B&K 1018 Instruction Manual
B&K 1018 Instruction Manual
Type 1018
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BHiJEL&KJ~K
Ncerum, Denmark . eye 80 05 00 . ,;:;:" BRUKJA, Copenhagen . Telex: 5316
E'R 101 8
Automatic Vibration Exciter Control
Type 1018
3
level of the table tends to increase, which would cause the output voltage
from the control pick-up to increase, the input power to the vibration
exciter is automatically decreased until the status quo is regained.
The time interval from the increase in vibration level (felt by the control
pick-up) to the decrease in the input power to the vibration exciter is,
although very small, not negligible. This time constant, or in other words
"regulation speed", should be selected according to the expected Q-values
of the system resonances and the scanning speed chosen for the frequency
sweep, i. e. the regulation speed must be greater than the speed with which
the system resonances are built up.
Regarding which of the three vibrational quantities, acceleration , velocity,
or displacement, is the most important, with respect to structural damage,
environmental tests show that at the lower frequencies the occurance of
structural damage is most likely to be proportional to the displacement
level of the vibrations, whereas at the higher frequencies the damage depends
upon the acceleration level.
Vibration tests are therefore often carried cut with a constant displacement
level at low frequencies, and at a constant acceleration level at higher
frequencies. The exact frequency of the cross-over from constant dis-
placement to constant acceleration operation is stated in the different
vibration test specifications, e. g. MIL-E-5272 A a. o., and depends o:Ll the
conditions under which the test object is supposed to operate in practice.
4
Description
General Description of the AVEC Type 1018
The Automatic Vibration Exciter Control Type 1018 is designed as a
signal source for frequency sweep vibration tests and consists basicaii:v of
an oscillator, a frequency sweep unit, a vibration meter, and auto~atic level
control, and an automatic displacement acceleration transfer unit.
Fig. 1. Block diagram of the Automatic Vibration Exciter Control Type 1·018.
5
The vibration meter enables easy setting and monitoring of the vibration
level in terms of inches (em), inches/sec. (em/ sec.), or G *) depending on
whether the displacement, the velocity, or the acceleration level is kept
constant by the automatic level regulation.
6
of the knob marked "Compressor Speed db/sec" on the instrument front
panel. A further position of this knob is marked "Auto". With the knob
in this position the regulation speed is automatically increased with the
increase in frequency, the rate of change of the regulation speed being
determined by the position of the " Compressor Function" knob. An auto-
matic increase of regulation speed with frequency, is desirable, for the
following reason:-
In order to prevent undesired level changes to build up during the
frequency sweep of the oscillator the regulation speed should be kept
as high as possible. However, it has to be noted that at low vibration
frequencies a high regulation speed results in interacting effects between
the regulation and the actual wave shape of the signal being regulated,
thus causing distortion of the oscillator output signal.
With the automatic compressor speed regulation, any frequency range
can be swept at a constant logarithmic sweep rate and 1ow signal
distortion without changing the compressor speed manually.
The maximum output available from the Type 1018 is 10 volts across a load
of 10 k.Q. This is suitable for the majority of the many different power
amplifiers used in connection with vibration exciters.
7
Controls and Terminals
"Power" toggle switch controlling the on-off switching of the mains.
Power Switch
~
Velocity Gen.
Response Switch
~
Vibration Monitoring Switch
Output
~---- Displ. - Vel. Range
..-- Sw1tch
- Frequency Selection
Control
.•
Scanning Speed ------- Level Control
Multiplier
Acceleration
Scanning Speed - - · Level Control
Switch
Frequency Range
Switch
-···- ~ Frequency Scale
Adjustment
1018
Fig. 2. Front panel control knobs and terminal~.
8
"Scanning Speed Multiplier" switch controls the on-off switching of the
motor drive for the automatic frequency sweep. It also allows the sweep
to take place at a ten times lower speed than indicated, by the position
of the "Scanning Speed - degrees/min" switch.
9
OsciUator Output Voltage
db
0
~~
-1
-2 1/
-3 /
-4 J
-5 J
-6 I
-7 I
- 8 I
-9 I
-10
IJ
-11
-12
-13
-14
-15 I
-16
1 6 8 10 20 40 60 80100 200 500 'KXXl o/s
Frequency--:;;;,
The screwdriver operated control is used for coarse adjustment, while the
knob control allows the fine adjustment of the scale.
10
"Acceleration Level" potentiometer controls the acceleration level of the
vibration exciter in conjunction with the "Function Selector" and the
"Acceleration Range" switches. The level can be read off the instrument
meter when the "Meter Switch" is in position "Vibration Level".
"Function Selector" switch selects the type of regulation which the instru-
ment will perform.
With the switch in position "Vel." the velocity level of the vibration exciter
is controlled. This type of regulation can take place only. when the output
from a velocity type pick-up is fed to the "Vel Gen. Input" terminal on
the rear of the instrument.
