CONTENTS

SOLID STATE RELAYS

GS-T
GS-L

RA
GTS-T
GTS
GTS-L

GT
GTT
GZ
GTZ
W211
W212
W312
W401

Accessories

Heatsinks
Protections for excess voltage (MOV)
Thermostats
DIN rail mounting brackets
Covers
Fans
Fuses
Fuse-holders
Current transformers
Isolation transformers
Other accessories
 GS-T 10 / 20 / 25A, GS 15 / 25 / 40 / 50 / 60 / 75 / 90 / 120A
SOLID STATE RELAYS WITH LOGIC CONTROL

Main features
• Alternating current solid state relay
Main applications
• Zero crossing switching
• Plastics extrusion lines
• Copper/semiconductor coupling
and injection moulding
machines technology
• Packing and packaging • 10, 15, 20, 25, 40, 50, 60, 90, and
machines 120 Arms nominal current
• Polymerization plant for • Non-repetitive voltage: up to
synthetic fibre production 1200Vp
• Rubber moulding • Nominal Voltage: up to
machinery 530VCArms
• Driers for ceramics and
• Input control range: 5...32 Vcc
components for the
• 4000 Vrms optoinsulation
building industries
• Chemical and (input-output)
pharmaceutical industries • Green LED, drive input signal
• Industrial electric furnaces indicator
• Food processing plants • MOV (varistors)

PROFILE TECHNICAL DATA OUTPUTS

Zero crossing relay with antiparallel General features GS-T10 (TRIAC version)
thyristor output is the most used solid Category of use: AC1 Nominal currents of the device with
state relay in industrial applications. Nominal voltage opportune heatsink in continuous
- 230Vac (max. range 24...280Vac) work: 10A
“Zero crossing” relay is energised
- 480Vac (max. range 24...530Vac) Non-repetitive overcurrent t=20 ms: 30A
when voltage meets the zero point I2t for blowout: 72A2s
and disenergised when current Nominal frequency: 50/60Hz
Non-repetitive voltage: dV/dt critical with output deactivated:
meets the zero point, depending on 500V/µs
the signal control on the input circuit. • 500Vp for model with rated voltage
For applications with merely resistive 230Vac GS-T20 (TRIAC version)
loads, “T” version is available with • for model with rated Nominal currents of the device with
TRIAC output. voltage 480Vac opportune heatsink in continuous
When the relay has to stand high Switching voltage for zero: < 20V work: 20A
currents for a long period, it is Activation time: ≤ 1/2 cycle Non-repetitive overcurrent t=20 ms: 50A
necessary to grant a proper Deactivation time: ≤ 1/2 cycle I2t for blowout: 315A2s
Potential drop at rated current: ≤ 1.4V dV/dt critical with output deactivated:
dissipation and an adequate 500V/µs
electrical connection between relay Power factor = 1
terminals and the load. Control inputs GS-T25 (TRIAC version)
Use the relè with an opportune heatsink Max. input: < 10mA@32V Nominal currents of the device with
(see section accessories). Max. reverse voltage: 36Vdc opportune heatsink in continuous
Varistors, fuses, thermostats and work: 25A
fans are available as fittings. GS-T10/T20/T25 (TRIAC version) Non-repetitive overcurrent t=20 ms: 50A
Control voltage: 5...32Vdc I2t for blowout: 315A2s
Activation voltage: > 4,2Vdc dV/dt critical with output deactivated:
Deactivation voltage: < 2Vdc 500V/µs

GS15 ... 120A (SCR version) GS 15 (SCR version)

Control voltage: 6...32Vdc Nominal currents of the device with
opportune heatsink in continuous
Activation voltage: > 5.1Vdc
work:15A
Deactivation voltage: < 3Vdc
Non-repetitive overcurren t=20 ms: 400A
I2t for blowout: ≤450A2s
dV/dt critical with output deactivated: • Max. installation altitude:
1000V/µs Thermal features 2000m asl
GS 25 (SCR version) GS-T 10 • Pollution level 3
Nominal currents of the device with Junction temperature: ≤ 125°C • Storage temperature: -20..85°C
opportune heatsink in continuous Rth junction/case: ≤ 2.5 K/W
Rth junction/ambient: ≤ 12.5 K/W Installation notes
work: 25A
Non-repetitive overcurrent t=20 ms: 400A GS-T 20 - The heat sink must be grounded.
I2t for blowout: ≤645A2s Junction temperature: ≤ 125°C - The device must be protected by an
dV/dt critical with output deactivated: Rth junction/case: ≤ 2 K/W appropriate high-speed fuse (accessory).
1000V/µs Rth junction/ambient: ≤ 12.5 K/W - Applications with solid state power units
GS 40 (SCR version) must also include an automatic safety
GS-T 25
Nominal currents of the device with Junction temperature: ≤ 125°C switch to cut out the load power line.
opportune heatsink in continuous Rth junction/case: ≤ 2 K/W - Protect the solid state relay by using an
work: 40A Rth junction/ambient: ≤ 12.5 K/W appropriate heat sink (accessory).
Non-repetitive overcurrent t=20 ms: 600A The heat sink must be sized according to
GS 15
I2t for blowout: ≤1010A2s Junction temperature: ≤ 125°C room temperature and load current (see
dV/dt critical with output deactivated: Rth junction/case: ≤ 2.0 K/W the technical documentation).
1000 V/µs Rth junction/ambient: ≤ 12.5 K/W - Procedure for mounting on heat sink:
The module-heat sink contact surface
GS 50 (SCR version) GS 25
must have a maximum planarity error of
Nominal currents of the device with Junction temperature: ≤ 125°C
opportune heatsink in continuous Rth junction/case: ≤ 1.25 K/W 0.05mm. and maximum roughness of
work: 50A Rth junction/ambient: ≤ 12 K/W 0.02mm. The fastening holes on the
Non-repetitive overcurrent t=20 ms: heat sink must be threaded and counter-
GS 40 sunk.
1150A Junction temperature: ≤ 125°C
I2t for blowout: ≤6600A2s Rth junction/case: ≤ 0.65 K/W Attention: spread 1 gram of
dV/dt critical with output deactivated: Rth junction/ambient: ≤ 12 K/W thermoconductive silicone (we
1000 V/µs recommend DOW CORNING 340
GS 50 HeatSink) on the dissipative metal
GS 60 (SCR version) Junction temperature: ≤ 125°C
surface of the module.
Nominal currents of the device with Rth junction/case: ≤ 0.35 K/W
opportune heatsink in continuous Rth junction/ambient: ≤ 12 K/W The surfaces must be clean and there
work: 60A must be no impurities in the
GS 60 thermoconductive paste.
Non-repetitive overcurrent t=20 Junction temperature: ≤ 125°C
ms:1150A Alternately tighten the two fastening
Rth junction/case: ≤ 0.35 K/W
I2t for blowout: ≤6600A2s Rth junction/ambient: ≤ 12 K/W screws until reaching a torque of 0.60
dV/dt critical with output deactivated: Nm for the M4 screws and 0.75 Nm for
1000 V/µs GS 75 the M5 screws.
Junction temperature: ≤ 125°C Wait 30 minutes for any excess paste to
GS 75 (SCR version) Rth junction/case: ≤ 0.3 K/W
drain.
Nominal currents of the device with Rth junction/ambient: ≤ 12 K/W
Alternately tighten the two fastening
opportune heatsink in continuous
work: 75A GS 90 screws until reaching a torque of 1.2 Nm
Junction temperature: ≤ 125°C for the M4 screws and 1.5 Nm for the M5
Non-repetitive overcurrent t=20 Rth junction/case: ≤ 0.3 K/W screws.
ms:1300A Rth junction/ambient: ≤ 12 K/W
I2t for blowout: ≤8000A2s We advise you to randomly check for
dV/dt critical with output deactivated: GS 120 proper installation by dismantling the
1000 V/µs Junction temperature: ≤ 125°C module to make sure there are no air
Rth junction/case: ≤ 0.25 K/W bubbles under the copper plate.
GS 90 (SCR version) Rth junction/ambient: ≤ 12 K/W
Nominal currents of the device with Limits of use
Solid State Relay Dissipated Power
opportune heatsink in continuous • dissipation of thermal power of device
Calculation
work: 90A Single-phase relay with restrictions on temperature of
Non-repetitive overcurrent t=20 installation site.
Pd = 1.4 * IRMS [W] (for GS)
ms:1500A
Pd = 1.6 * IRMS [W] (for GS-T) • requires exchange with outside air
I2t for blowout: ≤11200A2s
IRMS = single-phase load current or an air conditioner to transfer
dV/dt critical with output deactivated:
dissipated power outside the panel.
1000 V/µs Heatsink Thermal Resistance • installation restrictions (distances
GS 120 (SCR version) Calculation between devices to guarantee dissipation
Nominal currents of the device with Rth = (90°C - max amb. T) / Pd
by natural convection).
opportune heatsink in continuous where Pd = dissipated power
• max. voltage limits and derivative
work: 120A Max. amb. T = max air temperature
of transients in line, for which the
Non-repetitive overcurrent t=20 ms:1500A inside the electrical cabinet. solid state unit has internal protection
I2t for blowout: ≤11200A2s Use a heatsink with thermal resistance devices (depending on model).
dV/dt critical with output deactivated: inferior to the calculated one (Rth). • presence of dispersion current
1000V/µS
< 3mA for SCR version GS
Isolation < 4mA for TRIAC version GS
Ambient conditions
Rated isolation voltage input/output : (max. value with rated voltage
2500VAC rms TRIAC version • Working temperature: 0 to 80°C.
and junction temperature of 125°C).
4000VAC rms SCR version • Max. relative humidity: 50% to 40°C
DESCRIPTION OF FACEPLATE / DIMENSIONS AND MOUNTING MEASUREMENTS

GS-T 10-20 GS-T 25

GS 15-25 GS 40 GS 50-60-75-90-120
24mm 35mm 60mm

Line Load Line Load Line Load

Accessory
LAB-1
100mm

GS 25A/230 Vac GS 40A/480 Vac GS 90A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

AL Red Led (all models) - ON

Yellow Led (GS 50-120) - Alarm
ON ON
ON Thermal protection

6 ÷ 32 Vcc 6 ÷ 32 Vcc 6 ÷ 32 Vcc

ON/OFF Control ON/OFF Control ON/OFF Control
+ + +

depth: 34mm depth: 34mm depth: 34mm

weight: 90 g weight: 115 g weight: 200 g

TEMPLATE DIMENSIONS TYPE OF OPERATION

D Control from logic output in voltage

V
Control input
A ON ON
OFF

t
V=
Voltage on load

B C

Delivered power = Installed power x TC / T

GS thermal protection
V Control input

ON
OFF
t

red LED yellow LED yellow LED

ON
OFF

A(mm) B(mm) C(mm) D(mm) t

V = Voltage on load
GS 15-25
GS-T 10-20 18 47.5 100 24 M4

GS 40 / GS-T 25 20 47.5 100 35 M4 t

GS 50-60-75-90-120 26 47.5 100 60 M5 Tc

T

Activation thermal protection

CONNECTION EXAMPLES
Single-phase connection
PHASE
NEUTRAL
GROUND

FUSE LOAD

Line Load

Digital output

GS 60A/480 Vac
AC1 50/60 Hz

AL

ON

6 ÷ 32 Vcc

HEATSINK ON/OFF Control Controller

Three-phase Star connection with neutral

Phase R
Phase S
Phase T
Ground
Neutral

Fuse Fuse Fuse

R R
Line Load Line Load Line Load
R

Load

GS 90A/480 Vac GS 90A/480 Vac GS 90A/480 Vac Controller

AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

AL AL AL

ON ON ON

6 ÷ 32 Vcc 6 ÷ 32 Vcc 6 ÷ 32 Vcc

ON/OFF Control ON/OFF Control ON/OFF Control

Digital output
Three-phase Triangle or Star connection without neutral on two phases
Phase R
Phase S
Phase T
Ground

Triangle Triangle
connection connection

Fuse Fuse
R
R R
Line Load Line Load R R
R

GS 90A/480 Vac GS 90A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz

AL AL
Controller
ON ON

6 ÷ 32 Vcc 6 ÷ 32 Vcc
ON/OFF Control ON/OFF Control

Digital output
TABLE OF TERMINALS AND CONDUCTORS

CONTROL TERMINAL POWER TERMINAL FIXING SCREWS

Contact Type of Max Sect.** Contact Type of Max Sect.**

Size area pre-isolated conductor area pre-isolated conductor
(WxD) wire terminal tightening (WxD) wire terminal tightening
screw torque screw torque
10/15/ 6,4x9 Eye/fork 6mm2 6,4x9 Eye/fork / 6mm2 M4
20A M3 Faston type conn* 0.6Nm Max M3 conn tipo Faston* 0.4-0.6 Nm 1.2 Nm
25A(GS) 6,4x9 Eye/fork 6mm2 6,4x9 Eye/fork 6mm2 M4
M3 Faston type conn* 0.6Nm Max M3 0.4-0.6 Nm 1.2 Nm
40/ 6,3x9 Eye/fork 2,5mm2 12x12 Eye/fork 16mm2 M4
25A(GS-T) M3 tip 0.6Nm Max M5 1.5-2.2 Nm 1.2 Nm
50/60A 6,3x9 Eye/fork 2,5mm2 16x18 Eye/fork 50mm2 M5
M3 tip 0.6Nm Max M6 3.5-6 Nm 1.5 Nm
75A 6,3x9 Eye/fork 2,5mm2 16x18 Eye/fork 50mm2 M5
M3 tip 0.6Nm Max M6 3.5-6 Nm 1.5 Nm
90A 6,3x9 Eye/fork 2,5mm2 16x18 Eye/fork 50mm2 M5
M3 tip 0.6Nm Max M6 3.5-6 Nm 1.5 Nm
120A 6,3x9 Eye/fork 2,5mm2 16x18 Eye/fork 50mm2 M5
M3 tip 0.6Nm Max M6 3.5-6 Nm 1.5 Nm

(*) Female faston (for insertion, remove the M3 screw by making the nut re-enter the seat in the holder)
(**)The max. sections specified refer to unipolar copper wires isolated in PVC.

ACCESSORIES

A wide range of accessories is available (including fuses and fuse holders, heat sinks, ID plates and
thermostats).
To choose accessories, see the section "Solid state relays - Accessories."
ORDER CODE

GS-T / 230 GS /

Model Model
Version with
TRIAC version GS-T GS
double SCR

Rated current Rated current

10Aac 10 15Aac 15
20Aac 20 25Aac 25
40Aac 40
25Aac 25
50Aac 50
60Aac 60
Rated voltage 75Aac 75
230Vac 230 90Aac 90
120Aac 120

Rated voltage
230Vac 230
480Vac 480

Please contact GEFRAN personnel for information on availability of codes.

•WARNINGS

! WARNING: this symbol indicates danger.

Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• in applications with risk of damage to persons, machines or materials, you MUST install auxiliary alarm devices.
• it is advisable to be able to check alarm states during normal operation as well
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere.
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires.
• do not work on the power part without first disconnecting electrical power to the panel.
• do not remove the cover when the device is powered!
Installation:
• correctly ground the device using the specific terminal.
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label.
• avoid dust, humidity, corrosive gases and heat sources.
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GTS group in the electrical panel containing the GTSs.
• respect the indicated dissipation curves
Maintenance: at regular intervals, check operation of the cooling fans and clean all air ventilation filters.
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device's mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service: GEFRAN has a service department. The warranty excludes defects caused by any use not conforming to these instructions.

GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to generic standards:
CEI-EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) - EN 61010-1 (safety
regulations).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GS-T/GS - 07/04
 GS-L 5 / 10 / 15
POWER SOLID STATE RELAYS WITH LOGIC CONTROL

Main applications
• Extrusion lines and
injection presses for
plastics
• Hot channels
• Thermoforming machines
• Packing and packaging
machines
• Temperature controllers for Main features
molds • Logic signal input control
• Electric kilns for ceramics • LED display of logic control state
and goldsmith's shop • Switching at voltage zero crossing.
• Machines for the food • Overvoltage protection
industry • Faston connections

PROFILE TECHNICAL DATA Non-repetitive overcurrent t=20 ms: 80A

I2t for blowout: 45A2s
The GS-L series of solid state power General features dV/dt critical with output deactivated:
units are miniaturized solid state relays, Category of use: AC1 500V/µs
complete with heatsink, with Nominal voltage
zero-crossing. - 230Vac (max. range 24...253Vac) GS–L10
They are available with currents up to - 440Vac (max. range 24..484Vac) Rated current of the device with
15A, rated voltages 230 VAC and 440 Nominal frequency: 50/60Hz appropriate heatsink in continuous
VAC, and input control from VDC logic Non-repetitive voltage: service:
signal. • 500Vp for model with 230 VAC rated 10 A
All models have been designed to voltage Non-repetitive overcurrent t=20 ms: 120A
guarantee operation at rated currents, • 800Vp for model with 440 VAC rated I2t for blowout: 100A2s
with continuous power, if equipped with voltage dV/dt critical with output deactivated:
an appropriate heatsink. Zero switching voltage: < 20V 500V/µs
Their characteristics make them suitable Activation time: =1/2 cycle
for very short switching times, with Deactivation time: =1/2 cycle GS –L15
millions of operations without wear on Voltage drop at nominal current : = Rated current of the device with
components. < 1.4Vrms appropriate heatsink in continuous
The connections are faston type; Power factor = 1 service:
accessories such as heatsinks and fuses 15 A
are available. Control inputs Non-repetitive overcurrent t=20 ms: 160A
Max. input: 15mA @32V I2t for blowout 180A2s
Max. reverse voltage: 36Vdc dV/dt critical with output deactivated:
Warning: 500V/µs
GS-L 5/10/15
The GS-L models must be used in
Control voltage: 3...32Vdc
conjunction with an appropriate heatsink
Activation voltage: >2.55Vdc Isolation
(Accessory). Deactivation voltage: <1Vdc Rated isolation voltage input/output:
Installation must precisely observe the
2500VAC rms
warnings contained in the installation OUTPUTS
notes. GS–L 5
Rated current of the device with
appropriate heatsink in continuous
service 5 A.
Thermal characteristics • Pollution level: 3 Tighten the two fixing screws alternately
GS-L 5 • Storage temperature: -20..+85°C until reaching a torque of 1.2 Nm.
Junction temp: =125°C • Internal use We advise you to randomly check proper
Rth junction/case =2.5 K/W installation by disassembling the module
Rth junction/ambient =23 K/W Installation notes to make sure there are no air bubbles
The heatsink must be grounded. under the copper plate.
GS-L 10
Applications with solid state power units
Junction temp: =125°C
require an automatic safety cutout to Limits of use
Rth junction/case =2.5 K/W
Rth junction/ambient =23 K/W disconnect the load power line • Dissipation of thermic power on the
Use the high-speed fuse indicated in the device with restraints on the ambient
GS-L 15 catalog according to the connection temperature of the installation.
Junction temp: =125°C example. • Equipe the cabinet with an external air
Rth junction/case =2.5 K/W - Protect the solid state relay against change or air-condition it, to put out
Rth junction/ambient =23 K/W overheating by using an appropriate dissipated power.
heatsink (accessory). • Installation restraints (distances to be
Calculation of power dissipated from
The heatsink must be sized in relation to respected to grant dissipation with
solid state relay
room temperature and load current (see natural convection)
Single-phase solid state relay
the technical documentation). • Line transistor max. voltage and
Pd=1,6*IRMS [W]
- Assembly on the heatsink: the module- derivative limits, for which the solid state
IRMS= single-phase load current
heatsink contact surface must have a relay is equipped with inside safety
Calculation of thermal resistance of polarity error of 0.05 mm and maximum devices (based on the model).
heatsink roughness of 0.02 mm. The fixing holes • Leakage current < 4mA for GS-Ls.
Rth= (90°C - T. amb. Max)/Pd on the heatsink must be threaded and (max. value with rated voltage and
with Pd dissipated power countersunk junction temperature of 125°C).
T. amb. Max. = maximum air temperature Attention:
in electrical panel. spread 1 gram of thermoconducting
Use a heatsink with thermal resistance silicone putty (DOW CORNING 340
lower than calculated resistance (Rth) HeatSink is recommended) on the
dissipative metal surface of the module.
Ambient conditions: The surfaces must be clean and the
• Working temperature: thermoconducting putty must be free of
0 to 80°C (see the dissipation impurities.
curves Tighten the two fixing screws alternately
• Max. relative humidity: 50% to 40°C until reaching a torque of 0.60 Nm. Wait
• Max. installation altitude: 30 minutes so that any excess putty can
2000m asl run off.

FACEPLATE DESCRIPTION

1,2: Line faston connection

3,4: Load faston connection
7: Control signal (-)

1 Line 2 8: Control signal (+)

3 Load 4
5 6

A1 A2
7 + 8
LED display of control state
WORKING TYPOLOGY

Voltage logic output control

V Control input

ON ON
OFF
t
V=
Load voltage

Power supplied = Installed power x TC / T

MOUNTING DIMENSIONS

24 mm
5.4

1 Line 2
58.3

3 Load 4
47.5

5 6

A1 A2
7 + 8
22 mm
5.4

weight = 70 g

SAFETY AND PROTECTIONS

- The heatsink to be used with models GS-L 5/10/15 must be grounded.

- With currents higher than 8 Amps, you have to connect the relay to the line and to the load by connecting both
Line (1, 2) and Load (3, 4) terminals in parallel, according to the connection diagrams. The load must be
connected by connecting both load terminals in parallel.
- The relay must be protected by an appropriate high-speed fuse suitable for the application with l2t lower than
that of the solid state relay.
CONNECTION EXAMPLES

Single-phase connection

Phase
Neutral

Ground

Fuse Load

1 Line 2
3 Load 4

5 6

A1 A2
7 8
+ -

* The heatsink must be grounded

Controller

For other types of connection (3-phase star with neutral, 3-phase triangle or star without neutral on two phases) refer to the

applications of the GS and GTS families of power solid state relays.

TABLE OF TERMINAL AND LEAD CHARACTERISTICS

CONTROL TERMINAL POWER TERMINAL

Contact Pre-isolated Max. section ** Contact Pre-isolated Max. section **

Size area wire terminal conductor area wire terminal conductor
(WxD) tightening (WxD) tightening
screw type torque screw type torque
5A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2
10A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2
15A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2

(*) Female Faston 4.8 x 0.5 mm

(**)Maximum sections indicated refer to unipolar copper leads isolated in PVC.
(WxD) = width x depth

ACCESSORIES

A wide range of accessories is available, such as fuses and fuse holders, relay bases, panel attachments and DIN
guide attachments, thermostats.
To choose accessories, see the section "Solid state relays - Accessories”.
ORDER CODE

GS-L /

Model
GS-L

Nominal current
5Aac 5
10Aac 10
15Aac 15

Nominal voltage
230Vac 230
440Vac 440

Please contact GEFRAN personnel for information on availability of codes.

•WARNINGS

! WARNING: this symbol indicates danger.

