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Defect Analysis Report January-November 2019_In Process Defects

The document presents cumulative production and defect data from January to November 2019, showing a total production of 470,342 units and 71,527 cumulative defects, resulting in an average defect rate of 15.21%. Monthly defect counts fluctuated, with notable peaks in September and November. The analysis by type of defect highlights issues such as body weld and valve boss defects as significant contributors to the total defect count.

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Jimmy Simiyu
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2 views

Defect Analysis Report January-November 2019_In Process Defects

The document presents cumulative production and defect data from January to November 2019, showing a total production of 470,342 units and 71,527 cumulative defects, resulting in an average defect rate of 15.21%. Monthly defect counts fluctuated, with notable peaks in September and November. The analysis by type of defect highlights issues such as body weld and valve boss defects as significant contributors to the total defect count.

Uploaded by

Jimmy Simiyu
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Cumulative Defects-In Process Defec

Month Cumulative Production Ex-Market Revalidation Cumulative Defects %age


Jan-19 83,484 - 13290 15.92
Feb-19 86,601 - 14374 16.60
Mar-19 82,543 - 13685 16.58
Apr-19 56,113 - 10424 18.58
May-19 42,910 - 4443 10.35
Jun-19 6,423 - 590 9.19
Jul-19 53,197 - 5361 10.08
Aug-19 50,778 - 6822 13.43
Sep-19 8,293 52,387 2538 30.60
Oct-19 39,903 19,722 7523 18.85
Nov-19 21,137 5,417 5961 28.20
Grand Total 470,342 77,526 71,527 15.21

16000
Defects by Month from January to November 201
14000 Cumulative Defects
12000
Defect Count

10000
8000
13290 14374 13685
6000
10424
4000
4443 5361
2000
0 590
Jan-19 Jan-19 Mar-19 Apr-19 May-19 May-19 Jun-19 Jul-1
Dates
ects-In Process Defects
Remarks

Low Production due to:-Ex-Market painting


Low Production due to:-Ex-Market painting
Low Production due to:-Migration to Sea Gas/Sign off & paint supply delay

ary to November 2019 Cum


efects
100,000
90,000 83,484 86,601
82,54
80,000
70,000
60,000
7523 50,000
6822 5961 40,000
5361
2538 30,000
90 20,000 13290 14374 1
Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 10,000
s -
Jan-19 Feb-19 Mar
Analysis by Type (January 2019 to November 2019)-In process Defects
January February March April May June July
Poor Embossing Depth 616 528 342 134 68 56 61
Valve Boss 926 867 903 543 437 234 768
Body Weld 7750 9259 7456 6252 2697 124 3456
Guard ring 1935 1678 2404 1996 655 76 452
Footring 1305 1344 1996 1265 421 9 509
Deformed Cylinders 142 173 242 100 97 68 12
Overlap 616 525 342 134 68 23 103
Total Sum 13290 14374 13685 10424 4443 590 5361

Cumulative Production vs. Total Defects to November 2019


Cumulative Production Cumulative Defects

83,484 86,601
82,543

56,113 53,197 50,778


42,910 39,903

21,137
13290 14374 13685 10424 8,293 7523
4443 6,423 5361 6822 5961
590 2538

Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19
19)-In process Defects
August September October November
28 28 41 16
567 326 675 756
3966 329 4810 3487
1584 967 1009 781
610 640 885 869
39 220 68 36
28 28 35 16
6822 2538 7523 5961

39,903

21,137
3 7523 5961
2538

p-19 Oct-19 Nov-19

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