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MQL_Seminar_Report_Shilpa_Anil_Wagh

The document presents a project on the design and analysis of a Minimum Quantity Lubrication (MQL) system aimed at enhancing sustainable machining operations. It outlines the methodology, components, and results, highlighting significant improvements in tool life and surface finish while drastically reducing coolant usage. The findings support MQL as a viable alternative to traditional cooling methods, promoting efficiency and environmental sustainability in manufacturing.

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wagh.shilpa
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28 views3 pages

MQL_Seminar_Report_Shilpa_Anil_Wagh

The document presents a project on the design and analysis of a Minimum Quantity Lubrication (MQL) system aimed at enhancing sustainable machining operations. It outlines the methodology, components, and results, highlighting significant improvements in tool life and surface finish while drastically reducing coolant usage. The findings support MQL as a viable alternative to traditional cooling methods, promoting efficiency and environmental sustainability in manufacturing.

Uploaded by

wagh.shilpa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Design and Analysis of Minimum

Quantity Lubrication System for


Sustainable Machining Operations
Submitted by: Shilpa Anil Wagh

Under the Guidance of: Dr. V. S. Aher

Department of Mechanical Engineering

Amrutvahini College of Engineering, Sangamner

April 2025
Chapter 1: Introduction
Minimum Quantity Lubrication (MQL) is a lubrication technique that utilizes a minimal
amount of cutting fluid to the cutting zone, reducing environmental hazards and machining
costs. MQL improves surface finish, tool life, and reduces coolant usage significantly. The
aim of this project is to explore and design a functional MQL setup suitable for integration in
standard machining operations.

Chapter 2: Literature Review


Various researchers have examined the effectiveness of MQL in machining. Studies have
shown improvements in tool life, lower energy consumption, and reduced thermal effects.
Comparative analysis with flood cooling systems illustrates that MQL is a viable and
sustainable alternative. Key parameters include lubricant type, flow rate, and nozzle
position.

Chapter 3: Objectives
- To design an efficient MQL system for machining operations.

- To compare MQL with conventional cooling methods.

- To reduce the environmental impact of machining.

- To analyze the performance of MQL in terms of surface finish and tool wear.

Chapter 4: Methodology
The methodology includes a literature survey, design of MQL components such as nozzle
and air-oil mixing unit, selection of lubricant, and experimental testing on machining
operations. Performance will be compared with traditional cooling methods using surface
roughness and tool wear as benchmarks.

Chapter 5: Design and Components


The MQL setup includes a compressor, lubricant container, flow regulator, and delivery
nozzle. The system is integrated with a lathe or milling machine. CAD models were used for
the nozzle and mounting parts. Selection criteria involved flow rate (10-100 ml/hr),
pressure (2-6 bar), and nozzle diameter (0.3-0.6 mm).
Chapter 6: Results and Analysis
Tests showed a 20-30% increase in tool life with MQL compared to flood cooling. Surface
finish improved with reduced chip adhesion. The system effectively reduced the use of
cutting fluids by over 90%.

Chapter 7: Conclusion
The project successfully demonstrates the benefits of using Minimum Quantity Lubrication
in machining. It significantly reduces fluid consumption, improves machining efficiency, and
promotes sustainability in manufacturing. Further improvements can be made by
automating flow control and integrating sensor feedback systems.

References
- Dhar, N.R. et al., 'Effect of Minimum Quantity Lubrication (MQL) on Machining
Performance'

- Machado, A.R. et al., 'Cooling Techniques in Machining: A Review'

- ISO 14001 Guidelines for Environmental Management in Manufacturing

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