Before installation, please read the following advices:
• follow the indications of the manual scrupulously when making the connections to the instrument.
• use a cable that is suitable for the ratings of voltage and current indicated in the technical specifications.
• if the instrument is used in applications where there is risk of injury to persons and damage to machines or materials, it is essential that it is used with
an auxiliary alarm device.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• The instrument must NOT be used in environments where there could be the presence of dangerous atmospheres (inflammable or explosive).
• During continuous operation, the heatsink may reach 100°C and remain at a high temperature due to thermal inertia even after the device is switched
off. Therefore, DO NOT touch the heat sink or the electrical wires.
• do not operate on the power circuit untless the main supply is disconnected.
• DO NOT open the cover if device is “ON”!
(use the holes in the cover for eventual re-calibration).
Installation:
• connect the device to the ground using the proper ground terminal.
• the power supply wiring must be kept separate from that of inputs and outputs of the instrument; always check that the supply voltage corresponds to
that indicated on the instrument cover.
• evitare la polvere, l’ umidità, i gas corrosivi, le fonti di calore.
• keep away from dust, humidity, corrosive gases and heat sources.
• The connection cable must be shorter than 3 meters if the current transformer is used.
Maintenance: Check the correct operation of the cooling fans at regular intervals; clean the ventilation air filters of the installation at regular intervals.
• Repairs must be performed only by specialized or appropriately trained personnel. Cut off power to the device before accessing internal parts.
• Do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the mechanical
reliability of the device. To clean external plastic parts, use a clean cloth wet with ethyl alcohol or water.
Technical service : GEFRAN has a technical service department. Defects caused by use not conforming to the instructions are excluded from the
warranty.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

In conformity to ECC 89/336/CEE and 73/23/CEE with reference to standards:

CEI-EN 61000-6-2 (immunity in industrial enviroment) EN 61000-6-4 (emissions in industrial environments)) EN 61010-1 (safety
requirements).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GS-L - 07/04
 RA 24.. 06, RA 44.. 08, RA 48.. 12
SINGLE PHASE SOLID STATE RELAYS

Main features
• Alternating current solid state relay
• Zero crossing switching
• Copper/semiconductor coupling
technology
• 10, 25, 50, and 90 Arms nominal
current
• Non-repetitive voltage: up to 1200 Vp
Main applications • Nominal Voltage: up to 530VCAms
• Packaging Machinery • Input control range:
• Thermoforming 3...32Vcc, 5...32Vcc, 90...280Vac/cc
• Plastic extrusion lines • 4000 Vrms optoinsulation
• Industrial ovens and (input-output)
furnaces • Green LED, drive input signal
• Control application with indicator
high switching speed • MOV (varistors)

PROFILE TECHNICAL DATA Reverse voltage: < 32Vc.c.

Input impedance: 1,5KΩ
Zero crossing relay with antiparallel General features Energising response time: ≤ 1/2 cycle
Disenergising response time: ≤ 1/2 cycle
thyristor output is the most used solid Control impulse time: ≥ 0,5ms
RA 24.. 06
state relay in industrial applications. Nominal voltage: 24...280 Vcarms
In fact, it can be used for resistive, Non-repetitive voltage: ≥ 650 Vp RA..-HA06 T
Control voltage range: 90...280Vc.a./c.c.
inductive and capacity loads. Zero switching voltage: ≤ 20V Turn ON voltage: ≤ 90Vc.a./c.c.
“Zero crossing” relay is energised when Nominal frequency: 45...65 Hz Turn OFF voltage: ≥ 10Vc.a./c.c.
voltage meets the zero point and Power factor: ≥ 0,5 @ 230Vc.a.rms Input impedance: 44KΩ
Energising response time: < 1 cycle
disenergised when current meets the RA 44.. 08 Disenergising response time: ≤ 1/2 cycle
zero point, depending on the signal Nominal voltage: 42...480 VCArms Control impulse time: ≥ 0,5ms
control on the input circuit. Non-repetitive voltage: ≥ 850 Vp
This relay has been designed to stand Zero switching voltage: ≤ 40 V
Nominal frequency: 45...65 Hz Outputs
high-value transitory applications .
Power factor: ≥ 0,5 @ 400 VCArms RA ..25.. ..
For applications with merely resistive Nominal current AC1: 25Arms; AC3:5 Arms
loads, “T” version is available with TRIAC RA 48.. 12 Min load current: 20 mArms
output. Nominal voltage:42...530 VCArms Repetitive overcurrent t=1 s: ≤ 55 Arms
Non-repetitive overcurrent t=20 ms: 250Ap
When the relay has to stand high Non-repetitive voltage: ≥ 1200 Vp Current drop at nominal voltage and
currents for a long period, it is necessary Zero switching voltage: ≤ 40V frequencies: ≤ 3 mArms
to grant a proper dissipation and an
Nominal frequency: 45...65 Hz I2t for fusing t=1-10 ms: ≤ 310 A2s
Power factor: ≥ 0,5 @ 480 Vc.a.rms Critical dl/dt: ≥ 100 A/µs
adequate electrical connection between Voltage drop at nominal current: ≤1,6Vrms
relay terminals and the load. Inputs dV/dt switching: ≥ 500 V/µs
Varistors, fuses, thermostats and fans Critical dV/dt off-state: ≥ 500 V/µs
are available as fittings. RA..-D06
Control voltage range: 5...32Vc.c. RA ..25.. ..T
Use the relè with an opportune heatsink Turn ON voltage: ≥ 4,5Vc.c. Nominal current AC1: 25 Arms
(see section accessories). Turn OFF voltage: ≤ 1Vc.c. Min load current: 20 mArms
Input current at 24Vc.c.: < 10mA Repetitive overcurrent t=1 s: ≤ 50 Ap
Energising response time: ≤ 1/2 cycle Non-repetitive overcurrent t=20ms: 200Ap
Disenergising response time: < 1 cycle Current drop at nominal voltage and
frequencies: ≤ 5 mArms
RA..-D06 T I2t for fusing t=1-10 ms: ≤ 200 A2s
Control voltage range: 3...32Vc.c. Critical dl/dt: ≥ 100 A/µs
Turn ON voltage: ≤ 3Vc.c. Voltage drop at nominal current.: ≤ 1,6Vrms
Turn OFF voltage: ≥ 1Vc.c. dV/dt switching: ≥ 10V/µs
Critical dV/dt off-state: ≥ 250 V/µs Rth (temp.gradient) junction/case: Solid State Relay Dissipated Power
≤1,25K/W Calculation
RA ..50.. .. Rth (temp.gradient) junction/ambient: Single-phase relay
Nominal current AC1: 50 Arms; AC3:15 Arms ≤12K/W Pds = 1,6 * IRMS [W]
Min load current: 20 mArms IRMS = single-phase load current
Repetitive overcurrent t=1 s: ≤ 125 Arms RA ..50.. ..
Non-repetitive overcurrent t=20 ms: 600Ap Operating Temperature: -40°C...+100°C
Current drop at nominal voltage and Storage Temperature: -40°C...+100°C Heatsink Thermal Resistance
frequencies: ≤ 3 mArms
I2t for fusing t=1-10 ms: ≤ 1800 A2s Junction Temperature: ≤ 125°C Calculation
Critical dl/dt: ≥ 100 A/µs Rth (temp.gradient) junction/case: Rth = (110°C - max amb. T) / Pd
Voltage drop at nominal current: ≤1,6Vrms ≤ 0,65 K/W where Pd = dissipated power
dV/dt switching: ≥ 500 V/µs Rth (temp.gradient) junction/ambient:
Critical dV/dt off-state: ≥ 500 V/µs Max. amb. T = max air temperature
≤ 12 K/W
inside the electrical cabinet.
RA ..90.. .. RA ..90.. .. Use a heatsink with thermal resistance
Nominal current AC1: 90 Arms; AC3: 20 Arms Operating Temperature: -40°C...+100°C inferior to the calculated one (Rth)
Min load current: 20 mArms Storage Temperature: -40°C...+100°C
Repetitive overcurrent t=1 s: ≤ 150 Arms Junction Temperature: ≤ 125°C
Non-repetitive overcurrent t=20 ms:1000Ap
Current drop at nominal voltage and Rth (temp.gradient) junction/case:
frequencies: ≤ 3 mArms ≤ 0,3K/W
I2t for fusing t=1-10 ms: ≤ 5000 A2s Rth (temp.gradient) junction/ambient:
Critical dl/dt ≥ 100 A/µs ≤ 12 K/W
Voltage drop at nominal current: ≤1,6Vrms
dV/dt switching: ≥ 500 V/µs
Critical dV/dt off-state: ≥ 500 V/µs
Case
Weight: about 110 gr.
! WARNINGS
Case material: Noryl GFN1,black
Insulation
Nominal insulation voltage Base plate
Input/output: ≥ 4000 VCArms 10,25,50 A: Nickel-plated aluminium • Respect installation instructions.
Nominal insulation voltage 90 A: Nickel-plated copper
Output/case: ≥ 2500 VCArms Potting compound: Polyurethan • Before working on power devices,
Insulation resistance Relay disconnect cabinet supply voltage.
Input/output: ≥ 1010 Ω Mounting screws: M5
Insulation resistance Mounting Torque: ≤ 1,5 Nm
Output/case: ≥ 1010 Ω Control Terminal:
Insulation capacity Mounting screws: M3 x 6
Input/Output: ≤ 8 pF Mounting Torque: ≤ 0,5 Nm
Insulation capacity
Output/case: ≤ 100 pF Power terminal
Mounting screws: M5 x 6
Mounting Torque: ≤ 2,4 Nm
Thermal features

RA ..25.. ..
Operating Temperature: -40°C...+100°C
Storage Temperature: -40°C...+100°C
Junction Temperature: ≤ 125°C

DIMENSIONS

**
***
***
***
***

USE
SILICON
PASTE

** = ±0,4 mm
***= ±0,5 mm **
ELECTRICAL CONNECTIONS

THREE-PHASE DELTA SYSYTEM

BLOCK DIAGRAM

RA
RA RA RA

RA
RA

THREE-PHASE STAR SYSTEM

SINGLE-PHASE SYSTEM

RA

RA RA RA

RA RA

!
OPERATIONAL DIAGRAM

Power supply input / load output

Control
input

Load output / power supply input

SIGLA DI ORDINAZIONE

RA

MODEL
RA

NOMINAL VOLTAGE
230VCArms 24
400VCArms 44
480VCArms 48

NOMINAL CURRENT
25ACArms 25
50ACArms 50
90ACArms 90

CONTROL VOLTAGE
3...32VCC
D
5...32VCC
90...280VCA/CC HA

NON-REPETITIVE VOLTAGE
650Vp. (with 230VCA) 06
850Vp. (with 400VCA) 08
1200Vp. (with 480VCA) 12

TRIAC OUTPUT VERSION

For 230V/25A model
only (just for resistive T
loads)

Please, contact GEFRAN sales people for the codes availability.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

In conformity to ECC 89/336/CEE and 73/23/CEE with reference to standards:

- EN 50082-2 (immunity in industrial enviroment)- EN 50081-1 (emission in residential enviroment) - EN 61010-1 (safety)

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com cod. RA - 07/04
 GT 25 / 40 / 50 / 60 / 75 / 90 / 120A
SOLID STATE RELAYS WITH ANALOG CONTROL

Main applications Main features

• Plastics extrusion lines • Command input from analogue voltage
and injection moulding or current signal or potentiometer.
machines • Switching at voltage zero crossing.
• Polymerization plant for • Partialization of wave train power with
synthetic fibre production dynamically optimized time cycle.
• Rubber moulding • Antiparallel double SCR
machinery • 2 led for supply indication, “ON” state,
• Driers for ceramics and 1 optional LED for load interrupt alarm
components for the • 4000V isolation between input circuit
building industries and power output
• Chemical and • MOV (varistor)
pharmaceutical industries • Optional monitoring of interrupted load
• Industrial electric furnaces • DIN rail mounting (standard);
• Food processing plants Panel mounting (optional)

PROFILE is settable with trimmer and yellow LED TECHNICAL DATA

The GT family of solid-state relays has signal, with voltage-free contact, normally
been designed with the aim of providing open. General features
very accurate control of the load thanks The GT solid-state relay has a green Category of use AC1
to an analog control input, in voltage at LED to indicate the presence of the Nominal voltage
0…5V; 0…10V or in current at 24Vac power supply and a red LED to - 480Vac (max. range 24...530Vac)
0…20/4…20mA or a potentiometer (from indicate the switching based on the Nominal frequency: 50/60Hz
Non-repetitive voltage: 1200Vp
1KΩ to 10 KΩ). analog control input signal.
Zero switching voltage: ≤ 20V
The electronic design ensures that the The LED signal will be continuous (off at
Voltage drop at nominal current ≤ 1.4Vrms
cycle time for proportioning the power is minimum, on at maximum) at the ends of Power factor = 1
automatically optimized. the scale, pulsing for intermediate
Il numero di periodi che il GT fornisce al values. Control inputs
carico (“treni d’ onda”) per un certo The units offer optional accessoires for Voltage: 0...5Vdc, 0...10Vdc
valore di segnale di ingresso, è calcolato panel mounting, fuses and fuseholders, (impedance ≥100KΩ)
in modo da essere il minimo possibile, current transformer, isolation Current: 0...20mA, 4...20mA
pur mantenendo la precisione transformers. (impedance 125Ω)
necessaria. Use the relè with an opportune heatsink Potentiometer: da1K a 10KΩ
The number of cycles that the GT (see section accessories). (auto-fed by GT)
supplies to the load (wave trains) for a
OUTPUTS
given input signal is calculated to be the
minimum possible to maintain the GT 25 (SCR version)
necessary accuracy. Nominal currents of the device with
The GT can be used in three phase opportune heatsink in continuous work:
systems, using master-slave control 25A
architecture in which the control signal Non-repetitive overcurrent t=20 ms: 400A
drives only one GT (master) and this unit I2t for blowout: ≤ 645A2s
supplies the synchronized signals to the dV/dt critical with output deactivated:
1000V/µs
other slaves. Two GS modules can also
be used as slaves (logic control). GT 40 (SCR version)
A load interrupt control option (HB) is Nominal currents of the device with
available without having to use an opportune heatsink in continuous work:
external current transformer; alarm limit 40A
Non-repetitive overcurrent t=20 ms: 600A Thermal features The module-heat sink contact surface
I2t for blowout: ≤ 1010A2s must have a maximum planarity error of
dV/dt critical with output deactivated: GT 25 0.05mm. and maximum roughness of
1000V/µs Junction temperature: ≤ 125°C
Rth junction/case: ≤ 1.25 K/W 0.02mm. The fastening holes on the heat
GT 50 (SCR version) Rth junction/ambient: ≤ 12 K/W sink must be threaded and countersunk.
Nominal currents of the device with Attention: spread 1 gram of
GT 40 thermoconductive silicone (we
opportune heatsink in continuous work:
Junction temperature: ≤ 125°C
50A recommend DOW CORNING 340
Rth junction/case: ≤ 0.65 K/W
Non-repetitive overcurrent t=20 ms: 1150A Rth junction/ambient: ≤ 12 K/W HeatSink) on the dissipative metal
I2t for blowout: ≤ 6600A2s surface of the module.
dV/dt critical with output deactivated: GT 50 The surfaces must be clean and there
1000V/µs Junction temperature: ≤ 125°C must be no impurities in the
Rth junction/case: ≤ 0.35 K/W
GT 60 (SCR version) Rth junction/ambient: ≤ 12 K/W thermoconductive paste.
Nominal currents of the device with Alternately tighten the two fastening
opportune heatsink in continuous work: GT 60 screws until reaching a torque of 0.60
60A Junction temperature: ≤ 125°C Nm for the M4 screws and 0.75 Nm for
Rth junction/case: ≤ 0.35 K/W
Non-repetitive overcurrent t=20 ms: 1150A the M5 screws.
Rth junction/ambient: ≤ 12 K/W
I2t for blowout: ≤ 6600A2s Wait 30 minutes for any excess paste to
dV/dt critical with output deactivated: GT 75 drain.
1000V/µs Junction temperature: ≤ 125°C Alternately tighten the two fastening
Rth junction/case: ≤ 0.3 K/W screws until reaching a torque of 1.2 Nm
GT 75 (SCR version) Rth junction/ambient: ≤ 12 K/W
Nominal currents of the device with for the M4 screws and 1.5 Nm for the M5
opportune heatsink in continuous work: GT 90 screws.
75A Junction temperature: ≤ 125°C We advise you to randomly check for
Non-repetitive overcurrent t=20 ms: 1300A Rth junction/case: ≤ 0.3 K/W proper installation by dismantling the
I2t for blowout: ≤ 8000A2s Rth junction/ambient: ≤ 12 K/W
module to make sure there are no air
dV/dt critical with output deactivated: GT 120 bubbles under the copper plate.
1000V/µs Junction temperature: ≤ 125°C
Rth junction/case: ≤ 0.25 K/W Limits of use
GT 90 (SCR version) Rth junction/ambient: ≤ 12 K/W • dissipation of thermal power of device
Nominal currents of the device with with restrictions on temperature of
Solid State Relay Dissipated Power
opportune heatsink in continuous work: installation site.
Calculation
90A • requires exchange with outside air
Singol-phase static relay
Non-repetitive overcurrent t=20 ms: 1500A or an air conditioner to transfer
I2t for blowout: ≤ 11200A2s Pds = 1.4 * IRMS [W]
IRMS = singol phase load current dissipated power outside the panel.
dV/dt critical with output deactivated:
• installation restrictions (distances
1000V/µs Heatsink thermal resistance between devices to guarantee dissipation
Calculation
GT 120 (SCR version) Rth = (90°C - T.amb. max) / Pd by natural convection).
Nominal currents of the device with where Pd = dissipated power • max. voltage limits and derivative
opportune heatsink in continuous work: T.amb.max = max air temperature inside of transients in line, for which the
120A (complete with fan and standard the electrical cabinet. solid state unit has internal protection
thermostat). Use a heatsink with thermal resistance devices (depending on model).
Non-repetitive overcurrent t=20 ms: 1500A • presence of dispersion current
inferior to the calculated one (Rth).
I2t for blowout: ≤ 11200A2s < 3mA for SCR version GS
dV/dt critical with output deactivated: Ambient conditions < 4mA for TRIAC version GS
1000V/µs • Working temperature: 0 to 80°C. (max. value with rated voltage
• Max. relative humidity: 50% at 40°C and junction temperature of 125°C).
Isolation • Max. installation altitude:
Rated isolation voltage input/output: 2000m asl
4000Vac • Pollution level: 3
• Storage temperature: -20..85°C
Power supply:
24Vac ±10%, 50/60 Hz Installation notes
Absorption: 1.5VA - The heat sink must be grounded.
Max. isolation voltage: 300Vdc - The device must be protected by an
Options: appropriate high-speed fuse (accessory).
Interrupted HB load alarm. - Applications with solid state power units
Controls the load by measuring current must also include an automatic safety
on a shunt inside the device. switch to cut out the load power line.
The alarm limit is set with a multirev - Protect the solid state relay by using an
monorev trimmer. appropriate heat sink (accessory).
The alarm output is obtained by means of The heat sink must be sized according to
a solid state relay. room temperature and load current (see
The contact is normally open (max. 30V, the technical documentation).
150mA, conduction resistance 15Ω). - Procedure for mounting on heat sink:
WORKING TYPOOLOGY

“Zero crossing” with variable cycle time

Examples of the operation of the GT for different values of the input drive signal and the consequent different cycle times
(100msec and 40msec respectively).

Example of input at 20% = 2V (IN 0-10V) or 4mA (IN 0-20mA)

V
V=Voltage across load

Logic output control for GT

V Example of input at 50% = 5V (IN 0-10V) or 10mA (IN 0-20mA)

V=Voltage across load

GT thermal protection

Control
input
ON
OFF
t

Red LED Red LED

ON Thermal alarm

t
V = Load voltage

Thermal protection
activation
FACEPLATE DESCRIPTION

Synchronism signal for - control signal

Master/Slave connection + control signal
Alarm output Reference voltage for potentiometer power supply (+ 10V)
(solid state relay, HB option)
24 Vac 50/60 Hz power terminal

Green LED (power on),

Red LED (GT running)
a
Red LED (thermal alarm), yellow LED
(load interrupt alarm, HB option)
b
Monorev trimmer for minimum c Dip switch for selection of input signal
calibration of input signal (S1, S2, S3)
d e f
Monorev trimmer for calibration of load
interrupt (HB) alarm limit g Monorev trimmer for maximum
calibration of load signal

LINE connection LOAD connection

Reference connection of 230V line voltage Reference connection of 480V line voltage (HB option
(HB option with 150V to 300V load) with 300V to 530V load)

CALIBRATION PROCEDURE OF THE INPUT SIGNAL

The solid-state power unit, Gt, is supplied factory calibrated for 0..5V, 0..10V, 0..20mA, 4..20mA, 10Kohm potentiometer.
Minimum and maximum values are adjusted with two monorev trimmers (d,e).
Input signal type is selected with the adjustment f dip switches (S1,S2,S3).

Control signal Dip Switch Position

e V/mA V/mA f Rin
In In S1-S3
S1 S2 S3 96% On
0-5V 100KΩ
82% Off
0...5Vdc OFF OFF ON
0-10V 100KΩ
0...10Vdc ON OFF ON
d 0-20mA 125Ω
0...20mA OFF ON ON 18%
4% 4-20mA
4...20mA OFF ON OFF 125Ω
T

Minimum adjustment trimmer (d) turned fully counterclockwise sets the start conducting limit at 4% of the signal; turned fully
clockwise, the minimum conducting limit is set at 18% of the input signal.
Maximum adjustment trimmer (e) turned fully clockwise sets the full conducting limit at 96% of the signal; turned fully
counterclockwise, the full conducting limit is set at 82% of the input signal.
CALIBRATION PROCEDURE OF THE INTERRUPTED LOAD ALARM

The interrupted load alarm function enables the GT to diagnose a variation of the load current (compared to a set limit),
distinguishing it from one caused by a change in grid voltage. The solid state power unit must therefore be supplied with the
voltage applied to the load terminals, i.e.: LOAD (L2): already connected internally;
LINE (h or i): connect terminal h for voltages from 150 to 300V; connect terminal i for voltages from 300 to 530V.
The alarm activates (relay closed and yellow alarm LED on) when the current, during the conduction of the device, falls below
a preset level that may be adjusted using the trimmer on the faceplate.

Calibration procedure (refer to the faceplate description drawing)

1) Use the adjustment system (or a calibrator) in order to supply the maximum signal (100% conduction or thered “ON” LED
always illuminated). As an alternative, you can configure the GT to 0-10 V DC input configuration and connect terminals 5
and 6.
2) Use a current sensing pliers to check that the load current is at rated level.
3) Turn alarm limit adjustment trimmer (g) fully clockwise. Check that yellow alarm LED (b) turns on.
4) Slowly turn trimmer (g) counterclockwise until the alarm LED turns off.
5) Turn the trimmer counterclockwise another 1/10 of a turn (1 notch on the scale).
In this way, the alarm limit is set below 10% of the rated load current.

N.B:
the partial load break alarm function operates with power partialization exceeding 15%. For partializations below 20%, tripping
times increase due to the reduced load activation time. For correct operation of the option, the load current has to exceed 30%
of rated current for the GT.

Notes on use of the GT with the digital On/Off control

- The logic control signal has to be connected with the correct polarities to terminals 4 and 5 of the analog input.
- Turn minimum adjustment trimmer (d) fully counterclockwise and maximum adjustment trimmer (e) fully clockwise.
- Set the 3 dip switches (f) to off.

For applications with a very short work cycle, you can drive the solid state group by means of the Master/Slave signal by
driving it with a digital signal (OFF = 0 V dc; ON = from 4 V dc to 10 V dc)

Inhibiting the GT

You can inhibit operation of the GT by means of the Master/Slave signal.

To inhibit, connect control signal - (4) with the synchronism signal for Master/Slave connection (3).

Notes on use of the GT in Master/Slave configuration

The GT can be used as a master to drive other solid state groups (slaves). With Master/Slave signal (3), you can drive up to 9
GTs (see connection examples for GT solid state power relays with three-phase load). You can also use a GT to drive GS solid
state power relays (maximum of 2), as shown in the connection diagrams for GT/GS solid state power relays with three-phase
load (attention: the HB option cannot be used for a three-phase application with neutral).
DIMENSIONS AND CUT-OUT TEMPLATE DIMENSIONS

GT 25 - 40 - 50 - 60 - 7560- mm
90 - 120A
60 mm

L2 i h L1
Load Line Line Line

26 mm
480 V 230 V

0..10V
g Alarm Adj
f Input selection
0..5V
e Max Adj
4..20mA d Min Adj
0..20mA c Reset Alarm

Accessory
LAB-1
GT 25A/480 Vac
100mm

47.5 mm
AC1 50/60 Hz

100 mm
AL

PWR ON

Analog Alarm
Input Master Out
24 Vac +10 Vdc
Supply Out Slave 30 Vdc/ac

8 7 6 5 4 3 2 1

Depth 34 mm. Weight 200gr.

