Cu-nnect Exothermic Welding

Product Catalogue
 Welcome to our new
Cu-nnect Exothermic
Welding catalogue.
Our comprehensive,
competitively priced product
range has been brought
together for the first time, into
one brochure to make
purchasing and specifying so
much easier.

This, coupled with our rapid delivery promise, makes

A. N. Wallis your first choice every time.

Our large Cu-nnect range of products is used worldwide

on power stations, substations, transmission lines;
petro-chemical facilities and pipelines; oil and gas facilities
and sports stadia. All backed by over fifty years of A. N. Wallis
experience for that extra piece of mind.

So whatever you need whether it is moulds and powders,

or tools and accessories it’s all here in one catalogue.

Just one phone call, fax or mouse click away.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CONTENTS

The Cu-nnect Exothermic Welding System 2-3

Connection Locator 4-5

Alphabetical Product Index 6

Cu-nnect Product Pages 7 - 29

Bar to Bar 7-9

Bar to Earth Rod 10 - 11

Bar to Steel Surface 12 - 13

Cable to Bar 14 - 16

Cable to Cable 17 - 20

Cable to Earth Rod 21 - 23

Cable to Rebar 24 - 26

Cable to Steel Surface 27 - 29

Stud to Steel Surface 29

Weld Powders 30

Moulds 30

Handle Clamps 31

Tools & Accessories 31

Part Number Index 32

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 1
 THE CU-NNECT EXOTHERMIC WELDING SYSTEM

Cu-nnect exothermic welding is a simple, economical method of making permanent, very high quality electrical connections.
The process uses the high temperature reaction of copper oxide and aluminium, within a semi-permanent graphite mould, to
form electrical connections mainly between copper to copper or copper to steel.

No outside source of power or heat is required when using the Cu-nnect system. It is also light and completely portable, making it
ideal for field use. It is a straightforward method which requires very little training in order to safely obtain a quality, maintenance
free connection, therefore making it both time and cost effective.

Making a Cu-nnect joint is a simple procedure which requires a mould, weld powder, handle clamp and various tools and
cleaning accessories as detailed below:

7. Remove weld and

clean mould
carefully before
making next
connection.

1. Position cleaned conductors

in mould after ensuring
mould is dry, by pre-heating
or making a test joint.

6. Reaction takes place. 2. Lock mould with handle

Wait several seconds to clamp and place metal
allow metal to solidify retaining disc in bottom
before opening mould. of mould crucible.

5. Ignite starting 3. Pour weld powder into

powder using mould and place small
flint gun. amount of starting
powder on edge of
mould for easy ignition.

4. Close mould lid securely.

2 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
THE CU-NNECT EXOTHERMIC WELDING SYSTEM

The Cu-nnect electrical connection is a fusion

of high conductivity, high copper content
alloys which produces a molecular weld. This
weld has at least twice the cross-sectional
area of the conductors being joined and a
current-carrying capacity equal to or greater
than that of the conductors, enabling it to
withstand repeated fault currents. The weld
will not loosen or corrode and is an integral
part of the conductor.

For any additional technical advice or

information contact our Sales team.

Using This Catalogue

This catalogue is designed to be as
easy to use as possible. To help find
the product you need, there is an Product
alphabetical index, part number index Section
and product locator. Every product
featured has its own application
Part Number and
drawing and product table. Product Name
Just phone, fax or e-mail us with
your enquiries.

Application
Example

Technical
Drawing

Product Data Table

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 3
 CONNECTION LOCATOR

Bar to Bar

BB1 - Page 7 BB2 - Page 7 BB3 - Page 8 BB7 - Page 8 BB14 - Page 9 BB41 - Page 9

Bar to Earth Rod

BR1 - Page 10 BR2 - Page 11

Bar to Steel Surface

BS1 - Page 12 BS2 - Page 12 BS3 - Page 13 BS4 - Page 13

Cable to Bar

CB1 - Page 14 CB4 - Page 15 CB5 - Page 16

Cable to Cable

CC1 - Page 17 CC2 - Page 17 & 18 CC4 - Page 18 CC7 - Page 19 CC14 - Page 20

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CONNECTION LOCATOR

Cable to Earth Rod

CR1 - Page 21 CR2 - Page 22 CR3 - Page 23

Cable to Rebar

CRE1 - Page 24 CRE2 - Page 24 & 25 CRE3 - Page 25 CRE6 - Page 26 CRE17 - Page 26

Cable to Steel Surface

CS1 - Page 27 CS2 - Page 27 CS3 - Page 27 CS7 - Page 28 CS8 - Page 28 CS9 - Page 28

CS25 - Page 29 CS27 - Page 29

Stud to Steel Surface

Your connection not shown?

Then contact our sales office on
Tel +44 (0) 115 927 1721
RS1 - Page 29 RS2 - Page 29
or e-mail [email protected]

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 5
 ALPHABETICAL PRODUCT INDEX

A M
Accessories 2, 31 Mould
Clamp 2, 31
B Cleaning Brush 31
Bar to Cleaning Scraper 31
Bar Connections 7-9 Graphite 2, 31
Earth Rod Connections 10-11 Scraper 31
Steel Surface Connections 12-13
Brush for cleaning P
Cable 31 Packing 24-26, 31
Mould 31 Powder
Tape 31 Starting 2, 30
Butane Torch 31 Weld 2, 30
Weld Metal 2, 30
C
Cable Cleaning Brush 31 R
Cable to Rebar to Cable Connections 24-26
Bar Connections 14-16 Retaining Disc 2, 30
Cable Connections 17-20
Earth Rod Connections 21-23 S
Rebar Connections 24-26 Scraper 31
Steel Surface Connections 27-29 Solid Copper Earth Rods 10-11, 21-23
Cartridge 30 Stainless Steel Earth Rods 10-11, 21-23
Ceramic Packing 24-26, 31 Starting Powder 2, 30
Cleaning Steel Surface to
Brush for Cable 31 Bar Connections 12-13
Brush for Mould 31 Cable Connections 27-29
Brush for Tape 31 Stud Connections 29
Scraper for Mould 31 Stud to Steel Surface Connections 29
Conductors 2
Copperbond Earth Rods 10-11, 21-23 T
Tape Cleaning Brush 31
D Torch 31
Disc 2 Toolbox 31
Disc Container 31 Toolkit 31
Duxseal Sealing Compound 24-26, 31 Tools 2, 31

E W
Earth Rod to Weld
Bar Connections 10-11 Metal Powder 2, 30
Cable Connections 21-23 Powder 2, 30
Earth Rods Welding
Copperbond 10-11, 21-23 Accessories 2, 31
Solid Copper 10-11, 21-23 Toolbox 31
Stainless Steel 10-11, 21-23

F
Flint Gun 31
Flints 31

G
Graphite Mould 2, 30

H
Handle Clamps 2, 31

I
Ignitor Gun 2, 31

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CU-NNECT EXOTHERMIC WELDING

BB1 - Bar to Bar

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 WEP 045 BB1-C-203
25 x 3 WEP 065 BB1-C-253
25 x 4 WEP 090 BB1-C-254
25 x 6 WEP 150 BB1-C-256
30 x 2 WEP 065 BB1-C-302
30 x 3 WEP 090 BB1-C-303
30 x 4 BB1-C-304
WEP 115 A
30 x 5 BB1-C-305
31 x 3 WEP 065 BB1-C-313
31 x 6 WEP 115 BB1-C-316 HCC 001
38 x 3 BB1-C-383
WEP 150
38 x 5 BB1-C-385
38 x 6 WEP 200 BB1-C-386
40 x 3 WEP 115 BB1-C-403
40 x 4 BB1-C-404
WEP 150
40 x 5 BB1-C-405
40 x 6 WEP 200 BB1-C-406
50 x 3 WEP 150 BB1-C-503
50 x 4 WEP 200 BB1-C-504
50 x 5 WEP 200 BB1-C-505
50 x 6 WEP 250 BB1-C-506
50 x 8 2 x WEP 150 BB1-D-508 HCD 001

