Unit 3
Unit 3
UNIT - 3
Civil Engineering Material and Equipment- Materials: Stone, Bricks, Cement, Mortar, Concrete, Steel,
Timber; Equipment: Excavator, Bulldozer, Road rollers, Concrete Mixer, Needle Vibrator, Non-destructive
testing equipment.
I. STONES
Stones or rocks are aggregates of minerals forming the earth’s crust. Stones have no definite shape or
chemical composition and are non-homogeneous, being usually a mixture of two or more minerals.
Based on chemical composition stones can be classified into three types-
• Silicious- Stones in which silica (or sand) is the main constituent. Examples: sandstone, granite
etc.
• Argillaceous- Stones in which alumina (or clay) is the main constituent. Examples: mudstone,
slate etc.
• Calcareous- Stones in which calcium carbonate (or lime) is the main constituent. Examples:
limestone, marble etc.
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II. BRICKS
Bricks are man-made construction material in the form of clay blocks having uniform shape and size.
Bricks are commonly used in the construction of walls, columns, roofs, paving floors and as coarse
aggregates under floors.
Unlike stones, bricks do not require dressing and art of being laid. Thus, at places where stones are not
easily available but there is plenty of clay for manufacturing bricks, the bricks replaced stones.
➢ Constituents of good brick earth:
• Alumina 20-30%
• Silica 35-50%
• Silt 20-25%
• Lime
• Oxides of Iron
• Magnesia 1-2%
• Soda and Potash
➢ Manufacturing of bricks:
• Preparation of brick earth
• Selection of site- A suitable site is selected and topsoil (about 20 cm deep) containing roots
of vegetation is removed.
• Digging and cleaning- The soil below 20 cm is dugout and cleaned off from stones, grass,
pebbles etc. and lumps of soil are broken.
• Weathering and blending- The clean soil is spread out and left for atmospheric action
known as weathering, for a period of few weeks to some months. Also, at this stage sand,
clay and other ingredients are mixed in required proportions to develop qualities for
moulding. The mixing of required ingredients is known as blending.
• Tempering- Tempering is kneading of brick earth under human or animal foot or in Pug
Mills
• Moulding of bricks- After the preparation of brick earth, bricks are moulded into required shape
and sizes by- hand moulding and machine moulding.
• Drying of bricks- The moulded bricks are sacked on their edges one over the other, maintaining
adequate space in between for circulation of air. The bricks are dried on raised temporary
platforms and often covered to protect from direct sunlight and rain. Bricks produced on large
scale are dried in special chambers which receive heat from special furnaces built for the purpose.
• Burning of bricks- The dried bricks are burnt in special kilns to impart strength and hardness to
the bricks.
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Bricks
• Sundried bricks-
These bricks after moulding have been dried in sun and used in construction of temporary and
low-cost structures especially in rural areas. These types of bricks should not be used in structures
or places exposed to heavy rainfall.
• Burnt bricks-
• First class bricks
o They are uniformly burnt bricks and are regular in shape.
o Its edges are sharp and well-defined.
o Its surface is smooth, clean and free from cracks.
o It is of uniform pleasing red colour.
o It is sufficiently hard and do not produce marks when scratched with fingernail.
o It produces metallic ringing sound when struck with one another.
o It does not break when dropped from a height of 1-1.5 m.
o Uses- These bricks are excellent for all types of construction. However, mostly used in
exterior walls or face works where plastering is not required. Also, used in reinforced
brick works.
• Second class bricks
o They are uniformly burnt bricks but are irregular in shape.
o Its edges are neither straight nor well-defined.
o Its surface is rough but free from lumps and cracks.
o It does not have a uniform colour.
o It is sufficiently hard and do not produce marks when scratched with fingernail.
o It produces metallic ringing sound when struck with one another.
o Uses- Suitable of construction of exterior and interior walls where plastering is to be
done.
• Third class bricks
o They are under-burnt bricks.
o It is irregular in shape and size.
o Its surface is rough, and edges are irregular.
o It has a light yellowish colour, also known as Pilla bricks
o It is soft.
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➢ Production of cement
Portland cement is manufactured by two processes- wet and dry process. However, dry process is more
economical and requires less power/fuel consumption.
• Dry process
• Cement is produced by burning calcium carbonate found in Limestone or chalk; and silica,
alumina and iron oxide found in clay or shale at about 1500̊ C.