CONNECTION EXAMPLES

Single-phase connection (command input from analog signal or potentiometer)

Ground

Neutral
Phase
* *
Load

Fuse

* Connections regarding the

load interrupted option (see
paragraph “Interrupted load
alarm)
Note: connect h or i L2
Load Line
i h
Line
L1
Line
480 V 230 V
according to the load 0..10V
g Alarm Adj

tension. 0..5V

4..20mA
f Input selection
e Max Adj
d Min Adj
0..20mA c Reset Alarm

GT 25A/480 Vac
AC1 50/60 Hz

24Vac 1,5VA
Controller
AL
Digital output
0-20mA PWR ON

4-20mA
0-10Vdc 24 Vac +10 Vdc
Analog
Input Master
Slave
Alarm
Out
Supply Out 30 Vdc/ac
0-5Vdc 8 7 6 5 4 3 2 1

* Relay output - Alarm

Potentiometer (solid state relay)
CONNECTION EXAMPLES

Star or delta three-phase connection without neutral, with control of two phases.

Phase R
Phase S
Phase T

Ground

* Connections regarding the * * * *

load interrupted option (see
paragraph “Interrupted load
alarm)
Note: connect h or i

Fuse

Fuse
according to the load
tension.
Star connection Three-phase connection L2
Load
i
Line
h
Line
L1
Line
L2
Load
i
Line
h
Line
L1
Line
480 V 230 V 480 V 230 V

0..10V
g Alarm Adj 0..10V
g Alarm Adj
f Input selection f Input selection
0..5V 0..5V
e Max Adj e Max Adj
4..20mA d Min Adj 4..20mA d Min Adj
0..20mA c Reset Alarm 0..20mA c Reset Alarm

GT 25A/480 Vac GT 25A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz

24Vac 1,5VA AL AL

PWR ON PWR ON
Controller
Analog Alarm Analog Alarm
Input Master Out Input Master Out
24 Vac +10 Vdc 24 Vac +10 Vdc
Supply Out Slave 30 Vdc/ac Supply Out Slave 30 Vdc/ac

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

Digital output
0-20mA Potentiometer
4-20mA
0-10Vdc
0-5Vdc

Relay output - Alarm *

(Solid state relay)

Star or delta three-phase connection without neutral, with control of three phases.

Phase R
Phase S
Phase T
Ground

* * * * * *

* Connections regarding the

load interrupted option (see
Load Fuse Fuse Fuse
paragraph “Interrupted load
alarm)
Note: connect h or i
according to the load
tension. L2
Load
i
Line
h
Line
L1
Line
L2
Load
i
Line
h
Line
L1
Line
L2
Load
i
Line
h
Line
L1
Line
480 V 230 V 480 V 230 V 480 V 230 V

0..10V
g Alarm Adj 0..10V
g Alarm Adj 0..10V
g Alarm Adj
f Input selection f Input selection f Input selection
0..5V 0..5V 0..5V
e Max Adj e Max Adj e Max Adj
4..20mA d Min Adj 4..20mA d Min Adj 4..20mA d Min Adj
0..20mA c Reset Alarm 0..20mA c Reset Alarm 0..20mA c Reset Alarm

GT 25A/480 Vac GT 25A/480 Vac GT 25A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

Controller 24Vac 1,5VA AL AL AL

PWR ON PWR ON PWR ON

Analog Alarm Analog Alarm Analog Alarm

Input Master Out Input Master Out Input Master Out
24 Vac +10 Vdc 24 Vac +10 Vdc 24 Vac +10 Vdc
Supply Out Slave 30 Vdc/ac Supply Out Slave 30 Vdc/ac Supply Out Slave 30 Vdc/ac

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

Digital output Potentiometer

0-20mA
4-20mA
0-10Vdc
0-5Vdc

Relay output - Alarm *

(Solid state relay)
CONNECTION EXAMPLES

Three-phase star connection with neutral.

Phase R

Phase S

Phase T

Neutral

Ground * * * * * *

* Connections regarding the

Fuse

Fuse

Fuse
load interrupted option (see
paragraph “Interrupted load
alarm)
Note: connect h or i L2
Load Line
i h
Line
L1
Line
L2
Load Line
i h
Line
L1
Line
L2
Load Line
i h
Line
L1
Line

according to the load

480 V 230 V 480 V 230 V 480 V 230 V

0..10V
g Alarm Adj 0..10V g Alarm Adj 0..10V
g Alarm Adj
f Input selection f Input selection f Input selection

tension.
0..5V 0..5V 0..5V
e Max Adj e Max Adj e Max Adj
4..20mA d Min Adj 4..20mA
d Min Adj 4..20mA d Min Adj
0..20mA c Reset Alarm 0..20mA c Reset Alarm 0..20mA c Reset Alarm

GT 25A/480 Vac GT 25A/480 Vac GT 25A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz Carico AC1 50/60 Hz

24Vac 1,5VA AL AL AL

PWR ON PWR ON PWR ON

Controller
Analog Alarm Analog Alarm Analog Alarm
Master Out 24 Vac Master Out 24 Vac Master Out
24 Vac +10 Vdc Input +10 Vdc Input +10 Vdc Input
Supply Supply
Supply Out Slave 30 Vdc/ac Out Slave 30 Vdc/ac Out Slave 30 Vdc/ac

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

Digital output
0-20mA Potentiometer
4-20mA
0-10Vdc
0-5Vdc

Relay output - Alarm *

(solid state relay)

Three-phase connection (triangle or star) without neutral, with control of two phases using one GT in Master configuration
and one GS in Slave configuration.

Phase R
Phase S

Phase T

Ground

* *
* Connections regarding the
load interrupted option (see
paragraph “Interrupted load
alarm)
Fuse

Fuse

Note: connect h or i
according to the load Star connection Three-phase connection
tension.
L2 i h L1
Load Line Line Load
Line Line
480 V 230 V

0..10V
g Alarm Adj
f Input selection
0..5V
e Max Adj
4..20mA d Min Adj
0..20mA c Reset Alarm

GT 50A/480 Vac GS 50A/480 Vac

AC1 50/60 Hz
AC1 50/60 Hz

24Vac 1,5VA AL AL

ON
Controller PWR ON

Digital output 24 Vac

Supply
+10 Vdc
Out
Analog
Input Master
Slave
Alarm
Out
30 Vdc/ac
6÷32Vcc
ON/OFF Control

0-20mA 8 7 6 5 4 3 2 1

4-20mA
0-10Vdc
0-5Vdc Potentiometer

Relay output - Alarm *

(solid state relay)
CONNECTION EXAMPLES

Three-phase star connection with neutral using one GT in Master configuration and two GSs in Slave configuration.

Phase R
Phase S

Phase T

Neutral

Ground

Load

Fuse

Fuse

Fuse
L2 i h L1
Load Line Line Load Line Load
Line Line
480 V 230 V

0..10V
g Alarm Adj
f Input selection
0..5V
e Max Adj
4..20mA d Min Adj
0..20mA c Reset Alarm

GS 50A/480 Vac GS 50A/480 Vac

GT 50A/480 Vac
AC1 50/60 Hz AC1 50/60 Hz
AC1 50/60 Hz

24Vac 1,5VA AL AL AL

PWR ON ON ON
Controller
Analog Alarm
Input Master Out 6÷32Vcc 6÷32Vcc
24 Vac +10 Vdc
Slave ON/OFF Control ON/OFF Control
Digital output 8
Supply
7 6
Out
5 4 3
30 Vdc/ac

2 1

0-20mA
4-20mA
0-10Vdc
0-5Vdc Potentiometer

TABLE OF TERMINALS AND CONDUCTORS

CONTROL TERMINAL POWER TERMINAL GROUND TERMINAL •

Contact Type of pre- Max section. ** Contact Type of pre- Max section. ** Contact Max section. **
Size area isolated terminal conductor area isolated terminal conductor area conductor
(WxD) tightening (WxD) tightening (WxD) tightening
screw type torque screw type torque screw type torque
25/40A 6,3x9 Eye/fork / 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
50/60A M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5Nm
75-90A 6,3x9 Eye/fork / 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5 Nm
120A 6,3x9 Eye/fork / 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5 Nm

(**) The max. sections specified refer to unipolar copper wires isolated in PVC.
• Note: For the ground terminal, you have to use an eye wire terminal.
(WxD) = Width x depth

ACCESSORIES

A wide range of accessories is available (including fuses and fuse holders, supports for fastening DIN bar, ID
plates, thermostats, current transformers and isolation transformers). To choose accessories, see the section
"Solid state relays - Accessories."
ORDER CODE

GT / 480 -

Model
GT

Nominal current
25Aac 25
40Aac 40
50Aac 50
60Aac 60
75Aac 75
90Aac 90
120Aac 120

Nominal voltage
480Vac 480

Load interrupt
(HB) option
Without option 0
With load
1
interrupt option

Please contact GEFRAN personnel for information on availability of codes.

•WARNINGS

! WARNING: this symbol indicates danger.

Before installation, please read the following advices:
• follow the indications of the manual scrupulously when making the connections to the instrument.
• use a cable that is suitable for the ratings of voltage and current indicated in the technical specifications.
• if the instrument is used in applications where there is risk of injury to persons and damage to machines or materials, it is essential that it is used with
an auxiliary alarm device.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• The instrument must NOT be used in environments where there could be the presence of dangerous atmospheres (inflammable or explosive).
• During continuous operation, the heatsink may reach 100°C and remain at a high temperature due to thermal inertia even after the device is switched
off. Therefore, DO NOT touch the heat sink or the electrical wires.
• do not operate on the power circuit untless the main supply is disconnected.
• DO NOT open the cover if device is “ON”!
(use the holes in the cover for eventual re-calibration).
Installation:
• connect the device to the ground using the proper ground terminal.
• the power supply wiring must be kept separate from that of inputs and outputs of the instrument; always check that the supply voltage corresponds to
that indicated on the instrument cover.
• evitare la polvere, l’ umidità, i gas corrosivi, le fonti di calore.
• keep away from dust, humidity, corrosive gases and heat sources.
• The connection cable must be shorter than 3 meters if the current transformer is used.
Maintenance: Check the correct operation of the cooling fans at regular intervals; clean the ventilation air filters of the installation at regular intervals.
• Repairs must be performed only by specialized or appropriately trained personnel. Cut off power to the device before accessing internal parts.
• Do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the mechanical
reliability of the device. To clean external plastic parts, use a clean cloth wet with ethyl alcohol or water.
Technical service : GEFRAN has a technical service department. Defects caused by use not conforming to the instructions are excluded from the
warranty.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to generic standards:
CEI-EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) - EN 61010-1 (safety
regulations).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GT - 07/04
 GTS-T 10/20/25; GTS 15/25/40/50/60/75/90/120A
POWER SOLID STATE RELAYS WITH LOGIC CONTROL

Main applications
• Plastic extrusion lines and
injection presses
• Packing and packaging
machines
• Polymerization and
production plants for Main features
synthetic fibers • Input control from logic signal
• Rubber vulcanization plants • Switching at voltage zero crossing
• Driers for ceramics and • Versions with TRIAC and with double
construction elements SCR in antiparallel.
• Chemical and • LED power on indicator
pharmaceutical industry • MOV protections (varistor)
• Industrial electric furnaces • Fastening to DIN bar (standard);
• Food processing plants fastening to panel (optional)

GENERAL TECHNICAL DATA OUTPUTS

Turning an electric load on or off
requires the use of a suitable General features GTS –T10 (TRIAC version)
interrupt and protection device that is Rated current: 10 A@40°C in
Category of use: AC1
safe and immune to disturbances. continuous service
Rated working voltage
In addition, for optimum process Non-repetitive overcurrent t= 20 ms:
- 230Vac (max. range 24...280Vac)
control in many industrial 30A
- 480Vac (max. range 24...530Vac)
applications, it is indispensable to I2t for blowout: 72A2s
Rated frequency: 50/60Hz
drive the load with very short dV/dt critical with output deactivated:
Non-repetitive voltage:
switching times: the best solution is 500V/µs
• 500Vp for model with rated voltage
the use of solid state relays. 230Vac GTS –T20 (TRIAC version)
Gefran proposes the GTS range of • 1200Vp for model with rated Rated current: 20 A@40°C in
power solid state relays with voltage voltage 480Vac continuous service
zero crossing, currents from 10A to Switching voltage for zero: < 20V Non-repetitive overcurrent t=20 ms:
120A, and rated voltages of 230Vac Activation time: = 1/2 cycle 50A
and 480Vac. Deactivation time: = 1/2 cycle
Versions with TRIAC and with double I2t for blowout: 315A2s
Potential drop at rated current: = dV/dt critical with output deactivated:
SCR are available. < 1.4Vrms 500V/µs
All models are designed to Power factor = 1
guarantee operation at rated GTS –T25 (TRIAC version)
currents, with continuous driving of Control inputs
Rated current: 25 A@40°C in
power at 40°C working temperature. Max. input: < 10mA @32V
continuous service
For less critical operating Max. reverse voltage: 36Vdc
Non-repetitive overcurrent t=20 ms: 50A
conditions, you can use the
GTS –T10/T20/T25 (TRIAC version) I2t for blowout: 315A2s
products beyond rated currents
Control voltage: 5...32Vdc dV/dt critical with output deactivated:
(using the dissipation curves as
Activation voltage: > 4.2Vdc 500V/µs
reference).
Deactivation voltage:< 2Vdc
Various accessories are available, GTS 15 (SCR version)
such as the attachment for panel Rated current:15 A@40°C in
GTS 15 ... 120A (versione SCR)
fastening, fuses and fuse holders. Control voltage: 6...32Vdc continuous service
Activation voltage: > 5.1Vdc Non-repetitive overcurrent t=20 ms:
Deactivation voltage:< 3Vdc 400A
I2t for blowout: ≤450A2s dV/dt critical with output deactivated: • requires exchange with outside air
dV/dt critical with output deactivated: 1000V/µS or an air conditioner to transfer
1000V/µs dissipated power outside the panel.
Isolation • installation restrictions (distances
GTS 25 (SCR version) Rated isolation voltage between devices to guarantee
Rated current: 25 A@40°C in input/output: dissipation by natural convection)
continuous service 2500VAC rms TRIAC version • max. voltage limits and derivative
Non-repetitive overcurrent t=20 ms: 4000VAC rms SCR version of transients in line, for which the
400A solid state unit has internal protection
I2t for blowout: ≤645A2s Ambient conditions devices (depending on model).
dV/dt critical with output deactivated: • presence of dispersion current
1000V/µs • Working temperature: < 3mA for SCR version GTSs and
da 0 a 80°C (according to < 4mA 4mA for Triac version GTSs.
GTS 40 (SCR version) dissipation curves) (max. value with rated voltage
Rated current: 40 A@40°C in and junction temperature of 125°C).
continuous service • Max. relative humidity:
Non-repetitive overcurrent t=20 ms: 50% at 40°C
600A
I2t for blowout: ≤1010A2s • Max. installation altitude:
dV/dt critical with output deactivated: 2000m asl
1000 V/µs
• Pollution level : 3
GTS 50 (SCR version)
Rated current: 50 A@ 40°C in
• Storage temperature: -20..+85°C
continuous service
Non-repetitive overcurrent t=20 ms:
Installation notes
1150A
I2t for blowout: ≤6600A2s
Use the high-speed fuse specified
dV/dt critical with output deactivated:
in the catalog according to the
1000V/µs
connection example given.
GTS 60 (SCR version) - Applications with solid state power
Rated current: 60 A@ 40°C in units must also include an automatic
continuous service safety switch to cut out the load
Non-repetitive overcurrent t=20 ms: power line.
1150A For maximum reliability, it is essential
I2t for blowout: ≤6600A2s to install the device correctly in the
dV/dt critical with output deactivated: panel in order to have adequate heat
1000V/µs exchange between the sink and the
surrounding air by natural
GTS 75 (SCR version) convection.
Rated current: 75 A@ 40°C in Install the device vertically (max. 10°
continuous service inclination to vertical axis)
Non-repetitive overcurrent t=20 ms:
1300A • Vertical distance between a device
I2t for blowout: ≤8000A2s and panel wall >100mm
dV/dt critical with output deactivated: • Horizontal distance between a
1000V/µs device and panel wall: at least 20mm
• Vertical distance between one
GTS 90 (SCR version) device and another: at least 300mm.
Rated current: 90A@ 40°C in • Horizontal distance between one
continuous service device and another: at least 20mm.
Non-repetitive overcurrent t=20 ms:
1500A Make sure that the cable channels
I2t for blowout:≤11200A2s do not reduce such distances; if so,
dV/dt critical with output deactivated: install the groups cantilevered to the
1000V/µs panel so that air can flow
vertically on the heat sink
GTS 120 (SCR version) without obstructions.
Rated current: 120A@ 40°C in
continuous service (complete with fan Limits of use
and standard thermostat)
Non-repetitive overcurrent t=20 ms: • dissipation of thermal power of
1500A device with restrictions on
I2t for blowout: ≤11200A2s temperature of installation site.
DESCRIPTION OF FACEPLATE / DIMENSIONS AND MOUNTING MEASUREMENTS

GTS-T 10 GTS 40 GTS 50 GTS 60 GTS 75 (without fan)

GTS-T 20 GTS-T25 GTS 90 (without fan)
GTS 15 GTS 120 (with fan)
GTS 25

24 mm 35 mm 60 mm 80 mm 127 mm

+ + + + +

30 mm
6÷32Vcc 6÷32Vcc 6÷32Vcc 6÷32Vcc 6÷32Vcc
ON/OFF Control ON/OFF Control ON/OFF Control ON/OFF Control ON/OFF Control

ON ON ON ON ON
108 mm

AL AL AL
100 mm

GTS 25A/480 Vac GTS 40A/480 Vac GTS 50A/480 Vac GTS 60A/480 Vac GTS 60A/480 Vac
AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

Access.
LAB-1

Load Line Load Line Load Line Load Line Load Line
18 mm
14 mm

50 mm max.
Depth = 107 mm. Depth = 142 mm. Depth = 142 mm. Depth = 142 mm.
Weight = 320 g. Weight = 540 g. Weight = 900 g. Weight = 1200 g.

Depth = 142 mm.

The ON LED is red during operation, yellow if the thermal protection trips. Weight GTS 75-90 = 1300 g.
Weight GTS 120 = 1700 g.

TEMPLATE DIMENSIONS TYPE OF OPERATION

Control from logic output in voltage

W V
Control input

ON ON
M5 OFF

t
V=
Voltage on load

Delivered power = Installed power x TC / T

GTS thermal protection

V Control input

ON
OFF
t
L(mm) W(mm)
red LED yellow LED yellow LED
ON
GTS 15-25 GTS-T 10-20 112 0 OFF
t
GTS 40 GTS-T 25 112 25
V = Voltage across load
GTS 50-60 112 44

GTS 75-90-120 112 113 t

Tc
T

Activation thermal protection

CONNECTION EXAMPLES
Single-phase connection
Uscita digitale
+ -
+
6÷32Vcc
ON/OFF Control

ON

AL Controller

GTS 60A/480 Vac

AC1 50/60 Hz

Load Line

Load Fuse

Phase
Neutral
Ground

Three-phase Star connection with neutral

Digital output

+ -
+ + +
6÷32Vcc 6÷32Vcc 6÷32Vcc
ON/OFF Control ON/OFF Control ON/OFF Control

ON ON ON

AL AL AL

GTS 60A/480 Vac GTS 60A/480 Vac GTS 60A/480 Vac

Controller
AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

Carico
Load Line Load Line Load Line

R R

Fuse Fuse Fuse

Neutral
Phase R
Phase S
Phase T
Ground

Three-phase Triangle or Star connection without neutral on two phases

Digital output

+ -
+ +
6÷32Vcc 6÷32Vcc
ON/OFF Control ON/OFF Control

ON ON

AL AL

Controller
GTS 60A/480 Vac GTS 60A/480 Vac
AC1 50/60 Hz AC1 50/60 Hz

CTriangle CStar
connection connection

Load Line Load Line

R
R R
R R R

Fuse Fuse

Phase R
Phase S
Phase T
Ground
DISSIPATION CURVES

Curves of rated current according to room temperature.

GTS-T GTS 15 - 25
I (A)
40
35
30 30
25 25 25
20
15 15
10 10

0 40 80 T(C°)

GTS 40 - 50 - 60 GTS 75 - 90 - 120

I (A)
70
60 60
50 50
50
40 40 40

30 30

20 20

10 15

0 40 80 T(C°)

N.B.: Curves for the GTS 120 refer to the device complete with standard running.

TABLE OF TERMINALS AND CONDUCTORS

CONTROL TERMINAL POWER TERMINAL GROUND TERMINAL •

Contact Type of pre- Max section. ** Contact Type of pre- Max section. ** Contact Max section. **
Size area isolated terminal conductor area isolated terminal conductor area conductor
(WxD) tightening (WxD) tightening (WxD) tightening
screw type torque screw type torque screw type torque
10/15/ 6,4x9 Eye/fork/ 6mm2 6,4x9 Eye/fork/ 6mm2 9x12 6mm2
20A M3 Faston type conn* 0.6Nm Max M3 conn tipo Faston* 0.4-0.6 Nm M5 1.3-1.8 Nm
25A 6,4x9 Eye/fork/ 6mm2 6,4x9 Eye/fork 6mm2 9x12 6mm2
(GTS) M3 Faston type conn* 0.6Nm Max M3 0.4-0.6 Nm M5 1.3-1.8 Nm
40A 6,3x9 Eye/fork/ 2.5mm2 12x12 Eye/fork 16mm2 11,5x12 16mm2
25A(GTS-T) M3 tip 0.6Nm Max M5 1.5-2.2 Nm M5 1.5-2.2 Nm
50/60A 6,3x9 Eye/fork/ 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5Nm
75-90A 6,3x9 Eye/fork/ 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5 Nm
120A 6,3x9 Eye/fork/ 2.5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0.6Nm Max M6 3.5-6 Nm M5 1.8-2.5 Nm

(*) Female faston (for insertion, remove the M3 screw by making the nut re-enter the seat in the holder)
(**)The max. sections specified refer to unipolar copper wires isolated in PVC..
• Note: For the ground terminal, you have to use an eye wire terminal.
(WxD) = Width x depth
ACCESSORIES

A wide range of accessories is available (including fuses and fuse holders, heat sinks, ID plates and
thermostats).
To choose accessories, see the section "Solid state relays - Accessories."

ORDER CODE

GTS-T / 230 GTS - / - 0

Model Model
Version with
Version with TRIAC GTS-T GTS
double SCR

Rated current A
Rated current
15Aac 15
10Aac 10
25Aac 25
20Aac 20
40Aac 40
25Aac 25
50Aac 50
60Aac 60
Rated voltage
75Aac 75
230Vac 230
90Aac 90
120Aac 120

Rated voltage V
230Vac 230
480Vac 480

Fan (for mod.120A only)

fan 80x80x40
VEN-90
230V 14W
fan 80x80x40
VEN-91
115V 14W
fan 80x80x25
VEN-92
24Vdc 4W *
* Accessory for GEFLEX mod. GFX-** 120/480 only

Please contact GEFRAN personnel for information on availability of codes.

 •WARNINGS

! WARNING: this symbol indicates danger.

Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• In applications with risk of damage to persons, machines or materials, you MUST install auxiliary alarm devices.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere.
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires.
• do not work on the power part without first disconnecting electrical power to the panel.
• do not remove the cover when the device is powered!
Installation:
• correctly ground the device using the specific terminal.
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label.
• avoid dust, humidity, corrosive gases and heat sources.
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GTS group in the electrical panel containing the GTSs.
• respect the indicated dissipation curves
Maintenance: at regular intervals, check operation of the cooling fans and clean all air ventilation filters.
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device's mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service: GEFRAN has a service department. The warranty excludes defects caused by any use not conforming to these instructions.

GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.