BB2 - Bar to Bar

A B Weld Mould Handle
mm x mm mm x mm Powder Clamp
20 x 3 20 x 3 WEP 045 BB2-C-203203
25 x 3 25 x 3 WEP 065 BB2-C-253253
25 x 4 25 x 4 WEP 090 BB2-C-254254
25 x 6 25 x 6 WEP 115 BB2-C-256256
30 x 2 30 x 2 WEP 065 BB2-C-302302
30 x 3 30 x 3 WEP 090 BB2-C-303303
30 x 4 30 x 4 BB2-C-304304 A
WEP 115
30 x 5 30 x 5 BB2-C-305305 B
31 x 3 31 x 3 WEP 090 BB2-C-313313
31 x 6 31 x 6 WEP 150 BB2-C-316316 HCC 001
38 x 3 38 x 3 WEP 115 BB2-C-383383
38 x 5 38 x 5 WEP 150 BB2-C-385385
38 x 6 38 x 6 WEP 200 BB2-C-386386
40 x 3 40 x 3 WEP 115 BB2-C-403403
40 x 4 40 x 4 BB2-C-404404
WEP 150
40 x 5 40 x 5 BB2-C-405405
40 x 6 40 x 6 WEP 200 BB2-C-406406
50 x 3 50 x 3 WEP 090 BB2-C-503503
50 x 4 50 x 4 WEP 150 BB2-C-504504
50 x 5 50 x 5 WEP 200 BB2-C-505505
50 x 6 50 x 6 WEP 250 BB2-C-506506
50 x 8 50 x 8 2 x WEP 150 BB2-D-508508 HCD 001

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 CU-NNECT EXOTHERMIC WELDING

BB3 - Bar to Bar

A B Weld Mould Handle
mm x mm mm x mm Powder Clamp
20 x 3 20 x 3 BB3-C-203203
WEP 065
25 x 3 25 x 3 BB3-C-253253
25 x 4 25 x 4 WEP 090 BB3-C-254254
25 x 6 25 x 6 WEP 150 BB3-C-256256
30 x 2 30 x 2 WEP 065 BB3-C-302302
30 x 3 30 x 3 WEP 090 BB3-C-303303
30 x 4 30 x 4 BB3-C-304304
30 x 5 30 x 5 WEP 115 BB3-C-305305
A 31 x 3 31 x 3 BB3-C-313313
31 x 6 31 x 6 WEP 200 BB3-C-316316 HCC 001
38 x 3 38 x 3 WEP 115 BB3-C-383383
B 38 x 5 38 x 5 WEP 150 BB3-C-385385
38 x 6 38 x 6 WEP 200 BB3-C-386386
40 x 3 40 x 3 WEP 115 BB3-C-403403
40 x 4 40 x 4 BB3-C-404404
WEP 150
40 x 5 40 x 5 BB3-C-405405
40 x 6 40 x 6 BB3-C-406406
50 x 3 50 x 3 BB3-C-503503
WEP 200
50 x 4 50 x 4 BB3-C-504504
50 x 5 50 x 5 BB3-C-505505
50 x 6 50 x 6 WEP 250 BB3-C-506506
50 x 8 50 x 8 2 x WEP 150 BB3-D-508508 HCD 001

BB7 - Bar to Bar

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 WEP 045 BB7-C-203
25 x 3 WEP 065 BB7-C-253
25 x 4 WEP 090 BB7-C-254
25 x 6 WEP 115 BB7-C-256
30 x 2 BB7-C-302
WEP 065
30 x 3 BB7-C-303
A
30 x 4 WEP 090 BB7-C-304
30 x 5 WEP 115 BB7-C-305 HCC 001
31 x 3 WEP 065 BB7-C-313
31 x 6 WEP 150 BB7-C-316
38 x 3 WEP 090 BB7-C-383
38 x 5 WEP 150 BB7-C-385
38 x 6 WEP 200 BB7-C-386
40 x 3 WEP 090 BB7-C-403
40 x 4 WEP 115 BB7-C-404
40 x 5 WEP 150 BB7-C-405
40 x 6 WEP 200 BB7-C-406
50 x 3 WEP 150 BB7-D-503
50 x 4 BB7-D-504
WEP 200
50 x 5 BB7-D-505 HCD 001
50 x 6 WEP 250 BB7-D-506
50 x 8 2 x WEP 150 BB7-D-508

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CU-NNECT EXOTHERMIC WELDING

BB14 - Bar to Bar

A B Weld Mould Handle
mm x mm mm x mm Powder Clamp
20 x 3 20 x 3 WEP 045 BB14-C-203203
25 x 3 25 x 3 WEP 065 BB14-C-253253
25 x 4 25 x 4 WEP 090 BB14-C-254254
25 x 6 25 x 6 WEP 115 BB14-C-256256
30 x 2 30 x 2 BB14-C-302302 A
WEP 065
30 x 3 30 x 3 BB14-C-303303
B
30 x 4 30 x 4 WEP 090 BB14-C-304304
30 x 5 30 x 5 WEP 115 BB14-C-305305
31 x 3 31 x 3 WEP 090 BB14-C-313313 HCC 001
31 x 6 31 x 6 WEP 150 BB14-C-316316
38 x 3 38 x 3 WEP 090 BB14-C-383383
38 x 5 38 x 5 WEP 150 BB14-C-385385
38 x 6 38 x 6 WEP 200 BB14-C-386386
40 x 3 40 x 3 WEP 090 BB14-C-403403
40 x 4 40 x 4 WEP 115 BB14-C-404404
40 x 5 40 x 5 WEP 150 BB14-C-405405
40 x 6 40 x 6 WEP 200 BB14-C-406406
50 x 3 50 x 3 WEP 150 BB14-D-503503
50 x 4 50 x 4 BB14-D-504504
WEP 200
50 x 5 50 x 5 BB14-D-505505 HCD 001
50 x 6 50 x 6 WEP 250 BB14-D-506506
50 x 8 50 x 8 2 x WEP 150 BB14-D-508508

BB41 - Bar to Bar

A B Weld Mould Handle
mm x mm mm x mm Powder Clamp
20 x 3 20 x 3 BB41-C-203203
WEP 065
25 x 3 25 x 3 BB41-C-253253
25 x 4 25 x 4 WEP 090 BB41-C-254254
25 x 6 25 x 6 WEP 115 BB41-C-256256
30 x 2 30 x 2 WEP 090 BB41-C-302302
30 x 3 30 x 3 BB41-C-303303 A
30 x 4 30 x 4 BB41-C-304304 B
30 x 5 30 x 5 WEP 115 BB41-C-305305 HCC 001
31 x 3 31 x 3 BB41-C-313313
31 x 6 31 x 6 BB41-C-316316
38 x 3 38 x 3 BB41-C-383383
WEP 150
38 x 5 38 x 5 BB41-C-385385
38 x 6 38 x 6 BB41-C-386386
40 x 3 40 x 3 BB41-C-403403
40 x 4 40 x 4 BB41-C-404404
40 x 5 40 x 5 BB41-C-405405
40 x 6 40 x 6 WEP 200 BB41-C-406406
50 x 3 50 x 3 BB41-D-503503
50 x 4 50 x 4 BB41-D-504504
50 x 5 50 x 5 BB41-D-505505 HCD 001
50 x 6 50 x 6 BB41-D-506506
50 x 8 50 x 8 WEP 250 BB41-D-508508

