SMART POSITIONER PRODUCT MANUAL

YT-3300 / 3350 SERIES (PROFIBUS PA & FOUNDATION FIELDBUS)

YT-3300 (PA/FF)

YT-3350 (PA/FF)

Rotork YTC Limited

VERSION 1.07
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YT-3300 / 3350 series (Profibus PA & Foundation Fieldbus) Product Manual

Contents
1 Introduction .................................................................................................................................................5
1.1 General Information for the users .........................................................................................................5
1.2 Manufacturer Warranty .........................................................................................................................5
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners) ....................................................6
2 Product Description ...................................................................................................................................7
2.1 General .................................................................................................................................................7
2.2 Main Features and Functions ...............................................................................................................7
2.3 Label Description ..................................................................................................................................8
2.4 Product Code ..................................................................................................................................... 11
2.5 Product Specification ......................................................................................................................... 12
2.6 Certifications ...................................................................................................................................... 13
2.7 Parts and Assembly ........................................................................................................................... 14
2.8 Product Dimension ............................................................................................................................ 15
2.8.1 YT-3300 ..................................................................................................................................... 15
2.8.2 YT-3350 ..................................................................................................................................... 16
3 Installation ................................................................................................................................................ 17
3.1 Safety ................................................................................................................................................. 17
3.2 Tools for installation ........................................................................................................................... 17
3.3 Linear positioner Installation .............................................................................................................. 18
3.3.1 Linear positioner Installation of Standard lever type.................................................................. 18
3.3.1.1 Safety ..................................................................................................................................... 18
3.3.1.2 Standard lever type positioner Installation Steps .................................................................. 19
3.3.2 Installation of Adapter lever type (on tubeless actuator) ........................................................... 22
3.3.2.1 Safety ..................................................................................................................................... 22
3.3.2.2 Adapter lever type positioner Installation Steps .................................................................... 23
3.4 Rotary positioner Installation ............................................................................................................. 25
3.4.1 Components............................................................................................................................... 25
3.4.2 Rotary Bracket Information ........................................................................................................ 26
3.4.3 Rotary positioner Installation Steps ........................................................................................... 27
4 Connection - Air ....................................................................................................................................... 29
4.1 Safety ................................................................................................................................................. 29
4.2 Supply Pressure Condition ................................................................................................................ 29
4.3 Piping Condition ................................................................................................................................. 29
4.4 Connection – Piping with actuator ..................................................................................................... 30
4.4.1 Single acting actuator ................................................................................................................ 30
4.4.2 Double acting actuator ............................................................................................................... 30
5 Connection – Power ................................................................................................................................ 31
5.1 Safety ................................................................................................................................................. 31
5.2 Connection ......................................................................................................................................... 31

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5.3 Ground ............................................................................................................................................... 32

6 Adjustments ............................................................................................................................................. 33
6.1 A/M switch adjustment ....................................................................................................................... 33
6.2 Orifice Installment .............................................................................................................................. 34
7 Maintenance ............................................................................................................................................. 35
7.1 Supply air ........................................................................................................................................... 35
7.2 Seals .................................................................................................................................................. 35
8 Typical connection of YT-3300 with Profibus PA and Foundation Fieldbus ...................................... 36
8.1 Profibus PA ........................................................................................................................................ 36
8.2 Configurations for high speed solution & low speed solution ............................................................ 37
8.3 Foundation Fieldbus .......................................................................................................................... 37
9 Auto Calibration and Operation ............................................................................................................. 38
9.1 Warning .............................................................................................................................................. 38
9.2 Button Description ............................................................................................................................. 38
9.3 Run Mode (RUN) ............................................................................................................................... 38
9.4 Auto Calibration mode (AUTO CAL) .................................................................................................. 39
9.4.1 AUTO1 Calibration (AUTO1) ..................................................................................................... 39
9.4.2 AUTO2 Calibration (AUTO2) ..................................................................................................... 40
9.4.3 AUTO 3 Calibration (AUTO 3) ................................................................................................... 40
9.4.4 AUTO HF Calibration (AUTO HF).............................................................................................. 40
9.5 Manual Mode (MANUAL) ................................................................................................................... 41
9.6 Parameter Mode (PARAM) ................................................................................................................ 41
9.6.1 Dead-Zone (dEAdZONE, %) ..................................................................................................... 42
9.6.2 P Value (KP) .............................................................................................................................. 42
9.6.3 I Value (KI) ................................................................................................................................. 43
9.6.4 D Value (Kd) .............................................................................................................................. 43
9.6.5 P_ (KP_), I_(KI_), D_ (Kd_) Values ........................................................................................... 43
9.6.6 KF Up Value (KFUP) ................................................................................................................. 44
9.6.7 KF Down Value (KFdN) ............................................................................................................. 44
9.6.8 Control mode (CTRL) ................................................................................................................ 45
9.7 Hand Calibration Mode (HAND CAL) ................................................................................................ 46
9.7.1 Zero-Point (PV ZERO) and End-Point (PV END) for Valves ..................................................... 46
9.8 Valve Mode (VALVE) ......................................................................................................................... 47
9.8.1 Acting Adjustment (ACT RA / dA) .............................................................................................. 47
9.8.2 Valve flow Characteristic Adjustment (CHAR) ........................................................................... 48
9.8.3 User defining flow Characteristics (USER SET) ........................................................................ 49
9.8.4 Tight Shut Open (TSHUT OP) ................................................................................................... 51
9.8.5 Tight Shut Close (TSHUT CL) ................................................................................................... 51
9.8.6 Interpolation Mode (ITP ON/OFF, ITP USER SET) ................................................................... 52
9.8.7 Acting Type (SINGLE / dOUBLE) .............................................................................................. 52

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9.8.8 Lever Type (STd / AdT) ............................................................................................................. 53

9.9 Diagnostic (dIAGNO) ......................................................................................................................... 54
9.9.1 Diagnosis Limit Configuration (LIMT CFG) ................................................................................ 54
9.9.1.1 Deviation (dEV) ...................................................................................................................... 55
9.9.1.2 Deviation Time (dEV TIME) ................................................................................................... 55
9.9.1.3 Travel Accumulator Limit (TVLA LMT) ................................................................................... 56
9.9.1.4 Low Limit Alarm (LO ALRM) and High Limit Alarm (HI ALRM) .............................................. 56
9.9.1.5 Low Low Limit Alarm (LL ALRM) and High High Limit Alarm (HH ALRM) ............................. 57
9.9.2 PST Introduction ........................................................................................................................ 58
9.9.3 PST Mode (PST)........................................................................................................................ 59
9.9.4 PST Configuration (PST CFG) .................................................................................................. 59
9.9.4.1 Start Position (START PO) .................................................................................................... 60
9.9.4.2 Target 1 (TARGET 1) ............................................................................................................. 60
9.9.4.3 Target 2 (TARGET 2) ............................................................................................................. 60
9.9.4.4 Interval (INTERVAL) .............................................................................................................. 61
9.9.4.5 Tolerance (TOL) ..................................................................................................................... 61
9.9.4.6 Limit Time (LIMIT TM) ............................................................................................................ 61
9.9.4.7 Latency (LATENCY)............................................................................................................... 62
9.9.5 PST Result (PST RSLT) ............................................................................................................ 62
9.10 View Mode (VIEW) ............................................................................................................................ 63
10 Warning / Alarm Code ............................................................................................................................. 65
11 Main Software Map .................................................................................................................................. 68

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1 Introduction

1.1 General Information for the users

Thank you for purchasing Rotork YTC Limited products. Each product has been fully inspected after
its production to offer you the highest quality and reliable performance. Please read the product
manual carefully prior to installing and commissioning the product.