Conformity C/CSA/US certificate nr. LR188658-1345925 (upon request)

C US

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to generic standards:
CEI-EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) - EN 61010-1 (safety regu-
lations).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GTS / GTS-T - 07/04
 GTS-L 5 / 10 / 15
POWER SOLID STATE RELAYS WITH LOGIC CONTROL

Main applications
• Extrusion lines and
injection presses for
plastics
• Hot channels
• Thermoforming machines
• Packing and packaging Main features
machines • Logic signal input control
• Temperature controllers for • Switching at voltage zero crossing.
molds • LED display of logic control state
• Electric kilns for ceramics • Overvoltage protection
and goldsmith's shop • Faston connections
• Machines for the food • Provision for DIN bar attachment,
industry panel attachment and base attachment

PROFILE TECHNICAL DATA I2t for blowout: 45A2s

dV/dt critical with output deactivated:
The GTS-L series of solid state power General features 500V/µs
units are miniaturized solid state relays, Category of use: AC1
complete with heatsink, with Nominal voltage GTS–L10
zero-crossing. - 230Vac (max. range 24...253Vac) Nominal current:
They are available with currents up to - 440Vac (max. range 24..484Vac) 10 A@40°C in continuous service
15A, rated voltages 230 VAC and 440 Nominal frequency: 50/60Hz Non-repetitive overcurrent t=20 ms: 120A
VAC, and input control from VDC logic Non-repetitive voltage: I2t for blowout: 100A2s
signal. • 500Vp for model with 230 VAC rated dV/dt critical with output deactivated:
All models have been designed to voltagec 500V/µs
guarantee operation at rated currents, • 800Vp for model with 440 VAC rated
with continuous power, at 40°C. voltage GTS –L15
Their characteristics make them suitable Zero switching voltage: < 20V Nominal current:
for very short switching times, with Activation time: =1/2 cycle 15 A@40°C in continuous service
millions of operations without wear on Deactivation time: =1/2 cycle Non-repetitive overcurrent t=20 ms:160A
components. Voltage drop at nominal current : = I2t for blowout: 180A2s
Connections are Faston-type, with < 1.4Vrms dV/dt critical with output deactivated:
optional connection for standard bases, Power factor = 1 500V/µs
for DIN guide or front panel attachment.
Control inputs Isolation
Max. input: 15mA @32V Rated isolation voltage input/output:
Max. reverse voltage: 36Vdc 2500VAC rms

GTS-L 5/10/15
Ambient conditions:
Control voltage: 3...32Vdc
Activation voltage: >2.55Vdc • Working temperature:
Deactivation voltage: <1Vdc 0 to 80°C (see the dissipation
curves)
OUTPUTS • Max. relative humidity: 50% to 40°C
GTS–L 5 • Max. installation altitude:
Nominal current: 5A@40°C in continuous 2000m asl
service
Non-repetitive overcurrent t=20ms: 80A
• Pollution level: 3 • Vertical distance between a device and dissipated power.
• Storage temperature: -20..+85°C the panel walls >100mm • Installation restraints (distances to be
• Internal use • Horizontal distance between a device respected to grant dissipation with
and the panel walls: at least 20mm natural convection)
Installation notes • Vertical distance between devices: at • Line transistor max. voltage and
Models with external heatsink must be least 300mm derivative limits, for which the solid state
grounded. • Horizontal distance between devices: at relay is equipped with inside safety
Use the high-speed fuse indicated in the least 20 mm. devices (varistor).
catalog according to the connection Make sure that the wire raceways do not • pLeakage current < 4mA for GTS-Ls.
example. reduce such distances: if they do, install (max. value with rated voltage and
Applications with power solid state relays the groups cantilevered to the panel so junction temperature of 125°C).
require an automatic safety cutout to that air can flow vertically over the heat
disconnect the load power line. sink without obstructions.
For maximum reliability, install the device
correctly in the panel to have sufficient Limits of use
heat exchange between the heatsink and • Dissipation of thermic power on the
the air under conditions of normal device with restraints on the ambient
convection. temperature of the installation.
Mount it vertically (max. 10° inclination • Equipe the cabinet with an external air
from the vertical axis) change or air-condition it, to put out

FACEPLATE DESCRIPTION

1,2: Line faston connection

3,4: Load faston connection
7: Control signal (-)

1 Line 2 8: Control signal (+)

3 Load 4
5 6

A1 A2
7 + 8

WORKING TYPOLOGY

Voltage logic output control

V Control input

ON ON
OFF
t
V=
Load voltage

Power supplied = Installed power x TC / T

MOUNTING DIMENSIONS

39,5 mm 22 mm 52 mm 35 mm
34 mm 46,5 mm

1 Line 2 1 Line 2

62 mm
61 mm
3 Load 4 3 Load 4
5 6 5 6

A1 A2 A1 A2
7 + 8 7 + 8

GTS-L 5 GTS-L 10/15

USE WITH PANEL MOUNTING (ACCESSORY FOR MODELS GTS-L 10/15A)

1 Line 2
47,5 mm

69 mm
3 Load 4
5 6

A1 A2
7 + 8

GTS-L 5 GTS-L 10/15

USE WITH DIN BAR ATTACHMENT (DIN 2 ACCESSORY)

22 mm 35 mm

1 Line 2 1 Line 2
64 mm
62 mm

3 Load 4 3 Load 4
5 6 5 6

A1 A2 A1 A2
7 + 8 7 + 8

depth = 47 mm depth = 59.5 mm

weight = 50 g weight = 120 g

GTS-L 5 GTS-L 10/15

USE WITH BASE ATTACHMENT (ACCESSORY)

77 mm 35 mm
64.5 mm 27 mm
33.5 mm 20 mm

22 2

68 mm
81.5mm
DISSIPATION CURVES

Rated current curves based on room temperature.

GTS - L 5 / 10 / 15

I(A)
21
18
15 15

12
10
9
6 5
3

0 25 40 80 T(C°)

SAFETY AND PROTECTIONS

- The heatsink must be grounded on models GTS-L 10/15A.

- Attention: the GTS-L 5 uses a non-insulated heatsink protected by a grid.
Cut off power to the panel before removing the grid.
- With currents higher than 8 Amps, you have to connect the relay to the line and to the load by connecting both
Line (1, 2) and Load (3, 4) terminals in parallel, according to the connection diagrams.
- The relay must be protected by an appropriate high-speed fuse suitable for the application with l2t lower than
that of the solid state relay.
CONNECTION EXAMPLES

Single-phase connection

Phase
Neutral

Ground
* Only for 10 and 15 A models (with
external heatsink)
Fuse Load

1 Line 2
3 Load 4

5 6

A1 A2
7 8
+ -

Controller

For other types of connection (3-phase star with neutral, 3-phase triangle or star without neutral on two phases) refer to the

applications of the GS family of solid state power units.

TABLE OF TERMINAL AND LEAD CHARACTERISTICS

CONTROL TERMINAL POWER TERMINAL GROUND TERMINAL •

Contact Pre-isolated Max. section ** Contact Pre-isolated Max. section ** Contact Max. section **
Size area wire terminal conductor area wire terminal wire area conductor
(WxD) tightening (WxD) tightening (WxD) tightening
screw type torque screw type torque screw type torque
5A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2 - -
10A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2 9x12 2.5mm2
M4 1.3-1.8 Nm
15A - Faston connector* 2.5mm2 6,4x9 Faston connector* 2.5mm2 9x12 2.5mm2
M4 1.3-1.8 Nm

(*) Female Faston 4.8 x 0.5 mm

(**)Maximum sections indicated refer to unipolar copper leads isolated in PVC.
Note: you have to use an eye terminal for the ground connection.
(WxD) = width x depth

ACCESSORIES

A wide range of accessories is available, such as fuses and fuse holders, relay bases, panel attachments and DIN
guide attachments, thermostats.
To choose accessories, see the section "Solid state relays - Accessories”.
ORDER CODE

GTS-L /

Model
GTS-L

Nominal current
5Aac 5
10Aac 10
15Aac 15

Nominal voltage
230Vac 230
440Vac 440

Please contact GEFRAN personnel for information on availability of codes.

•WARNINGS

! WARNING: this symbol indicates danger.

Before installation, please read the following advices:
• follow the indications of the manual scrupulously when making the connections to the instrument.
• use a cable that is suitable for the ratings of voltage and current indicated in the technical specifications.
• if the instrument is used in applications where there is risk of injury to persons and damage to machines or materials, it is essential that it is used with
an auxiliary alarm device.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• The instrument must NOT be used in environments where there could be the presence of dangerous atmospheres (inflammable or explosive).
• During continuous operation, the heatsink may reach 100°C and remain at a high temperature due to thermal inertia even after the device is switched
off. Therefore, DO NOT touch the heat sink or the electrical wires.
• do not operate on the power circuit untless the main supply is disconnected.
• DO NOT open the cover if device is “ON”!
(use the holes in the cover for eventual re-calibration).
Installation:
• connect the device to the ground using the proper ground terminal.
• the power supply wiring must be kept separate from that of inputs and outputs of the instrument; always check that the supply voltage corresponds to
that indicated on the instrument cover.
• evitare la polvere, l’ umidità, i gas corrosivi, le fonti di calore.
• keep away from dust, humidity, corrosive gases and heat sources.
• The connection cable must be shorter than 3 meters if the current transformer is used.
Maintenance: Check the correct operation of the cooling fans at regular intervals; clean the ventilation air filters of the installation at regular intervals.
• Repairs must be performed only by specialized or appropriately trained personnel. Cut off power to the device before accessing internal parts.
• Do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the mechanical
reliability of the device. To clean external plastic parts, use a clean cloth wet with ethyl alcohol or water.
Technical service : GEFRAN has a technical service department. Defects caused by use not conforming to the instructions are excluded from the
warranty.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

In conformity to ECC 89/336/CEE and 73/23/CEE with reference to standards:

CEI-EN 61000-6-2 (immunity in industrial enviroment) EN 61000-6-4 (emissions in industrial environments)) EN 61010-1 (safety
requirements).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GTS-L - 07/04
 GTT 25 / 40 / 50 / 60 / 75 / 90 / 120A
POWER SOLID STATE RELAYS WITH ANALOG CONTROL

Main applications Main features

• Plastics extrusion lines • Command input from analogue voltage
and injection moulding or current signal or potentiometer.
machines • Switching at voltage zero crossing.
• Polymerization plant for • Partialization of wave train power with
synthetic fibre production dynamically optimized time cycle.
• Rubber moulding • Antiparallel double SCR
machinery • 2 led for supply indication, “ON” state,
• Driers for ceramics and 1 optional LED for load interrupt alarm
components for the • 4000V isolation between input circuit
building industries and power output
• Chemical and • MOV (varistor)
pharmaceutical industries • Optional monitoring of interrupted load
• Industrial electric ovens • DIN rail mounting (standard);
• Food processing plants Panel mounting (optional)

PROFILE A load interrupt control option (HB) is TECHNICAL DATA

available without having to use an
The GTT family of solid-state relays has external current transformer; alarm limit General features
been designed with the aim of providing is settable with trimmer and yellow LED Category of use AC1
very accurate control of the load thanks signal, with voltage-free contact, normally Nominal voltage
to an analog control input, in voltage at open. - 480Vac (max. range 24...530Vac)
0…5V; 0…10V or in current at The GTT solid-state relay has a green Nominal frequency: 50/60Hz
0…20/4…20mA or a potentiometer (from LED to indicate the presence of the Non-repetitive voltage: 1200Vp
1KΩ to 10 KΩ). 24Vac power supply and a red LED to Zero switching voltage: ≤ 20V
The electronic design ensures that the indicate the switching based on the Voltage drop at nominal current ≤
cycle time for proportioning the power is analog control input signal. 1,4Vrms
automatically optimized. The LED signal will be continuous (off at Power factor = 1
The number of cycles that the GTT minimum, on at maximum) at the ends of
supplies to the load (wave trains) for a the scale, pulsing for intermediate Control inputs
given input signal is calculated to be the values.
minimum possible to maintain the The units offer optional accessoires for Voltage: 0...5Vdc, 0...10Vdc
necessary accuracy. panel mounting, fuses and fuseholders, (impedance ≥100KΩ)
This guarantees a very fast and accurate current transformer, isolation Current: 0...20mA, 4...20mA
control loop that enables the GTT, driven transformers (impedance 125Ω)
by a controller or a PLC with analogue Potentiometer: from 1K to 10KΩ
output, to obtain very precise control. (auto-fed by GTT)
The GTT can be used in three phase
systems, using master-slave control OUTPUTS
architecture in which the control signal
drives only one GTT (master) and this GTT 25 (SCR version)
unit supplies the synchronized signals to Nominal current:
the other GTT slaves. 25A@40°C in continuous service
Two GTS modules can also be used as Non-repetitive overcurrent t=20 ms: 400A
slaves. I2t for blowout ≤ 645A2s
dV/dt critical with output deactivated:
1000V/µs
GTT 40 (SCR version) • Max. relative humidity: - the GTT cannot be used as a slave
Nominal current: 50%...40°C of a master GTT from a previous
40A@40°C in continuous service series;
Non-repetitive overcurrent t=20 ms: • Max. installation altitude: - the GTT can drive a slave from a
600A 2000m asl previous series only if a 10kW
I2t for blowout: ≤ 1010A2s resistance is connected in series to
dV/dt critical with output deactivated: • Pollution level: 3 the master/slave connection
1000V/µs - see the connection examples.
• Storage temperature:
-20..+85°C
GTT 50 (SCR version) Limits of use
Nominal current:
Power supply:
50A@40°C in continuous service • Dissipation of thermic power on the
24Vac ±10%, 50/60 Hz
Non-repetitive overcurrent t=20 ms: device with restraints on the ambient
Absorptioni: 1.5VA
1150A temperature of the installation.
Max. isolation voltage: 300Vdc
I2t for blowout: ≤ 6600A2s • Equip the cabinet with an external
dV/dt critical with output deactivated: air change or air-condition it, to put
Options:
1000V/µs out dissipated power.
Interrupted HB load alarm. • Installation restraints (distances to
GTT 60 (SCR version) Controls the load by measuring be respected to grant dissipation with
Nominal current: current on a shunt inside the device. natural convection).
60A@40°C in continuous service The alarm limit is set with a multirev • Line transistor max. voltage and
Non-repetitive overcurrent t=20 ms: monorev trimmer. derivative limits, for which the solid
1150A The alarm output is obtained by state relay is equipped with inside
I2t for blowout: ≤ 6600A2s means of a solid state relay. The safety devices (based on the
dV/dt critical with output deactivated: contact is normally open (max. 30V, models).
1000V/µs 150mA, conduction resistance 15 • Leakage current < 3mA for SCR
Ohm). version GTTs.
GTT 75 (SCR version) (max. value with rated voltage and
Nominal current: Installation notes junction temperature of 125°C)
75A@40°C in continuous service
Non-repetitive overcurrent t=20 ms: Use the high-speed fuse specified in
1300A the catalog according to the
I2t for blowout: ≤ 8000A2s connection example given.
dV/dt critical with output deactivated: - Applications with solid state power
1000V/µs units must also include an automatic
safety switch to cut out the load
GTT 90 (SCR version) power line.
Nominal current: In order to obtain best reliability, it is
90A@40°C in continuous service important to install a heatsink
Non-repetitive overcurrent t=20 ms: correctly inside the panel, to reach
1500A an adequate thermal exchange
I2t for blowout: ≤ 11200A2s between the device and the
dV/dt critical with output deactivated: surrounding air in natural convection
1000V/µs conditions.
Mount it vertically (max. 10°
GTT 120 (versione SCR) dinclination from the vertical axis)
Nominal current: • Vertical distance between a device
120A@40°C in continuous service and the panel walls >100mm
(complete with fan and standard • Horizontal distance between a
thermostat). device and the panel walls: at least
Non-repetitive overcurrent t=20 ms: 20mm
1500A • Vertical distance between devices:
I2t for blowout: ≤ 11200A2s at least 300mm.
dV/dt critical with output deactivated: • Horizontal distance between
1000V/µs devices: at least 20 mm. Make sure
that the wire raceways do not reduce
Isolation such distances: if they do, install the
Rated isolation voltage input/output: groups cantilevered to the panel so
4000Vac that air can flow vertically over the
heat sink without obstructions.
Ambient conditions

• Working temperature: Attention:

0 to 80°C (see the dissipation if you replace a GTT from an earlier
curves) series, note the following:
WORKING TYPOOLOGY

“Zero crossing” with variable cycle time

Examples of the operation of the GTT for different values of the input drive signal and the consequent different cycle times
(100msec and 40msec respectively)

Example of input at 20% = 2V (IN 0-10V) or 4mA (IN 0-20mA)

V
V=Voltage across load

100msec

Logic output control for GTT

V Example of input at 50% = 5V (IN 0-10V) or 10mA (IN 0-20mA)

V=Voltage across load

40msec

GTT thermal protection

Control
input
ON
OFF
t

Red LED Red LED

ON Thermal alarm

t
V = Load voltage

Thermal protection
activation
FACEPLATE DESCRIPTION

Synchronism signal for - control signal

Master/Slave connection + control signal
Alarm output Reference voltage for potentiometer power supply (+ 10V)
(solid state relay, HB option)
24 V ac 50/60 Hz power terminal

Green LED (power on),

Red LED (GTT running)
a
Red LED (thermal alarm), yellow LED
(load interrupt alarm, HB option)
b
Monorev trimmer for minimum c Dip switch for selection of input signal
calibration of input signal (S1, S2, S3)
d e f
Monorev trimmer for calibration of load
interrupt (HB) alarm limit g Monorev trimmer for maximum
calibration of load signal

LINE connection LOAD connection

Reference connection of 230V line voltage Reference connection of 480V line voltage (HB option
(HB option with 150V to 300V load) with 300V to 530V load)

CALIBRATION PROCEDURE OF THE INPUT SIGNAL

The solid-state power unit, GTT, is supplied factory calibrated for 0..5V, 0..10V, 0..20mA, 4..20mA inputs, 10Kohm
potentiometer. Minimum and maximum values are adjusted with two monorev trimmers (d,e).
Input signal type is selected with the f adjustment dip switches (S1,S2,S3).

Control signal Dip Switch Position

e V/mA V/mA f Rin
In In S1-S3
S1 S2 S3 96% On
0-5V 100KΩ
82% Off
0...5Vdc OFF OFF ON
0-10V 100KΩ
0...10Vdc ON OFF ON
d 0-20mA 125Ω
0...20mA OFF ON ON 18%
4% 4-20mA
4...20mA OFF ON OFF 125Ω
T

Minimum adjustment trimmer (d) turned fully counterclockwise sets the start conducting limit at 4% of the signal; turned fully
clockwise, the minimum conducting limit is set at 18% of the input signal.
Maximum adjustment trimmer (e) turned fully clockwise sets the full conducting limit at 96% of the signal; turned fully
counterclockwise, the full conducting limit is set at 82% of the input signal<
INTERRUPTED LOAD ALARM

The interrupted load alarm function enables the GTT to diagnose a variation of the load current (compared to a set limit),
distinguishing it from one caused by a change in grid voltage. e. The solid state power unit must therefore be supplied with the
voltage applied to the load terminals, i.e.: LOAD (L2): already connected internally;
LINE (h or i): connect terminal h for voltages from 150 to 300V; connect terminal i for voltages from 300 to 530V.
The alarm activates (relay closed and yellow alarm LED on) when the current, during the conduction of the device, falls below
a preset level that may be adjusted using the trimmer on the faceplate.

Calibratio procedure (refer to the faceplate description drawing)

1) Use the adjustment system (or a calibrator) in order to supply the maximum signal (100% conduction or thered “ON” LED
always illuminated). As an alternative, you can configure the GTT to 0-10 V DC input configuration and connect terminals 5
and 6.
2) Use a current sensing pliers to check that the load current is at rated level.
3) Turn alarm limit adjustment trimmer (g) fully clockwise. Check that yellow alarm LED (b) turns on.
4) Slowly turn trimmer (g) counterclockwise until the alarm LED turns off.
5) Turn the trimmer counterclockwise another 1/10 of a turn (1 notch on the scale).
In this way, the alarm limit is set below 10% of the rated load current.

N.B:
the partial load break alarm function operates with power partialization exceeding 15%. For partializations below 20%, tripping
times increase due to the reduced load activation time. For correct operation of the option, the load current has to exceed 30%
of rated current for the GTT.

Notes on use of the GTT with the digital On/Off control

- The logic control signal has to be connected with the correct polarities to terminals 4 and 5 of the analog input.
- Turn minimum adjustment trimmer (d) fully counterclockwise and maximum adjustment trimmer (e) fully clockwise.
- Set the 3 dip switches (f) to off.

For applications with a very short work cycle, you can drive the solid state group by means of the Master/Slave signal by
driving it with a digital signal (OFF = 0 V dc; ON = from 4 V dc to 10 V dc)

Inhibiting the GTT

You can inhibit operation of the GTT by means of the Master/Slave signal.
To inhibit, connect control signal - (4) with the synchronism signal for Master/Slave connection (3).

Notes on use of the GTT in Master/Slave configuration

The GTT can be used as a master to drive other solid state groups (slaves). With Master/Slave signal (3), you can drive up to 9
GTTs (see connection examples for GTT solid state power relays with three-phase load). You can also use a GTT to drive GTS
solid state power relays (maximum of 2), as shown in the connection diagrams for GTT/GTS solid state power relays with
three-phase load (attention: the HB option cannot be used for a three-phase application with neutral).
DISSIPATION CURVES

Rated current curves based on room temperature.

GTT 25 / 40 GTT 50 / 60

GTT 75 / 90 / 120

The GTT 120 curves refer to the device complete with standard fan running.

TABLE FOR TERMINAL CHOICE OF POWER TERMINAL BOARD

CONTROL TERMINAL POWER TERMINAL GROUND TERMINAL •

Contact Pre-isolated Max. section ** Contact Pre-isolated Max. section ** Contact Max. section **
Size area wire terminal conductor area wire terminal wire area conductor
(WxD) tightening (WxD) tightening (WxD) tightening
screw type torque screw type torque screw type torque
25/40A 6,3x9 Eye/fork/ 2,5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
50/60A M3 tip 0,6Nm Max M6 3,5-6 Nm M5 1,8-2,5Nm
75-90A 6,3x9 Eye/fork/ 2,5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0,6Nm Max M6 3,5-6 Nm M5 1,8-2,5 Nm
120A 6,3x9 Eye/fork/ 2,5mm2 16x18 Eye/fork 50mm2 14x16 50mm2
M3 tip 0,6Nm Max M6 3,5-6 Nm M5 1,8-2,5 Nm

(**)The maximum sections indicated refer to unipolar copper wires with PVC insulation.
• Note: you have to use an eye terminal for the ground connection.
(WxD) = width x depth
DIMENSIONS AND CUT-OUT

GTT 25- GTT 40 GTT 50 - GTT 60 GTT 75 (without fan)

GTT 90 (without fan)
GTT 120 (with fan)

60 mm 80 mm 127 mm

30mm
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Alarm
Out
Master
Slave
-Analog + +10 Vdc
Out
24 Vac
Supply
Alarm
Out
Master -
Analog
+ +10 Vdc
Out
24 Vac
Supply
Alarm
Out
Master
Slave
-
Analog
+ +10 Vdc
Out
24 Vac
Supply
Slave
30 Vdc/ac Input Input 30 Vdc/ac Input
30 Vdc/ac

ON PWR ON PWR ON PWR

AL AL AL
108 mm
100 mm

GTT 25A/480 Vac GTT 60A/480 Vac GTT 120A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

c Reset Alarm 0..20mA 0..20mA

c Reset Alarm 0..20mA c Reset Alarm
d Min Adj 4..20mA d Min Adj 4..20mA d Min Adj 4..20mA
e Max Adj 0..5V e Max Adj e Max Adj 0..5V
0..5V
f Input selection f Input selection f Input selection
0..10V 0..10V 0..10V
g Alarm Adj g Alarm Adj g Alarm Adj

Line Line Line Line Line Line

Line 230 V 480 V Load Line 230 V 480 V Load Line 230 V 480 V Load
L1 h i L2 L1 h i L2 L1 h i L2
18mm

50mm (max)
depth = 142mm (*) depth = 142mm (*)
weight = 900g weight = 1200g

depth = 142mm
weight GTT 90 = 1300g
weight GTT 120 = 1700g

TEMPLATE DIMENSIONS

M5
L

L (mm) W (mm)
GTT 25 - 40 - 50 - 60 112 44
GTT 75 - 90 - 120 112 113
CONNECTION EXAMPLES

Single-phase connection with optional monitoring of interrupted load (command input from analog signal or potentiometer)

Digital output
0-20mA
4-20mA
0-10Vdc
Relay output - Alarm * Potentiometer
0-5Vdc
(solid state relay)

1 2 3 4 5 6 7 8
Alarm Master - + +10 Vdc 24 Vac
Out Slave Analog Out Supply
30 Vdc/ac Input
Controller

ON PWR

* Connections regarding the AL

24Vac 1,5VA
load interrupted option (see
paragraph “Interrupted load
GTT 25A/480 Vac
alarm) AC1 50/60 Hz

Note: connect h or i
according to the load c Reset Alarm
d Min Adj
0..20mA

4..20mA

tension. e Max Adj

f Input selection
0..5V

0..10V
g Alarm Adj

Line Line
Line 230 V 480 V Load
L1 h i L2
Load
Fuse

Phase * *
Neutral

Ground

Star or delta three-phase connection without neutral, with control of two phases.