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 CU-NNECT EXOTHERMIC WELDING

BR1 - Bar to Earth Rod

A B C Weld Mould Handle
mm inches mm x mm Powder Clamp
20 x 3 BR1-C-127203
25 x 3 BR1-C-127253
C 25 x 4 BR1-C-127254
30 x 2 WEP 090 BR1-C-127302
1/ ” 30 x 3 BR1-C-127303
12.7 2 HCC 001
31 x 3 BR1-C-127313
38 x 3 BR1-C-127383
40 x 3 BR1-C-127403
50 x 3 BR1-C-127503
WEP 115
50 x 6 BR1-C-127506
20 x 3 BR1-C-142203
WEP 090
25 x 3 BR1-C-142253
25 x 4 BR1-C-142254
25 x 6 BR1-C-142256
WEP 115
A/B 30 x 2 BR1-C-142302
30 x 3 BR1-C-142303
30 x 4 BR1-C-142304
WEP 150
30 x 5 BR1-C-142305
B 31 x 3 WEP 115 BR1-C-142313
31 x 6 WEP 150 BR1-C-142316
14.2 5/ ” 38 x 3 WEP 115 BR1-C-142383 HCC 001
8
38 x 5 WEP 150 BR1-C-142385
38 x 6 WEP 200 BR1-C-142386
40 x 3 WEP 115 BR1-C-142403
40 x 4 BR1-C-142404
WEP 150
40 x 5 BR1-C-142405
40 x 6 WEP 200 BR1-C-142406
50 x 3 WEP 150 BR1-C-142503
50 x 4 BR1-C-142504
50 x 5 WEP 200 BR1-C-142505
A 50 x 6 BR1-C-142506
20 x 3 WEP 115 BR1-C-172203
Earth rod threads 25 x 3 BR1-C-172253
WEP 150
must be removed 25 x 4 BR1-C-172254
before joint is made. 25 x 6 WEP 200 BR1-C-172256
30 x 2 BR1-C-172302
WEP 150
30 x 3 BR1-C-172303
HCC 001
30 x 4 WEP 250 BR1-C-172304
30 x 5 WEP 200 BR1-C-172305
31 x 3 WEP 150 BR1-C-172313
31 x 6 WEP 250 BR1-C-172316
17.2 3/ ” 38 x 3
4 WEP 200 BR1-C-172383
38 x 5 BR1-C-172385
38 x 6 2 x WEP 150 BR1-D-172386 HCD 001
40 x 3 BR1-C-172403 HCC 001
40 x 4 WEP 200 BR1-C-172404
40 x 5 BR1-D-172405
40 x 6 BR1-D-172406
50 x 3 BR1-D-172503
50 x 4 2 x WEP 150 BR1-D-172504 HCD 001
50 x 5 BR1-D-172505
50 x 6 BR1-D-172506
2 x WEP 200
50 x 8 BR1-D-172508

Suitable only for Copperbond Earth Rods. Please contact our sales office for
details on connections to Solid Copper and Stainless Steel Earth Rods.

10 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

BR2 - Bar to Earth Rod

A B C Weld Mould Handle
mm inches mm x mm Powder Clamp
20 x 3 BR2-C-127203
25 x 3 BR2-C-127253
25 x 4 BR2-C-127254
30 x 2 BR2-C-127302
1/ ” 30 x 3 WEP 090 BR2-C-127303
12.7 2 HCC 001
31 x 3 BR2-C-127313
38 x 3 BR2-C-127383
40 x 3 BR2-C-127403
50 x 3 BR2-C-127503
WEP 115
50 x 6 BR2-C-127506
20 x 3 BR2-C-142203
WEP 090 C
25 x 3 BR2-C-142253
25 x 4 WEP 115 BR2-C-142254
25 x 6 WEP 150 BR2-C-142256
30 x 2 WEP 090 BR2-C-142302 A/B
30 x 3 WEP 115 BR2-C-142303
30 x 4 BR2-C-142304
WEP 150
30 x 5 BR2-C-142305
31 x 3 WEP 115 BR2-C-142313 B
31 x 6 BR2-C-142316
14.2 5/ ” 38 x 3 WEP 150 BR2-C-142383 HCC 001
8
38 x 5 BR2-C-142385
38 x 6 WEP 200 BR2-C-142386
40 x 3 BR2-C-142403
40 x 4 WEP 150 BR2-C-142404
40 x 5 BR2-C-142405
40 x 6 BR2-C-142406
50 x 3 BR2-C-142503
WEP 200
50 x 4 BR2-C-142504
50 x 5 BR2-C-142505
50 x 6 WEP 250 BR2-C-142506 A
20 x 3 BR2-C-172203
WEP 150
25 x 3 BR2-C-172253 Earth rod threads
25 x 4 BR2-C-172254 must be removed
WEP 200
25 x 6 BR2-C-172256 before joint is made.
30 x 2 BR2-C-172302
WEP 150
30 x 3 BR2-C-172303
30 x 4 WEP 250 BR2-C-172304
30 x 5 WEP 200 BR2-C-172305
31 x 3 BR2-C-172313 HCC 001
31 x 6 WEP 250 BR2-C-172316
17.2 3/ ” 38 x 3
4 WEP 200 BR2-C-172383
38 x 5 BR2-C-172385
38 x 6 WEP 250 BR2-C-172386
40 x 3 BR2-C-172403
40 x 4 WEP 200 BR2-C-172404
40 x 5 BR2-C-172405
40 x 6 WEP 250 BR2-C-172406
50 x 3 BR2-D-172503
50 x 4 2 x WEP 150 BR2-D-172504
50 x 5 BR2-D-172505 HCD 001
50 x 6 BR2-D-172506
50 x 8 2 x WEP 200 BR2-D-172508

Suitable only for Copperbond Earth Rods. Please contact our sales office for
details on connections to Solid Copper and Stainless Steel Earth Rods.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 11
 CU-NNECT EXOTHERMIC WELDING

BS1 - Bar to Steel Surface

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 WEP 065 BS1-C-203
25 x 3 BS1-C-253
WEP 090
25 x 4 BS1-C-254
25 x 6 WEP 150 BS1-C-256
30 x 2 BS1-C-302
WEP 090
30 x 3 BS1-C-303
30 x 4 WEP 115 BS1-C-304
30 x 5 WEP 150 BS1-C-305
31 x 3 WEP 090 BS1-C-313
31 x 6 WEP 200 BS1-C-316 HCC 001
38 x 3 WEP 150 BS1-C-383
38 x 5 WEP 200 BS1-C-385
A
38 x 6 WEP 250 BS1-C-386
40 x 3 WEP 150 BS1-C-403
40 x 4 BS1-C-404
WEP 200
40 x 5 BS1-C-405
40 x 6 WEP 250 BS1-C-406
50 x 3 WEP 200 BS1-C-503
50 x 4 BS1-C-504
WEP 250
50 x 5 BS1-C-505
50 x 6 2 x WEP 150 BS1-D-506 HCD 001

BS2 - Bar to Steel Surface

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 BS2-C-203
25 x 3 WEP 090 BS2-C-253
25 x 4 BS2-C-254
A
25 x 6 WEP 150 BS2-C-256
30 x 2 BS2-C-302
WEP 115
30 x 3 BS2-C-303
30 x 4 WEP 150 BS2-C-304
30 x 5 WEP 200 BS2-C-305
31 x 3 WEP 115 BS2-C-313 HCC 001
31 x 6 WEP 200 BS2-C-316
38 x 3 WEP 150 BS2-C-383
38 x 5 BS2-C-385
WEP 200
38 x 6 BS2-C-386
40 x 3 WEP 115 BS2-C-403
40 x 4 BS2-C-404
WEP 200
40 x 5 BS2-C-405
40 x 6 WEP 250 BS2-C-406
50 x 3 WEP 200 BS2-C-503
50 x 4 BS2-D-504
50 x 5 2 x WEP 150 BS2-D-505 HCD 001
50 x 6 BS2-D-506

