Aljotronic Control 1B
Aljotronic Control 1B
V 1.3
INDEX
1.- INTRODUCTION
3.- DESCRIPTION
1. INTRODUCTION
The ALJOTRONIC control panels are microprocessed control panels which have been designed to cover a
wide range of uses and are adaptable to the needs of the client and type of elevator. These control panels may
be programmed by means of a small terminal (maintenance POCKET).
The programming allows the user to cover the basic characteristics of any elevator (number of stops, type of
doors, etc.) as well as, the possible peculiarities of a certain installation (prohibited stop on a determined floor,
screen overlapping, car door delay, non-consecutive floors on the position display, etc.).
TYPE OF CONTROL
- Universal (8 stops, extendible to 16 stops with expansion board)
- Down selective (8 stops, extendible to 16 stops with expansion board)
- Full collective (5 stops, extendible to 11 stops with expansion board)
MULTIPLEX
- Up to 2 control panels (duplex)
DOOR OPERATOR
- Monophase
- Threephase
- V3F
- Folding doors
ENTRIES
- One entry
- Through car
MOTOR
-1 Speed
-2 Speeds
- Hydraulic
- VVVF with or without encoder (with encoder up to 1.2 meter/second, without encoder up to 1
meter/secons)
DOORS TYPE
Car - Shaft
- No door - manual
- Manual - manual
- Automatic - manual
- Automatic - automatic
RETIRING CAM
- Electric
- Mechanical
ADVANCED OPENING
- Advanced opening for hydraulic or VVVF elevators. Doors start opening when the first detectors
detects the stop screen (upper detector when elevator is going up, or lower detector when the
elevator is going down) and elevator is still travelling.
RELEVELLING
- Relevelling with open doors for hydraulic elevators. Relevelling happens when one detector does not
detect the screen, the elevator goes up or down until the detector recovers the screen.
COMMUNICATION SYSTEM
- Telephone line or intercommunicator
TEMPERATURE SENSOR
- When the machine room temperature is 60°C or higher, the elevator stops at floor level and does not
move up until the temperature is lower than 60°C.
PARKING STOP
- From all floors or from floors lower than lobby.
POSITIONAL INDICATOR
- It can be 7 segments, dot matrix or LCD. All of them can be used in the same installation.
- The designation of each floor can be programmed.
OUTPUTS
- Fire service
- Open doors
- Photocell
- Overload
- Close doors
- Full load
- Independent service
INDICATORS ON BOARD
LEDS: safety line, door contacts, lock contacts, upper stop (PMS), lower stop (PMB), inspection,
OK CPU, lower screen detector, upper screen detector, r.cam, opening and closing doors orders.
J2 CAR
J3 LANDING CALLS
J4 CAR CALLS
J5 CAR LIGHT
CONNECTOR JE
- DISPLAY SCREEN
The display placed on Control 1B electronic board shows the following information:
- DIODES LED
STATE:
A: Off E: On I: Flashing
SW CONTROL 1B
1 ON MASTER
OFF SLAVE
2 ON INSPECTION
OFF NORMAL
3 ON / PROGRAMMING
OFF ACCESS
4 RESERVED
When two control panels must work in duplex, one of them must have the switch number 1 of the
Control 1B electronic board in ON (this will work like master) and the other must have the switch
number 1 of the Control 1B electronic board in OFF (this will work like slave).
If the Normal / Inspection switch is in Normal, when the switch number 2 of Control 1B electronic
board is placed in ON, the elevator will be selected in Inspection mode and when the switch number 2
of Control 1B electronic board is placed in OFF, the elevator will be selected in Normal mode.
Switch 3 is used to update and save the programming parameters modified with the maintenance
pocket. When the option “Elev. Programming” is selected, switch number 3 of the Control 1B
electronic board must be placed in the OFF position. When the maintenance pocket sends the new
parameters to the Control 1B electronic board, the Control 1B electronic board will update the
parameters correctly. If switch number 3 of the Control 1B electronic board is in ON position when
the maintenance pocket sends the new parameters to the Control 1B electronic board, the Control 1B
electronic board will NOT update the parameters. When the Control 1B electronic board is updating
the parameters by the maintenance pocket, the led called OK CPU (DL1) will be flashing faster than
normal. When this flashing finishes, the switch number 3 of the Control 1B electronic board must be
placed in the ON position. It is very important that when the Control 1B is turned off or turned on,
the switch number 3 of Control 1B electronic board is in the ON position. This is to avoid losing the
parameters programmed in the Control 1B electronic board.
Outputs of connector J1 have the following functions (common of all of them is pin 7 of connector J1).
Outputs of connector J2 have the following functions (common of all of them is pin 15 of connector
J2).