* Relay output - Alarm

(Solid state relay)

Digital output
0-20mA
4-20mA
* Connections regarding the 0-10Vdc
0-5Vdc
load interrupted option Potentiometer

(see paragraph
“Interrupted load alarm)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Alarm Master +10 Vdc 24 Vac Alarm Master +10 Vdc 24 Vac
Out Slave Analog Out Supply Out Slave Analog Out Supply
30 Vdc/ac Input 30 Vdc/ac Input

Note: connect h or i Controller

ON PWR ON PWR
according to the load AL AL
tension. 24Vac 3VA

GTT 25A/480 Vac GTT 25A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz

c Reset Alarm 0..20mA c Reset Alarm 0..20mA

d Min Adj 4..20mA d Min Adj 4..20mA

e Max Adj 0..5V
e Max Adj 0..5V
f Input selection f Input selection
0..10V 0..10V
g Alarm Adj g Alarm Adj

Line Line Line Line

Line 230 V 480 V Load Line 230 V 480 V Load
L1 h i L2 L1 h i L2
Three-phase connection Star connection

Fuse Fuse

Ground

Phase R * * * *
Phase S
Phase T
CONNECTION EXAMPLES

Three-phase star connection with neutral.

Relay output - Alarm

(solid state relay)

* * *
Digital output
0-20mA
4-20mA
0-10Vdc
Potentiometer 0-5Vdc

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Alarm Master +10 Vdc 24 Vac Alarm Master +10 Vdc 24 Vac Alarm Master +10 Vdc 24 Vac
Out Slave Analog Out Supply Out Slave Analog Out Supply Out Slave Analog Out Supply
30 Vdc/ac Input 30 Vdc/ac Input 30 Vdc/ac Input

ON PWR ON PWR ON PWR Controller

AL AL AL
24Vac 4,5VA * Connections regarding the
load interrupted option (see
GTT 25A/480 Vac
AC1 50/60 Hz
GTT 25A/480 Vac
AC1 50/60 Hz
GTT 25A/480 Vac
AC1 50/60 Hz paragraph “Interrupted load
alarm)
0..20mA 0..20mA 0..20mA

Note: connect h or i according

c Reset Alarm c Reset Alarm c Reset Alarm
d Min Adj 4..20mA d Min Adj 4..20mA d Min Adj 4..20mA
e Max Adj 0..5V
e Max Adj 0..5V
e Max Adj 0..5V
f Input selection f Input selection f Input selection

to the load tension.

0..10V 0..10V 0..10V
g Alarm Adj g Alarm Adj g Alarm Adj

Line Line Line Line Line Line

Line 230 V 480 V Load Line 230 V 480 V Load Line 230 V 480 V Load
L1 h i L2 L1 h i L2 L1 h i L2

Load

Fuse Fuse Fuse

Ground

Neutral * * * * * *
Phase R

Phase S
Phase T

Star or delta three-phase connection without neutral, with control of three phases.

Relay output - Alarm

(solid state relay)

Digital output
0-20mA
4-20mA
* * * 0-10Vdc
0-5Vdc
Potentiometer

* Connections
regarding the 1
Alarm
Out
30 Vdc/ac
2 3
Master
Slave
4
Analog
Input
5 6
+10 Vdc
Out
7
24 Vac
Supply
8 1
Alarm
Out
30 Vdc/ac
2 3
Master
Slave
4
Analog
Input
5 6
+10 Vdc
Out
7

24 Vac
Supply
8 1
Alarm
Out
30 Vdc/ac
2 3
Master
Slave
4
Analog
Input
5 6
+10 Vdc
Out
7
24 Vac
Supply
8

load interrupted
ON PWR ON PWR ON PWR
option (see AL AL AL Controller
paragraph 24Vac 4,5VA
“Interrupted load GTT 25A/480 Vac GTT 25A/480 Vac GTT 25A/480 Vac

alarm) AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

Note: connect h c Reset Alarm

d Min Adj
0..20mA

4..20mA
c Reset Alarm
d Min Adj
0..20mA

4..20mA
c Reset Alarm
d Min Adj
0..20mA

4..20mA

or i according to e Max Adj

f Input selection
g Alarm Adj
0..5V

0..10V
e Max Adj
f Input selection
g Alarm Adj
0..5V

0..10V
e Max Adj
f Input selection
g Alarm Adj
0..5V

0..10V

the load tension. Line

L1
Line
230 V
h
Line
480 V
i
Load
L2
Line
L1
Line
230 V
h
Line
480 V
i
Load
L2
Line
L1
Line
230 V
h
Line
480 V
i
Load
L2

Load

Fuse Fuse Fuse

Ground

Phase R * * * * * *
Phase S
Phase T
CONNECTION EXAMPLES

Three-phase connection (triangle or star) without neutral, with control of two phases using one GTT in Master configuration
and one GTS in Slave configuration.

Relay output - Alarm

(solid state relay)

Digital output
0-20mA
4-20mA
* * 0-10Vdc
Potentiometer 0-5Vdc

* Connections regarding + 1 2 3 4 5 6 7 8

the load interrupted 6÷32Vcc

ON/OFF Control
Alarm
Out
30 Vdc/ac
Master
Slave Analog
Input
+10 Vdc
Out
24 Vac
Supply

option (see paragraph ON ON PWR

Controller
“Interrupted load AL AL
24Vac 1,5VA
alarm)
Note: connect h or i GTS 60A/480 Vac GTT 50A/480 Vac
AC1 50/60 Hz
AC1 50/60 Hz

according to the load

tension. c Reset Alarm
d Min Adj
0..20mA

4..20mA
e Max Adj 0..5V
f Input selection
0..10V
g Alarm Adj

Line Line
Load Line Line 230 V 480 V Load
L1 h i L2
Three-phase connection Star connection

Fuse Fuse

Ground

Phase R * *
Phase S
Phase T

Three-phase star connection with neutral using one GTT in Master configuration and two GTSs in Slave configuration.

Relay output - Alarm

(Solid state relay)
Digital output
0-20mA
4-20mA
0-10Vdc
0-5Vdc
Potentiometer

+ + 1 2 3 4 5 6 7 8
6÷32Vcc 6÷32Vcc Alarm Master +10 Vdc 24 Vac
Out Slave Analog Out Supply
ON/OFF Control ON/OFF Control Input
30 Vdc/ac

ON ON ON PWR Controller
AL AL AL
24Vac 1,5VA

GTS 60A/480 Vac GTS 60A/480 Vac GTT 60A/480 Vac

AC1 50/60 Hz AC1 50/60 Hz AC1 50/60 Hz

c Reset Alarm 0..20mA

d Min Adj 4..20mA
e Max Adj 0..5V
f Input selection
0..10V
g Alarm Adj

Line Line
Line 230 V 480 V Load
Load Line Load Line
L1 h i L2

Load

Fuse Fuse Fuse

Ground

Neutral

Phase R

Phase S
Phase T
 ACCESSORIES

A wide range of accessories is available (including fuses and fuse holders, supports for fastening DIN bar, ID
plates, thermostats, current transformers and isolation transformers). To choose accessories, see the section
"Solid state relays - Accessories."

ORDER CODE

GTT / 480 - -
Model
GTT

Nominal current
25Aac 25
40Aac 40
50Aac 50
60Aac 60
75Aac 75
90Aac 90
120Aac (*) 120
(*) Specify fan supply: 115Vac or 230Vac

Nominal voltage
480Vac 480 Fan
(for model 120A only)
Load interrupt Fan 80x80x40
(HB) option VEN90
230V 14W
Without option 0
Fan 80x80x40
With load 115V 14W VEN91
1
interrupt option
Please contact GEFRAN personnel for information on availability of codes.

•WARNINGS

! WARNING: this symbol indicates danger.

Before installation, please read the following advices:
• follow the indications of the manual scrupulously when making the connections to the instrument.
• use a cable that is suitable for the ratings of voltage and current indicated in the technical specifications.
• if the instrument is used in applications where there is risk of injury to persons and damage to machines or materials, it is essential that it is used with
an auxiliary alarm device.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• The instrument must NOT be used in environments where there could be the presence of dangerous atmospheres (inflammable or explosive).
• During continuous operation, the heatsink may reach 100°C and remain at a high temperature due to thermal inertia even after the device is switched
off. Therefore, DO NOT touch the heat sink or the electrical wires.
• do not operate on the power circuit untless the main supply is disconnected.
• DO NOT open the cover if device is “ON”!
(use the holes in the cover for eventual re-calibration).
Installation:
• connect the device to the ground using the proper ground terminal.
• the power supply wiring must be kept separate from that of inputs and outputs of the instrument; always check that the supply voltage corresponds to
that indicated on the instrument cover.
• evitare la polvere, l’ umidità, i gas corrosivi, le fonti di calore.
• keep away from dust, humidity, corrosive gases and heat sources.
• The connection cable must be shorter than 3 meters if the current transformer is used.
Maintenance: Check the correct operation of the cooling fans at regular intervals; clean the ventilation air filters of the installation at regular intervals.
• Repairs must be performed only by specialized or appropriately trained personnel. Cut off power to the device before accessing internal parts.
• Do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the mechanical
reliability of the device. To clean external plastic parts, use a clean cloth wet with ethyl alcohol or water.
Technical service : GEFRAN has a technical service department. Defects caused by use not conforming to the instructions are excluded from the
warranty.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

Conformity C/CSA/US certificate nr. LR188658-1345925 (upon request)

C US

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to generic standards:
CEI-EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) - EN 61010-1 (safety
regulations).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it cod. GTT - 07/04
 GZ 10 / 25 / 40 / 55
THREE-PHASE SOLID STATE RELAY WITH LOGIC CONTROL

Main features
Main applications • 3-phase alternating current solid state
• Thermoforming relay
• Plastic extrusion lines • Zero crossing switching
• Industrial ovens and • 3-phase nominal current
furnaces 3x10/25/40/55A
• Heat treatments • Nominal voltage up to 600VCArms
• Control applications with • Control range: 5...32Vdc
high switching speed • Optoinsulation (input/output)
• Mold heating/cooling 4000Vrms
control units • Integrated overvoltage suppressor
• Refrigeration • Non-repetitive voltage up to 1200Vp
• Air conditioning • In Conformity with EN60947-4-3

PROFILE TECHNICAL DATA Control inputs

3-phase "zero crossing" solid state relay General features Voltage of command circuit (Uc):
for control of resistive and inductive 5..32Vdc
Category of use: AC51, AC53a
loads. Integrated device designed for
industrial applications demanding control Nominal voltage (Ue): Activation voltage: >4.5Vdc
of high power levels and frequent 400Vac (max. range 24...440Vac) (TRIAC)
switching, with loads up to 3 x 55A 480Vac (max. range 24..530Vac) (SCR) Deactivation voltage:<3Vdc
(AC51) at 400/480/600Vac. 600Vac (max. range 24..660Vac) (SCR)
Max. input:
Control is logic type (Vdc), signaled by 18mA @5Vdc - 22mA @32Vdc
Nominal frequency: 50/60Hz
LEDs. Each phase is controlled by
means of semiconductors. The Isolation nominal voltage (Ui): Max. reverse voltage: 36Vdc
constructive elements, special production 600Vac
process, and new, sturdy case, provide
excellent reliability and continuity of Peak voltage: Outputs
service. All versions are protected >800Vdc for models with Ue=400Vac
>1200Vdc for models with Ue=480Vac, GZ 10/...
against overvoltages and against junction
Ue=600Vac Nominal current (Imax):
overtemperature, with signal LEDs and
AC51: 3x10 A
(optional) solid state alarm output. The Uninterrupted nominal service. AC53a: 3x2 A (available from 2005)
device is supplied complete with covers
to protect against direct contacts (covers Critical dV/dt OFF-state:
GZ 25/...
are removable for wiring). 500V/µs for models with Ue=400Vac
Nominal current (Imax):
1000V/µs for models with Ue=480Vac,
Accessories available: heatsink, AC51: 3x25 A
Ue=600Vac
thermostats, fans, fuses and fuse AC53a: 3x5 A (available from 2005)
holders. Switching voltage for zero:
< 20V
WARNING: The GZ models must be GZ 40/...
used in conjunction with an appropriate Activation time: ≤1/2 cycle Nominal current (Imax):
AC51: 3x40 A
heatsink (Accessory). Deactivation time: ≤1/2 cycle AC53a: 3x8 A (available from 2005)
Installation must precisely observe the
warnings contained in the installation Potential drop at rated current:
notes. ≤ 1,4Vrms GZ 55/...
Nominal current (Imax):
IP20 protection
AC51: 3x55 A
Weight: 300g AC53a: 3x15 A (available from 2005)
Thermal features Heatsink Thermal Resistance Three-phase Star or Triangle closed control
Calculation
GZ 10,25 I
Junction temperature: ≤125°C Rth=(90°C-T.amb.max)/Pd R L1 T1

Rth junction/case =1.5 K/W Pd = dissipated power V R R

GZ 40 T.amb.max=max air temperature inside R
S R
Junction temperature: ≤125°C the electrical cabinet. L2 T2

Rth junction/case =1 K/W Use a heatsink with thermal resistance R R

GZ 55 inferior to the calculated one (Rth) T L3 T3

Junction temperature: ≤125°C

Rth junction/case =0.6 K/W V nominal = V
I nominal = P +10%
Insulation V3 • V
Nominal insulation voltage
input/output: Three-phase Star control with neutral Three-phase Triangle open control
I R
2.5KV ac for models with Ue=400Vac R L1 T1
4KV ac for models with Ue=480Vac, R R
I
V V
L1

Ue=600Vac R R
T1
T3
S
Nominal impulse withstand voltage L2 T2
S
(Uimp): 2500Vac R
L3
L2

T L3 T3 T2
R
Solid Sate Relay Dissipated Power
Calculation V
V nominal = T
V3
Three-phase relay V nominal = V
Pd=3x1,4*IRMS [W] I nominal = P +10% P
I nominal = +10%
IRMS= three-phase load current V3 • V 3•V

TECHNICAL DATA OF THE MAIN CIRCUIT

Model Imax Rth, heatsink Ie (*) Rth, heatsink Non-repetitive I2t
[Arms] @Ta=40°C [Arms] @Ta=40°C overcurrent [A2s]
[K/W] [K/W] t=20ms [A]
GZ 10/400 3x10 1.78 3x10 1.19 120 100
GZ 25/400 3x25 0.57 3x25 0.38 250 450
GZ 25/480 3x25 0.57 3x25 0.38 400 645
GZ 40/480 3x40 0.36 3x40 0.24 600 1010
GZ 55/480 3x55 0.19 3x55 0.16 1150 6600
GZ 40/600 3x40 0.36 3x40 0.24 600 1010
GZ 55/600 3x55 0.19 3x55 0.16 1150 6600

(*) Ie = Nominal current(Standard CEI EN 60947-4-3)

Ambient conditions Protect the solid state relay by using an Install the units cantilevered to the panel
• Working temperature: appropriate heat sink (accessory). so that air can flow vertically over the
-20°C...80°C The heat sink must be sized according to heatsink without obstructions.
• Max. relative humidity: 50% to 40°C room temperature and load current (see
• Max. installation altitude: 1000 slm the technical documentation). Limits of use
• Pollution level : 3 Procedure for mounting on heat sink: • dissipation of thermal power of device
• Storage temperature: -20...85°C The module-heat sink contact surface with restrictions on temperature of instal-
• Class: A (industrial device) must have a maximum planarity error of lation site.
0.05mm. and maximum roughness of • requires exchange with outside air
Thermal protection 0.02mm. The fastening holes on the heat or an air conditioner to transfer
Junction temperature is constantly sink must be threaded and countersunk. dissipated power outside the panel.
monitored inside the device. If the Spread 4 gram of thermoconductive • max. voltage limits and derivative
maximum temperature limit is exceeded silicone (we recommend DOW of transients in line, for which the
(T=110°C), current to the load is CORNING 340 HeatSink) on the solid state unit has internal protection
interrupted and the yellow signal LED dissipative metal surface of the module. devices.
lights up. The surfaces must be clean and there • presence of dispersion current
must be no impurities in the < 10mA (max. value with rated voltage
Options thermoconductive paste. and junction temperature of 125°C).
An optional thermal protection alarm out- Use 4 M4x10 or M5 x 10 screws with
put is available. In this case, the alarm is flexible washer for attachment. Alterna-
signaled with an output generated by a tely tighten the fastening screws until
solid state relay (max. 32 VAD/DC, reaching a torque of 0.60Nm.
150mA, resistance ≤ 15Ω in alarm state) Wait 30 minutes for any excess paste to
Installation notes drain. Alternately tighten the four
Use the high speed fuses specified in the fastening screws until reaching a torque
catalog according to the connection of 1.2 Nm for the M4 screws and 1.5 Nm
example provided. for the M5 screws.
Applications with solid state power units It is advisable to make random checks of
must also include an automatic safety correct installation by disassembling the
switch to cut out the load power line. module and checking that there are no
air bubbles under the copper plate
FACEPLATE DESCRIPTION

L1 : Phase 1 input
L2 : Phase 2 input
L3 : Phase 3 input
T1 : Phase 1 output
T2 : Phase 2 output
L1 L2 L3 Alarm T3 : Phase 3 output
B1
L1 L2 L3 A1+ A1 : Control signal (+)
B2 A2 : Control signal (-)
GZ 25/400-0-1
A1 B1 : Alarm output (+) option
AC51: 25A 400Vac 5..32
AC53a: 5A 50/60Hz T1 T2 T3 A2-
Vdc
A2
B2: Alarm output (-) option
T1 T2 T3 On
Led1: Red led signal indicator
Led2: Yellow led (alarm overtemperature
junction)

DIMENSIONS

103,5mm

92mm

L1 L2 L3 Alarm

5,2mm
B1
L1 L2 L3 A1+
47,5mm
73mm

B2
GZ 25/400-0-1
A1
AC51: 25A 400Vac 5..32
AC53a: 5A 50/60Hz T1 T2 T3 A2-
Vdc

T1 T2 T3 On A2

Depth= 43,5 mm

CONNECTION EXAMPLES

Three-phase Triangle or Star connection (with and without neutral)

Phase R
Phase S
Phase T
Neutral
Ground
F1 F2 F3
*
I < 150mA V

<30V

>110°C
Load
L1 L2 L3 Alarm
B1
L1 L2 L3 A1+
R R R R R B2
R R GZ 25/400-0-1
A1
AC51: 25A 400Vac 5..32

R
AC53a: 5A 50/60Hz T1 T2 T3 A2-
Vdc 5-32Vdc
A2
R T1 T2 T3 On
Digital Controller
output

Heatsink (accessory)

* Only in the version with option overtemperature alarm output

TYPE OF OPERATION
Voltage logic output control and protection activation of overtemperature:

Control input

red red yellow yellow red t

LEDs indicator

Voltage on load t
T1
T2 t
T3
On On
Alarm output of t
overtemperature
(optional)
Heatsink temperature > 110°C (overtemperature detection)

TABLE OF TERMINALS AND CONDUCTORS

Control terminal Power terminal
(A1, B2, B1, B2) (L1, L2, L3, T1, T2, T3)
Model Contact Type of Section. * Contact Type of Section. *
area preisolated conductor / area preisolated conductor /
(LxP) terminal tightening torque (LxP) terminal tightening torque
screw type screw type

10A min. 1 mm2

6,3x9 eye / min. 0.35 mm2 12x12 eye / max. 10 mm2
25A M3 fork / max. 2,5 mm2 M5 fork / (tip)
tip 0,6 Nm Max tip
40A min. 1 mm2
max. 16 mm2
55A (eye/fork)

1,5 - 2,2 Nm

(*) The max. sections specified refer to unipolar copper wires Terminal covers
isolated in PVC. If an eye terminal lug is used, the terminal covers can be
Note: For the ground terminal, you have to use an eye wire removed more easily by inserting a Phillips screwdriver (max.
terminal. width 3.5 mm) into the side slots.
(LxP) = width x depth [mm] With the point of the screwdriver, widen the side of the cover
and raise it.
The minimum acceptable nominal section based on the
nominal currents of the power solid state units is given below
for copper conductors isolated in PVC, under continuous
operating conditions and at 40°C ambient temperature
according to standards CEI 44-5, CEI 17-11, IEC 408 in
accordance with EN60204-1.

Insert the screwdriver

to facilitate opening of
Nominal current Nominal section the cover
cable on mm2
10A 2,5
25A 6
40A 10
55A 16

ACCESSORIES
A wide range of accessories is available heatsink, fuses and fuse holders , current transformer, thermostats.
To choose accessories, see the section “Solid state relays - Accessories”.
ORDER CODE

GZ / - -

MODEL
GZ
NOMINAL CURRENT
10Aac 10 OPTIONS
25Aac 25 0 None
40Aac 40
Alarm output
55Aac 55 1
thermal protection
NOMINAL VOLTAGE
400Vac INPUT
400
(only for models ≤ 25A) 0 5...32Vdc
480Vac
480
(only for models ≥ 25A)
600Vac
600
(only for models ≥ 40A)

Please contact GEFRAN personnel for information on availability of codes.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice
 •WARNINGS

! WARNING: this symbol indicates danger.

Read the following warnings before installing, connecting or using the device:
if the solid state relay is used in applications with risk of injury to people, machines, or materials, auxiliary alarm devices MUST be employed. It
is also advisable to be able to check for tripping of alarms during normal operation;
• follow instructions precisely when connecting the heatsink;
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications;
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere;
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires;
• do not work on the power part without first disconnecting electrical power to the panel;
• do not remove the cover when the device is powered!
Installation:
• ground the heatsink connected to the power module;
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label;
• avoid dust, humidity, corrosive gases and heat sources;
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GZ group in the electrical panel containing the GZs.;
• size the heatsink adequately according to the indicated parameters.
Maintenance:
• at regular intervals, check operation of the cooling fans and clean all air ventilation filters;
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device's mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service :
GEFRAN has a service department.
The warranty excludes defects caused by any use not conforming to these instructions.