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CU-NNECT EXOTHERMIC WELDING

BS3 - Bar to Steel Surface

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 WEP 090 BS3-C-203
25 x 3 BS3-C-253
WEP 115
25 x 4 BS3-C-254
25 x 6 WEP 150 BS3-C-256
30 x 2 BS3-C-302
WEP 115
30 x 3 BS3-C-303
30 x 4 WEP 150 BS3-C-304
30 x 5 WEP 200 BS3-C-305 A
31 x 3 WEP 115 BS3-C-313
31 x 6 WEP 200 BS3-C-316
38 x 3 WEP 150 BS3-C-383 HCC 001
38 x 5 WEP 200 BS3-C-385
38 x 6 WEP 250 BS3-C-386
40 x 3 WEP 150 BS3-C-403
40 x 4 WEP 200 BS3-C-404
40 x 5 BS3-C-405
40 x 6 BS3-C-406
50 x 3 BS3-C-503
WEP 250
50 x 4 BS3-C-504
50 x 5 BS3-C-505
50 x 6 BS3-C-506

BS4 - Bar to Steel Surface

A Weld Mould Handle
mm x mm Powder Clamp
20 x 3 WEP 090 BS4-C-203
25 x 3 WEP 115 BS4-C-253
25 x 4 BS4-C-254
WEP 150
25 x 6 BS4-C-256
30 x 2 BS4-C-302
WEP 115
30 x 3 BS4-C-303
30 x 4 BS4-C-304
WEP 200
30 x 5 BS4-C-305
31 x 3 WEP 150 BS4-C-313 HCC 001
31 x 6 WEP 200 BS4-C-316
38 x 3 WEP 150 BS4-C-383 A
38 x 5 WEP 200 BS4-C-385
38 x 6 WEP 250 BS4-C-386
40 x 3 WEP 150 BS4-C-403
40 x 4 BS4-C-404
WEP 200
40 x 5 BS4-C-405
40 x 6 WEP 250 BS4-C-406
50 x 3 WEP 200 BS4-C-503
50 x 4 WEP 250 BS4-C-504
50 x 5 BS4-D-505
2 x WEP 150 HCD 001
50 x 6 BS4-D-506

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 13
 CU-NNECT EXOTHERMIC WELDING

CB1 - Cable to Bar

A B Weld Mould Handle
mm2 mm x mm Powder Clamp
20 x 3 CB1-C-16203
16
A 25 x 3 CB1-C-16253
20 x 3 CB1-C-25203
25
25 x 3 WEP 045 CB1-C-25253
20 x 3 CB1-C-35203
35
25 x 3 CB1-C-35253
20 x 3 CB1-C-8SC203
8mm Ø
25 x 3 WEP 065 CB1-C-8SC253
B
20 x 3 WEP 045 CB1-C-50203
50
25 x 3 CB1-C-50253
25 x 3 CB1-C-70253
WEP 065
70 25 x 4 CB1-C-70254
25 x 6 CB1-C-70256
25 x 3 CB1-C-95253
95 25 x 4 CB1-C-95254
25 x 6 CB1-C-95256 HCC 001
WEP 090
25 x 3 CB1-C-120253
25 x 4 CB1-C-120254
120
25 x 6 CB1-C-120256
30 x 5 CB1-C-120256
25 x 6 WEP 115 CB1-C-150256
30 x 5 CB1-C-150305
40 x 5 WEP 150 CB1-C-150405
150 50 x 3 WEP 115 CB1-C-150503
50 x 4 CB1-C-150504
WEP 150
50 x 6 CB1-C-150506
50 x 8 WEP 200 CB1-C-150508
30 x 5 CB1-C-185305
31 x 6 CB1-C-185316
WEP 150
38 x 6 CB1-C-185386
40 x 5 CB1-C-185405
185
50 x 4 CB1-D-185504
50 x 5 WEP 200 CB1-D-185505
50 x 6 CB1-D-185506
50 x 8 WEP 250 CB1-D-185508
50 x 3 CB1-D-240503 HCD 001
50 x 4 WEP 200 CB1-D-240504
240
50 x 5 CB1-D-240505
50 x 6 2 x WEP 150 CB1-D-240506
50 x 6 CB1-D-300506
300
50 x 8 2 x WEP 200 CB1-D-300508

14 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CB4 - Cable to Bar

A B Weld Mould Handle
mm x mm mm2 Powder Clamp
16 CB4-C-20316
25 CB4-C-20325
20 x 3 35 CB4-C-20335
WEP 045
8mm Ø CB4-C-2038SC
A
50 CB4-C-20350
16 CB4-C-25316
25 WEP 032 CB4-C-25325
35 CB4-C-25335 B
8mm Ø WEP 045 CB4-C-2538SC
25 x 3
50 CB4-C-25350
70 WEP 065 CB4-C-25370
95 CB4-C-25395
WEP 090
120 CB4-C-253120
70 WEP 065 CB4-C-25470
25 x 4 95 CB4-C-25495
120 WEP 090 CB4-C-254120
70 CB4-C-25670
95 CB4-C-25695
25 x 6
120 CB4-C-256120 HCC 001
150 WEP 115 CB4-C-256150
120 CB4-C-305120
30 x 5 150 CB4-C-305150
185 CB4-C-305185
31 x 6 185 WEP 150 CB4-C-316185
38 x 6 185 CB4-C-386185
150 WEP 115 CB4-C-405150
40 x 5
185 WEP 150 CB4-C-405185
150 WEP 115 CB4-C-503150
50 x 3
240 WEP 200 CB4-C-503240
150 WEP 115 CB4-C-504150
50 x 4 185 WEP 150 CB4-C-504185
240 WEP 200 CB4-C-504240
185 WEP 150 CB4-C-505185
50 x 5
240 WEP 200 CB4-C-505240
150 CB4-C-506150
WEP 150
185 CB4-C-506185
50 x 6
240 WEP 250 CB4-C-506240
300 2 x WEP 150 CB4-D-506300 HCD 001
150 WEP 150 CB4-C-508150 HCC 001
50 x 8 185 WEP 200 CB4-C-508185
300 2 x WEP 200 CB4-D-508300 HCD 001

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 CU-NNECT EXOTHERMIC WELDING