The power supplies are protected by their corresponding fuse. The value change according to the voltage
of retiring cam and brake.
When the led, called DLI is lighting, it means that the 24 Vdc power supply is correct.
In the starting of the brake, the voltage supplied to the brake coil is the voltage of the transformer, but
around one second after, the voltage supplied to the brake coil is around 1/2 of the voltage of the
transformer. This is done to avoid overheating in the brake coil and to increase the life of the contacts of
the brake coil. Some brakes do not work correctly with around 1/2 of the voltage of the transformer. In
these cases, it is necessary to make a short in the diode D2 of 24V electronic board.
- DL1: when it is lighting, it means that the 24 Vdc power supply is correct
- DL2: when it is lighting, it means that the batteries are charging
- DL3: when it is lighting, it means that the themperature of the hydraulic pump motor is correct
SYMBOL STATE
Oil Can Inspection
Telephone Failure
Sand Glass Correction
- It can show the numbers between –7 and 19, and the letters A, b, C, d, E, F, H, L, o, P, r, U. It can
be programmed with the maintenance pocket.
- It has a led called DLI. When it is flashing quickly, it means that communication with the Control 1B
electronic board is correct. If led is flashing slowly, it means that communication with the Control 1B
electronic board is not correct. If led is not flashing, it means that the 24Vdc power supply is not
correct or the seven segments electronic board does not work correctly
- Switch 1 is used to select if the input of datas is dot matrix positional indicator protocol (switch to
ON) or with seven segments positional indicator protocol (switch to OFF). It must be selected
according to the programming of the control panel (this is programmed with the maintenance pocket)
The PM&SP electronic board includes a led called DL1. When it is lighting, it means the 24 Vdc power
supply is correct.
- Fermator V3F door operators: V3F electronic board can work with their own photocells, which
must be connected to the V3F electronic board.
Regarding the light curtain, they must be connected to the open doors input of the V3F electronic
board, which is normally opened and must be connected to the light curtain. V3F electronic board
have one relay output for photocell and another for the obstruction. These relays must be connected
in serial and connected to the connection box.
With one entry, the obstruction relay can be connected to the microswitch connector and the photocell
relay can be connected to the photocell connector and since the signals of the connections are
connected in serial inside the connection box, the connection is finished.
With the through car, the obstruction relay and the photocell relay of one of the V3F electronic board
must be connected in serial to one of the connectors (microswitch or photocell) and the obstruction
relay and the photocell relay of the other V3F electronic board must be connected in serial to the
other connectors (microswitch or photocell).
In the control panel the programming of the photocell must be normally closed contact (control panel
is programmed with maintenance pocket).
In a through car, a magnetic detector must be connected in serial with the open doors order from each
V3F electronic board. This is used to forbid or not the opening of the doors. When the magnetic
detector detects magnet, the entry can be opened.
- Other V3F door operators: (check with Technical department), a wiring must be selected, but the
work must be tried with the two orders, one for opening doors and another for closing doors. The
reopening information for the Control 1B electronic board will be with normally closed contact. For a
through car, the connection of the magnetic detectors must be tried so that the open door operator
detects the magnet.
- Aljo folding door operator: P93 electronic board works with one order for opening and closing
doors. When the voltage input is between 48 and 220 Vac/Vdc, the doors close.
However, in any other case the doors open. In working this way, the close relay of the Control 1B
electronic board must be used and the open relay of the Control 1B electronic board must not be
used.
The connection box has one pushbutton for opening and closing doors in inspection. In inspection, the
doors are normally closed. While the pushbutton is pressed the doors open, but when the pushbutton
is not pressed the doors close. P93 electronic board includes a system for reopening according to the
motor current, but when it is reopening there is no relay for information to the Control 1B electronic
board.
To avoid that the Control 1B detects “close failure”, the Control 1B electronic board must be
programmed with “closing doors time”= 20 seconds (with the maintenance pocket). This means that
the close order is activated and the Control 1B electronic board will wait without limits until the doors
will be totally closed.
The photocell must be programmed in the Control 1B electronic board with the normally opened
contact.
With a through car, connected in parallel with the close order of each P93 electronic board, there is
one magnetic detector which detects the magnets when the doors will not open.
- Other folding door operators: (check with Technical department), the best wiring must be selected
for the electronic board and the two orders must be tried out, one for opening doors and another for
closing doors. The reopening information for the Control 1B electronic board must be tried, which
will be normally the closed contact. For a through car, the connection of the magnetic detector must
be tried so that the door operator opens when the magnetic detector detects the magnet.
When the opening doors order is activated, the FPA is closed and the magnetic detector detects the
magnet. The relay RLA of the L-1B-DE electronic board will be activated and the doors will open up and
the FPA will be opened, then the relay RLA will be deactivated and the doors will stop.
