Mechanical Cascade Training

PAS Pop-Up Wheel Diverter

1 Lifting Unit
1.1 Pneumatic
Type of transfer: ES Single-sided

[1]
[6]
[5]

[4]
[2]
[3]
Activity Procedure

Change cylinder [4] Turn off air supply and disconnect

Remove all conveyor rollers above the
cylinder (see chapter 4)
Loosen bolted connection [1]
Open clip [2] and remove axle [3]
Remove cylinder [4]
lnstall new cylinder again in reverse order
Attention: Adjust cylinder
(see chapter 1.1.1)

Change solenoid valve [6] Turn off air supply and disconnect
Loosen screws [5]
Remove solenoid valve [6]
lnstall new solenoid valve again in reverse
order
 Type of transfer: BS Two-sided

[1]

[5]
[4]

[3]

[2]
Activity Procedure

Change cylinder [3] Turn off air supply and disconnect

Remove all conveyor rollers above the
cylinder (see chapter 4)
Loosen bolted connection [1 and 2]
Remove cylinder [3]
lnstall new cylinder again in reverse order
Attention: Adjust cylinder
(see chapter 1.1.1)

Change solenoid valve [5] Turn off air supply and disconnect
Loosen screws [4]
Remove solenoid valve [5]
lnstall new solenoid valve again in reverse
order
1.1.1 Cylinder Adjustment Instructions

D t il f li d it

[3]
[3] [1]
[1]
[2]
[2]
[4]
[4]
[5]
[5] [3]
[1]
[5]
[2]
[4]

Activity Procedure

Adjust cylinder [5] Screw in end-of-stroke damper [1 and 2]

completely at old cylinder, counting the
revolutions
Screw in end-of-stroke damper completely at
new cylinder
Screw out the end-of-stroke damper with the
above counted revolutions

Adjust throttle check valve [3 and 4] Screw in old throttle check valve [3 and 4]
completely, counting the revolutions
Screw in new throttle check valve completely
Screw out the throttle check valve with the
above counted revolutions
1.2 Mechanical
Type of transfer: ES Single-sided

X
[1] [2]

D t il X [5]
[3]

[4]
Activity Procedure

Change motor [1] Bring lifting unit into lowest position

Disconnect motor electrically (power
switched off)
Remove screw [2] and loosen the joint head
from crank disc [3]
Loosen screws [4]
Remove motor with crank disc
Loosen countersunk screw [5]
Pull off crank disc [3] with pull-off device
lnstall new motor again in reverse order
Attention: Observe correct INI
adjustment
2. General
2.1 Round belt
2.1.1 Normal Temperature

Detail of reserve belt Detail of reserve belt

ith 1 ith 2

[2]
[2]

Detail of flange bearing

[5]
[1]
[4]

[3]
Detail of round belt distribution
Activity Procedure

Change round belt [1] Bring lifting unit into lowest position (rollers
shall be parallel to the conveyor)
Afterwards remove conveyor rollers
(see chapter 4)
Remove bottom cover
Cut open round belt [1] and remove
Introduce new round belt or, in case one belt
is missing in the middle, change them, apply
a round belt [2] onto the last roller
(see Detail of round belt distribution)

Exchange reserve round belt [2] Bring lifting unit into lowest position (rollers
shall be parallel to the conveyor)
Disengage all round belts [1]
Remove lateral cover and bottom cover
Slacken flat belt at RFM
(see document RFM Mechanical Repair)
Loosen screws [3] from flange bearing [4] on
both sides (do not remove them!)
When using a 2-row pop-up, also loosen the
screw at the joint head!
Pull out shaft [5] from the pop-up by turning
the flange bearing
Introduce 2 reserve belts per shaft and install
in reverse order
3. Return Pulley
3.1 Normal Temperature

[4]

[5]
[3]

[2]

[1]

Activity Procedure

Change return pulley [2] Remove both rollers [1] above the return
pulley [2] (see chapter 4)
Slacken flat belt [3] at RFM
(see document RFM Mechanical Repair)
Loosen screws [4]
Pull out return pulley [2] upwards and press
out of the fixture [5]
Part return pulley [2] in the centre and
disengage flat belt [3]
Insert flat belt in the new return pulley and
install again in reverse order
Activity Procedure

Change return pulley [2] The next to last roller is not driven by return
pulley

The next to last roller is driven by pressed

return pulley

Attention: Axle flange turned by 180°

Break out return dishes and
bridge in area of two rollers
4. Type of Roller

Section A A

[2]

[4]

[3]

[1]

A A

Activity Procedure

Change conveyor roller [1] Turn axle retainer [2]

By pressing or pulling the spring axle the
conveyor roller [1] is removed upwards from
the profile
lnstall new conveyor roller again in reverse
order

Change pressure roller [3] Slacken flat belt at RFM

(see document RFM Mechanical Repair)
Loosen screw nut [4]
Remove pressure roller [3]
lnstall new pressure roller again in reverse
order