When the switch is in position "Displ." the displacement level of the
vibration exciter is controlled, and in position "Accel." the acceleration
11
level is controlled. Both an accelerometer and a velocity pick-up can he
used as the controlling element.
If the "Function Selector" is in position "Auto" the displacement level of
the exciter is controlled below a pre-set cross-over frequency (adjustable
by means of the outer knob on the tuning capacitor spindle) above which
the acceleration level is controlled. The cross-over is indicated by means
of the white lamp marked "Accel.", which will light whenever the instrument
is switched to control the acceleration level of the vibration exciter.
"Vel. Gen. Response" switch is introduced to enable high frequency com-
pensation of velocity type vibration pick-ups.
With the switch in position "Shaped" the compensation network is connected
in the input circuit of the vibration meter amplifier, the frequency charac-
teristic of which then corresponds to the curve shown in Fig. 4.
When the switch is set to position "Flat" the frequency response is flat
from 5 cps to 2ooo cps.
"Accel." lamp indicates when the instrument is switched for acceleration
level control.
"Vel. Gen. Input" is a three-poled Cannon receptacle for connection of a
' 'elocity type control pick-up (o r signal generator coil). Input impedance :
•
Approximately 200 k.Q. Max. allowable vel. gen. impedance is 2ooo Q.
"Accel. Gen. Input" is similar to "Vel. Gen. Input", but should be used whC'n
the controlling element consists of an accelerometer with associated cathode
follower. Input impedance: Approximately 80 k.Q.
Maximum allowable output impedance from the cathode follower is 1500 .Q.
"Oscillator Output" is a four-poled Cannon receptacle. The output should
not be loaded by impedances smaller than 10ooo Q.
Correction
8
tdb
6
4
v
/
~ ~""'
L.,...oo ~
2
v
~
v
L----"
0
20 cjs 40 60 80 100 200 400 600 800 1000 Cfs 2000
Frequency-
,l~#llle
12
"Compressor" is a six-poled Cannon receptacle. It makes possible lhe in-
sertion of inverse shaping networks, in the compressor circuit , which may
shape the vibration level/frequency characteristic according to some parti-
cular vibration test specifications. During "normal" operation of the in-
strument the pins 1 and 5 as well as 2 and 3 should be short-circuited,
This is automatically taken care of when the special "blind" plug, which
is supplied with the instrument upon delivery, is inserted in the socket.
"Output Shaft" allows the mechanical connection of an X-Y recorder poten-
tiometer. The potentiometer may also be substituted by a 1,4,'' extension shaft
which can be used to control other external equipment, as a function of the
frequency variation of the Oscillator.
"Special Purpose Connector" is a four-poled Cannon receptacle for coJ,mec-
tion from the above mentioned potentiometer to an X-Y recorder .
•
Operation
General.
The Automatic Vibration Exciter Control Type 1018 is specially designed
to be controlled directly from a velocity type of vibration pick-up having
a sensitivity of 96.3 m V sec/inch, or from an accelerometer with associated
cathode follower the sensitivity of which should be 10 m V /g, (both sen-
sitivities are specified in peak voltage and peak vibration units), or a
combination of both the above mentioned types of pick-up. Using ph::k-ups
Fuse
•
Special Purpose
Connector
Oscillator Output
1018
Fig. 5. Terminals and mechanical outputs from the rear of the 1018.
with the sensitivities specified, the meter provides direct readings on the
acceleration, displacement, or velocity scales. However, if an accelerometer
and cath9de follower combination is used with a sensitivity other than
10 mV/g, it is necessary to use a capacitor output standardizer, with the
accelerometer, or to vary the cathode follower output to achieve the required
sensitivity.
14
Note: Make sure that the voltage adjuster at the rear of the instrument
is set to the value of the line voltage.
15
Fig. 6. Frequency Dial of Type 1018.
The selected frequency range will now be swept automatically. When the
preset limits of the range are reached, the rotation of the motor is reversed
and the same frequency range will be traversed with the same speed, but
in the opposite direction.
The correct setting of the "Scanning Speed" knob is easily calculated: If
it is desired to scan the frequency range f1 - f2 - f1 in T minutes lhe
settings of the "Scanning Speed" knob is found from
S=
16
Operation at Constant Displacement Level.
This type of operation can be achieved by using either an accelerometer or
a velocity type pick-up as the controlling element of the shaker table
motion.
A c ce le rometer
Preamplifier
Velocit Generator
Acceleration Generator
Power
Amplifier
17
(b) If it is desired to use one regulation speed only, throughout the
frequency sweep, the speed should be chosen with regard to the
distortion at the lowest test frequency. Recommended combinations
based on a maximum distortion of 1 % are:-
18
When the test is over, the instrumentation should be switched off by first
turning the ((Output Voltage" knob to ((0" and then disconnecting the power
amplifier, the Exciter Control and the field coil supply from the mains by
means of their various "On-Off" switches.