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to product:
CEI-EN 60947-4-3 (Low voltage switchgear and controlgear - Contactors and Motor-starters)

GEFRAN spa
via Sebina, 74
25050 Provaglio d’Iseo (BS)
Tel. +39 030 9888.1 - fax +39 030 9839063
cod. GZ- 11/04
Internet: http://www.gefran.com
 GTZ 25 / 40 / 55
THREE-PHASE SOLID STATE RELAYS WITH LOGIC CONTROL

Main features
• 3-phase alternating current solid state
relay with integrated hestsink
• Zero crossing switching
• 3-phase nominal current
Main applications 3x25/40/55A
• Thermoforming • Nominal voltage up to 600VCArms
• Plastic extrusion lines Control range:5...32Vdc
• Industrial ovens and • Optoinsulation (input/output)
furnaces 4000Vrms
• Heat treatments • Integrated overvoltage suppressor
• Control applications with • Non-repetitive voltage up to 1200Vp
high switching speed • Component selection to operate at
• Mold heating/cooling max. declared current with ≤ 40°C
control units temperature
• Refrigeration • DIN bar mounting with fast clip-on
• Air conditioning • In Conformity with EN60947-4-3

PROFILE TECHNICAL DATA Control inputs

Voltage of command circuit (Uc):
3-phase "zero crossing" power solid state General features 5..32Vdc
unit for control of resistive and inductive Category of use: AC51, AC53a
loads, complete with aluminum heatsink Activation voltage: >4.5Vdc
and DIN guide connection. Integrated Nominal voltage (Ue):
device designed for industrial 400Vac (max. range 24...440Vac) (TRIAC) Deactivation voltage:<3Vdc
applications demanding control of high 480Vac (max. range 24..530Vac) (SCR)
600Vac (max. range 24..660Vac) (SCR) Max. input:
power levels and frequent switching, with
18mA @5Vdc - 22mA @32Vdc
loads up to 3 x 55A (AC51) at
Nominal frequency: 50/60Hz
400/480/600Vac. Max. reverse voltage: 36Vdc
Control is logic type (Vdc), signaled by Isolation nominal voltage (Ui):
LEDs. Each phase is controlled by 600Vac
means of semiconductors . Outputs
The constructive elements, special Peak voltage:
production process, and new, sturdy >800Vdc for models with Ue=400Vac GTZ 25/...
case, provide excellent reliability and >1200Vdc for models with Ue=480Vac, Nominal current (Imax):
Ue=600Vac AC51: 3x25 A
continuity of service. The device is sized
AC53a: 3x5 A (available from 2005)
for continuous operation at nominal Uninterrupted nominal service.
current in a 40°C installation
environment. Critical dV/dt OFF-state: GTZ 40/...
All versions are protected against 500V/µs for models with Ue=400Vac Nominal current (Imax):
overvoltages and against junction 1000V/µs for models with Ue=480Vac, AC51: 3x40 A
overtemperature, with signal LEDs and Ue=600Vac AC53a: 3x8 A (available from 2005)
(optional) solid state alarm output.
Switching voltage for zero: < 20V
The device is supplied complete with
GTZ 55/...
covers to protect against direct contacts Activation time: ≤1/2 cycle Nominal current (Imax):
(covers are removable for wiring). Deactivation time: ≤1/2 cycle AC51: 3x55 A
Accessories available: fuses, fuse AC53a: 3x15 A (available from 2005)
holders, support for panel mounting, Potential drop at rated current: ≤ 1,4Vrms
thermostats and fans.
IP20 protection

Weight : GTZ 25:1100g

GTZ 40, 55:1350g
Insulation Options Mount it vertically (max. 10 inclination
Nominal insulation voltage An optional thermal protection alarm out- from the vertical axis)
input/output: put is available. In this case, the alarm is • Vertical distance between a heatsink
2.5KV ac for models with Ue=400Vac signaled with an output generated by a and the panel wall >100mm
4KV ac for models with Ue=480Vac, solid state relay (max. 32 VAD/DC, • Horizontal distance between a heatsink
150mA, resistance ≤ 15Ω in alarm and the panel wall: 20mm at least
Ue=600Vac
state). • Vertical distance between two heatsink:
Nominal impulse withstand voltage
300mm at least.
(Uimp): 2500Vac Power supply • Horizontal distance between two heat-
Fan supply sink: 20mm. at least
Ambient conditions (only for models GTZ 40/55A): Check that cable raceways do not reduce
• Working temperature: 230Vac 14W (VEN90) these distances; should it happen, mount
-20°C...80°C 115Vac 14W (VEN91)
• Max. relative humidity: 50% to 40°C the GTZ overhanging from the panel, so
• Max. installation altitude: 1000 slm that the air can flow vertically on the
Installation notes
• Pollution level : 3 heatsink without obstables.
Use the high speed fuses specified in the
• Storage temperature: -20...85°C catalog according to the connection
• Class: A (industrial device) example provided. Limits of use
Applications with solid state power units • dissipation of thermal power of device
Thermal protection must also include an automatic safety with restrictions on temperature of instal-
Junction temperature is constantly moni- switch to cut out the load power line. lation site.
tored inside the device. If the maximum For maximum reliability, the device • requires exchange with outside air
temperature limit is exceeded (T=110°C), MUST be installed correctly in the panel or an air conditioner to transfer
current to the load is interrupted and the in order to have adequate heat exchange dissipated power outside the panel.
yellow signal LED lights up. between the heatsink and the • installation requirements (distances
surrounding air under conditions of nat- between devices to guarantee dissipation
ural convection. under conditions of natural convection)
• max. voltage limits and derivative
of transients in line, for which the
solid state unit has internal protection
devices.
• presence of dispersion current
< 10mA (max. value with rated voltage
TECHNICAL DATA OF THE MAIN CIRCUIT and junction temperature of 125°C).

Model Imax, Ie (*) Non-repetitive I2t

[Arms] overcurrent [A2s]
t=20ms [A]

GTZ 25/400 3x25 250 450

GTZ 25/480 3x25 400 645
GTZ 40/480 3x40 600 1010
GTZ 55/480 3x55 1150 6600
GTZ 40/600 3x40 600 1010
GTZ 55/600 3x55 1150 6600

(*) Ie = Nominal current (Standard CEI EN 60947-4-3)

FACEPLATE DESCRIPTION

L1 : Phase 1 input
L2 : Phase 2 input
L3 : Phase 3 input
T1 : Phase 1 output
T2 : Phase 2 output
L1 L2 L3
L1 L2 L3 A1+
Alarm
B1 T3 : Phase 3 output
GTZ 40/600-0-1
B2 A1 : Control signal (+)
VEN-90 fan:230Vac
AC51: 40A 600Vac
A1
5..32
A2 : Control signal (-)
T1 T2 T3 A2-
AC53a: 8A
T1
50/60Hz
T2 T3 On
Vdc
A2 B1 : Alarm output (+) option
B2: Alarm output (-) option
Led1: Red led signal indicator
Led2: Yellow led (alarm overtemperature
junction)
DIMENSIONS

127mm 127mm

8
8
30mm

30mm
L1 L2 L3 Alarm
B1
80mm

L1 L2 L3 A1+
L1 L2 L3 Alarm
GTZ 25/400-0-1 B2 B1

100mm
A1 L1 L2 L3 A1+
AC51: 25A 400Vac
T1 T2 T3 A2-
5..32 GTZ 40/600-0-1 B2
AC53a: 5A 50/60Hz Vdc
A2 VEN-90 fan:230Vac A1
T1 T2 T3 On AC51: 40A 600Vac T1 T2 T3 A2- 5..32
AC53a: 8A 50/60Hz Vdc
T1 T2 T3 On A2

50mm Max
TYPE OF OPERATION

Voltage logic output control and protection activation of overtemperature:

Control input

red red yellow yellow red t

LEDs indicator

Voltage on load t
T1
T2 t
T3
On On
Alarm output of t
overtemperature
(optional)
Heatsink temperature > 110°C (overtemperature detection)

DISSIPATION DIAGRAMS

Rated current curves based on room temperature.

I (A)

70
60 55
50
40
40
30 25
20
10

0 40 80 T (°C)
CONNECTION EXAMPLES
Three-phase Triangle or Star connection (with and without neutral)

Phase R
Phase S
Phase T
Neutral
Ground
F1 F2 F3
*
I < 150mA V

< 30V

>110°C
Load L1 L2 L3 Alarm
B1
L1 L2 L3 A1+
R R R R R B2
R R GTZ 25/400-0-1
A1
AC51: 25A 400Vac 5..32

R
AC53a: 5A 50/60Hz T1 T2 T3 A2-
Vdc 5-32Vdc
A2
R T1 T2 T3 On

Digital Controller
input

* Only in the version with option overtemperature alarm output

TABLE OF TERMINALS AND CONDUCTORS

Control terminal Power terminal Ground terminal
(A1, B2, B1, B2) (L1, L2, L3, T1, T2, T3) (see note)
Model Contact Type of Section. * Contact Type of Section. * Contact Section. *
area preisolated conductor / area preisolated conductor / area conductor /
(LxP) terminal tightening torque (LxP) terminal tightening torque (LxP) tightening torque
screw type screw type screw type

min. 1 mm2 12x12 min. 1 mm2

6,3x9 eye / min. 0.35 mm2 12x12 eye / max. 10 mm2 self-tap- max. 16 mm2
25A M3 fork / max. 2,5 mm2 M5 fork / (tip) ping screw
tip 0,6 Nm Max tip 3.9x12 1,5-1,8 Nm
40A min. 1 mm2 DIN7981
max. 16 mm2 min. 1 mm2
55A (eye/fork) 12x12 max. 16 mm2
M5
1,5 - 2,2 Nm 2,5 - 2,5 Nm

(*) The max. sections specified refer to unipolar copper wires Terminal covers
isolated in PVC. If an eye terminal lug is used, the terminal covers can be
Note: For the ground terminal, you have to use an eye wire removed more easily by inserting a Phillips screwdriver (max.
terminal. width 3.5 mm) into the side slots. With the point of the
(LxP) = width x depth [mm] screwdriver, widen the side of the cover and raise it.
The minimum acceptable nominal section based on the
nominal currents of the power solid state units is given below
for copper conductors isolated in PVC, under continuous
operating conditions and at 40°C ambient temperature
according to standards CEI 44-5, CEI 17-11, IEC 408 in
accordance with EN60204-1.
Insert the screwdriver
Nominal current Nominal section to facilitate opening
cable on mm2 of the cover
10A 2,5
25A 6
40A 10
55A 16

ACCESSORIES
A wide range of accessories is available heatsink, fuses and fuse holders , current transformer, supports to guide DIN, thermo-
stats. To choose accessories, see the section “Solid state relays - Accessories”.
ORDER CODE

GTZ / - - -

MODEL FAN (for mod. 40A and 55A)

GTZ Fan 80x80x40

VEN-90 230V 14W
NOMINAL CURRENT
Fan 80x80x40
25Aac 25 VEN-91
115V 14W
40Aac 40
55Aac 55 OPTIONS
0 None
NOMINAL VOLTAGE
400Vac Alarm output
1
400 thermal protection
(only for models 25A)
480Vac 480
INPUT
600Vac
600 0 5...32Vdc
(only for models ≥ 40A)

Please contact GEFRAN personnel for information on availability of codes.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice
 •WARNINGS

! WARNING: this symbol indicates danger.

Read the following warnings before installing, connecting or using the device:
If the power solid state unit is used in applications with risk of injury to people, machines, or materials, auxiliary alarm devices must be
employed. It is also advisable to be able to check for tripping of alarms during normal operation;
• follow instructions precisely when connecting the heatsink;
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications;
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere;
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires;
• do not work on the power part without first disconnecting electrical power to the panel;
• do not remove the cover when the device is powered!
Installation:
• ground the heatsink connected to the power module;
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label;
• avoid dust, humidity, corrosive gases and heat sources;
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GTZ group in the electrical panel containing the GTZs.;
Maintenance:
• at regular intervals, check operation of the cooling fans and clean all air ventilation filters;
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device's mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service:
GEFRAN has a service department.
The warranty excludes defects caused by any use not conforming to these instructions.

This device conforms to European Union Directive 89/336/CEE and 73/23/CEE as amended with reference to product:
CEI-EN 60947-4-3 (Low voltage switchgear and controlgear - Contactors and Motor-starters)

GEFRAN spa
via Sebina, 74
25050 Provaglio d’Iseo (BS)
Tel. +39 030 9888.1 - fax +39 030 9839063
cod. GTZ- 11/04
Internet: http://www.gefran.com
 W211 (25-40-75-100-150-250-400-600A)
POWER CONTROLLERS, from 1KW to 400KW

Main Features
• Conduction inhibition input
• Overcurrent protection (DE option)
• Detection of partial load failure
(RPC option)
• SCR diagnosis circuit and complete
load failure (DTC option)
Main Applications • Input control from Vdc and Vac
• Industrial heat-treatment logic signal
furnaces • Zero crossing switching of mains
• Industrial cooling plants voltage
• Painting plants • High capacity anti-parallel SCR
• Driers for ceramics, paper double thyristor
and textile products • LED status indicators
• Industrial heaters • MOV protections (varistor)
• Ovens and furnaces • DIN rail or panel mounting
• Sterilizers (depending on version)

PROFILE current higher than a selected value, TECHNICAL DATA

corresponding to approx. 13 times the
Wattcor W211 line offers a wide range of nominal current of the solid state power General Features
solid state power controllers with “zero controller. The alarm condition disables Nominal working voltage
crossing” switching for resistive loads the power supply, activates an alarm - 660Vac (max. range 20...725Vac)
with current ratings up to 600A and relay (in common with RPC option) and Nominal frequency: 50/60Hz
660Vac nominal voltages. allows the instrument resetting through a
The models of the W211 series accept front button. The WATTCOR W211 series Current Ratings (50°C)
Vdc and Vac logic controls. The are designed to guarantee nominal
conduction is activated by the control current and voltage values at 50°C
signal at the first zero crossing of the ambient temperature, with a working Repetitive Non repetitive
load power voltage. Switching off occurs temperature range from -5°C up to 60°C. overcurrent overcurrent
(t=1s) (t=20ms)
by the first zero crossing of the load 250A and 600A units are supplied with
25Arms ≤ 74A ≤ 600A
current after disabling the control signal. internal fuse and digital output for the
40Arms ≤ 100A ≤ 1500A
The control of three-phase loads can be fuse status. Signal connections are made 75Arms ≤ 180A ≤ 1700A
by two or three W211 in series and fired via “plug-in” connectors to enable easy 100Arms ≤ 300A ≤ 4800A
in parallel. Each model is equipped with wiring. 150Arms ≤ 300A ≤ 4800A
a logic input to disable the solid state The instrument can be DIN rail or panel 250Arms ≤ 450A ≤ 7800A
relay/power controller and eventually mounted (from 250 up to 600A current 400Arms ≤ 2000A ≤ 15000A
break off power supply. Different options ratings, panel mounting only). 600Arms ≤ 2000A ≤ 15000A
are available for the more critical
I2t for fusing Critical dv/dt
applications, such as the “load control”
(t=1-10ms) with output
(RPC option) which detects and indicates
disactivated
partial load failure interruption/cut-off, 25Arms ≤ 1800A2s 1000V/µs
with a LED on the faceplate, and a relay 40Arms ≤ 11200A2s 1000V/µs
alarm output. The DTC option allows the 75Arms ≤ 14450A2s 1000V/µs
control of a possible SCR short-circuit or 100Arms ≤ 86200A2s 1000V/µs
the complete current failure in the load. A 150Arms ≤ 86200A2s 1000V/µs
further safety option is represented by 250Arms ≤ 200000A2s 1000V/µs
the “electronic cut-off” circuit, (DE 400Arms ≤ 1125000A2s 500V/µs
600Arms ≤ 1125000A2s 500V/µs
option), a device protecting the power
element against a momentary excess
Dissipated Power: Partial Load Failure Option (RPC) Overcurrent Protection Option (DE)
1.2 W per Amp of load • Detects a decrease in the load current • Switching off with memory of the SCR if
(in regard to a pre-selected value), current exceeds the nominal value by 13
Control Input distinguishing one caused by a mains times
• Two inputs available for Vdc and Vac voltage decrease. It is necessary to • Option available for ratings from 25 up
logic signals specify the voltage applied to the load to 150A
• Option for control via contact free from (115 or 230 or 440Vac ± 10%) • Max. response time: 10ms@50Hz;
potential (option 4) • Current limit point selectable from 30% 8.33ms@60Hz
• Max. voltage-range:0...30Vdc, 0...32Vac up to 100% of nominal current (to be set • Alarm output: 5A-250V no contact relay
• Safety power-up voltage:< 3Vdc, <5Vac via a front trimmer). (shared by RPC option)
• Safety power-off voltage: >5Vdc,≥15Vac • Min. working time to let the alarm start: • Reset of standard working through a
• Impedance: 1KW@5Vdc, 400ms front-face key
2.5KW@30Vdc,1.5KW for Vac • Alarm output: relay with NO 5A-250Vac • This option does not replace extra-fast
working contact (shared by the DE fuses, which should be used in any
option). installation.
Inhibition Input
• Max. voltage range: 0...30Vdc Installation Comments
• Impedance: 15KW SCR (DTC) Control and Complete It is necessary to install the instrument
• Active inhibition: ≥ 5Vdc Load Failure Option correctly inside the panel to ensure best
Detects current crossing in the load when reliability:
there is no control signal (SCR short- • Max. inclination as to the vertical axis:
Auxiliary Power Supply circuit). 10°
- Required only if an option or a fan have Detects load current failure when a • Vertical distance between two
been selected control signal is active (complete load or instruments: > 200mm
• 115 or 230Vac 50...60Hz - 5VA with SCR failure/interruption, fuse break, load • Horizontal distance between two
phase independent of the voltage on the voltage failure). instruments: > 20mm
load The alarm mode, with memory or not, is
- Fan power supply (for ratings ≥150A) selectable via an internal switch.
• 115 or 230Vac 50/60Hz - 35VA

POWER DISSIPATION CURVES

140 700 Rating 600A

Effective current A

Effective current A

120 Rating 100A 600

100 500 Rating 400A

Rating 75A
80 400
Rating 250A
60 300
Rating 40A
Rating 150A
40 200
Rating 25A
20 100

0°C 10°C 20°C 30°C 40°C 50°C 60°C 0°C 10°C 20°C 30°C 40°C 50°C 60°C

Ambient Temperature Ambient Temperature

TYPE OF FUNCTIONING

Control signal

Load current

MOUNTING

Ratings from 25 up to 150A: Ratings from 250 to 600A:

- DIN rapid rail mounting - Panel mounting only
- Panel mounting kit for ratings 75-150A (option 1886001)
DIMENSIONS AND MOUNTING
W211 25A W211 40A W211 75A W211 100A (without fan)
W211 150A (with fan)
66 mm 83 mm 83 mm 83mm

LINE LINE LINE LINE

175 mm
215 mm
66 mm
130 mm

W211 W211

W211 W211

LOAD LOAD

LOAD LOAD
Depth = 105 mm Depth = 120 mm Depth = 125 mm
Weight = 800g Weight = 1200g Weight = 1700g
Depth = 160 mm
Weight W211 100A = 2300g / W211 150A = 2700g

W211 400A LINE

W211 600A
170 mm
4 fixing holes (ø 8mm)

76 mm

Cover profile
W211 250A
LINE
170 mm
4 fixing holes 76 mm
(ø 8mm)

Panel Mounting Kit

Cover profile

DIN rail mounting

bracket
355 mm

450 mm

2 fixing holes
(ø 6,5mm)
235 mm

330 mm

W211 W211

for panel

LOAD

LOAD

98 mm

Depth = 230 mm Depth = 230 mm

Weight = 6000g Weight W211 400A = 10300g / W211 600A = 11000g

CONTROL SIGNAL CONNECTION

Without option with DE, RPC, DE + RPC or DTC option
Black or grey Terminal Strip
Black or grey Terminal Strip 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Thermal +5 VDC + - 115 VAC
+ - Shutdown or
Ratings Control 230 VAC
Thermal Control
≥ 150A 0/30 VDC
Shutdown 0/30 VDC
Ratings + Inhibition -
≥ 150A 0/30 VDC
+ -
Inhibition
Control 0/24 VAC
0/30 VDC

with DE, RPC or DTC option

Green Terminal Strip
Control
0/24 VAC 10 11 12 13 14 15 16 17 18
Load
voltage
(with RPC) Green terminal strip with
For further information see user’s manual DE, RPC or DTC Alarm Output
SAFETY and PROTECTION

- Ground heatsink (except for models from 400 up to 600A) Rating Fuses Fuse Rating Fuses Fuse
- IP20 protection level carrier switch
- UL94V0 self-extinguishing plastic case 25A FUS-050 PF 22x58 250A FUS-450N /
- Thermostat for models with rating ≥150A
40A FUS-063 PF 22x58 400A FUS-630N SW-FUS
75A FUS-100 PF 22x58 600A FUS-900N SW-FUS
- Thyristor high I2t
100A FUS-250 PF 27x60
- Extra fast fuses
150A FUS-250 PF 27x60

WIRING / TERMINALS

Power Terminals
- Ratings from 25A to 150A: cage terminals for stripped cable without cable terminals
- Ratings from 250A to 600A: cables with terminal cable terminals or copper bar

Current ratings Usable cable section [mm2] Tightening Torque [Nm]

25-40A 1,5 a 16 1,2 a 1,4

75-100-150 20 a 70 6a7
250-400-600 cables with terminal cable or copper bar 12 a 13

ORDER CODE

W211 0

MODEL FUSE FAILURE

MICROSWITCH (≥ 250A)
W211
0 None (≤250A)
NOMINAL CURRENT 1 Microswitch (≥250A)
25Aac 25
40Aac 40 AUXILIARY POWER SUPPLY

75Aac 75 (for the options and ratings ≥150A)

100Aac 100 0 None

150Aac 150 1 115Vac 50...60Hz

250Aac 250 2 230Vac 50...60Hz

400Aac 400
OPTIONS
600Aac 600
0 None
NOMINAL VOLTAGE 3 RPC
660Vac (range 20...725Vac) 5 DTC
(if the RPC option is used, the working 660
range is 350...440Vac)
660Vac (range 20...725Vac)
661
(for RPC option with range 260...350Vac)
660Vac (range 20...725Vac)
662
(for RPC option with range 180...260Vac)
660Vac (range 20...725Vac)
663
(for RPC option with range 90...180Vac) Note: RPC option not available for working range >440Vac

Please, contact GEFRAN sales people for the codes availability.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

This instrument complies with European Directives 89/336/CEE and 73/23/CEE including updates.

