Effect lasting for
disabilities exceeding limit years.
Multiple fatalities or
>1000 & < 5000 Massive effect
5 ‐Massive 5 10 15 20 25 30 permanent total International impact
disabilities
Single fatality or
4 ‐Major 4 8 12 16 20 24 permanent total >500 & < 1000 Major Damage National impact
disability
Serious injuries or
3 ‐ Moderate 3 6 9 12 15 18 >100 & < 500 Local effect Considerable impact
partial disability

Minor injuries or
2 ‐Minor 2 4 6 8 10 12 >10 & <100 Minor effect Minor impact
health effects

Slight injuries or health

1 ‐ Slight 1 2 3 4 5 6 <10 Slight effect Slight impact
effects

RISK LEVEL MINIMUM REQUIRED ACTION

CRITICAL Undertake an ALARP (as Low as Reasonably Practicable) assessment and consider risk‐sharing, transfer, and avoidance option.
HIGH Assess risk and manage to ALARP level
MEDIUM Review to ensure that appropriate barriers and controls are in place
LOW Low priority, monitor and improve effectiveness of current controls.

Format No : QHSE 08 / RA Format / 04 / 36, Rev.01, Page 12 of 12

Date of Issue: 01 Sep 2020