• The materials sinter and partially fused to form Clinker
• The clinker is cooled and ground to a fine powder with some gypsum, resulting in Ordinary
Portland Cement (OPC)
• The flow diagram is shown in Figure 2.
➢ Approximate composition of cement
• Lime 60-66%
• Silica 18-25%
• Alumina 3-8%
• Iron oxide 1-5%
• Magnesia 0.1-4%
• Calcium sulphate 3-5%
• Sulphur trioxide 1-2%
• Alkalis 0.4-1.3%
IV. MORTAR
Mortar is a homogenous mixture of cement, sand, and water (Figure 3).
For making mortar, sand must be of good quality, and it should be free of impurities like clay, dust, oxide
of irons etc. It must be cleaned completely before mixing with cement. Sand provides strength and offers
resistance against shrinkage and cracking. It provides bulk to mortars, hence, making it economical. Using
just cement would not only make it extremely costly, but also impractical.
Cement mortar is used in all types of construction work due to its strong and durable properties. Mortar
can be used for several purposes such as plastering over bricks or other forms of masonry, for flooring
etc., and with the addition of coarse aggregate, it can also be used to make concrete.
Cement mortar also provides a superior medium to create a smooth surface on walls made from bricks or
other forms of masonry. Different types of mortars are used in masonry construction based on their
applications, binding materials, strength, bulk density, and their purposes.
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• For ordinary masonry work with brick/ stone as a structural unit. – 1:3 to 1:6
• For reinforced brick work – 1:2 to 1:3.
2. Plaster Work:
• For External Plaster and Ceiling Plaster – 1:4
• Internal Plaster – 1:5 to 1:6
3. Flooring Work- 1:4 to 1:8
4. Pointing Work- 1:1 to 1:3
➢ Uses
• To bind masonry units like stone, bricks, blocks, cement etc.
• For Plastering on walls and slabs to make them impervious.
• As a filler material in Ferro cement works and stone masonry.
• To fill cracks and joints in the wall.
• Use of cement mortar gives a neat finishing work to wall and concrete work.
• For pointing the joints of masonry.
• For preparing the building blocks.
V. CONCRETE
Concrete is a mixture of cement, sand (fine aggregate), stones (coarse aggregate) and water taken in
various proportions depending on the strength required.
Modern concrete invariably has additional ingredients other than the four components mentioned above.
• Chemical Admixture: Used for specific Property/performance enhancement. Such as-
accelerators, set retarders, water reducers etc.
• Mineral Admixture: Used for improvement of long-term strength and durability performance.
Such as- Fly ash, silica fume, rice husk ash and other pozzolanic materials.
*Using above admixtures, high strength and high-performance concrete can be designed.
➢ Advantages of Concrete:
• Lower life cycle cost
• Mould-ability
• Robustness.
• Can be designed for desired property
➢ Disadvantages of Concrete
• Low tensile strength.
• Lower ductility (highly brittle)
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VI. STEEL
Steel is one of the most important materials in civil engineering due to its high strength, durability and
relatively low cost. It is a ferrous metal and is practically a pure form of iron having proportion of carbon
between 0.1-1.1%.
➢ Composition
• Iron up to 99%
• Carbon 0.1-1.1%
• Silica up to 0.3%
• Manganese up to 0.5%
• Phosphorous and sulphur less than 0.1%
➢ Classification of steel
Based on the chemical composition steel can be categorised as:
• Carbon Steel- Depending on the carbon content, steel is further classified as-
1. Low carbon/Mild steel 0.10%≤ C <0.25%
Uses- Used for making steel reinforcement bars, steel sections (such as I, T and C
sections) etc.
2. Medium carbon steel 0.25%≤ C <0.60%
Uses- Used for making steels tools like tong, hammer etc.
3. Low carbon/Mild steel 0.60%≤ C <1.10%
Uses- Used for making bars and rods used in pre and post stress structures, high speed
cutters, drills etc.
• Alloy steel- Alloy steels are produced from carbon steel and one or more alloying elements.
These additions can improve the mechanical properties of the alloy. For example- Steel
combined with chromium (and sometimes nickel) is called stainless steel. Stainless steel
generally does not form rust on their surfaces and do not discolour.