➢ Installation, commissioning, and maintenance of the product may only be performed by trained
specialist personnel who have been authorized by the plant operator accordingly.
➢ The manual should be provided to the end-user.
➢ The manual can be altered or revised without any prior notice. Any changes in product’s
specification, design, and/or any components may not be printed immediately but until the
following revision of the manual.
➢ When the manual refers to “Valve Zero / Zero” means the final valve position upon pneumatic
pressure has been fully exhausted from positioner’s OUT1 port. For example, the valve zero
position may differ between linear direct and reverse actions. (DA/RA)
➢ The manual should not be duplicated or reproduced for any purpose without prior approval from
Rotork YTC Limited, Gimpo-si, South Korea.
➢ In case of any other problems that are not stated in this manual, please make immediate contact
to Rotork YTC Limited.
➢ Positioner is an accessory of the control valve, so please make sure to read the applicable
instruction manual of the control valve prior to installation and operation.

1.2 Manufacturer Warranty

➢ For the safety, it is important to follow the instructions in the manual. Manufacturer will not be
responsible for any damages caused by user’s negligence.
➢ Any modifications or repairs to the product may only be performed if expressed in this manual.
Injuries and physical damages caused by customer’s modifying or repairing the product without a
prior consultation with Rotork YTC Limited will not be compensated. If any alterations or
modifications are necessary, please contact Rotork YTC Limited directly.
➢ The warranty period for the product is (12) months from the date of shipment unless otherwise
stated. Customers can extend the warranty period by an additional (12) months by registering the
product’s serial number or lot number, customer information, and installation address on the
warranty extension application site Product Registration
(https://www.rotork.com/en/service/product-registration).
➢ Manufacturer warranty will not cover products that have been subjected to abuse, accidents,
alterations, modifications, tampering, negligence, misuse, faulty installation, lack of reasonable
care, repair or service in any way that is not contemplated in the documentation for the product,
or if the model or serial number has been altered, tampered with, defaced or removed; damages
that occurs in shipment, due to act of God, failure due to power surge, or cosmetic damage.

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Improper or incorrectly performed maintenance will void this limited warranty.

➢ For detailed warranty information, please contact the corresponding local Rotork YTC Limited
office or main office in South Korea.

1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners)

Please ensure the unit is being used and installed in conformity with local, regional, and national
explosion proof within the proper safety barrier environment.

➢ Refer to “2.6 Certifications”

➢ Explosion proof type of cables and gaskets should be used, when explosion gases are present at
the installation site.
➢ Positioner has 2 ports for power connection. Explosion proof type wires and packing should be
used. Blind plug is required when any port is not being used.
➢ Ring terminal with surface area of more than 1.25 mm2 with M4 spring washer should be used to
connect the power.
➢ For external ground terminal, ring terminal with surface area of more than 5.5 mm2 should be used.
➢ EXPLOSION HAZARD. Do not connect or disconnect wiring unless all sources of power have
been removed or the area is known to be non-hazardous.
➢ The enclosure of models YT-3300 contains aluminum, which is considered to constitute a
potential risk of ignition when subjected to impact or friction. Care must be used during
installation in locating this equipment to prevent impact or friction
➢ Some of the enclosure parts are made of non-metallic materials. To prevent the risk of
Electrostatic sparking, clean the enclosure only with a damp cloth.
➢ The product must be installed in such a manner as to minimize the risk of impact or friction with
other metal surfaces.
➢ For Intrinsically Safe installations, the product must be connected to suitably rated intrinsically
safe equipment, and must be installed in accordance with applicable intrinsically safe installation
standards.
➢ Special conditions for safe use of sign “X” of ATEX / IECEx :
Equipment must be protected from high risk of mechanical impact hazard and high electrostatic
charge hazards.

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2 Product Description

2.1 General

YT-3300 / 3350 (PA/FF) series Smart Valve Positioner accurately controls valve stroke in response to
an input signal of Communication from the controller. Built-in micro-processor optimizes the
positioner’s performance and provides unique functions such as Auto-Calibration, Profibus PA or
Foundation fieldbus Protocol Communications.

2.2 Main Features and Functions

➢ LCD display enables users to monitor the positioner status.

➢ User will easily understand the method of using 4 buttons because it work same in all versions of
firmware interfaces.
➢ When unexpected situation like momentary blackout happens, our positioner boot-time only take
0.5 second and this can minimize the travel of valve which consequentially increase the safety of
system.
➢ Positioner operates normally even there are sudden changes in supply pressure and / or high
vibration environment.
➢ The method of Auto Calibration is very simple.
➢ As an advantage of having very low air consumption, It could greatly reduce operating costs in
large-scale plants.
➢ It is compatible with most of controllers.
➢ Orifices can be installed even in the field to minimize the hunting occurrence and optimize
operating conditions.
➢ Different valve characteristics can be adjusted – Linear, Quick Open, Equal Percentage, and User
Set which user can make 5 or 11 points characterizations.
➢ Tight Shut – Close and Shut - Open can be set.
➢ PID parameters can be adjusted in the field without any additional communicator.
➢ A/M switch can be used to direct supply air to the actuator or to manually operate the positioner
or valve without any signal.
➢ Operating temperature for positioners is -30 to 85 °C or -40 to 85 °C (Please check certified
explosion proof temperature)
➢ It has IP66 protection grade. (excluding the pressure gauges)
➢ Polyester powder coating resists the corrosion process. (except YT-3350).
➢ Maintenance of the positioner is easy because of modularized inner structure.
➢ SIL2 certified.(For more information, see SIL Safety Instruction on homepage)

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2.3 Label Description

• MODEL : Indicates the model number and additional options.

• INTRINSIC SAFETY / NONINCENDIVE : Indicates intrinsic safety explosion proof grade.
• INGRESS PROTECTION : Indicates enclosure protection grade.
• SUPPLY POWER : Indicates input electric power.
• AMBIENT TEMP. : Indicates the allowable ambient temperature for explosion proof.
• SUPPLY PRESSURE : Indicates the supply pressure range.
• Ui, Ii, Pi, Ci, Li : Indicates the allowable electrical data in the certificate.
ATEX: Ui = 28 V, Ii = 93 mA, Pi = 651 mW, Ci = 0.6 nF, Li = 10 μH
FM: Ui = 28 V, Ii = 93 mA, Pi = 651 mW, Ci = 0.55 nF, Li = 12 μH
You can also see the details in the certificate.
• SERIAL NUMBER : Indicates unique serial number.
• MONTH.YEAR. : Indicates manufactured month and year.

Fig. L-1: YT-3300 PA Non-explosion proof

Fig. L-2: YT-3300 FF Non-explosion proof

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Fig. L-3: YT-3300 PA Intrinsic safety type (ATEX, IECEx)

Fig. L-4: YT-3300 FF Intrinsic safety type (ATEX, IECEx)

Fig. L-5: YT-3350 PA Intrinsic safety type (ATEX, IECEx)

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Fig. L-6: YT-3350 FF Intrinsic safety type (ATEX, IECEx)

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2.4 Product Code

YT-3300 / 3350 1 2 3 4 5 6 7 8
L: Linear (Positioner is attached the right yoke of actuator.)
1 Motion Type
R: Rotary

S: Single
2 Acting type
D: Double

N: Non-Explosion proof
3 Explosion Protection i: ATEX, IECEx :
Ex ia IIC T5/T6 Gb, Ex iaD IIIC T100°C /T85°C Db, IP66

0: 10 to 40 mm (Standard type)
1: 20 to 100 mm (Standard type)
2: 90 to 150 mm (Standard type)
Linear 3: 16 to 30 mm (Adapter type)
4: 16 to 60 mm (Adapter type)
5: 16 to 100 mm (Adapter type)
4 Lever Type
6: 90 to 150 mm (Adapter type)

1: M6 x 34L
2: M6 x 63L
Rotary 3: M8 x 34L
4: M8 x 63L
5: Namur

1: G 1/2 – Rc 1/4
2: G 1/2 – 1/4 NPT (YT-3350 is available for No. 2 ONLY)
5 Conduit - Air
3: G 1/2 – G 1/4
Connection Type
4: M20x1.5P – 1/4 NPT
5: 1/2 NPT – 1/4 NPT

3: Profibus PA
6 Communication
4: Foundation Fieldbus

7 Option 0: None

8 Operating Temp. S: -30 to 85 °C (-22 to 185 °F)

(Non-explosion proof) 1) L: -40 to 85 °C (-40 to 185 °F)

1) This option is just the normal operating temperature of the product and is not related to explosion
proof temperature. See “2.6 Certificates” for explosion proof temperature.