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com cod. W211- 07/04
 W212 (25-40-75-100-150-250-400-600A)
POWER CONTROLLERS, from 1KW to 400KW

Main features
• Conduction inhibition input
• Overcurrent protection (DE option)
• Detection of partial load failure
(RPC option)
• SCR diagnosis circuit and complete
load failure (DTC option)
• Analogue signal Input control
Main applications in mA and potentiometer
• Industrial heat-treatment • Synchronization slave digital output
and metallurgy furnaces • Adjustable modulation cycle duration
• Industrial cooling plants • Zero crossing switching of mains
• Painting plants voltage
• Driers for ceramics, paper • High capacity anti-parallel SCR
and textile products double thyristor
• Industrial heaters • LED status indicators
• Ovens and furnaces • MOV protections (varistor)
• Sterilizers • DIN rail or panel mounting
• Furnaces for glass (depending on version)

PROFILE option), a device protecting the power TECHICAL DATA

element against a momentary excess
Wattcor W212 line offers a wide range of current higher than a selected value, General features
solid state power controllers with “zero corresponding to approx. 13 times the Nominal working voltage
crossing” switching for resistive loads nominal current of the solid state power 660Vac (max. range 20...725Vac)
with current ratings up to 600A and controller. Nominal frequency: 50/60Hz
660Vac nominal voltages. The alarm condition disables the power
The models of the W212 series accept supply, activates an alarm relay Current ratings (50°C)
logic commands in volts, milliamperes (in common with RPC option) and allows
and from a potentiometer. the instrument resetting through a front
Directly on the W212 it is possible to set, button. Repetitive Non repetitive
using a trimmer, the cycle time which is The WATTCOR W212 series are overcurrent overcurrent
(t=1s) (t=20ms)
used for the power modulation in relation designed to guarantee nominal current
25Arms ≤ 74A ≤ 600A
to the input analogue signal. and voltage values at 50°C ambient
40Arms ≤ 100A ≤ 1500A
The control of the triphase loads can be temperature, with a working temperature 75Arms ≤ 180A ≤ 1700A
made with a W212 used as master and range from -5°C up to 60°C. 100Arms ≤ 300A ≤ 4800A
one or more W211 used as slaves. 250A and 600A units are supplied with 150Arms ≤ 300A ≤ 4800A
Each model is equipped with a logic internal fuse and digital output for the 250Arms ≤ 450A ≤ 7800A
input to disable the solid state fuse status. Signal connections are made 400Arms ≤ 2000A ≤ 15000A
relay/power controller and eventually via “plug-in” connectors to enable easy 600Arms ≤ 2000A ≤ 15000A
break off power supply. wiring.
I2t for fusing Critical dv/dt
Different options are available for the The instrument can be DIN rail or panel
(t=1-10ms) with output
more critical applications, such as the mounted (from 250 up to 600A current
disactivated
“load control” (RPC option) which detects ratings, panel mounting only). 25Arms ≤ 1800A2s 1000V/µs
and indicates partial load failure 40Arms ≤ 11200A2s 1000V/µs
interruption/cut-off, with a LED on the 75Arms ≤ 14450A2s 1000V/µs
faceplate, and a relay alarm output. 100Arms ≤ 86200A2s 1000V/µs
The DTC option allows the control of a 150Arms ≤ 86200A2s 1000V/µs
possible SCR short-circuit or the 250Arms ≤ 200000A2s 1000V/µs
complete current failure in the load. 400Arms ≤ 1125000A2s 500V/µs
600Arms ≤ 1125000A2s 500V/µs
A further safety option is represented by
the “electronic cut-off” circuit, (DE
Dissipated Power: load selectable via an internal switch.
1.2 W per Amp of load - Fan power supply (for ratings ≥ 150A) Overcurrent Protection Option (DE)
Control Input • 115 or 230Vac 50/60Hz - 35VA • Switching off with memory of the SCR if
• Analogue input configurable in voltage Partial Load Failure Option (RPC) current exceeds the nominal value by 13
or current • Detects a decrease in the load current times
• Voltage range: 0-5V (potentiometer (in regard to a pre-selected value), • Option available for ratings from 25 up
10KW); 0-10V distinguishing one caused by a mains to 150A
• Current range: 0-20mA ; 4-20mA voltage decrease. It is necessary to • Max. response time: 10ms@50Hz;
• Typical impedence: 23KW@0-5V, specify the voltage applied to the load 8.33ms@60Hz
50KW@0-10V, 250W@0-20 / 4-20mA (115 or 230 or 440Vac ± 10%) • Alarm output: 5A-250V NO contact
• Cycle time adjustment: from 0.5 to 10 • Current limit point selectable from 30% relay (shared by RPC option)
seconds, by way of front accessible “CY” up to 100% of nominal current (to be set • Reset of standard working through a
trimmer via a front trimmer). front-face key
Inhibition Input • Min. working time to let the alarm start: • This option does not replace extra-fast
• Max. voltage range: 0...30Vdc 400ms fuses, which should be used in any
• Impedance: 15KW • Alarm output: relay with NO 5A-250Vac installation.
• Active inhibition: ≥ 5Vdc working contact (shared by the DE Installation Comments
option). It is necessary to install the instrument
Slave Output
• Digital synchronization output to match SCR (DTC) Control and Complete Load correctly inside the panel to ensure best
the Wattcor W212 (Master) to one or Failure Option reliability:
more Wattcor W211 (Slave) Detects current crossing in the load when • Max. inclination as to the vertical axis:
• Logic output voltage: 0/5Vdc there is no control signal 10°
• Permitted output current: 50mA max (SCR short-circuit). • Vertical distance between two
(No. 10 W211 Max) Detects load current failure when a instruments: > 200mm
control signal is active (complete load or • Horizontal distance between two
Auxiliary Power Supply SCR failure/interruption, fuse break, load instruments: > 20mm
• 115 or 230Vac 50...60Hz - 5VA with voltage failure).
phase independent of the voltage on the The alarm mode, with memory or not, is

POWER DISSIPATION CURVES

140 700 Rating 600A
Effective current A
Effective current A

120 Rating 100A 600

100 500 Rating 400A

Rating 75A
80 400
Rating 250A
60 300
Rating 40A
40 200 Rating 150A
Rating 25A
20 100

0°C 10°C 20°C 30°C 40°C 50°C 60°C 0°C 10°C 20°C 30°C 40°C 50°C 60°C
Ambient Temperature Ambient Temperature
TYPE OF FUNCTIONING
Zero crossing with cycle time T fixed (adjustable from 0.5 to 10 sec.). The ON/OFF times ratio is a function of the analogue control signal Vi.
An example of functioning for different values of the input analogue signal Vi; bottom scale 0-10V with period T=1 sec.

% Power produced
Vi = 2,5V Vi = 5V Vi = 7,5V
25% f.s. 50% f.s. 75% f.s.
Load current

t ON t OFF t ON t OFF t ON t OFF

MOUNTING
Ratings from 25 up to 150A: Ratings from 250 to 600A:
- DIN rapid rail mounting - Panel mounting only
- Panel mounting kit for ratings 75-150A (option 1886001)
DIMENSIONS AND MOUNTING
W212 25A W212 40A W212 75A W212 100A (without fan)
W212 150A (with fan)
66 mm 83 mm 83 mm 83mm

LINE LINE LINE LINE

175 mm
215 mm
66 mm
130 mm

W212 W212

W212 W212

LOAD LOAD

LOAD LOAD
Depth = 105 mm Depth = 120 mm Depth = 125 mm
Weight = 800g Weight = 1200g Weight = 1700g
Depth = 160 mm
Weight W212 100A = 2300g / W212 150A = 2700g

W212 400A LINE

W212 600A
170 mm
4 fixing holes (ø 8mm)

76 mm

Cover profile
W212 250A
LINE
170 mm
4 fixing holes 76 mm
(ø 8mm)

Panel Mounting Kit

Cover profile

DIN rail mounting

bracket
355 mm

450 mm

P2 fixing holes
(ø 6,5mm)
235 mm

330 mm

W212 W212

for panel

LOAD

LOAD

98 mm

Depth = 230 mm Depth = 230 mm

Weight = 6000g Weight W212 400A = 10300g / W212 600A = 11000g

CONTROL SIGNAL CONNECTION

with DE, RPC option

Black or Grey Terminal Strip Green Terminal Strip

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Thermal + 5VDC + - 115 VAC

shutdown or Load DE or RPC
Ratings mA or VDC 230 VAC Voltage Alarm Output
≥ 150A Control
with DTC option
+ -
Inhibition Green Terminal Strip
0/30 VDC
10 11 12 13 14 15 16 17 18
+ -
Slave Output
0/5 VDC
DTC
Alarm Output
For further information see user's manual
SAFETY AND PROTECTION

- Ground heatsink (except for models from 400 up to 600A) Rating Fuses Fuse Rating Fuses Fuse
- Input/output insulation voltage 3750 Vac carrier switch
- IP20 protection level 25A FUS-050 PF 22x58 250A FUS-450N /
- UL94V0 self-extinguishing plastic case
40A FUS-063 PF 22x58 400A FUS-630N SW-FUS
75A FUS-100 PF 22x58 600A FUS-900N SW-FUS
- Thermostat for models with rating ≥150A
100A FUS-250 PF 27x60
- Thyristor high I2 t
150A FUS-250 PF 27x60
- Extra fast fuses

WIRING/TERMINALS

Power Terminals
- Ratings from 25A to 150A: cage terminals for stripped cable without cable terminals
- Ratings from 250A to 600A: cables with terminal cable terminals or copper bar

Current ratings Usable cable section [mm2] Tightening torque (Nm)

25-40A 1,5 a 16 1,2 a 1,4

75-100-150 20 a 70 6a7
250-400-600 cables with terminal cable or copper bar 12 a 13

ORDER CODE

W212 2

MODEL FUSE FAILURE MICROSWITCH

(≥ 250A)
W212
0 None (≤250A)
NOMINAL CURRENT 1 Microswitch (≥250A)
25Aac 25
40Aac 40 AUXILIARY POWER SUPPLY

75Aac 75 1 115Vac 50...60Hz

100Aac 100 2 230Vac 50...60Hz

150Aac 150
OPTIONS
250Aac 250
0 None
400Aac 400
3 RPC
600Aac 600
5 DTC
NOMINAL VOLTAGE
660Vac (range 20...725Vac) INPUT
(if the RPC option is used, the working 660
range is 350…440 Vac) * 0-5 Vdc and potentiometer

660Vac (range 20...725Vac) 2 0-10 Vdc

661
(for RPC option with range 260...350Vac) * 0-20 mAdc
660Vac (range 20...725Vac) * 4-20 mAdc
662
(for RPC option with range 180...260Vac)
660Vac (range 20...725Vac) Note: RPC option not available (*) Selectable by Dip-Switches
663 for working range >440Vac
(for RPC option with range 90...180Vac)

Please, contact GEFRAN sales people for the codes availability.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

This instrument complies with European Directives 89/336/CEE and 73/23/CEE including updates.

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

cod. W212- 07/04
Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com
 W401 (45-100A)
POWER CONTROLLERS

Main Features
• On-board microprocessor
• Numeric/digital control by serial line or
by logic input
• Accurate measure of load voltage and
Main Applications currents (RMS)
• Tyre manufacturing plants • Completely configurable
• Wire manufacturing plants • Auto-diagnostic
• Industrial heat-treatments • Zero crossing switching of mains
• Industrial cooling plants voltage
• Painting plants • Power contacts with anti-parallel
• Driers for ceramics, paper double SCR
and textile product • R-C and MOV (varistor) protections
• Ovens and furnaces • Panel mounting, independent socket

PROFILE Each model is equipped with a logic TECHNICAL DATA

(active low) input to disable the power
Wattcor W401 line offers a wide range of controller and eventually break power General features
solid state power controllers with “zero supply off. Nominal working voltage:
crossing” switching for resistive loads The auxiliary power supply output 460Vac (max. range 200...460Vac ±10%)
with 45A and 100A current ratings and (+15Vdc) is available to activate Nominal frequency: 50/60Hz
460Vac nominal voltage. autonomous control and inhibition logic
This product is designed to be used as inputs. Current rating (at TA = 40°C)
intelligent peripherals in industrial heat- Wattcor W401 series are designed to 45Arms, 100Arms
treatment processes using operate nominal current and voltage Repetitive overcurrent (t=1s): ≤ 300A
programmable logics or computers. values at 40°C ambient temperature. Non repetitive overcurrent (t=20ms):
A switch enables to select the external The internal extra-fast fuse option is ≤ 4800A
-On/Off (standard)- or internal control available for both ratings. I2t for fusing (t=1-10ms): < 113000A2s
mode, controlled by a microprocessor Signal connections are made via “plug- critical dv/dt with output disactivated:
and configurable via serial link. in” connectors to enable easy wiring, 1000V/µs
The RS485 MODBUS communication while power connections are made
system allows the control of variables, through terminals integrated in the Dissipated Power:
such as power capacity control and cycle mounting socket, where the power 1,2 W by loads Amps
time, as well as the accurate monitoring controller itself is placed.
of load voltage and current RMS values. The instrument mounting is on panel by Control logic input
Data strings are also available, means of screws. (alternative to serial control)
concerning: instrument identification, • Max. dinamics: 0...30Vdc
diagnostic and hardware configuration. • Enabling by voltage > 8Vdc
The conduction is activated by the • Disabling by voltage < 5Vdc
control signal at the first zero crossing of • Impedance 10KΩ @ 30Vdc
the load power voltage.
Switching off occurs by the first zero Enabling logic input
crossing of the load current after • Max. dynamics: 0...30Vdc
disabling the control signal. • Enabling by voltage > 8Vdc
The control of three-phase loads can be • Disabling by voltage < 5Vdc
made by two or three W401 fired in • Impedance 10KΩ @ 30Vdc, typical
parallel.
Auxiliary Power Supply Input • Stored and instananeous RMS voltage • Horizontal distance between two
• Nominal voltage: • Unit address code instruments: ≥ 20mm
115/230Vac; -10...+15% • Diagnostic data strings
• Nominal frequency: 50...60Hz Insulating
• Consumption: 4VA Current and Voltage Measuring Input/output nominal insulation
• Independent phase angle • Galvanic-insulated measuring circuits voltage: 3750Vac
as to load voltage through on-board TA and TV
• Vrms/Vdc double analogue converter Working Temperature
Auxiliary Power Supply Output • A/D converter sampling time: 10mS From 0 up to 60°C (see dissipation
• Nominal voltage: +15Vdc • Measure accuracy, by voltage and curves)
• Protected aganist short-circuits current from 20 to 100% of nominal
value: ±1% by Ton > 520mS conduction Leakage Current
Serial Communication Link time < 20mA by nominal voltage, due
• Connection: RS485, 2-wires to RC filter and varistor
• Protocol: MO-DBUS Mounting Comments
• Addressing: from 0 to 15, To achieve a high reliability it is very
selectable from 4 microswitches important to install the device properly, in
(binary code) order to ensure a suitable heat exchange
• Baud-rate: 4800, 9600 Bauds, between the heat sink and the
selectable from jumper surrounding air even whitout forced air
circulation. The device must be installed
Main Variables Controlled via vertically:
Serial Line • Max. inclination as to the
• Power capacity control (0...100%) vertical axis: 10°
• Cycle time (3...300sec) • Vertical distance between two
• Offset of voltage and current measures instruments: ≥ 200mm
• Stored and instananeous RMS voltage

POWER DISSIPATION CURVES

Duty cycle 100%
W401 45A W401 100A

80 140
A effective current

A effective current

120
60
100
80
40
60
20 40
20

0°C 10°C 20°C 30°C 40°C 50°C 60°C 0°C 10°C 20°C 30°C 40°C 50°C 60°C

Ambient temperature °C Ambient temperature °C

WORKING DIAGRAM

Zero crossing with control from serial line and “T” cycle time adjustable from 3 to 300 sec. ON/OFF time values ratio is a func-
tion of 0...100% numeric control (n.c.).

Working example per different power values with T = 10sec. Time period

% Supplied power

n.c. 25% n.c. 50% n.c. 75%

t ON t OFF t ON t OFF t ON t OFF

DIMENSIONS AND CUT-OUT

W401 45A W401 100A Mounting socket

45/100A

112 mm 112 mm 90 mm 2 fixing holes (Ø 6.5 mm)

Line

151 mm
198 mm

198 mm

151 mm
198 mm
Power terminals

Load

Depth = 215 mm Depth = 215 mm

Weight = 3500g Weight = 3900g

CONTROL SIGNAL AND POWER CONNECTION

L1 L2

460V.a.c.
50/60 Hz
CONNECTION OF THE RS 485 LINE

Master
Computer

W401

Transmitter
+
Receiver

address 0 address 1 address 15

Load

A (RXD/TXD) Ground
Communication Communication
RS 485 RS485 Neutral
________________________ Auxiliary Power
B (RXD/TXD) Supply
115 V.a.c. 4VA 50/60 Hz
+15 V.d.c.
230 V.a.c.

NC
Logic external
command (0...30 VDC)

NC

Enabling NC
(0...30 VDC)
SAFETY AND PROTECTION

- Grounded heatsink
- IP20 protection Taglia Fusibili Sigla di
- Thyristor high I2t Ordinazione
- Extra-fast on-board fuse (optional) 45A 63A FUS-063N
100A 160A FUS-160N
- RC filter and varistor on thyristors

WIRING/TERMINALS

Power screw terminals (Ø6mm) are placed in the mounting socket of the instrument to be connected via an eyelet terminal
wire.

Current ratings Cable Section Crimping Terminals Torque

45A 16...25mm2 16...25ø - Hole ø 6mm 5 - 6 Nm

100A 35mm 2
35ø - Hole ø 6mm 8 - 9 Nm

ORDER CODE

W401 460 0 2 .D

MODEL OPTION
W401 000 Extra-fast Fuse
500 None
NOMINAL CURRENT
45Aac 045 AUXILIARY POWER SUPPLY
100Aac 100 2 115/230Vac, 50...60Hz

NOMINAL VOLTAGE
460Vac 460

Please, contact GEFRAN sales people for the codes availability.

GEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice

The instrument conforms to the european directives 89/336/CEE and 73/23/CEE, including updates.

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

cod. W401- 07/04
Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com
 W312 (25-40-75-100-150A)
POWER CONTROLLERS WITH PHASE ANGLE FIRING

Main features
• Analog/potentiometer/logic signal input
control
• Phase angle switching
Main applications • High-capacity antiparallel double
• Industrial furnaces for heat thyristor (SCR)
treatments, metallurgy • Conduction inhibitor input
• Wood-working machines • LED indicators
(edge-banding, gluing) • MOV protections (varistor)
• Welding machines • DIN bar and front panel installation
• Kilns • Softstart

FEATURES The phase angle switching device TECHNICAL DATA

The “WATTCOR W312” thyristor power guarantees precise power control and Main features
controllers are designed to control: adequate switching speed, which also Rated working voltage 660Vac
- standard resistive loads with a low permits use of the soft-start function.
(max. range 20...725Vac)
temperature coefficient, The soft-start function introduces a
- short, wave infrared heaters. power ramp when the auxiliary power Rated frequency: 50/60Hz
- Inductive loads, transformer primaries supply is switched on. The conduction Current sizes (50°C)
They can be used in the following cases: angle varies from zero up to the value
• Single-phase: connection of the load corresponding to the control input in a RepetitiveNon-Repetitive
and instrument between 2 phases or set time. This function is indispensable overcurrent overcurrent
(t=1s) (t=20ms)
between one phase and Neutral. with resistive loads at low resistance
25Arms ≤ 74A ≤ 600A
• Three-phase: use of three W312 open when cold (tungsten, molybdenum
40Arms ≤ 100A ≤ 1500A
delta or star connected with neutral. dislicide, kanthal super).
75Arms ≤ 180A ≤ 1700A
The W312 series is designed on the A logic input can be used to inhibit the
100Arms ≤ 300A ≤ 4800A
basis of a common architecture, whose power controller interrupting, where
150Arms ≤ 300A ≤ 4800A
dimensions are defined by the five necessary, the power delivery,
I2t for fusing
dv/dt critical
different current load specifications for a notwithstanding the presence of the
(t=1-10ms) with
room temperature of 50°C. command signal.
deactivated
The power circuit has been designed to The LED indicators on the front indicate:
output
operate under a wide range of voltage. • the presence of the electronics auxiliary 25Arms ≤ 1800A2s 1000V/µs
The working voltage can vary from a supply voltage; 40Arms ≤ 11200A2s 1000V/µs
minimum of 24Vac to a maximum of • the conduction status of the instrument. 75Arms ≤ 14450A2s 1000V/µs
660Vac (Max. range 20….725Vac). WATTCOR W312 products are designed 100Arms ≤ 151000A2s 1000V/µs
The operating principle is phase angle to guarantee rated current and tension 150Arms ≤ 151000A2s 1000V/µs
firing. values at a room temperature of 50°C.
With this type of switch-on, the load Working range is -5°C to 60°C. Signal Isolation
power control is performed by slicing the connectors are "plug-in" type for easy Rated input/output isolation voltage
individual half-waves. wiring. The product can be installed 3750Vac
The conduction angle varies in proportion either on the DIN bar or on the front Dissipated power:
to the analog control signal so that power panel. 1.2 W per load Amp
can be adjusted from 0 to 100%. The vol- Control input
tage control signal (0...5V or 0...10V) or • Analog input configurable in voltage or
current control signal (0/4...20mA) is nor- current
mally supplied by a temperature control- • Voltage range:
ler or directly from a potentiometer 0-5V (potentiometer 10KΩ); 0-10V
(manual control.
• Current range: 0-20mA; 4-20mA Soft Start the heat sink without obstruction.
• Typical impedance: When the soft start function is enable, at The need to use a filter to reduce
35 KΩ @ 0-5V, 70 KΩ @ 0-10V, power up, the output set value is emissions conducted on the line when
250Ω @ 0-20 / 4-20mA reached gradually in 40seconds. the SCRs are switched on at a specific
phase angle depends on the applications
Inhibition input Variation gradient for which the W312 is used. The levels
• Max. dynamic.: 0...30Vdc When the variation gradient is enable, depend on machine layout and on load
• Impedance: 100KΩ any variation of the output set value is type.
• Active inhibition: ≥ 5Vdc reached gradually ( 2.2 seconds for a We strongly advise you to check the
variation from 0 to 100%). machine emission level in order to decide
Auxiliary power supply how to eliminate noise.
• 230 or 400Vac 50...60Hz - 5VA Installation notes The power filter must be connected as
• Fan power supply (for 150A) Use the high-speed fuses indicated in the close as possible to the solid state power
230Vac 50/60Hz - 14VA catalog according to the connection unit.
example supplied. We recommend a filter with the following
Analog control or digital control mode - Applications with solid state power units characteristics:
Analog control mode must include an automatic safety switch - Voltage: Load voltage
The analog control type (0-10Vdc to isolate the power line from the load. - Current: Maximum current on load
default) can be set by acting on the dip the panel in order to have adequate heat - Work frequency: 50/60Hz
switches SW1…4. exchange between the heat sink and the - Common attenuation mode:
The power output is obtained by surrounding air under conditions of natu- >35dB@100KHz
activating the logic input and deactivating ral convection. >60 dB from 150KHz to 1.5MHz
the inhibition input. Assemble the device vertically (inclined a - Differential attenuation mode:
The stop and restart of the power output maximum of 10° to the vertical axis) >50dB@100KHz
can be carried out by activating and • Vertical distance between a device and >60 dB from 150KHz to 1.5MHz.
deactivating the logic input. the panel wall: >100mm
• Horizontal distance between a device
Digital control mode and the panel wall: at least 20mm
The function is enabled with dip switches • Vertical distance between one device
SW1-4. In this mode the power output is and another: at least 300mm.
activated/deactivated according to the • Horizontal distance between one device
status of the digital input. and another: at least 20mm.
The inhibition input must be deactiva- Make sure that the wire raceways do not
ted and the terminals of the analog input reduce such distances. If they do,
must not be connected. assemble the groups cantilevered to the
board so that air can flow vertically over

DISSIPATION CURVES TYPE OF OPERATION

Phase angle control when

analog input = 50%
I

20msec
200
Soft-Star
150
W312 150A I
120
100 X W312 100A
85 t
75 W312 75A

50
40 W312 40A
30
25 W312 150A

0 IRMS
0°C 10°C 20°C 30°C 40°C 50°C 60°C
Ambient temperature °C
t
Softstart time
OVERALL AND INSTALLATION DIMENSIONS
W312 25A W312 40A W312 75A W312 100A (without fan)
W312 150A (with fan)
66 mm 83 mm 83 mm 83mm

LINE LINE LINE LINE

215 mm
175 mm
66 mm

W212 W212
130 mm

W212 W212

LOAD LOAD

LOAD LOAD

Depth = 105 mm Depth = 120 mm Depth = 125 mm Depth = 160 mm

Weight = 800g Weight = 1200g Weight = 1700g Weight W312 100A = 2300g
W312 150A = 2700g

FASTENING PANEL ASSEMBLY KIT

- DIN bar support fastening
- Panel assembly kit for sizes 75-150A (accessory 1886001)
DIN bar support
fastening

2 holes ø 6,5mm
for panel
assembly

98 mm

ACCESSORIES

Size Fuses Fuseholders

25A FUS-050 PF 22x58
40A FUS-063 PF 22x58
75A FUS-100 PF 22x58
100A FUS-250 PF 27x60
150A FUS-250 PF 27x60

WIRING/TERMINALS

Power terminals
The power terminals on the solid state power units let you use wires without terminals or connectors to be crimped. For 25
and 40A solid state power units, you can connect the two phases or one phase and one neutral in input. In this case, use the
internal through connection between input 1 and output 3.

Current sizes Terminal tightening Driving torque [Nm]

capacity [mm2]
25-40A From 1,5 to 16 From 1,2 to 1,4
75-100-150 From 20 to 70 From 6 to 7
 W312 WIRING DIAGRAMS
SINGLE-PHASE LOAD CONTROL

Models with 230 VAC auxiliary power supply: code W312 … 020
L1

L2

Ground

Fuse

1 2

Aux. power supply

9 230Vac (*)
8
(**) Common (-)
7 Analog
(+) control

Control Card
6
5 +5Vdc
4 Power output inhibition (4...30Vdc)
Fan Control enable (4...30Vdc)
3
230Vac
2 Thermal
1 protection (**)

3 4

LOAD

Models with auxiliary power supply >230 VAC (for ex.: code W312…030, auxiliary power supply 400 Vac).