• Tool steels- It contains varying amounts of tungsten, molybdenum, cobalt and vanadium that
have properties that are particularly suitable for making tools. They offer good resistance against
abrasion, impact and corrosion.
• Galvanized steel- Galvanisation can be used to help prevent steel from corroding. This involves
coating steel in zinc. The coating of zinc prevents corrosive substances from reaching the base
metal.
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VII. TIMBER
The word timber refers to the wood used for construction. This word derives from old English word
‘timberian’ which means ‘to build’. Timber has been one of the primary materials of engineering
construction and has been used for various structural purpose.
➢ Terms used for timber
• Standing timber- A timber in the form of a standing tree.
• Green timber- A felled tree which has not lost its moisture.
• Rough timber- A timber in the form of felled tree.
• Converted timber- A timber that has been sawn into various market sizes such as beams, battens,
planks etc.
• Structural timber- A timber used as frame or load bearing member.
• Clear timber- A timber free from defects.
➢ Advantages of timber
• It is stronger in terms of its proportion of weight compared to other materials.
• It can be easily worked to any shape and size.
• It can be easily jointed.
• Structural members are light.
• Durable if properly seasoned.
• Resale value is good.
➢ Structure of wood
The structure of wood in cross-section is shown in Figure 7.
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➢ Classification of trees
1. Based on their mode of growth
• Endogenous tress: These trees grow inwards. In these trees fresh fibrous mass is in the
innermost portion. These trees do not yield good timber for structural works. This group is
confined largely to tropical semitropical regions.
Timber derived from these trees have very limited engineering applications. Example of
endogenous tress are:
• Palms: It is locally used as piles because of their long, straight stems.
• Bamboo: Is used in making temporary structures like- scaffoldings.
• Exogenous trees: These trees increase in bulk and annual rings are formed in the horizontal
section of such a tree. Timber which is mostly used for engineering purpose belongs to this
category. This timber can be divided into two groups:
• Soft woods: Such as deodar
• Hard woods: Such as oak and teak.
Table 1 shows the difference between soft wood (coniferous) and hard wood (deciduous) trees.
Table 1: Difference between hard and soft wood
2. Based on durability
• High durability: If the average life is more than 10 years.
• Moderate durability: If the average life is 5-10 years.
• Low durability: If the average life is less than 5 years.
3. Based on grading
Depending on the permissible stresses, defects etc, IS: 12326-1976 classifies timber into three grades:
• Special Grade
• Grade-I
• Grade-II.
4. Based on availability
IS: 339-1963 classifies timber as:
• X– Most common, 1415 m3 or more per year.
• Y– Common, 335 m3 to 1415 m3 per years.
• Z– Less common, less than 335 m3 per year.
➢ Seasoning of Timber:
Seasoning is the process of reducing moisture content of timber to a desired level. The purpose of
seasoning are as follows:
• To impart hardness, stiffness, strength, durability and resistance to electric shocks.
• To help maintain shape and size of structural timber.
• To make it fit for preservation treatments.
• To improve wood working quality such as gluing, painting, varnishing etc.
• To minimise the tendency of cracking and warping.
• To reduces weight and save transportation cost.
➢ Methods of Seasoning
1. Natural Seasoning
• Air seasoning- It is carried out under shed on a raised platform about 300 mm high and are
stacked as shown in Figure 8. Care is taken to see that there is proper air circulation around
each timber member causing the moisture content to reduce. Timber seasoned by this method
is left with 15% moisture. This is a slow but a good process of seasoning.
• Water seasoning- It is carried out on the banks of rivers as shown in Figure 9. The thicker end
of the timber is kept pointing upstream side. After a period of 2 to 4 weeks the timber is taken
out. During this period sap contained in the timber is washed out to a great extent. Then timber
is stalked in a shed with free air circulation.
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➢ Uses of Timber
Timber is used for the following works:
• For heavy construction works like columns, trusses, piles etc.
• For light construction works like doors, windows, flooring and roofing.
• For other permanent works like for railway sleepers, fencing poles, electric poles and gates.
• For temporary works in construction like scaffolding, shoring, strutting and packing of materials.
• For decorative works like showcases and furniture.
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VIII. EXCAVATOR
IX. BULLDOZER
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X. ROAD ROLLER
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➢
Figure 19: Windsor Probe test machine
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