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2.5 Product Specification

Model YT-3300 YT-3350

Housing Material Aluminum Stainless Steel 316
Motion Type Linear Rotary Linear Rotary
Acting Type Single / Double
9 to 32 VDC for non-intrinsic safe applications
FISCO barrier 17.5 V
Input Voltage
Entity barrier 24 V
(Max Voltage: 32 VDC)
Minimum Current 21 mA
Supply Pressure 0.14 to 0.7 MPa (1.4 to 7 bar)
Stroke 10 to 150 mm 55 to 110° 10 to 150 mm 55 to 110°
Conduit Entry G 1/2 or 1/2 NPT or M20x1.5P G 1/2
Air Connection Rc 1/4 or 1/4 NPT or G 1/4 1/4 NPT
Gauge Connection 1/8 NPT
IP66, Type 4X(FM)
Ingress Protection
(excluding the pressure gauges)
1. None-explosion proof
Explosion Protection 2. Intrinsic safety : ATEX, IECEx
※ See “2.6 Certificates” for details

Operating Standard Type -30 to 85 °C (-22 to 185 °F)

Temperature Low Temp. Type -40 to 85 °C (-40 to 185 °F)

Ambient Temperature T5 -40 to 60 °C (-40 to 140 °F)

Of Explosion Proof T6 -40 to 40 °C (-40 to 104 °F)
Linearity ± 0.5 % F.S.
Hysteresis ± 0.5 % F.S.
Sensitivity ± 0.2 % F.S.
Repeatability ± 0.3 % F.S.
Flow Capacity 70 LPM (Sup. = 0.14 MPa)
Air Consumption Below 2 LPM (Sup. = 0.14 MPa @ idle)
Output Characteristic Linear, Quick Open, EQ%, User Set
Vibration No Resonance up to 100 Hz @ 6 G
Humidity 5 to 95 % RH @ 40 °C
Protocol Profibus PA / Foundation Fieldbus
Weight 2 kg (4.4 lb) 5.1 kg (11.2 lb)
Painting Polyester Powder Coating -

Tested under ambient temperature of 20 °C, absolute pressure of 760 mmHg, and humidity of 65 %.
Please contact Rotork YTC Limited for detailed testing specification.

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2.6 Certifications

※ All certifications below are posted on Rotork YTC Limited homepage(www.ytc.co.kr).

➢ ATEX
Type : Intrinsic safety
Rating : II 2G Ex ia IIC T5/T6 Gb, II 2D Ex ia IIIC T100°C/T85°C Db, IP6X
Certification No. : 19 ATEX 14453 X
Ambient temperature : -40 to +60°C (T5), -40 to +40°C (T6)

➢ IECEx
Type : Intrinsic safety
Rating : Ex II 2G Ex ia IIC T5/T6 Gb, Ex II 2D Ex ia IIIC T100°C/T85°C Db, IP6X
Certification No. : IECEx PRE 19.0031X
Ambient temperature : -40 to +60°C (T5/T100°C), -40 to +40°C (T6/T85°C)

➢ SIL2 (in a redundant structure up to SIL 3)

Intended application : Safety function is defined as to move into fail-safe-position, when
signal to positioner is interrupted.
Certification No. : 968/V 1155.00/20

➢ Electromagnetic Compatibility (EMC)

- EMC directive 2014/30/EC from April 2016
- EC Directive for CE conformity marking

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2.7 Parts and Assembly

Fig. 2-1: exploded view

1. Base Cover 8. Pilot Block

2. PCB Cover 9. Base body
3. Main PCB 10. Feedback Lever
4. Torque Motor 11. Auto Manual Switch
5. Main Shaft 12. Gauge Block
6. Potentiometer
7. Pilot

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2.8 Product Dimension

2.8.1 YT-3300

Fig. 2-2: YT-3300L (Standard Lever Type) Fig. 2-3: YT-3300L (Adapter Lever Type)

Fig. 2-4: YT-3300R (Fork lever Type) Fig. 2-5: YT-3300 (Namur Type)

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2.8.2 YT-3350

Fig. 2-6: YT-3350L (Standard Lever Type) Fig. 2-7: YT-3350L (Adapter Lever Type)

Fig. 2-8: YT-3350R (Fork lever Type) Fig. 2-9: YT-3350R (Namur Type)

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3 Installation

3.1 Safety

When installing a positioner, please ensure to read and follow safety instructions.

➢ Any input or supply pressures to valve, actuator, and / or to other related devices must be turned
off.
➢ Use bypass valve or other supportive equipment to avoid entire system “shut down”.
➢ Ensure there is no remaining pressure in the actuator.
➢ The positioner has a vent cover to exhaust internal air and drain internal condensation water.
When installing the positioner, make sure the vent cover must be facing downward. Otherwise,
the condensation water could cause damages to PCB.

Fig. 3-1: The correct positions of a vent cover

3.2 Tools for installation

➢ Hex key set for hex socket cap bolts

➢ (+) & (-) Screw drivers
➢ Spanners for hexagonal-head bolts

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3.3 Linear positioner Installation

Linear positioner should be installed on linear motion valves such as globe or gate type which uses
spring return type diaphragm or piston actuators.

3.3.1 Linear positioner Installation of Standard lever type

Fig. 3-2: Installation of standard lever type example

Before proceeding with the installation, ensure following components are available.

➢ Positioner
➢ Feedback lever and lever spring
➢ M6 nut and spring washer (fastening feedback lever to a main shaft)
➢ Bracket, bolts and washers for positioner or sensor – not supplied with the positioner
➢ Connection bar – not supplied with the positioner

3.3.1.1 Safety

Proper bracket must be made in order to adapt the positioner on the actuator yoke.
Please consider following important points when a bracket is being designed.

➢ Positioner’s feedback lever must be vertical to the valve stem at 50 % of the valve stroke.
➢ The connection bar of the actuator clamp for the feedback lever should be installed in such a way
that the valve stroke length coincides with the corresponding figure in “mm” marked on the
feedback lever. Improper setting may cause poor linearity

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3.3.1.2 Standard lever type positioner Installation Steps

1) Assemble the positioner or remote sensor with the bracket made in previous step by fastening the
bolts.

Fig. 3-3: Standard Lever Type

2) Attach the positioner (or remote sensor) with the bracket to the actuator yoke
– DO NOT TIGHTEN THE BRACKET COMPLETELY.

3) Connect connection bar to the actuator clamp. The hole gap on the feedback lever is 6.5 mm so
the connection bar’s outer diameter should be less than 6 mm.

4) Connect an air-filter regulator to the actuator temporarily. (Use the auto manual switch to make it
easier to set up. For more information, see 6.1) Supply enough air pressure to the actuator in order
to position the valve stroke at 50 % of the total stroke.

Fig. 3-4: Standard Lever Type

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5) Insert the connection bar between the feedback lever and lever spring. The connection bar must
be located upward from the lever spring as shown below left figure. If it is located downward from
the lever spring as shown below right figure, the connection bar or the lever spring will be worn out
quickly because of excessive strong tension.

Fig. 3-5: Proper way to insert connection bar between feedback lever and lever spring

6) Check if feedback lever is vertical to the valve stem at 50 % of the valve stroke. If it is not vertical,
adjust the bracket or the connection bar to make vertical. Improper installation may cause poor
linearity.

Fig. 3-6: Feedback lever and valve stem

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7) Check the valve stroke. The stroke numbers are engraved on the feedback lever of the positioner.
Position the connection bar at the number on the feedback lever which corresponds with the
desired valve stroke. To adjust, move the bracket, the connection bar or both.

※ The effective linear lever angle of positioner is 60 degree

Stroke : 75 mm

Stroke : 45 mm

Fig. 3-7: Feedback lever and location of the connection bar

8) After installing the positioner, operate the valve from 0 % to 100 % stroke by using direct air to the
actuator. On both 0 % and 100 %, the feedback lever should not touch the lever stopper, which is
located on the backside of the positioner. If the feedback lever touches the stopper, the positioner
should be installed further away from center of the actuator.