When the closing doors order is activated, the FPC is closed and the photocell contact is closed (photocell
is not interrupted). Also the microswitch contact is closed (microswitch is not activated), the relay RLC of
the L-1B-DE electronic board will be activated. The doors will close up and the FPC will be opened.
The relay RLC will then be deactivated and the doors will stop.
While the door is closing, and the FPC will be opened, if the photocell is interrupted or the microswitch is
activated, the doors will be stopped immediately and the relay RL3 of the L-1B-DE electronic board will
be activated (it is used when the control panel detects that the doors can not be closed). The control panel
must generate the opening doors request.
PRIMARY (230-380-400-420) Input. The voltage should be selected nearest to that existing in your
network (normally from the factory, the 380 Vac is selected).
This also supplies to the voltage for the door operator when it is single phase.
SECONDARY (220) It supplies voltage for the safety series contacts and for the door lock contacts.
SECONDARY FOR R. CAM, BRAKE (Electric elevators) AND VALVES (Hydraulic elevators) (0-
48/56/65/115/190) It supplies voltage for electric r. cam, for brake (for electric elevators) and for valves
(for hydraulic elevators). In electric elevators, r. cam voltage and brake voltage must be the same. In
hydraulic elevators, valves voltage and r. cam voltage must be the same, except if the valves voltage is 220
Vac.
There are three types of transformers for the different voltages used for r. cam, brake and valves.
¡¡ATTENTION!! Please take note of voltage when ordering ALJOTRONIC control panel.
SECONDARY (0 - 18) It supplies voltage for the 24V for car and shaft.
Device includes two led, one green led and one red led. When the phases are correct, green led is lighting
and red led is not lighting, but when there is a fault phase, or the sequency of phases is not correct both
led, green and red, are lighting.
With VVVF control panel this device is not used because frequency converter convert threephase power
supply in dc voltage and if the sequency of phases is changed the motor direction will not be changed. In
addittion the frequency converter detects a fault phase.
3.12.3 Fuses
These are the fuses from the control panel:
F1 (1 A): This device leaves the safety line without power supply, everything else has power supply.
F2 (2 A): This device leaves without single-phase power to the supply of the car roof devices, except
the car light.
F3 (6 A) (only for hydraulic elevators): This device leaves without voltage to the emergency valve.
F4 (4 A) (only for hydraulic elevators): This device leaves without voltage to the heater resistor.
FRI-FRS
One of them is the final limit switch (called FRI in bottom of the landing and FRS on the top of the landing).
These devices are connected in the safety line. FRS must be placed so that when the elevator stops at the top
floor, the device will not be activated. The contact still must be closed (this device in hydraulic elevators is
placed in header). FRI must be placed so that when the elevator stops at the bottom floor, the device will not
be activated. The contact still must be closed (this device in hydraulic elevators is not used).
PMB-PMS
Other devices are the stop switches (called PMB at the bottom of the landing and PMS at the top of the
landing). These devices are used for the correction of the elevator. When the elevator does not know where
is situated, for example after working in inspection, the elevator will do a correction.
First the elevator checks if PMB or PMS if the contact is opened.
If one of them has the contact opened, the elevator will know the floor where it is and the correction is
finished.
If both the contacts are closed, the elevator will go down to the PMB contact, which will be opened and the
screen detectors, called FDI and FDS (in hydraulic and VVVF elevators there are two screen detectors, in
one speed and two speeds elevators there is one screen detector) will be detecting screen. After which the
placement of these components will be explained.
CMB-CMS
The other devices are change of speed switches (called CMB at the bottom of the landing and CMS on top of
the landing). These devices are used to change the speed of the elevators (these devices are not used in one
speed elevators). After which the placement of these components will be explained.
With one speed elevators, CMB and CMS are not used.
The stop switch called PMB must be placed when the elevator stops at the bottom floor. Firstly, the FDI
detects the screen and after the PMB opens its contact. If the PMB contact is opened before the FDI detects
the screen, the Control 1B electronic board can detect a failure of stop switch without the screen.
Screen length changes according to the elevator speed and brake adjustment.
Distance between change of speed screen and stop screen will be changed according to the length that the
costumer wants, so that the elevator will travel in low speed.
Change going down switch (CMB) must be placed so that when the FDI detects the change of speed going
down screen of the bottom floor, the CMB open its contact approx. at the same time.
Change going up switch (CMS) must be placed so that when the FDI detects the change of speed going up
screen of the top floor, the CMS open its contact approx. at the same time.
The stop switch called PMB must be placed so that when the elevator stops at the bottom floor, firstly the
FDI detects the screen and after the PMB open its contact. If the PMB contact is opened before the FDI
detects the screen, the Control 1B electronic board can detect a failure of stop switch without screen.