CB5 - Cable to Bar

A B Weld Mould Handle
mm2 mm x mm Powder Clamp
20 x 3 WEP 045 CB5-C-16203
16
25 x 3 WEP 065 CB5-C-16253
B
20 x 3 WEP 045 CB5-C-25203
25
25 x 3 WEP 065 CB5-C-25253
20 x 3 WEP 045 CB5-C-35203
35
25 x 3 CB5-C-35253
20 x 3 CB5-C-8SC203
8mm Ø
25 x 3 WEP 065 CB5-C-8SC253
A 20 x 3 CB5-C-50203
50
25 x 3 CB5-C-50253
25 x 3 WEP 090 CB5-C-70253
70 25 x 4 CB5-C-70254
25 x 6 WEP 115 CB5-C-70256 HCC 001
25 x 3 CB5-C-95253
95 25 x 4 CB5-C-95254
25 x 6 CB5-C-95256
25 x 3 WEP 150 CB5-C-120253
25 x 4 CB5-C-120254
120
25 x 6 CB5-C-120256
30 x 5 CB5-C-120305
25 x 6 WEP 200 CB5-C-150256
30 x 5 CB5-C-150305
40 x 5 WEP 250 CB5-C-150405
150 50 x 3 WEP 200 CB5-C-150503
50 x 4 WEP 250 CB5-C-150503
50 x 6 2 x WEP 150 CB5-D-150506 HCD 001
50 x 8 2 x WEP 200 CB5-D-150508
30 x 5 CB5-C-185305
31 x 6 CB5-C-185316 HCC 001
38 x 6 WEP 250 CB5-C-185386
40 x 5 CB5-C-185405
185
50 x 4 CB5-D-185504
50 x 5 CB5-D-185505
2 x WEP 150
50 x 6 CB5-D-185506
50 x 8 2 x WEP 200 CB5-D-185508
50 x 3 CB5-D-185503 HCD 001
50 x 4 2 x WEP 150 CB5-D-240504
240
50 x 5 CB5-D-240505
50 x 6 2 x WEP 200 CB5-D-240506
50 x 6 CB5-D-300506
300 2 x WEP 250
50 x 8 CB5-D-300508

16 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CC1 - Cable to Cable

A Weld Mould Handle
mm2 Powder Clamp
16 CC1-C-16
25 WEP 032 CC1-C-25
35 CC1-C-35
8mm Ø CC1-C-8SC
WEP 045
50 CC1-C-50
70 WEP 065 CC1-C-70 HCC 001
95 WEP 090 CC1-C-95
A
120 CC1-C-120
WEP 115
150 CC1-C-150
185 WEP 150 CC1-C-185
240 WEP 200 CC1-C-240
300 WEP 250 CC1-C-300
400 2 x WEP 150 CC1-D-400 HCD 001

CC2 - Cable to Cable

A B Weld Mould Handle
mm2 mm2 Powder Clamp
16 16 CC2-C-1616
25 25 CC2-C-2525
WEP 045
25 CC2-C-3525
35
35 CC2-C-3535
8mm Ø 8mm Ø CC2-C-88SC
25 WEP 065 CC2-C-5025
50 35 CC2-C-5035
50 WEP 090 CC2-C-5050
B A
25 CC2-C-7025
WEP 065
35 CC2-C-7035
70
50 CC2-C-7050
70 CC2-C-7070
35 WEP 090 CC2-C-9535
50 CC2-C-9550
95
70 CC2-C-9570
95 WEP 115 CC2-C-9595 HCC 001
35 CC2-C-12035
50 WEP 090 CC2-C-12050
120 70 CC2-C-12070
95 CC2-C-12095
WEP 150
120 CC2-C-120120
50 CC2-C-15050
WEP 090
70 CC2-C-15070
150 95 CC2-C-15095
WEP 150
120 CC2-C-150120
150 WEP 200 CC2-C-150150
70 WEP 090 CC2-C-18570
95 WEP 150 CC2-C-18595
185 120 CC2-C-185120
150 WEP 200 CC2-C-185150
185 CC2-C-185185
95 WEP 150 CC2-C-24095
240 HCC 001
120 WEP 200 CC2-C-240120

Table continued on page 18

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 17
 CU-NNECT EXOTHERMIC WELDING

CC2 - Cable to Cable (continued)

A B Weld Mould Handle
mm2 mm2 Powder Clamp
150 CC2-C-240150
WEP 200 HCC 001
240 185 CC2-C-240185
240 2 x WEP 150 CC2-D-240240 HCD 001
120 WEP 150 CC2-C-300120
150 WEP 200 CC2-C-300150 HCC 001
300 185 WEP 250 CC2-C-300185
240 CC2-D-300240
2 x WEP 200 HCD 001
B A 300 CC2-D-300300

CC4 - Cable to Cable

A B Weld Mould Handle
mm2 mm2 Powder Clamp
16 16 CC4-C-1616
WEP 045
25 25 CC4-C-2525
25 CC4-C-3525
35 WEP 065
35 CC4-C-3535
8mm Ø 8mm Ø CC4-C-88SC
25 CC4-C-5025
WEP 090
50 35 CC4-C-5035
50 CC4-C-5050
25 CC4-C-7025
35 CC4-C-7035
70
A B 50 CC4-C-7050
WEP 115
70 CC4-C-7070
35 CC4-C-9535
50 CC4-C-9550
95
70 CC4-C-9570 HCC 001
WEP 150
95 CC4-C-9595
35 WEP 115 CC4-C-12035
50 CC4-C-12050
WEP 150
120 70 CC4-C-12070
95 CC4-C-12095
WEP 200
120 CC4-C-120120
50 CC4-C-15050
WEP 150
70 CC4-C-15070
150 95 WEP 200 CC4-C-15095
120 CC4-C-150120
WEP 250
150 CC4-C-150150
70 CC4-C-18570
WEP 200
95 CC4-C-18595
185 120 CC4-C-185120
WEP 250
150 CC4-C-185150
185 CC4-D-185185
95 2 x WEP 150 CC4-D-24095
120 CC4-D-240120
240 150 CC4-D-240150
2 x WEP 200
185 CC4-D-240185
240 2 x WEP 250 CC4-D-240240 HCD 001
120 2 x WEP 200 CC4-D-300120
150 CC4-D-300150
2 x WEP 250
300 185 CC4-D-300185
240 CC4-D-300240
3 x WEP 200
300 CC4-D-300300

18 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CC7 - Cable to Cable

A B Weld Mould Handle
B
mm2 mm2 Powder Clamp
16 16 CC7-C-1616
WEP 045
25 25 CC7-C-2525
25 CC7-C-3525
35 WEP 065
35 CC7-C-3535
8mm Ø 8mm Ø WEP 090 CC7-C-88SC
25 WEP 065 CC7-C-5025
50 35 CC7-C-5035
50 CC7-C-5050
WEP 090
25 CC7-C-7025
35 CC7-C-7035
70
50 CC7-C-7050 A
70 CC7-C-7070
35 WEP 115 CC7-C-9535 HCC 001
50 CC7-C-9550
95
70 CC7-C-9570
95 CC7-C-9595
35 CC7-C-12035
WEP 150
50 CC7-C-12050
120 70 CC7-C-12070
95 CC7-C-12095
WEP 200
120 CC7-C-120120
50 CC7-C-15050
WEP 150
70 CC7-C-15070
150 95 WEP 200 CC7-C-15095
120 WEP 250 CC7-C-150120
150 2 x WEP 150 CC7-D-150150 HCD 001
70 CC7-C-18570
WEP 200
95 CC7-C-18595 HCC 001
185 120 WEP 250 CC7-C-185120
150 CC7-D-185150
2 x WEP 150 HCD 001
185 CC7-D-185185
95 WEP 250 CC7-C-24095 HCC 001
120 CC7-C-240120
240 150 CC7-D-240150
2 x WEP 150
185 CC7-D-240185
240 2 x WEP 200 CC7-D-240240
120 CC7-D-300120
2 x WEP 150 HCD 001
150 CC7-D-300300
300 185 2 x WEP 200 CC7-D-300185
240 CC7-D-300240
2 x WEP 250
300 CC7-D-300300

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 CU-NNECT EXOTHERMIC WELDING