Fig. 3-8: Feedback lever should not touch lever stopper on 0 % to 100 % valve stroke.

9) After the installation, tighten all of the bolts on the bracket and the connection bar.

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3.3.2 Installation of Adapter lever type (on tubeless actuator)

Fig. 3-9: Installation of adapter lever type example

Before proceeding with the installation, ensure following components are available.

➢ Positioner
➢ Feedback lever
➢ M6 nut and spring washer (fastening feedback lever to a main shaft of positioner)
➢ O-ring(Connect out1 port of positioner and actuator) – not supplied with the unit
➢ 1/4 plug – not supplied with the unit
➢ Adapter holder – not supplied with the unit
➢ 2 pcs x bolts (M8 x 1.25P) – not supplied with the unit

※ When using adapter lever, generally tubeless actuator which doesn’t requires pipe between
actuator and positioner is used. Therefore, in this section, installation method of tubeless actuator
and positioner will be introduced like below.

3.3.2.1 Safety

➢ Positioner’s feedback lever must be vertical to the valve stem at 50 % of the valve stroke.
➢ Adapter of feedback lever should be installed in such a way that the valve stroke length coincides
with the corresponding figure in “mm” marked on the feedback lever.

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3.3.2.2 Adapter lever type positioner Installation Steps

1) Remove Out1 Plug(Fig. 3-11) on the bottom of the positioner. Plug up out1 port of gauge block
with 1/4 plug using sealant.

2) Check the valve stroke. The stroke numbers are engraved on the feedback lever of the positioner.
Position the adapter at the number on the feedback lever which corresponds with the desired valve
stroke. To adjust, loosen M6 nut behind the adapter, move the adapter to correct position, and then
tighten the M6 nut.

Stroke : 75 mm

Stroke : 30 mm

Fig. 3-10: Feedback lever and location of the connection bar

3) Loosen Adapter holder on actuator’s stem.

4) Add O-ring between the positioner and actuator and attach the positioner to the actuator yoke
tightly by fastening the bolts (M8 x 1.25P, 2 pieces).

Fig. 3-11: Installing the positioner on the actuator

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Fig. 3-12: Adapter Lever Type

5) Connect Air-filter regulator to Supply port of the positioner.

6) Turn the Auto/Manual switch counterclockwise (toward “M”). Refer to 6.1 for more detail. Supply
enough air pressure to the actuator in order to position the valve stroke at 50 % of the total stroke.

7) Check if feedback lever is vertical to the valve stem at 50 % of the valve stroke. If it is not vertical,
adjust the adapter holder on the actuator’s stem to make vertical – DO NOT TIGHTEN THE
ADAPTER HOLDER COMPLETELY. Improper installation may cause poor linearity.
Refer to Fig 3-11.

8) After installing the positioner, operate the valve from 0 % to 100 % stroke by using direct air to the
actuator. On both 0 % and 100 %, the feedback lever should not touch the lever stopper, which is
located on the backside of the positioner. If the feedback lever touches the stopper, the adapter
holder should be moved or the adapter of feedback lever should be moved further away from the
main shaft of the positioner.
Refer to Fig 3-8.

9) After the installation, tighten the adapter holder. And Turn the Auto/Manual switch clockwise
(toward “A”) tightly. Refer to 6.1 for more detail.

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3.4 Rotary positioner Installation

Rotary positioner should be installed on rotary motion valve such as ball or butterfly type which uses
rack and pinion, scotch yoke or other type of actuators which its stem rotates 90 degrees. Before
proceeding with the installation, ensure following components are available.

3.4.1 Components

➢ Positioner
➢ Fork lever (Only Fork lever type)
➢ Rotary bracket set (2 pieces) → The upper brackets of fork lever type and Namur type are different.
➢ 4 pcs x hexagonal headed bolts (M8 x 1.25P x 15L) → Fork lever type : For the positioner and the
upper bracket
➢ 4 pcs x M8 plate washers → Fork lever type : For the positioner and the upper bracket
➢ 4 pcs x wrench headed bolts (M6 x 1P x 10L) → Namur type : For the positioner and the upper
bracket
➢ 4 pcs x wrench headed bolts (M6 x 1P x 15L) : For the bracket set
➢ 4 pcs x M6 nuts : For the bracket set
➢ 4 pcs x M6 spring washers : For the bracket set
➢ Bolts and washers to attach the lower bracket to actuator – not supplied with the positioner

Fig. 3-13: Fork lever type Fig. 3-14: Namur type

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3.4.2 Rotary Bracket Information

The rotary bracket set (included with the positioner) contains two components. (but the upper brackets
of Fork lever type and Namur type are different.) The bracket is designed to fit onto the actuator with
20 mm, 30 mm and 50 mm stem height (H) according to VDI/VDE 3845 standard. Please refer to below
table how to adjust the height of the bracket.

Actuator stem Markings of bolt holes

height (H) A-L B-L A-R B-R
20 mm H : 20 H : 20, 30 H : 20 H : 20, 30
30 mm H : 30 H : 20, 30 H : 30 H : 20, 30
50 mm H : 50 H : 50 H : 50 H : 50

Fig. 3-15: YT-3300R / 3350R / 3303R Brackets and positioner

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Fig. 3-16: Actuator stem Height Fig. 3-17: Exploded Brackets

3.4.3 Rotary positioner Installation Steps

1) Please check the actuator’s stem height and adjust the brackets by referring to the above bracket
table.

2) Attached the brackets onto the actuator. It is recommended to use spring washer so the bolts will
not be loosen from vibration.

3) Set rotation position of the actuator stem at 0 %. For single acting actuator, it is easy to check 0 %
point by supplying no pressure to the actuator. For double acting actuator, check actuator stem’s
rotation direction – clockwise or counter-clockwise - by supplying pressure to the actuator.

4) (Only Fork lever type) Install the fork lever after setting actuator’s stem at 0 %. Check the actuator
stem’s rotation direction – clockwise or counter-clockwise.
Installation angle of the fork lever should be 45˚ to the longitudinal direction of the actuator.

Fig. 3-18: Counter-clockwise and clockwise rotation.

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5) (Only Fork lever type) After setting fork lever position, fasten lock nuts which are located on the
bottom of the fork lever. Ensure to set the gap between the top of upper bracket and the top of the
fork lever within 23 to 28 mm.

Fig. 3-19: Height to the bracket (fork lever type of YT-3300R / 3350R)

6) Attach the positioner to the bracket. <Only fork lever type : Fix the clamping pin (5 mm Dia.) into
the fork lever slot and insert center pin (2 mm Dia.) of the main shaft of the positioner into the hole
of center of the fork lever. The clamping pin will be locked to the fork lever spring.> Setting
alignment of center of main shaft of the positioner and center of the actuator’s stem is very
important. Poor alignment of the main shaft and the actuator’s stem decreases the positioner’s
durability due to unnecessary forces on the main shaft.

Fig. 3-20: Main shaft center alignment (Fork lever) Fig. 3-21: Main shaft center alignment (Namur)

7) Tighten the positioner and the bracket with bolts after checking the positioner’s position.

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4 Connection - Air

4.1 Safety

➢ Supply pressure should be clean and dry air – avoiding moisture, oil and dust.
➢ Always recommended to use air filter regulator (i.e. YT-200 series).
➢ Rotork YTC Limited has not tested positioner’s operation with any other gases other than
clean air. Please contact Rotork YTC Limited for any questions.

4.2 Supply Pressure Condition

➢ Dry air with dew point of at least 10 °C lower than ambient temperature.
➢ Avoid from dusty air. Use 5 micron or smaller filter.
➢ Avoid oil.
➢ Comply with ISO 8573-1 or ISA 7.0.01.
➢ Supply pressure range is 0.14 to 0.7 MPa (1.4 to 7 bar)
➢ Set air filter regulator’s pressure level 10% higher than actuator’s spring range pressure.

4.3 Piping Condition

➢ Ensure inside of pipe is clean of obstructions.