L1

L2

Ground

Fuse

1 2
Aux. power supply
(*) 400Vac (*)
9
8
(**) Common
7 (-) Analog
Control Card

6 (+) control
5 +5Vdc
4 Power output inhibition (4...30Vdc)
Fan Control enable (4...30Vdc)
230Vac
3
2 Thermal
1 protection (**)

3 4

LOAD

---- On 25A and 40A models, direct connection with terminals 1-3 is available for connecting one of the phases to
the load, as an alternative to outside connection.
(*) Auxiliary power supply for control board (indicated in code and on label): must be in phase (synchronized) with
the voltage applied to the load.
If not directly available, use an external auxiliary transformer.
IMPORTANT
On models with auxiliary power supply >230 VAC, one phase of the power supply for the control board is
already connected internally. Therefore, terminal 8 is not used and must not be connected.
(**) 150A mod. only
CONTROL OF THREE-PHASE LOADS WITH THREE WATTCORS OPERATING IN SINGLE PHASE
Example 1 - Star connection with neutral.
Line voltage 400 VAC. 3 units W312 25A (or 40A).
Analog control (linear signal). Auxiliary power supply 230 Vac (W312 - [] [] [] - 660 - [] - 020)
L1
L2
L3
Neutral

Ground

Fuse Fuse Fuse

1 2 (*) 1 2 (*) 1 2 (*)

9 9 9
8 8 8
7 7 7

Control Card
Control Card

Control Card
6 6 6
5 +5Vdc 5 +5Vdc 5 +5Vdc
4 4 4
3 3 3
2 2 2
1 1 1

3 4 3 4 3 4
Unit 1 Unit 2 Unit 3
Controller
LOAD LOAD LOAD
Control
output
-- + Control enable (+)
Power output inhibition (+)
Linear input (+)
Common (-)

---- On 25A and 40A models, direct connection with terminals 1-3 is available for connecting one of the phases to the load, as
an alternative to outside connection.
(*) Auxiliary power supply 230 VAC + 10%-20%-50Hz for control board (indicated in code and on label): must be in phase
(synchronized) with the voltage applied to the load. If not directly available, use an external auxiliary transformer.

Example 2 - Open delta connection.

Line voltage 400 VAC. 3 units W312 75A (or 100A).
Potentiometer control. Auxiliary power supply 400 Vac (W312 - [] [] [] - 660 - [] - 030)
L1
L2
L3
Ground

Fuse Fuse Fuse

(*) (*) (*)

(*) (*) (*)

9 9 9
8 not connected 8 not connected 8 not connected
7 7 7
Control Card

Control Card

Control Card

6 6 6
+5Vdc +5Vdc +5Vdc
5 5 5
4 4 4
3 3 3
2 2 2
1 1 1

Unit 1 Unit 2 Unit 3

Potentiometer
LOAD LOAD LOAD
10kOhm

+5Vdc
Power output inhibition

(*) Auxiliary power supply 400 VAC + 10%-20%-50Hz for control board (indicated in code and on label): must be in phase
(synchronized) with the voltage applied to the load.
IMPORTANT
On models with auxiliary power supply >230 VAC, one phase of the power supply for the control board is already connected
internally. Therefore, terminal 8 is not used and must not be connected.
 CONTROL SIGNALS

W312 units have the following control inputs available:

• analog input in current or voltage that allows to set the desired Analog control
power output (0..10V standard, 0…5V / 0…20mA / 4…20mA
selectable by dip-switch).
The analog input (0…5V) can also be used for control via
potentiometer (R=10kΩ).
• logic input that enables the control.
If not used, must be connected to terminal 5 (+5Vdc) . 7 - Linear signal
• inhibition logic input that locks the power output when the unit is
active, whatever the control signal level may be.
6 + } 0-10V, 0-5V, 0/4-20mA
(selectable internally)

5 +5Vdc
Enable/inhibit controls are active with voltage in the 4…30 VDC Power output
4
range, and can also be operated by means of potential-free contacts inhibition(4...30Vdc)
connected between terminals 3-5 and 4-5, respectively. 3 Control enable
(4...30Vdc)

Logic control (ON/OFF) Potentiometer control

10kOhm

-
7 7
6 6
Logic input
5 +5Vdc
5 +5Vdc
(ON = 4...30Vdc)
Power output
4 Power output
inhibition (4...30Vdc)
+ 4
inhibition (4...30Vdc)
3 Control enable
3
(4...30Vdc)

Digital control (PWM)

7 -
6
Digital input PWM (Pulse Width Modulation)
5 +5Vdc (carrier frequency from 500Hz to 10kHz, max 24Vdc)
Power output
4
inhibition (4...30Vdc)
3
+
 OPERATING MODES
W312 units offer the following control modes selectable by dip-switches:

• analog control (dip switch GC4=OFF): the solid state power unit transfers to the load a % of power proportional to
the analog input signal (terminals 6-7).
The set power is supplied / interrupted by activating / deactivating the logic signal at terminal 3.
The type of analog signal (standard 0...10V) can be selected by the internal dip switches SW1-SW2-SW3-SW4 (see
chart)
By enabling the "Soft-start at power-on" function (dip switch GC2=ON), when the auxiliary power supply is switched
on (with logic signal present at terminal 3) the set power is reached gradually after a fixed time of about 40 sec.
By enabling the "Control variation gradient" function (dip switch GC4=ON) setpoint variations can be made more gra-
dually; for example, a set point variation from 0 to 100% is performed on the load with a ramp of about 2.2 sec.

• logic control (dip switch GC4=ON, SW1=ON, SW2=OFF, SW3=ON, SW4=OFF): the solid state power unit tran-
sfers 100% of power to the load.
The power is supplied / interrupted by activating / deactivating the logic signal at terminal 3.
For this function, terminal 6 (analog input) must not be connected.
By enabling the "Soft-start at power-on" function (dip switch GC2=ON), when the auxiliary power supply is switched
on (with logic signal present at terminal 3) the power is reached gradually after a fixed time of about 40 sec.
By enabling the "Control variation gradient" function (dip switch GC4=ON) the switching phase can be made more
gradually; for example, passage from 0 to 100% of power takes place with a ramp of about 2.2 sec.
If GC3 and GC4 are both enabled, the 2.2 sec. (approx.) ramp is also executed when the logic control is deactivated.

• PWM control (dip switch GC4=ON, GC3 = ON, SW1 = ON, SW2 = OFF, SW3 = ON, SW4 = OFF). In logic control
mode, you can send a PWM type digital signal (Pulse Width Modulation) to terminal 3.
The power controller transfers to the load a % of power proportional to the ratio between the “ON time” and the “OFF
time” within the cycle; this function lets you set a power set point by means of digital signal (for ex., from PLC or con-
troller with PWM output) with carrier frequency from 500 Hz to 10kHz, logic level Lo<0.6V, Hi>2.5V (max 24 VDC).
Example: with digital signal at 1 kHz and tON=50%, you have 50% of power output.
ORDER CODE

W312 660 2 0 0
MODEL

W312

NOMINAL CURRENT
25Aac 25 AUXILIARY SUPPLY

40Aac 40 2 230Va.c. 50Hz (•)

75Aac 75 3 400Va.c. 50Hz (•)

100Aac 100 (•) 60Hz on request
150Aac ** 150
INPUT TYPE
NOMINAL VOLTAGE
2 0-10 Vdc standard *
660Vac 660

* analog input type selectable

** With cooling fan (nominal by dip switches:
voltage 230Vac) • 0-5Vdc and potentiometer
• 0-10Vdc (standard)
• 0-20mAdc
• 4-20mAdc

Kindly contact GEFRAN for information on availables codes.

GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.

In conformity to ECC 89/336/CEE and 73/23/CEE with reference to standards:

CEI-EN 61000-6-2 (immunity in industrial enviroment), EN 61010-1 (safety)

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com cod. W312-12/04
 SOLID STATE RELAY - ACCESSORIES

GS, GS-T, RZ, GT

ACCESSORIES

HEATSINKS

DESCRIPTION
Different models of heatsinks have been designed and tested to • Draw on the “graphs” Tmaxa, Imax points.
meet size and dimension needs. • Choose the smallest heatsink (starting from upwards), which
point [Tmaxa Imax] is in the gray working area of dissipation
How to choose a heatsink
• Set max. air temperature inside the panelboard (Tmaxa) curves
• Set max. operating current: Imax = Inom. load + 10% • Respect installation distances

INSTALLATION
In order to obtain best reliability, it is important to install a heatsink correctly inside the panel, to reach an adequate thermal exchange
between the device and the surrounding air in natural convection conditions.
MAX MAX
10° 10°

How to install it correctly:

Mount it vertically ( max. 10° inclination from the vertical axis)
• Vertical distance between a heatsink and the panel wall: 100 mm at leas.
• Horizontal distance between a heatsink and the panel wall: 20 mm at least.
• Vertical distance between two heatsinks: 300 mm at least.
• Horizontal distance between two heatsinks: 40 mm at least.
Check that cable channels do not reduce these distances; should it happen, mount the relays overhanging
from the panel, so that the air can flow vertically on the heatsink without obstables (see Fig.1).

> 20 > 20 > 20 > 20

> 20 > 20 > 20 > 20

> 20 > 20 > 20 > 20

Fig. 1
> 20
> 100

> 40 > 40
AIR
FAN

Channel > 40
> 100

AIR
FAN

> 300
> 100
> 100

Channel
Channel

Channel

Channel

Channel

Channel
> 100

> 300

Channel
ARIA
FAN

Channel Channel

AIR
VFAN

> 20
DISSIPATION CURVES
Effective current controllable based on room temperature 24
Controlled effective

25
current (A)
DIS 25G

20
15
h = 100mm

65
10
5 Rth = 3,12°C/W
0
20 30 40 50 60 70 80 90 100 (*)
Room temperature (°C)
35
Controlled effective

With fans
50
current (A)
DIS 40G

40
30
h = 100mm

100
20
10 Rth = 1,90°C/W
0
20 30 40 50 60 70 80 90 100 (*)
Room temperature (°C)
Controlled effective
current (A)

50
DIS 50G

78.2
40
30
h = 100mm
20
10 Rth = 0,83°C/W
0
20 30 40 50 60 70 80 90 100 (*) 60
Room temperature (°C)
Controlled effective

80
current (A)
DIS 60G

60

98.2
40 h = 100mm
20
0
Rth = 0,66°C/W
20 30 40 50 60 70 80 90 100 (*) 82
Room temperature (°C)
Controlled effective

120 With fans 101.7

100
current (A)
DIS 90G

80
60
h = 100mm
40
20 Rth = 0,56°C/W
126.5
0 20 30 40 50 60 70 80 90 100 (*)
Room temperature (°C)
three- pahse current (A)
Controlled effective

25
DIS 908

101.5

20
15 h = 80mm
10
5
Rth = 0,7°C/W
0
20 30 40 50 60 70 80 90 100 (*) 126.6
Room temperature (°C)
three- pahse current (A)

With fans
Controlled effective

60
50
DIS 910

40
101.5

30
20
10 h = 100mm
0 20 30 40 50 60 70 80 90 100 Rth = 0,56°C/W
Room temperature (°C) 126.6
(*)

Should the stated point [Tmaxa Imax] be outside the working area, it is necessary (*) Data surveyed with 40°C ambient temperature and heatsink in vertical position
to equip the heatsink with a fan and a safety thermostat. surrounded by 15 cm free space; natural convection; contact surface with the
N.B. The operating point has not to be outside the delimited area. heating element = ~ 8cm2 [38mmx 20mm]
- DIS908/910 heatsinks are suitable for three-phase solid state relays of RZ series.
- Controlled three-phase effective current refers to the used line current of three-
phase load.
- Heatsinks used with a cooling fan should be equipped with safety thermostat, so
that the solid state relay can be switched off in case of fan failure.
HEAT SINKS

Plated heat sink DIS-P is also available. This is an aluminum plate with fins, ready for attachment to DIN support bar (DIN 5). The
DIS-P measures 100 mm high, 60 mm wide, 13 mm deep.
Heat sinks DIS-25G, DIS-40G, DIS-50G, DIS-60G, DIS-90G are also available one-meter bars (DIS - …G - 1 m).
Contact GEFRAN for thermal characteristics.

ORDER CODE - AVAILABLE MODELS

DIS-15G DIS-910
DIS-25G DIS-P
DIS-40G DIS-25G-1M
DIS-50G DIS-40G-1M
DIS-60G DIS-50G-1M
DIS-90G DIS-60G-1M
DIS-908 DIS-90G-1M

POWER SOLID STATE

RELAYS
ACCESSORIES

THERMOSTAT

DESCRIPTION INSTALLATION
Safety thermostat is expressly designed to prevent
overtemperature. TGRZ is installed in one of
Thanks to the miniaturized case the thermal answer is the two slots of the RZ
excellent. Furtheron, the thermostat is a very good thermal three-phase solid state
protection, as it can be mounted very near to the critical point relay case.
which has to be controlled.
When it is connected in series to control voltage, the
thermostat disenergises the relay as soon as the critical
operating temperature is reached. Relay is energised again
when temperature drops underneath the critical value (about
90°C).
For an easier wiring, the thermostat can be connected to two
free terminals (B1/B2), which are not connected internally
(GRZ model, only).
The thermostat is normally closed and opens when
temperature exceedes 90 °C (with automatic reset).
Connection in series with the input control is suggested.
The VIR-1 thermostat is supplied as a spare part for W21 x ≥
150A solid state power units.
TGR is fixed by means
of a small bracket and of
a screw (enclosed)

ORDER CODE - AVAILABLE MODELS

T-GR (includes fastening bracket)

T-GRZ (for GRZ)
VIR-1
 SOLID STATE RELAY
ACCESSORIES

VARISTORS (MOV)

Spark Suppressors for Solid State Relay

Protection

DESCRIPTION

MOV (metal-oxide-varistor) is an overvoltage protection device which improves the reliability of solid state relays when functioning

MODEL SELECTION WORKING VOLTAGE (V)

RV03 120-290 Vac
RV04 291-400 Vac
RV05 401-500 Vac

ORDER CODE - AVAILABLE MODELS

RV 03
RV 04
RV 05

HEATSINKS
ACCESSORIES

FANS

DESCRIPTION

An additional fan, applied to the heatsink of a solid state relay, improves its dissipation performance and allows the solid state relay
to work at higher ambient temperatures with the same current. Fan installation benefits are shown (dashed) by the dissipation
curves of the different heatsinks.

MODEL SELECTION

CODE DESCRIPTION
24 VDC fan kit for DIS-50G, DIS-60G (60x60x25 fan, 24 VDC, with 4 screws, 4 plastic fastening rivets for direct attachment to heat
VEN-60 sink. Hand guard incorporated).
230 VAC fan kit for DIS-90G, DIS-910 (80x80x40 fan, 230 VAC, 14 W, 50 Hz, with 4 M4 screws, 4 notched washers, 4 plastic
fastening rivets for direct attachment to heat sink that accepts relay type GS, GT 60 A and RZ 40 A, GTS 120 A, GTT 120 A.
VEN-90 Hand guard incorporated).
115 VAC fan kit for DIS-90G, DIS-910 (80x80x40 fan,115 VAC, 14 W, 50 Hz, with 4 M4 screws, 4 notched washers, 4 plastic
fastening rivets for direct attachment to heat sink that accepts relay type GS, GT 60 A and RZ 40 A, GTS 120 A, GTT 120 A.
VEN-91 Hand guard incorporated).
24 VDC fan kit for DIS-90G, DIS-910 (80x80x40 fan, 24 VDC, 4 W, with 4 M4 screws, 4 notched washers, 4 plastic fastening rivets
for direct attachment to heat sink that accepts relay type GS, GT 60 A and RZ 40 A, GTS 120 A, GTT 120 A. Hand guard
VEN-92 incorporated).

ORDER CODE - AVAILABLE MODELS

VEN-60 VEN-91
VEN-90 VEN-92
ACCESSORIES
SUPPORT FOR DIN BAR PANEL ATTACHMENT SUPPORT

DIN 2 DIN 4 DIN 5 DIN 6 Socket

PAN 1 F19672

ORDER CODE - AVAILABLE MODELS

CODE DESCRIPTION
Support for attachment to DIN bar, for solid state power unit models: GTS-L 5/10/15GTS-T10, GTS-T20, GTS15, GTS25, DIS25G, with
DIN-2 fastening screw.
Metal support with spring for attachment to DIN bar, for solid state power unit models: W211 and W212 25/40/75/100/150 A, with
DIN-4 fastening screw.
Metal support with spring for attachment to DIN bar, for solid state power unit models: GTS-T10, GTS-T20, GTS-T25,
DIN-5 GTS15/25/40/75/90/120 A, GTT 75/90/120 A, DIS908, DIS910, DIS-9, DIS25G, DIS40G, DIS90G, with fastening screw.
Metal support with spring for attachment to DIN bar, for solid state power unit models: GTS50, GTS60, GTT25, GTT40, GTT50A,
DIN-6 GTT60A, DIS50G, DIS60G with fastening screw.
PAN-1 Bags with 2 plastic supports + 2 screws + 4 washers for attachment to panel, for GTS, GTS-T, GTT (**)
F19672 Socket for GTS-L for attachment to DIN bar

(**) Models GTS, GTT 90 A, GRZ are supplied (standard) with supports for attachment to panel

SOLID STATE RELAY

ACCESSORIES

COVERS FOR SOLID STATE RELAYS

ORDER CODE - AVAILABLE MODELS

CODE DESCRIPTION
COP-GS-0 Pad-printed cover for GS-T 10A, 20A and GS 15A, 25A.
COP-GS-1 Pad-printed cover for GS-T 25A and GS40A.
COP-GS-2 Pad-printed cover for GS 50A, GS 60A, GS 75A, GS 90A, GS 120A.
COP-GTS-0 Pad-printed cover for GTS-T 10A, 20A and GTS 15A, 25A.
COP-GTS-1 Pad-printed cover for GTS-T 25A and GTS 40A.
COP-GTS-2 Pad-printed cover for GTS 50A, 60A, 75A, 90A, 120A.
COP-GT-0 Pad-printed cover for GT 25A, 40A, 50A, 60A, 75A, 90A, 120A.
COP-GTT-0 Pad-printed cover for GTT 25A, 40A, 50A, 60A, 75A, 90A, 120A.
COP-GTS-L-0 Cover for GTS-L5
COP-GTS-L-1 Cover for GTS-L10 / GTS-L15
BBR Protective cover for RA single-phase solid state relays
 SOLID STATE RELAY
ACCESSORIES

FUSES AND FUSE HOLDERS

DESCRIPTION

These fuses ensure the maximum safety in solid state relay applications.
Fuses with a very high cutoff power are used for this kind of applications.

MODEL SELECTION
Fuse
Nominal Dimensions Fuse holder
Relay i^2t Fuse order Notes
voltage (mm) order code
code
GS-L / GTS-L / GTS-T / GTS / GS / GTT (single-phase with antiparallel thyristor or Triac)
GS-L5 / 230
GTS-L5 45 440 5A 10x38 FUS-06-L PF-10x38 plug-in
GS-L10 / 230
GTS-L10 100 440 10A 10x38 FUS-010-L PF-10x38 plug-in
GS-L15 / 230
GTS-L15 180 440 15A 10x38 FUS-016-L PF-10x38 plug-in
GTS-T 10 72 230 10A 10x38 FUS-010 PF-10x38 plug-in
GTS-T 20 315 230 25A 10x38 FUS-025 PF-10x38 plug-in
GTS-T 25 315 230 25A 10x38 FUS-025 PF-10x38 plug-in

230
GTS / GS 15 450 480 16A 10x38 FUS-016 PF-10x38 plug-in

GTS / GS / GTT 230

/ GT 25 645 480 25A 10x38 FUS-025 PF-10x38 plug-in

GTS / GS / GTT 230

/ GT 40 1010 480 40A 14x51 FUS-040 PF-14x51 plug-in

GTS / GS / GTT 230

/ GT 50 6600 480 63A 22x58 FUS-063 PF-22x58 plug-in

GTS / GS / GTT 230

/ GT 60 6600 480 80A 22x58 FUS-080 PF-22x58 plug-in

GTS / GS / GTT 230

/ GT 75 8000 480 80A 22x58 FUS-080 PF-22x58 plug-in

GTS / GS / GTT 230

/ GT 90 11200 480 100A 22x58 FUS-100 PF-22x58 plug-in

GTS / GS / GTT 230

/ GT 120 11200 480 125A Size 00 100x51x30 FUS-125N PF-DIN no plug-in
MODEL SELECTION
Fuse
Nominal Dimensions Fuse holder
Relay i^2t Fuse order Notes
voltage (mm) order code
code
GRZ, RZ (trifase con tiristore in antiparallelo)
400
GRZ, RZ 10A 72 480 15A 14x51 FUS-015 PF-14x51 plug-in
400
GRZ, RZ 25A 265 480 30A 14x51 FUS-030 PF-14x51 plug-in
400
GRZ, RZ 40A 450 480 40A 101x19 FUS-040N PF-DIN no plug-in
400
GRZ, RZ 55A 1500 480 50A 22x58 FUS-050 PF-22x58 plug-in

W21X / W401 (single-phase with antiparallel thyristor)

W21x25A 1800 660 50A 22x58 FUS-050 - plug-in
W21x40A 11200 660 63A 22x58 FUS-063 - plug-in
W21x75A 14450 660 100A 22x58 FUS-100 - plug-in
W21x100A 86200 660 250A 27x60 FUS-250 - plug-in
W21x150A 86200 660 250A 27x60 FUS-250 - plug-in
W21x250A 200000 660 450A - FUS-450N - -
W21x400A 1125000 660 630A - FUS-630N - -
W21x600A 1125000 660 900A - FUS-900N - -
W401 40A 11200 460 63A 22x58 FUS-63 - plug-in
W401 100A 86200 460 250A 27x60 FUS-250 - plug-in

ORDER CODE - AVAILABLE MODELS

FUSES FUSE HOLDERS

FUS-06-L FUS-030 FUS-250 PF 10x38
FUS-10-L FUS-040 FUS-450N PF 14x51
FUS-16-L FUS-40N FUS-630N PF 22x58
FUS-010 FUS-050 FUS-900N PF DIN
FUS-012 FUS-063 PF 27x60
FUS-016 FUS-080
FUS-015 FUS-100
FUS-025 FUS-125N
 • Power transformer and isolation

Transformer for galvanic isolation of power supply.

Dimensions TRAFO - 1 / TRAFO - 1B
L: 58mm B: 47mm H: 36mm
Dimensions TRAFO - 5 / TRAFO - 5B
L: 67mm B: 52mm H: 45mm

TRAFO - 1 TRAFO - 5 Order code

TRAFO - 1B TRAFO - 5B TRAFO - 1: 3VA transformer, 230/24Vac
TRAFO - 1B: 3VA transformer, 24/24Vac
TRAFO - 5: 10VA transformer, 230/24Vac
TRAFO - 5B: 10VA transformer, 24/24Vac

• Current transformer
5,5 27 5,5 2
These transformers are used for currents of 50/60 Hz. The main
9

characteristic of these transformers is the high number of turns in the

1 2
4 30 4 secondary. This provides a very low secondary current, suitable for an
19

In
electronic measurement circuit.
48

13

The secondary current can be measured as a voltage on a resistor.

10

152050 9640
20

Order code
10

50 /0.05 A
1

8 8
38 20 330200 IN = 50Aac OUT = 50mAac
Foro di fissaggio
per viti autofilettanti: 2,9 x 9 330201 IN = 25Aac OUT = 50mAac

• Ground terminal for heat sinks

The ground terminals attached to GEFRAN heat sinks allow connection of the ground terminal with the screws supplied in the kit.

Type Ground terminal Screw type on heat sink side Heat sink
Contact area (WxD) *
Screw type
TERM-25 9x12 M4 DIS-25G
M5
TERM-40 11,5x12 M4 DIS-40G
M5
TERM-60 14x16 M5 DIS-50G
M5 DIS-60G
DIS-90G

* (WxD) = Width (mm) x Depth (mm)

SOLID STATE RELAYS

ACCESSORIES

THERMOCONDUCTIVE PASTE

IDENTIFICATION LABELS

ORDER CODE

CODE DESCRIPTION
SIL-1 Silicone thermoconductive paste for coupling the power module to the heat sink.
100 g tube.
LAB-1 Kit with 20 plastic identification labels for GS / GS-T / GTS / GTS-T / GTT / GT power solid state relays

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)

Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com cod. ACCESS - 07/04