CC14 - Cable to Cable

A B Weld Mould Handle
mm2 mm2 Powder Clamp
16 16 CC14-C-1616
WEP 045
25 25 CC14-C-2525
25 CC14-C-3525
35 WEP 065
35 CC14-C-3535
8mm Ø 8mm Ø CC14-C-88SC
25 CC14-C-5025
50 35 CC14-C-5035
WEP 090
50 CC14-C-5050
25 CC14-C-7025
B 35 CC14-C-7035
70
50 CC14-C-7050
A
70 WEP 115 CC14-C-7070
35 CC14-C-9535 HCC 001
50 CC14-C-9550
95
70 CC14-C-9570
95 WEP 150 CC14-C-9595
35 CC14-C-12035
50 CC14-C-12050
120 70 CC14-C-12070
95 WEP 200 CC14-C-12095
120 CC14-C-120120
50 CC14-C-15050
WEP 150
70 CC14-C-15070
150 95 WEP 200 CC14-C-15095
120 WEP 250 CC14-C-150120
150 2 x WEP 150 CC14-D-150150 HCD 001
70 CC14-C-18570
WEP 200
95 CC14-C-18595 HCC 001
185 120 WEP 250 CC14-C-185120
150 CC14-D-185150
2 x WEP 150 HCD 001
185 CC14-D-185185
95 WEP 250 CC14-C-24095 HCC 001
120 CC14-C-240120
240 150 CC14-D-240150
2 x WEP 150
185 CC14-D-240185
240 2 x WEP 200 CC14-D-240240
120 CC14-D-300120
2 x WEP 150 HCD 001
150 CC14-D-300150
300 185 2 x WEP 200 CC14-D-300185
240 CC14-C-300240
2 x WEP 250
300 CC14-D-300300

20 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CR1 - Cable to Earth Rod

A B C Weld Mould Handle
mm inches mm2 Powder Clamp
16 CR1-C-12716
25 CR1-C-12725
35 WEP 065 CR1-C-12735
8mm Ø CR1-C-1278SC
50 CR1-C-12750
1/ ” 70 CR1-C-12770 C
12.7 2 HCC 001
95 WEP 090 CR1-C-12795
120 CR1-C-127120
150 CR1-C-127150
WEP 115
185 CR1-C-127185
240 CR1-C-127240
WEP 150 A/B
300 CR1-C-127300
16 CR1-C-14216
25 WEP 065 CR1-C-14225
35 CR1-C-14235 B
8mm Ø CR1-C-1428SC
50 CR1-C-14250
5/ ” 70 WEP 090 CR1-C-14270
14.2 8 HCC 001
95 CR1-C-14295
120 CR1-C-142120
150 CR1-C-142150
WEP 115
185 CR1-C-142185
240 WEP 150 CR1-C-142240
300 WEP 200 CR1-C-142300
16 CR1-C-17216
25 WEP 065 CR1-C-17225
35 CR1-C-17235 A
8mm Ø CR1-C-1728SC
50 CR1-C-17250 Earth rod threads
70 WEP 090 CR1-C-17270 must be removed
17.2 3/ ” HCC 001
4 before joint is made.
95 CR1-C-17295
120 CR1-C-172120
150 CR1-C-172150
WEP 115
185 CR1-C-172185
240 WEP 150 CR1-C-172240
300 WEP 200 CR1-C-172300

Suitable only for Copperbond Earth Rods. Please contact our sales office for
details on connections to Solid Copper and Stainless Steel Earth Rods.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 21
 CU-NNECT EXOTHERMIC WELDING

CR2 - Cable to Earth Rod

A B C Weld Mould Handle
mm inches mm2 Powder Clamp
16 CR2-C-12716
25 WEP 090 CR2-C-12725
35 CR2-C-12735
8mm Ø WEP 065 CR2-C-1278SC
50 CR2-C-12750
WEP 090
1/ ” 70 CR2-C-12770
12.7 2 HCC 001
C 95 WEP 115 CR2-C-12795
120 CR2-C-127120
WEP 150
150 CR2-C-127150
185 CR2-C-127185
WEP 200
240 CR2-C-127240
A/B
300 WEP 250 CR2-C-127300
16 WEP 065 CR2-C-14216
25 CR2-C-14225
35 CR2-C-14235
B WEP 090
8mm Ø CR2-C-1428SC
50 CR2-C-14250
5/ ” 70 CR2-C-14270 HCC 001
14.2 8 WEP 115
95 CR2-C-14295
120 WEP 150 CR2-C-142120
150 CR2-C-142150
WEP 200
185 CR2-C-142185
240 WEP 250 CR2-C-142240
300 2 x WEP 150 CR2-D-142300 HCD 001
16 CR2-C-17216
25 WEP 090 CR2-C-17225
35 CR2-C-17235
A
8mm Ø CR2-C-1728SC
Earth rod threads 50 CR2-C-17250
WEP 115
must be removed 3/ ” 70 CR2-C-17270 HCC 001
17.2 4
before joint is made. 95 CR2-C-17295
120 WEP 150 CR2-C-172120
150 CR2-C-172150
WEP 200
185 CR2-C-172185
240 WEP 250 CR2-C-172240
300 2 x WEP 150 CR2-D-172300 HCD 001

Suitable only for Copperbond Earth Rods. Please contact our sales office for
details on connections to Solid Copper and Stainless Steel Earth Rods.

22 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CR3 - Cable to Earth Rod

A B C Weld Mould Handle
mm inches mm2 Powder Clamp
16 CR3-E-12716
25 WEP 090 CR3-E-12725
35 CR3-E-12735
8mm Ø CR3-E-1278SC
50 CR3-E-12750
WEP 115
1/ ” 70 CR3-E-12770
12.7 2 HCC 001
95 CR3-E-12795
120 CR3-E-127120
WEP 150
150 CR3-E-127150
185 WEP 250 CR3-E-127185
240 2 x WEP 200 CR3-E-127240
300 2 x WEP 250 CR3-E-127300
16 CR3-E-14216
25 WEP 090 CR3-E-14225
C
35 CR3-E-14235
A/B
8mm Ø CR3-E-1428SC
50 CR3-E-14250
WEP 115 HCC 001
5/ ” 70 CR3-E-14270
14.2 8
95 CR3-E-14295
B
120 WEP 150 CR3-E-142120
150 WEP 200 CR3-E-142150
185 WEP 250 CR3-E-142185
240 2 x WEP 200 CR3-J-142240 HCD 001
300 2 x WEP 250 CR3-J-142300
16 CR3-E-17216
25 WEP 090 CR3-E-17225
35 CR3-E-17235
8mm Ø CR3-E-1728SC
WEP 115
50 CR3-E-17250 HCC 001
3/ ” 70 CR3-E-17270
17.2 4 WEP 150
95 CR3-E-17295
A
120 WEP 200 CR3-E-172120
150 WEP 250 CR3-E-172150
Earth rod threads
185 CR3-J-172185
2 x WEP 200 must be removed
240 CR3-J-172240 HCD 001
before joint is made.
300 3 x WEP 200 CR3-J-172300

Suitable only for Copperbond Earth Rods. Please contact our sales office for
details on connections to Solid Copper and Stainless Steel Earth Rods.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 23
 CU-NNECT EXOTHERMIC WELDING

CRE1 - Cable to Rebar

A B Weld Mould Handle
mm mm2 Powder Clamp
B
16 CRE1-A-16
25 WEP 045 CRE1-A-25 HCA 001
35 CRE1-A-35
8mm Ø CRE1-C-8SC
50 CRE1-C-50
10 - 40 70 CRE1-C-70
WEP 090
95 CRE1-C-95 HCC 004
120 CRE1-C-120
150 WEP 150 CRE1-C-150
185 WEP 250 CRE1-C-185
240 CRE1-D-240
2 x WEP 150 HCD 004
A 300 CRE1-D-300
To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