➢ Do not use pipeline that is squeezed or shows any type of damamges.
➢ Pipeline should have more than 6mm of inner diameter (10 mm outer diameter) to maintain flow
rate.
➢ The length of pipeline system should not be extremely long. Longer pipeline system may affect
flow rate due to the friction inside of the pipeline.

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4.4 Connection – Piping with actuator

4.4.1 Single acting actuator

Singe acting type positioner is set to use only OUT1 port. OUT1 port of positioner should be connected
with supply port of actuator when using spring return actuator of single acting type.

Fig. 4-1: Single acting linear actuator Fig. 4-2: Single acting rotary actuator

4.4.2 Double acting actuator

Double acting type positioner is set to use OUT1 and OUT2 port. As input signal increases, the supply
pressure will be supplied through OUT1 port.

Fig. 4-3: Double acting linear actuator Fig. 4-4: Double acting rotary actuator

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5 Connection – Power

5.1 Safety

➢ There are two conduit entries on the product. See “2.4 Product Code” for conduit entry threads.
➢ Before connecting terminal, ensure that the power is off completely.
➢ It uses DC 9 to 24 V(20 ± 0.5 mA) power.
- Intrinsic safety barrier specification for FISCO power supply :
Ui: 17.5 V, Ii: 380 mA, Pi: 5.32 W, Ci: 2.2 nF, Li: 3.3 uH
- Intrinsic safety barrier specification for Entity power supply :
Ui: 24 V, Ii: 380 mA, Pi: 1.4 W, Ci: 2.2 nF, Li: 3 uH
➢ Positioner should be grounded.
➢ Please use twisted cable with conductor section are 1.25 mm2 and that is suitable for 600 V
(complying with the conductor table of NEC Article 310). The outer diameter of the cable should
be between 6.35 to 10 mm. Use shield wire to protect against electro-magnetic field and noise.
➢ Please do not install the cable near high noise equipment, such as high-capacity transformer or
motor.

5.2 Connection

IN +: Input Signal (+)

IN -: Input Signal (-)
F.G : Frame Ground

Fig. 5-1: Terminal Overview

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5.3 Ground

1) Ground must be done before operating the positioner.

2) Open base cover and there is an internal ground “F.G” on the left hand.
An external ground bolt is located next to the conduit entry. Please make sure that the resistance
is less than 100 ohm.

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6 Adjustments

6.1 A/M switch adjustment

1) On the right hand bottom of positioner, there is A/M switch (Auto/Manual). A/M Switch allows the
positioner to be functioned as by-pass. If the switch is turned clockwise (toward “A”) and it is fasten
tightly, then the supply pressure will be transferred to actuator through outport by positioner control.
On the other hand, if the switch is turned counter-clockwise (toward “M”), it is loosened, then the
supply pressure will be directly supplied to the actuator regardless of positioner control. It is
extremely important to check the allowed pressure level of the actuator when the switch is
loosened.
2) Check whether the supply pressure is too high.
3) After using “Manual” function, A/M switch should be returned to “Auto”.

Fig. 6-1: A/M switch adjustment

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6.2 Orifice Installment

Hunting can be occurred when the actuator’s volume is too small. In the event of hunting, hunting can
be prevented by installing an orifice to reduce the flow rate of OUT1 and OUT2 air entering the actuator.
The diameter of orifice hole is 1 mm.

Fig. 6-2: Plate type Orifice installment

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7 Maintenance

7.1 Supply air

If Supply air pressure is not stable or Supply air is not clean, the positioner may not function properly.
Air quality and pressure should be checked regularly to see if the air is clean and pressure set is normal.

7.2 Seals

Once a year, it is recommended to check if there are any damaged parts of the positioner. If there are
damaged rubber parts such as diaphragms, o-rings and packings, replace with new ones.

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8 Typical connection of YT-3300 with Profibus PA and Foundation Fieldbus

8.1 Profibus PA
The diagram below shows how to connect YT-3300 PA using EDD for Simens SIMATIC PDM.
Commands from the host PC are transmitted to the DP/PA coupler through the Profibus DP interface
module, and then converted into low-speed signals and transmitted to the positioner. The response to
the command is sent to the host PC through the reverse process.

Fig. 8-1: Connecting YT-3300 using EDD for Siemens SIMATIC PDM

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8.2 Configurations for high speed solution & low speed solution

Fig. 8-2: High Speed solution with Profibus PA Link & Low speed solution with DP/PA coupler

8.3 Foundation Fieldbus

YT-3300 is connected to junction box of Foundation Fieldbus HI bus system (31.25 kbps) and its
signals are transmitted to HSE (High Speed Ethernet) through Fieldbus controller (or linking device).

Fig. 8-3: Typical connection of Foundation Fieldbus

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9 Auto Calibration and Operation

9.1 Warning

➢ Auto Calibration must be performed after the valve and positioner are installed in the
facility/process during the commissioning phase or when the positioner is dismounted and
then newly mounted on the actuator.
➢ Since the Auto Calibration moves the valve and actuator, the valve must be isolated from
the process before Auto Calibration to avoid process interruption.

9.2 Button Description

Positioner has 4 buttons, and they enable to perform various functions.

Fig. 9-1: <UP> & <DOWN>: Move to next menu, and adjust.
< , ENTER>: Enter to main and sub menus, and save
<ESC>: Return to previous menu

9.3 Run Mode (RUN)

After power connection to the positioner, Run Mode will be appeared on
positioner’s LCD screen in about 0.5 seconds. “RUN” indicates that the
positioner adjusts the valve stroke according to the receiving signal. There
are five types of display message in “RUN” Mode.

1) Run PV (%): Process Value - valve stroke

2) Run SV (%): Set Value – input signal 0 to 100 %
3) Run MV: Manipulate Value – Motor Manipulate Value (Digit)
4) Run VEL: Velocity – Current valve stem’s velocity (Digit)
5) Run ERR (%): Error – Difference between SV and PV

To change the RUN PV to another RUN mode, hold <ESC> button and press the <UP> or <DOWN>
button. The above 5 modes are sequentially displayed each time it is pressed.
By pressing <ESC>, the display will return to “RUN PV” mode.

※ Please note that the screen will return to “RUN PV” mode if 100 seconds elapse from the last
button pressed.

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※ By pressing <ESC> button several times from any MODES, it will return to “RUN PV” mode.
Therefore, if the users have entered the wrong mode by mistake or do not wish to proceed with
their current work, they could return to “RUN PV” mode.

9.4 Auto Calibration mode (AUTO CAL)

Auto Calibration mode (AUTO CAL) automatically calibrates the positioner. “AUTO CAL” process takes
about 2 to 3 minutes, and the duration of the process varies upon the size of the actuator. There are 4
types of AUTO CAL.

Zero
End Point P, I, D RA / DA BIAS KF
Point

AUTO 1 O O X X X X

AUTO 2 O O O O O X

AUTO 3 O O O O O O

AUTO HF O O O O O X

It is recommend to perform AUTO2 calibration for initial positioner setting.

9.4.1 AUTO1 Calibration (AUTO1)

AUTO1 changes only zero and end points; however other parameters (P, I, D etc.) will not be adjusted.
It is recommended to perform AUTO1 when the positioner has been set by the valve manufacturer
already, and the field user wants to re-calibrate the positioner.

3 seconds
→ →
→
Press <UP> or Press <UP> or
<DOWN> button <DOWN> button
if the above is not if the above is not
displayed. displayed.

Press any
key
→

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9.4.2 AUTO2 Calibration (AUTO2)

AUTO2 changes all of the parameters. It is recommended to perform AUTO2 when the positioner has
been installed on the valve for the first time or the positioner has been reinstalled after disassemble
from an actuator.

Press any
key
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

9.4.3 AUTO 3 Calibration (AUTO 3)

This calibration is with KF function added to AUTO2. Use when the valve has long dead time.

Press any
key
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

9.4.4 AUTO HF Calibration (AUTO HF)

AUTO HF calibration is almost same calibration process as to AUTO2, but AUTO HF is used when the
valve has high friction level. The responsiveness is somewhat slower.