Hl
3. Set "Acceleration Range" to th e desired acceleration range using the
proper part of the switch ("Accel. Gen." or "Vel. Gen.") .
Note: The figures "1", "10", "100" , and "1ooo" indicate full-scale meter
deflection peak value acceleration levels in multiples of G.
4. Turn the "Output Voltage" knob slowly clockwise until the compressor
has taken over the control of the output voltage. (This can be observed
on the instrument meter, the pointer of which should be kept below the
5 db mark on the scale).
5. Turn the knob marked "Acceleration Level" clockwise until the instru-
ment meter pointer indicates the desired vibration level.
f). Follow instructions item 16 through 18 under " Operation at Constant
Displacement Level". (Page 18) .
20
1. Follow instructions item 1 through 10 under "Operation at Constant
Displacement Level", page 17.
2. Set "Function Selector" to "Auto".
3. Set the Oscillator frequency dial pointer to the desired cross-over fre -
quency.
4. Keep the dial pointer in its position, i. e. pointing exactly at the desired
cross-over frequency, and turn the outer knob on the tuning capacitor
shaft, until the lamp marked "Accel." at the top left on the instrument
front panel just cuts in (or out).
5. Set the frequency dial pointer to a frequency just below cross-over, i. e.
where the "Accel. " lamp cuts out.
6. Set the "Acceleration Range" switch to the proper acceleration range, see
also Fig. 8.
7. Proceed as outlined under "Operation at Constant Displacement Level",
item 12 through 15.
8. Adjust the "Output Voltage" potentiometer until instrument meter pointer
shows a suitable deflection, for example 10 db (lower meter scale).
9. Set the frequency dial pointer to a frequency just above cross-over, i. e
where the "Accel." lamp cuts in.
10. Turn the knob marked "Acceleration Level" clockwise until the instru-
ment meter pointer deflects to the same value as in item 7 (10 db on
lower meter scale).
11. Re-adjust the "Output Voltage" potentiometer so that the maximum
oscillator voltage required during a complete frequency sweep is 10 V.
(The scanning of the desired frequency range should be carried out
manually and very slowly).
12. Set "Meter Switch" to "Vibration Level" .
The instrument is now ready for use and the vibration test can be started by
setting the "Scanning Speed Multiplier" switch to the desired position (X 0.1 "
or "X 1").
When the test is over, the instrumentation should be switched off by first
turning the "Output Voltage" knob to "0" and then disconnecting the power
amplifier, the Exciter Control and the DC power supply, from the mains by
means of their various "On-Off" switches.
21
Appendix
Use of Type 1018 as Vibration Meter only.
The Automatic Vibration Exciter Control can be u sed as a vibration meter
when the "Compressor Function" switch is set to "Off". However, to obtain
a correct reading on the instrument meter the "Displacement-Velocity Level"
and "Acceleration Level" potentiometers should then be set to "10" .
If it is desired to monitor the vibration level, this can be done by connecting
an AC level recorder to the terminal marked "Vibration" on the front panel.
Due to the relatively high output impedance the load impedance should not
be less than 100 kohms.
22
rather large time constants of the compressor circuit. However, if the
crossing-over takes place at a very high or a very low frequency , the drive
to the shaker may suddenly decrease and then slowly increase again until
the normal drive level is regained.
Another effect which may be mentioned is the instability occurring when
too high compressor speeds are employed and the test specimen contains
high Q resonances. These can be readily cured by choosing a lower com-
pressor speed and the corresponding lower sweep speed.
23
Specifications
I OSCILLATOR SECTION I
Frequency Range: 5-5ooo c/s and 5-10 kc/s.
Output Voltage Accuracy: Better than ± o.5 decibel in the frequency range
5-5ooo c/s and better than ± 1 decibel for frequencies between 5 and
10ooo c/s.
Scanning Speed: Variable in 22 steps from 3.1 to 315 degrees per minute.
Displacement Ranges: Full scale readings o.01" (o.025 em), o.1" (o.25 em)
1" (2.5 em), and 10" (25 em), peak-to-peak value. Accuracy ± 4 % from
10-2ooo c/s. Approximately 4 % down at 5 c/s.
24
Acceleration Ranges: Full scale readings 1 g, 10 g, 100 g, and 1ooo g (peak
value). Accuracy ± 4% from 10-2ooo c/ s.
Velocity Ranges: Full scale readings o.1 in./sec. (o.25 em/sec.), 10 in/sec.
(25 em/sec.), and 100 in./sec. (250 em/sec.), peak value. Accuracy ± 4%
from 5-2ooo c/s.
ICOMPRESSOR SECTION I
Frequency Range: 5-10ooo c/s.
25
as a function of the oscillator frequ en cy . " Switching" frequencie s are:-
30-100-300-looo and 3ooo c/s.
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