CRE2 - Cable to Rebar

A B Weld Mould Handle
mm mm2 Powder Clamp
16 CRE2-C-16R16
25 WEP 090 CRE2-C-16R25
35 CRE2-C-16R35
50 CRE2-C-16R50
WEP 115
8mm Ø CRE2-C-16R8SC
16 70 WEP 115 CRE2-C-16R70 HCC 001
95 CRE2-C-16R95
WEP 150
120 CRE2-C-16R120
150 CRE2-C-16R150
WEP 200
185 CRE2-C-16R185
240 WEP 250 CRE2-C-16R240
B
300 2 x WEP 150 CRE2-D-16R300 HCD 001
A
16 CRE2-C-20R16
25 WEP 115 CRE2-C-20R25
35 CRE2-C-20R35
50 CRE2-C-20R50
8mm Ø WEP 150 CRE2-C-20R8SC
20 70 CRE2-C-20R70 HCC 001
95 CRE2-C-20R95
120 WEP 200 CRE2-C-20R120
150 CRE2-C-20R150
185 WEP 250 CRE2-C-20R185
240 2 x WEP 150 CRE2-D-20R240 HCD 001
300 2 x WEP 200 CRE2-D-20R300

Table continued on page 25

To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

24 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CRE2 - Cable to Rebar (continued)

A B Weld Mould Handle
mm mm2 Powder Clamp
16 CRE2-C-25R16
25 CRE2-C-25R25
35 WEP 200 CRE2-C-25R35
50 CRE2-C-25R50 HCC 001
8mm Ø CRE2-C-25R8SC
25 70 CRE2-C-25R70
95 WEP 250 CRE2-C-25R95
120 CRE2-C-25R120
150 CRE2-D-25R150 B
2 x WEP 150
185 CRE2-D-25R185 A
HCD 001
240 CRE2-D-25R240
2 x WEP 200
300 CRE2-D-25R300
16 CRE2-C-30R16
25 WEP 250 CRE2-C-30R25 HCC 001
35 CRE2-C-30R35
50 CRE2-D-30R50
8mm Ø CRE2-D-30R8SC
2 x WEP 150
70 CRE2-D-30R70
30
95 CRE2-D-30R95
120 CRE2-D-30R120 HCD 001
2 x WEP 200
150 CRE2-D-30R150
185 2 x WEP 250 CRE2-D-30R185
240 CRE2-D-30R240
3 x WEP 200
300 CRE2-D-30R300
To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

CRE3 - Cable to Rebar

A B Weld Mould Handle
mm mm2 Powder Clamp
16 CRE3-C-16
25 WEP 045 CRE3-C-25
35 CRE3-C-35
8mm Ø CRE3-C-8SC
50 CRE3-C-50 HCC 002
10 - 40 70 WEP 090 CRE3-C-70
95 CRE3-C-95
120 CRE3-C-120
150 WEP 150 CRE3-C-150
185 WEP 250 CRE3-C-185 B
240 CRE3-D-240
2 x WEP 150 HCD 002
300 CRE3-D-300
To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 25
 CU-NNECT EXOTHERMIC WELDING

CRE6 - Cable to Rebar

A A B Weld Mould Handle
mm mm2 Powder Clamp
16 CRE6-C-16
25 WEP 045 CRE6-C-25
B 35 CRE6-C-35
8mm Ø CRE6-C-8SC
WEP 065
50 CRE6-C-50
10 - 40 70 CRE6-C-70 HCC 002
95 WEP 090 CRE6-C-95
120 CRE6-C-120
150 CRE6-C-150
WEP 150
185 CRE6-C-185
240 CRE6-C-240
WEP 200
300 CRE6-C-300
To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

CRE17 - Cable to Rebar

A B Weld Mould Handle
mm mm2 Powder Clamp
16 CRE17-C-16
25 WEP 045 CRE17-C-25
35 CRE17-C-35
B 8mm Ø CRE17-C-8SC
50 CRE17-C-50 HCC 004
10 - 40 70 WEP 090 CRE17-C-70
95 CRE17-C-95
120 CRE17-C-120
150 WEP 150 CRE17-C-150
185 WEP 250 CRE17-C-185
240 2 X WEP 150 CRE17-D-240 HCD 004
300 CRE17-D-300
To safely and effectively weld cable to rebar some form of mould packing
must be used. Preformed ceramic fibre packing (part no. PAK001)
or Duxseal (Part no. DXS001) can be used for this purpose.

26 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CS1 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16
25 USE MOULD TYPE CS8 ON PAGE 28
35
8mm Ø CS1-C-8SC
WEP 045
50 CS1-C-50
70 WEP 065 CS1-C-70
A
95 WEP 090 CS1-C-95 HCC 001
120 WEP 115 CS1-C-120
150 WEP 150 CS1-C-150
185 CS1-C-185
240 WEP 200 CS1-C-240
300 CS1-D-300 HCD 001

CS2 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16
25 USE MOULD TYPE CS9 ON PAGE 28
35
8mm Ø CS2-C-8SC
WEP 090
50 CS2-C-50
70 CS2-C-70
WEP 115
95 CS2-C-95 HCC 001
A
120 WEP 150 CS2-C-120
150 WEP 200 CS2-C-150
185 WEP 250 CS2-C-185
240 2 x WEP 150 CS2-D-240 HCD 001
300 2 x WEP 200 CS2-D-300 HCD 001

CS3 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 CS3-C-16
25 WEP 045 CS3-C-25
35 CS3-C-35
8mm Ø CS3-C-8SC
WEP 065
50 CS3-C-50
70 WEP 090 CS3-C-70 HCC 001
95 CS3-C-95
120 WEP 115 CS3-C-120
150 CS3-C-150
185 CS3-C-185
WEP 200
240 CS3-C-240
300 WEP 250 CS3-C-300 A

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 27
 CU-NNECT EXOTHERMIC WELDING

CS7 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 WEP 045 CS7-C-16
25 CS7-C-25
WEP 065
35 CS7-C-35 HCC 001
8mm Ø CS7-C-8SC
WEP 090
50 CS7-C-50
70 WEP 150 CS7-C-70
95 CS7-D-95
WEP 200
120 CS7-D-120
150 WEP 250 CS7-D-150 HCD 001
185 CS7-D-185
2 x WEP 150
240 CS7-D-240
300 2 x WEP 200 CS7-D-300

CS8 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 WEP 025 CS8-A-16
25 CS8-A-25
WEP 032
35 CS8-A-35 HCA 001
8mm Ø CS8-A-8SC
WEP 045
50 CS8-A-50
70 WEP 065 CS8-C-70
95 WEP 090 CS8-C-95
120 WEP 115 CS8-C-120
150 WEP 150 CS8-C-150 HCC 001
185 CS8-C-185
A WEP 200
240 CS8-C-240
300 WEP 250 CS8-C-300

CS9 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 CS9-A-16
25 WEP 045 CS9-A-25 HCA 001
35 CS9-A-35
8mm Ø WEP 090 CS9-C-8SC
50 CS9-C-50
70 CS9-C-70
WEP 115
95 CS9-C-95
120 WEP 150 CS9-C-120 HCC 001
150 WEP 200 CS9-C-150
185 WEP 250 CS9-C-185
A 240 2 x WEP 150 CS9-C-240
300 2 x WEP 200 CS9-C-300

28 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING

CS25 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 CS25-C-10
25 WEP 045 CS25-C-25
35 CS25-C-35
8mm Ø CS25-C-8SC
WEP 065
50 CS25-C-50
70 WEP 090 CS25-C-70 HCC 001
95 CS25-C-95
WEP 115
120 CS25-C-120
150 WEP 150 CS25-C-150
185 CS25-C-185 A
WEP 200
240 CS25-C-240
300 WEP 250 CS25-C-300