Press any
key
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

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9.5 Manual Mode (MANUAL)

Manual mode is used to manually raise or lower the valve stem. In the manual mode, the positioner
does not control the valve according to the electric signal inputted from the outside but the stroke of
the valve can be adjusted only by the operation of <UP> or <DOWN> button of the positioner. Move
the stem up and down to make it visible. If you press <ESC> button twice to return to RUN mode, the
positioner is controlled by the input electric signal again.

<UP>/<DOWN>
3 seconds
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC> <ESC>
→ →

9.6 Parameter Mode (PARAM)

AUTO CAL optimizes most of the valve actuator control values. However, in some instances, hunting
or oscillation may occur when the valve actuator control values are not optimized. Hunting or
oscillation can be prevented by adjusting parameter values.

If you change the parameter values with <UP> <DOWN> buttons, the changed value is
immediately applied to the positioner control. When the desired control status is reached, you

must press < > button to save the values.

Below is the list of features which could be set from Parameter mode.

1) Dead-Zone (dEAdZONE)
2) P value (KP)
3) I value (KI)
4) D value (Kd)
5) P_, I_, D_ value (KP_, KI_, Kd_)
6) KF Up value (KFUP)
7) KF Down value (KFdN)
8) Control mode (CTRL)

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9.6.1 Dead-Zone (dEAdZONE, %)

Dead-Zone indicates the percentage of error allowance. In case of high level of packing friction, which
may cause hunting, increasing the value of Dead-Zone can stable the valve operation.

3 seconds
→ →
→
Press <UP> or Press <UP> or
<DOWN> button <DOWN> button
if the above is not if the above is not
displayed. displayed.

<UP>/<DOWN> <ESC>
3 times
→ →

9.6.2 P Value (KP)

P value indicates the ratio of the compensation signal based on the percentage of error allowance. As
the value increase, the positioner finds the target point quickly, but it is more likely to have hunting. As
the value decrease, the stability of the positioner is higher, but it finds the target point slowly.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.6.3 I Value (KI)

I value indicates the additional compensation signal based on the percentage of error allowance. As
the value increase, it is more likely to have hunting. As the value decreases, the positioner will move
slowly to the target position.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

9.6.4 D Value (Kd)

D value indicates the derivative value of the compensation signal based on the percentage of error
allowance. As the value increase, it is more likely to have hunting. As the value decreases, it can have
poor linearity or dynamic characteristic.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

9.6.5 P_ (KP_), I_(KI_), D_ (Kd_) Values

P_, I_, and D_ values’ principles are same as P, I, and D values, but these values will be activated
when the error percentage is within 1 %.

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9.6.6 KF Up Value (KFUP)

KF Up control value corrects valve friction when moving from 0 % to 100 %, reducing the dead time.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

9.6.7 KF Down Value (KFdN)

KF Down control value is used to reduce the dead time when the valve friction is high when moving
from 100 % to 0 %.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.6.8 Control mode (CTRL)

This function is used to select the PID tuning set that already stored corresponding to the stability or
responsiveness, not in the way the user changes the KP, KI, or KD manually.

• FAST (FST): This parameter is optimized for fast response characteristics. (Default)
• NORMAL (NOR): This is an optimized parameter when general response characteristics are
required.
• STABLE (STb): This parameter is slower than NORMAL but optimized for relatively stable
response characteristics.
• HIGH FRICTION (HF): Optimized for high friction valves.

<DOWN>
→ → →

Press <UP> or
<DOWN> button
if the above is not
displayed.

<DOWN> <DOWN>
→ → →

Save as HF

<ESC>
<ESC>
2 times
→
→

※ An example of target position response time according to control mode selection (It may vary
depending on the valve).

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9.7 Hand Calibration Mode (HAND CAL)

Hand Calibration mode is used when the zero-point or end point of the valve is required to be
readjusted after Auto Calibration has been performed.

9.7.1 Zero-Point (PV ZERO) and End-Point (PV END) for Valves

PZ ZERO adjusts the zero point of the valve, and PV END adjusts the end point of the valve.

3 seconds
→ →
→
Press <UP> or Zero Adjustment
<DOWN> button
if the above is not
displayed.

<UP>/<DOWN>
<ESC> <DOWN>
→ →
→

<UP>/<DOWN>
<ESC>
→ →
→
End Adjustment

<ESC>
2 times
→

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9.8 Valve Mode (VALVE)

Valve mode offers useful and various function settings for operating the control valve.
Below is the list of functions which could be set from Valve mode.

1) Acting Adjustment (ACT RA / dA)

2) Characteristic Adjustment (CHAR)
3) User Characteristics (USER SET)
4) Tight Shut Open (TSHUT OP)
5) Tight Shut Close (TSHUT CL)
6) Interpolation Mode (ITP ON / OFF)
7) Acting Type (SINGLE / dOUBLE)
8) Lever Type (STd / AdT)

9.8.1 Acting Adjustment (ACT RA / dA)

RA & DA are automatically set by performing “AUTO 2” from Auto Calibration. However, this function
is used when the user wants to change RA & DA.
The positioner can be set as Direct Action (DA) or Reverse Action (RA).

3 seconds
→ →
→
Press <UP> or Press <UP> or
<DOWN> button <DOWN> button
if the above is not if the above is not
displayed. displayed.

<UP>/<DOWN> <ESC>
3 times
→ →

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9.8.2 Valve flow Characteristic Adjustment (CHAR)

The valve flow characteristic can be set on the field’s

requirement. There are 4 types of characteristics – linear (LIN),
user setting (USR), quick open (QO), and equal percentage
(EQ).

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.8.3 User defining flow Characteristics (USER SET)

User can make its own flow characteristic curve with this mode. USER SET can be set in two ways, 5
points and 11 points. User can choose whichever is more suitable for their application.

1) 5 points setting can be set with 4mA intervals. The initial positions are P0(4 mA = 0 %), P1(8 mA
= 25 %), P2(12 mA = 50 %), P3(16 mA = 75 %) and P4(20 mA = 100 %) but user can change
the % values to different values. User can change all 5 points or only change partially and exit the
menu by pressing <ESC> button.

→ → →

Press <UP> or Press <UP> or

<DOWN> button <DOWN> button
if the above is not if the above is not
displayed. displayed.

<UP>/<DOWN> <UP>/<DOWN> <UP>/<DOWN>

or or or
→ → →

<UP>/<DOWN> <UP>/<DOWN>
<ESC>
2 times
or or →
→ →

This function can be activated by selecting “CHAR USR” mode of above 9.8.2 Valve flow Characteristic
Adjustment (CHAR).

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2) 11 points setting can be set with 1mA intervals. The initial positions are P0(0 %), P1(10 %),
P2(20 %), … P9(90 %) and P10(100 %) but user can change the % values to different values.
User can change all 11 points or only change partially and exit the menu by pressing <ESC> button.

→ → →

Press <UP> or Press <UP> or

<DOWN> button <DOWN> button
if the above is not if the above is not
displayed. displayed.

<UP>/<DOWN> <UP>/<DOWN>
Repeat step
if necessary
or or
→
→ →

<UP>/<DOWN> <UP>/<DOWN>
<ESC>
2 times
or or →
→ →

This function can be activated by selecting “CHAR USR” mode of above 9.8.2 Valve flow Characteristic
Adjustment (CHAR).

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9.8.4 Tight Shut Open (TSHUT OP)

Tight shut open shows the current value in percentage (%). Input current of 4 mA is 0 %, 20 mA is
100 %. If temporary Tight shut open value (≤ 100 %) is set and input current value is above the set %
value, the valve’s position is immediately moved to 100 %. For example, if linear actuator is used and
the valve’s closing direction is 100 % and input value of the current is above Tight shut open set value,
the set pressure from the regulator will be transferred to the actuator which will enhance the power to
close the valve and keep it from any leakage.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

9.8.5 Tight Shut Close (TSHUT CL)

Tight shut close shows the current value in percentage (%). Input current of 4 mA is 0 %, 20 mA is
100 %. If temporary Tight shut close value (≤ 100 %) is set and input current value is below the set %
value, the valve’s position is immediately moved to 0%. For example, if rotary actuator is used and the
valve’s closing direction is 0% and input value of the current is above Tight shut open set value, it will
release all the remaining pressure from Out1 of the actuator which will have the return spring power of
the actuator or Out2 pressure to close the valve and keep it from any leakage.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.8.6 Interpolation Mode (ITP ON/OFF, ITP USER SET)

In case of linear positioner, the error of accuracy occurs when the linear motion of actuator changes
into the rotary motion of feedback lever. After the auto calibration, the positioner turns on ITP function
with an appropriate value of interpolation automatically. The user can manually turn on or off the ITP
function, also can set any value of the interpolation. (in ITP USER mode)
※ The below shows that the user manually change ITP ON into OFF.