The stop switch called PMS must be placed that when the elevator stops at the top floor. Firstly, the FDI
detects screen and after the PMS opens its contact. If the PMS contact is opened before the FDI detects
screen, the Control 1B electronic board can detect a failure of stop switch without screen.
In the following table there are approx. distances for the placement of the devices:
Distance between change of speed screen and stop screen will change, according to the length that the
costumer wants, so that the elevator will travel in low speed. It can be changed with the deceleration
parameter of the frequency converter.
Change going down switch (CMB) must be placed so that when the FDI detects the change of speed going
down screen of the bottom floor, the CMB open its contact approx. at the same time.
Change going up switch (CMS) must be placed so that when the FDS detects the change of speed going up
screen of the top floor, the CMS opens its contact approx. at the same time.
The stop switch called PMB must be placed so that when the elevator stops at the bottom floor, firstly the
FDI and FDS detects screen and after PMB opens its contact. If the PMB contact is opened before the FDI
and FDS detects screen the Control 1B electronic board can detect a failure of stop switch without screen.
The stop switch called PMS must be placed so that when the elevator stops at the top floor, firstly the FDI
and FDS detects screen and after PMS opens its contact. If the PMS contact is opened before the FDI and
FDS detects screen, the Control 1B electronic board can detect a failure of stop switch without screen.
In the following table there are approx. distances for the placement of the devices:
Optionally, all electric elevators relate to one speed, two speeds and VVVF, which includes a device for
moving the elevator to the next floor (going down or going up) and open doors when the power supply fails
(called emergency landing device).
On the top floor, there are two screens, one called stop screen and one called change of speed going up
screen.
On the bottom floor, there are two screens, one called stop screen, and one called change of speed going
down screen.
To detect the screen used, there are two screen detector called FDS and FDI.
It is recommended that stop screens length will be three magnets with two centimeters between magnets. All
the magnets of the same screen must be placed with the same magnetic side (polarity) to the detectors. It is
recommended to place the magnets directly to the guide.
It is recommended that change of speed screens length will be of two magnets with two centimeters between
magnets. All the magnets of the same screen must be placed with the same magnetic side (polarity) to the
detectors. It is recommended to place the magnets directly to the guide.
Distance between change of speed screen and stop screen will change according to the length that the
costumer wants, so that the elevator will travel in low speed.
Change going down switch (CMB) must be placed so that when the FDI detects the change of speed going
down screen of the bottom floor, the CMB open its contact approx. at the same time.
Change going up switch (CMS) must be placed, so that when the FDS detects the change of speed going up
screen of the top floor, the CMS open its contact approx. at the same time.
The stop switch called PMB must be placed, so that when the elevator stops in the bottom floor, firstly the
FDI and FDS detects screen and after PMB open its contact. If the PMB contact is opened before the FDI
and FDS detects screen, the Control 1B electronic board can detect a “failure” of stop switch without screen.
The stop switch called PMS must be placed so that when the elevator stops on the top floor. Firstly, the FDI
and FDS detects screen and after PMS open its contact. If the PMS contact is opened before the FDI and
FDS detects screen the Control 1B electronic board can detect a “failure” of stop switch without screen.
In the following table there are approx. distances for the placement of the devices:
Besides the magnetic detectors called FDI and FDS, in hydraulic elevators, there are two other magnetic
detectors called RR1 and RR2, which are used for relevelling with open doors and an advanced opening.
For these detectors, the magnets must be placed at each floor level. On all floors except bottom floor, five
magnets must be placed with two centimeters between magnets.
On the bottom floor, the magnets must be placed with two centimeters between them, with the length from the
level of stop to the point where the car is on the buffers.
All the magnets of the same screen must be placed with the same magnetic side to the detectors.
It is recommended to place the magnets directly to the guide, but it is important that if the magnets for FDI and
FDS area are placed on the same guide as the magnets for RR1 and RR2, one of them must be placed with
the north magnetic side to the detectors and the others must be placed with the south magnetic side to the
detectors. With different polarities.
Length of magnets for RR1 and RR2 must be higher than the length for FDI and FDS, because the elevator
relevelles when the FDI or FDS does not detect stop screen, but if the doors are opened, the doors contact
must be shortened with the circuit of KN1, KN2 and KN3, as it will not be possible if RR1 or RR2 are not
detecting magnets.
The circuit that works the emergency valve is included in the 24V electronic board, due to its working and
can not make a short between a connector placed between T2.15 and T2.14 and another connector that
was outside of these connectors. For example if a short is made between AI9 and AF5, the 24V electronic
board can be damaged (check diagram 7147.102-02). However, if a short is made between AI9 and AI8,
the 24V electronic board will not be damaged.