CS27 - Cable to Steel Surface

A Weld Mould Handle
mm2 Powder Clamp
16 CS27-C-16
25 WEP 045 CS27-C-25
35 CS27-C-35
8mm Ø CS27-C-8SC
WEP 065
50 CS27-C-50 HCC 001
70 WEP 115 CS27-C-70
95 CS27-C-95
WEP 150
120 CS27-C-120
150 WEP 200 CS27-C-150
185 WEP 250 CS27-C-185
240 2 x WEP 150 CS27-D-240 HCC 001 A
300 2 x WEP 200 CS27-D-300

RS1 - Stud to Steel Surface

A Weld Mould Handle
Powder Clamp
M6 WEP 025 RS1-C-M6
M8 WEP 032 RS1-C-M8
M10 WEP 045 RS1-C-M10 HCC 001
M12 WEP 065 RS1-C-M12
M16 WEP 115 RS1-C-M16
A

A
RS2 - Stud to Steel Surface
A Weld Mould Handle
Powder Clamp
M6 WEP 025 RS1-C-M6
M8 WEP 032 RS2-C-M8
M10 WEP 045 RS2-C-M10 HCC 001
M12 WEP 065 RS2-C-M12
M16 WEP 115 RS2-C-M16

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 29
 WELD POWDERS & MOULDS

Weld Powders
Part Description Box
Number Quantity
WEP 025 25g Weld Powder
WEP 032 32g Weld Powder 20
WEP 045 45g Weld Powder
WEP 065 65g Weld Powder
WEP 090 90g Weld Powder
WEP 115 115g Weld Powder
WEP 150 150g Weld Powder 10
WEP 200 200g Weld Powder
WEP 250 250g Weld Powder

Cu-nnect Weld Metal is a high quality mixture of copper oxide

and aluminium, contained inside plastic cartridges which are
packed in boxes of 10 or 20 pieces depending on the powder
weight. The metal retaining discs are contained in a separate
bag inside each box. Each weld connection uses one disc.

The starting powder is compacted at the bottom of each

cartridge with the Weld Metal on top. The starting powder is
released by firmly tapping the base of the cartridge.

Cu-nnect Weld Powder is not explosive, shock sensitive or

subject to spontaneous ignition.

Moulds
A semi-permanent graphite mould is used for making all
Cu-nnect welded connections. Each mould is precision
machined to control the flow of the molten Cu-nnect Weld Metal
and the end shape of the connection. If used carefully and
cleaned properly each mould will provide for approximately
75 connections.

30 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
HANDLE CLAMPS, TOOLS & ACCESSORIES

Handle Clamps
Part Description
Number
HCA 001 Small Handle Clamp
HCC 001 Medium Handle Clamp
HCC 002 Medium Handle Clamp with Vertical Chain Support
HCC 003 Medium Handle Clamp with Vertical Beam Support
HCC 004 Medium Handle Clamp with Horizontal Chain Support
HCD 001 Large Handle Clamp
HCD 002 Large Handle Clamp with Vertical Chain Support
HCD 003 Large Handle Clamp with Vertical Beam Support
HCD 004 Large Handle Clamp with Horizontal Chain Support

A Handle Clamp is required to hold the graphite mould and

conductors in place whilst the connection is being made.
Three sizes of Handle Clamp cover the range of connections
shown in this catalogue.

Handle Clamps with a Chain Support are used to securely hold

a Cu-nnect mould to either a Vertical or Horizontal pipe or
reinforcement bar up to 4” in diameter.

Handle Clamps with a Beam Support are used to securely hold

a Cu-nnect mould to a Vertical steel column or angle.

Tools & Accessories

Part Description
Number
TCB 001 Tape Cleaning Brush
CCB 001 Cable Cleaning Brush
MCB 001 Mould Cleaning Brush
MCS 001 Mould Cleaning Scraper
FGN 001 Flint Gun
FLT 001 Replacement Flints
DSC 001 Disc Container
DXS 001 Duxseal Sealing Compound (1lb)
PAK 001 Ceramic Packing
BTT 001 Butane Torch
TBX 001 Welding Toolbox
Cu-nnect Toolkit for Bar Connections.
Contains the following:
Tape Cleaning Brush (TCB 001)
CTK 001
Mould Cleaning Brush (MCB 001)
Mould Cleaning Scraper (MCS 001)
Flint Gun (FGN 001)
Cu-nnect Toolkit for Cable Connections. A comprehensive range of tools and cleaning
Contains the following: materials to aid your welding programme.
Tape Cleaning Brush (TCB 001)
CTK 002 Cable Cleaning Brush (CCB 001)
Mould Cleaning Brush (MCB 001)
Mould Cleaning Scraper (MCS 001)
Flint Gun (FGN 001)

A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 31
 PART NUMBER INDEX

B D
BB1 . . . . . . . . . . . 7 DSC 001 . . . . . . 31
BB14 . . . . . . . . . . 9 DXS 001 . . . . . . 31
BB2 . . . . . . . . . . . 7 F
BB3 . . . . . . . . . . . 8 FGN 001 . . . . . . 31
BB41 . . . . . . . . . . 9 FLT 001 . . . . . . . 31
BB7 . . . . . . . . . . . 8 H
BR1 . . . . . . . . . . 10 HCA 001 . . . . . . 31
BR2 . . . . . . . . . . 11 HCC 001. . . . . . 31
BS1 . . . . . . . . . . 12 HCC 002. . . . . . 31
BS2 . . . . . . . . . . 12 HCC 003. . . . . . 31
BS3 . . . . . . . . . . 13 HCC 004. . . . . . 31
BS4 . . . . . . . . . . 13 HCD 001. . . . . . 31
BTT 001 . . . . . . 31 HCD 002. . . . . . 31
C HCD 003. . . . . . 31
CB1 . . . . . . . . . . 14 HCD 004. . . . . . 31
CB4 . . . . . . . . . . 15 M
CB5 . . . . . . . . . . 16 MCB 001 . . . . . 31
CC1 . . . . . . . . . . 17 MCS 001. . . . . . 31
CC14 . . . . . . . . . 20 P
CC2 . . . . . . . 17-18 PAK 001 . . . . . . 31
CC4 . . . . . . . . . . 18 R
CC7 . . . . . . . . . . 19 RS1 . . . . . . . . . . 29
CCB 001 . . . . . . 31 RS2 . . . . . . . . . . 29
CR1 . . . . . . . . . . 21 T
CR2 . . . . . . . . . . 22 TBX 001 . . . . . . 31
CR3 . . . . . . . . . . 23 TCB 001 . . . . . . 31
CRE1 . . . . . . . . . 24 W
CRE17. . . . . . . . 26 WEP 025 . . . . . 30
CRE2 . . . . . . 24-25 WEP 032 . . . . . 30
CRE3. . . . . . . . . 25 WEP 045 . . . . . 30
CRE6. . . . . . . . . 26 WEP 065 . . . . . 30
CS1 . . . . . . . . . . 27 WEP 090 . . . . . 30
CS2 . . . . . . . . . . 27 WEP 115 . . . . . . 30
CS25 . . . . . . . . . 29 WEP 150. . . . . . 30
CS27 . . . . . . . . . 29 WEP 200 . . . . . 30
CS3 . . . . . . . . . . 27 WEP 250 . . . . . 30
CS7 . . . . . . . . . . 28
CS8 . . . . . . . . . . 28
CS9 . . . . . . . . . . 28
CTK 001 . . . . . . 31
CTK 002 . . . . . . 32

32 A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING
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A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com
 A. N. WALLIS & Co. Ltd
Greasley Street, Bulwell, Nottingham, East Midlands, NG6 8NG, United Kingdom
Tel +44 (0) 115 927 1721 • Fax +44 (0) 115 875 6630
e-mail [email protected] • Website www.an-wallis.com FM 73972