<DOWN>
→ → →

Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→
→

9.8.7 Acting Type (SINGLE / dOUBLE)

Displays or changes actuator’s current acting type.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.8.8 Lever Type (STd / AdT)

Displays or changes current lever type into standard type or adapter type. If the Lever type mode is
set correctly, the accuracy will be worse at ITP ON than at ITP OFF.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
3 times
→

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9.9 Diagnostic (dIAGNO)

Below is the list of functions which could be set from Diagnostic mode and PST mode.

1) Diagnosis Limit Configuration (LIMT CFG)

A. Deviation (dEV)
B. Deviation Time (dEV TIME)
C. Travel Accumulation Limit (TVLA LMT)
D. Low Alarm (LO ALRM) and High Alarm (HI ALRM)
E. Low Low Alarm (LL ALRM) and High High Alarm (HH ALRM)
2) PST Introduction
3) PST Mode (PST)
4) PST Configuration (PST CFG)
A. Start Position (START PO)
B. Target 1 (TARGET 1)
C. Target 2 (TARGET 2)
D. Interval (INTERVAL)
E. Tolerance (TOL)
F. Limit Time (LIMIT TM)
G. Latency (LATENCY)
5) PST Result (PST RSLT)

9.9.1 Diagnosis Limit Configuration (LIMT CFG)

This configuration is used to set the upper or lower limit that is generated by the Deviation Timeout
Alarm, Travel Accumulation Limit Alarm, Travel High Limit Alarm, Travel Low Limit Alarm, Travel High
High Limit Alarm, Travel Low Low Limit Alarm.

<ESC>
4 times
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

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9.9.1.1 Deviation (dEV)

This is used to set the deviation in % between the target position and actual position. Default is 10 %.
Alarm is triggered if actual deviation greater than the preset deviation “dEV” persists longer than the
preset Deviation Time “dEV TIME”.

<UP>/<DOWN>

→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.1.2 Deviation Time (dEV TIME)

This is used to set the deviation time in seconds to trigger an alarm when actual deviation greater than
the preset Deviation “dEV” persists longer than this Deviation Time. Default is 60 seconds.

<UP>/<DOWN>

→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

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9.9.1.3 Travel Accumulator Limit (TVLA LMT)

Travel Accumulator Alarm is triggered when total valve travel accumulated exceeds this Travel
Accumulator Limit “TVLA LMT”.

<UP>/<DOWN>

→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times

9.9.1.4 Low Limit Alarm (LO ALRM) and High Limit Alarm (HI ALRM)

This is used to set a position to trigger Low Limit Alarm or High Limit Alarm when the valve moves to
the position lower than LO ALRM or higher than HI ALRM. The initial factory setting is 0 % and 100 %,
respectively.

<UP>/<DOWN>

→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC> <DOWN>
→ → →

<UP>/<DOWN> <ESC>
<ESC>
2 times
→
→ →

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9.9.1.5 Low Low Limit Alarm (LL ALRM) and High High Limit Alarm (HH ALRM)

This is used to set a position to trigger Low Low Limit Alarm or High High Limit Alarm when the valve
moves to the position lower than LL ALRM or higher than HH ALRM. The initial factory setting is -10 %
and +110 %, respectively.

<UP>/<DOWN>

→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC> <DOWN>
→ → →

<UP>/<DOWN> <ESC>
<ESC>
2 times
→
→ →

< The positions for Low Low Alarm, Low Alarm, High Alarm and High High Alarm >

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9.9.2 PST Introduction

Unlike FST (Full Stroke Test) where a valve is fully closed and opened, PST (Partial Stroke Test) is a
method used to test a percentage of the possible failure of the valve by slightly closing and opening
the valve.
PST can be applied in parallel with FST and can reduce costs and risks compared to running FST on
a regular basis. The YT 3300 has its own PST function within the positioner to run the PST offline
without any other software. Also, PST configuration or result can be set or checked through HART
communication.

TARGET 2

TOL
START PO

TARGET 1

LATENCY INTERVAL

When the PST is run by PST NOW or SCHD, if valve position is within the range of TOL at the position
of START PO, Positioner supply or vent the pneumatic air until the valve reaches the TARGET 1 or 2.
But the PST will stop if valve position is out of the TOL or doesn’t reach TARGET1 or 2 within the LIMIT
TM. After the valve position reaches the TARGET 1 or 2, the valve will pause at that position during
the LATENCY time and then move back to the START PO position. For SCHD mode, where the PST
has just been completed, the valve waits for the INTERVAL time and then runs the PST again.

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9.9.3 PST Mode (PST)

To run PST, select a PST mode. There are 3 mode for

running PST.

Mode Description

PST OFF Turn off PST. It’s a default mode

Run PST once immediately. After PST is

PST NOW completed, it turns back to the previous
mode.
PST runs periodically every the preset
PST SCHD
INTERVAL time.

<DOWN>
→ → →

Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
<DOWN>
3 times
→ →
→

9.9.4 PST Configuration (PST CFG)

Check PST parameter values and configuration

Press <UP> or
<DOWN> button
if the above is not
displayed.

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9.9.4.1 Start Position (START PO)

It is used to set a start position when PST initiates. The position must be in between 0 and 100 %, and
default value is 100 %.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.4.2 Target 1 (TARGET 1)

Target 1 is used to set 1st target position of PST. The position must be in between 0 and 100 %, and
default value is 90 %.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.4.3 Target 2 (TARGET 2)

Target 2 is used to set 2nd target position of PST if necessary. The position must be in between 0 and
100 %, and default value is N/A (Not Applicable).

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

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9.9.4.4 Interval (INTERVAL)

Interval time (days) between 1st PST and the next PST. The value must be between 1 to 365, and
default value is 365 (days).

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.4.5 Tolerance (TOL)

Tolerance level of the start position when PST runs. The value must be between 0.1 to 10 %, and
default value is 5 %.

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.4.6 Limit Time (LIMIT TM)

Limit the stroke time between start position and Target 1 and 2. The value must be between 0 to 600
sec, and default value is 600 (sec).

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

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9.9.4.7 Latency (LATENCY)

Latency for next movement after valve move. The value must be between 1 to 60 sec, and default
value is 10 (sec).

<UP>/<DOWN>
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
4 times
→

9.9.5 PST Result (PST RSLT)

It records up to three PST results. The longest stroke time from START PO to the TARGET 1 or 2, or
Error messages will be recorded

NAME VALUE DEFAULT

PST REC1 OOT,LTO,NR, 0 to 600(sec) 0

PST REC2 OOT,LTO,NR, 0 to 600(sec) 0

PST REC3 OOT,LTO,NR, 0 to 600(sec) 0

Error Message

When the valve position is out of tolerance (TOL) at Start Position

OOT
(START PO)

When the valve doesn’t reach to the target position within the Limit
LTO
Time (LIMIT TM)

NR When the valve doesn’t move

<DOWN>
→ → →

Press <UP> or
<DOWN> button
if the above is not
displayed.

<ESC>
<DOWN>
3 times
→
→

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9.10 View Mode (VIEW)

Displays various information of the positioner.

<DOWN>
3 seconds
→ →
→
Press <UP> or
<DOWN> button
if the above is not
displayed.

<DOWN> <DOWN> <DOWN>

→ → →

<DOWN> <DOWN> <DOWN>

→ → →

<DOWN> <DOWN> <DOWN>

→ → →

<DOWN> <DOWN> <DOWN>

→ → →

<ESC>
<DOWN>
2 times
→
→

ITEM Description

YT-3300PL Positioner model.

3.3.02 1’st row indicates version number of firmware.
VERSION / 2’nd row is just VERSION /
2022DC31 2022-12(DC)-31: loading date of software.
(January JA, February FB, March MR, April AR, May MY, June JN, July JL,
August AG, September SP, October OT, November NV, December DC)
※ You can toggle them, pushing .

ITK REV 6.0 / ITK REV 6.0 is Revision of Foundation Fieldbus.

PROFI REV 3.02 PROFI REV 3.02 is Revision of Profibus PA
Device address of Profibus PA.
POL AddR
※ You can change it, pushing .

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bIAS 25 BIAS value when valve position is at 25 %

bIAS 75 BIAS value when valve position is at 75 %
Total operation time. If the device is used for less than 1 hour, the time does
4.18 not accumulate.
0Y 0d 1’st row→”4.18” means 4hours and 18minutes.
2’nd row→0Y: years, 0d: days
3.12 Time required (seconds) to fully open the current valve from the closed state.
FULL OP Saved after AUTO 2 / AUTO 3 / AUTO HF Calibration.
2.97 Time required (seconds) to fully close the current valve from the opened state.
FULL CL Saved after AUTO 2 / AUTO 3 / AUTO HF Calibration.
Display types of valve stroke on LCD.
VM NORM: View Mode Normal..
VM NORM /
VM REVS: View Mode Reverse. Display actual position in reversal. i.e.
VM REVS/
Display position = 100 % - actual position.
VM dIZ
VM dIZ: Raw data in valve position.
※ You can change it, pushing .

Error code (C, D) or warning code (B, F, G, H).

Erro
Refer to 10 sections
VALUE I Current accumulated value of I
AbS Absolute resistance value.
Check the valve usage and overcurrent count value.
TVL ACUM: Displays the position value moved to the present in Percent (%).
FULL OP: This is the value that counts the Full Open (100 %) operation to
date.
SERVICE FULL CL: It is the value that counts the operation of Full Close (0 %) up to
now.
CYC CNT: This is a count that counts when the valve's trajectory has
changed.
OVCR CNT: This is the value counted when overcurrent is input.
Temp Current Temperature. (°C)
When W UNLOCK, you can change all parameters including auto calibration
W LOCK /
function. When W LOCK, cannot.
W UNLOCK
You can change it, pushing .

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10 Warning / Alarm Code

This is the status and alarm code displayed on the LCD screen when a change in the state of the
product and process occurs while using the product. Please refer to the table below to check the code
for the status and alarm and take the appropriate action.

➢ Auto Calibration: Status and alarm code occurring during Auto Calibration.
Normally: Status and alarm code that may occur normally.

➢ The status and alarm code can be found in the Error item in View Mode. Refer to section 9.10.

Category Alarm Code Code Description and Cause Action

➢ Displayed during Auto Calibration

when the positioner is not well
aligned mechanically.
➢ When there is a possibility that the
feedback lever at 0 % position
MT ERR L collides with the positioner’s
stopper. ➢ Install the positioner so that
➢ When this alarm is detected, Auto the feedback lever is
Calibration is aborted and this horizontal at the 50 %
alarm code is displayed position.
immediately on the LCD display.
➢ Adjust the positioner so that
➢ Displayed during Auto Calibration the feedback lever’s angle
when the positioner is not well is to be as follows.
aligned mechanically.
Linear: 60 degree
Auto ➢ When there is a possibility that the Rotary: 90 degree
Calibration feedback lever at 100 % position
MT ERR H collides with the positioner’s
stopper.
➢ When this alarm is detected, Auto
Calibration is aborted and this
alarm code is displayed
immediately on the LCD display.

➢ Displayed when the feedback

lever’s angle to be used is ➢ Move the position of the
excessively small during Auto positioner so that the angle
Calibration. of use of the feedback lever
RNG ERR
is greater than the current
➢ When this alarm is detected, Auto
level and perform AUTO1
Calibration is aborted and this
calibration.
alarm code is displayed
immediately on the LCD display.

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Category Alarm Code Code Description and Cause Action

➢ Displayed when the valve does not

move even though the positioner
sends “Full Open” signal during
Auto Calibration. ➢ Check if air pressure is
CHK AIR being supplied normally to
➢ When this alarm is detected, Auto the positioner.
Calibration is aborted and this
alarm code is displayed
Auto immediately on the LCD display.
Calibration ➢ Displayed when Full open & Full
close time is less than 1 second.
➢ Use orifice to lower the
➢ Size of the actuator is too small. flow rate.
FOFC ERR ➢ When this alarm is detected, Auto ➢ Alternatively, replace the
Calibration is aborted and this actuator with a large size.
alarm code is displayed
immediately on the LCD display.

GOOd ➢ Working normally

➢ When the parameters stored in the ➢ Press any key to

memory is out of range, this alarm automatically solve the
ROM ERR code is displayed immediately on ROM ERR and then return
the LCD. to “RUN PV” mode.

➢ Ensure that the feedback

➢ It is displayed in front of RUN PV lever does not touch the
when PV is out of range. positioner stopper when
POS ERR installing the product.

➢ It is displayed if the deviation

between the target position SV
and the actual position PV of the
valve continues longer than the set
Normal deviation (default: 10%) and the
Operation ➢ Perform auto-calibration
set deviation time (default: 1
again.
DEV ERR minute).
➢ Check air supply pressure.
➢ It is displayed when the valve is
not operated, the friction force of
the valve is too large, or the set
pressure of the pneumatic
regulator is too low.

➢ Displayed when Accumulated I

value reached I max. limit or I min.
limit. ➢ Re-perform auto-calibration
I ERR ➢ Displayed when valve’s friction is ➢ Check supply pressure and
extremely high or supply pressure adjust it if necessary.
during operation has changed to
lower than rated supply pressure.

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Warning
Category Code Description and Cause Action
Code

➢ Warning is triggered when the

actual position (PV) is lower than
setting in "LO ALARM". ➢ Reset the LO ALRM value
LO ALRM to an appropriate value.
➢ Menu hierarchy to set LO ALRM
(dIAGNO / LIMIT CFG / LO ALRM)

➢ Warning is triggered when the

actual position (PV) is higher than
setting in "HI ALARM". ➢ Reset the HI ALRM value to
HI ALRM an appropriate value.
➢ Menu hierarchy to set HI ALRM
(dIAGNO / LIMIT CFG / HI ALRM)

➢ Warning is triggered when the

actual position (PV) is lower than
setting in "LL ALARM". ➢ Reset the LL ALRM value to
LL ALRM an appropriate value.
➢ Menu hierarchy to set LL ALRM

Normal (dIAGNO / LIMIT CFG / LL ALRM)

Operation

➢ Warning is triggered when the

actual position (PV) is lower than
setting in "HH ALARM". ➢ Reset the HH ALRM value
HH ALRM to an appropriate value.
➢ Menu hierarchy to set HH ALRM
(dIAGNO / LIMIT CFG / HH ALRM)

➢ Warning is triggered when the

Travel Accumulator Count value
(TVL ACUM) is higher than the
Travel Accumulator Limit (TVLA
LMT).
➢ Menu hierarchy to view TVL ➢ Reset the TVLA LMT value
TVLA OVR to an appropriate value.
ACUM
(VIEW / SERVICE / TVL ACUM)
➢ Menu hierarchy to set TVLA LMT
(dIAGNO / LIMIT CFG / TVLA
LMT)

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11 Main Software Map

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Manufacturer: Rotork YTC Limited

Address: 81, Hwanggeum-ro, 89 Beon-gil, Yangchon-eup, Gimpo-si, Gyeonggi-do, South Korea
Postal code: 10048
Tel: +82-31-986-8545
Fax: +82-70-4170-4927
Email: [email protected]
Homepage : http://www.ytc.co.kr

Issued : 2025-02-19

Copyright © Rotork YTC Limited. All Rights Reserved.

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