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QA QC checklists (1)

The document outlines the inspection and checklists for various construction activities related to the Malana Hydro Electric Project, including formwork, reinforcement, concrete pouring, excavation, and waterproofing. It details the responsibilities of the client, Malana Power Company Limited, and the contractor, Rathi Hydro Projects Private Limited, along with specific inspection criteria and requirements for each construction phase. The inspections aim to ensure compliance with approved methods and safety protocols, allowing work to proceed or requiring re-inspection based on findings.

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upadhyay31
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
4 views

QA QC checklists (1)

The document outlines the inspection and checklists for various construction activities related to the Malana Hydro Electric Project, including formwork, reinforcement, concrete pouring, excavation, and waterproofing. It details the responsibilities of the client, Malana Power Company Limited, and the contractor, Rathi Hydro Projects Private Limited, along with specific inspection criteria and requirements for each construction phase. The inspections aim to ensure compliance with approved methods and safety protocols, allowing work to proceed or requiring re-inspection based on findings.

Uploaded by

upadhyay31
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head Regulator,


NAME OF WORK
Undersluice, Spillway and Infrastructure of (2x43 MW) Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

GENERAL

Date of Raised RFI Company Inspection Request Date Inspection Request Time Actual Inspetion Time

RHPPL

Survey Site Clearance Excavation Earth Filling Backfilling

Copper Seal Water Stopper Rock Bolt Drilling Grouting Geomembrane

Re-inforcement Wire Mesh Gabion Wall Geotextile EP's

Steel Beams Formwork Concrete Doors Windows

Silt Flushing Pipe Embedded Metal Works Plum

INSPECTION DETAILS

Location / Structure :-

MPCL Representative :-

Inspection Description :-

REQUESTED BY RHPPL RECEIVED BY MPCL

Name Name

Date Date

Time Time

Signature Signature

COMMENTS (IF ANY)

RESULT OF INSPECTION
Inspection undertaken and there are no remedial works required. Work can continue.

Inspection undertaken and there are items that need to be addressed/fixed/corrected as indicated above but work can continue.

Inspection undertaken and there are items that need to be addressed/fixed/corrected as indicated above. Re-inspection is required to ensure all items are addressed/fixed/corrected.

SIGN OFF
RHPPL MPCL

Name Name

Date Date

Time Time

Signature Signature

Page 1 of 11
CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head


NAME OF WORK Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW) Malana
Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

FORMWORK INSPECTION CHECK LIST

Location :-
Chainage :-
Date :-
Elevation:-
Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Formwork alignment as per drawing

2 Formwork level as per drawing.

3 Formwork dimensions as per drawing

4 Formwork member spacing as per drawing.

5 Joints between Panels closed ( No gaps)

6 Tie rod fastened

7 Spacers between shutter surface tightly fittied

8 Formwork clean & Free from loose materials/Dust.

9 Formwork properly oiled.

10 Safe access constructed

11 Adequate work space provided for labour / equipment

12 Shutter vibrators ( if required ) location and fixing arrangement approved

Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion


NAME OF WORK Channel, Head Regulator, Undersluice, Spillway and Infrastructure
of (2x43 MW) Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

REINFORCEMENT INSPECTION AND CHECK LIST

Location :- Chainage :-

Date :-
Elevation:-
Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Bar bending Schedules approved

2 Construction drawing checked & approved

3 Reinforcement Material approved

4 Bar Size as per drawing.

5 Bar spacing as per drawing.

6 Bar lap length as per drawing.

7 Bar tied as specified

8 Bar assembly rigid and adequately supported

9 Cover to bottom bars as per drawing

10 Cover to side bars as per drawing

11 Cover to top bars as per drawing

Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel,


NAME OF WORK Head Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW)
Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

CONCRETE PREPOUR CHECK LIST

Location :- Chainage :-

Date :- Elevation:-
Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Mix Design approved.

Chiping, roughening & cleaning of previously laid concrete


2
done.

3 The pouring arrangements are complete.

4 Adequate vibrators for concrete compaction available.

5 Adequate cube moulds and slump cones available.

6 Formwork / Shuttering as per drawing/ specifications

7 Adequate working space avaliable

Adequate lighting arrangments done ? (If concreting is being


8
done in night)

9 All safety arrangments are done.

Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head


NAME OF WORK Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW) Malana Hydro
Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

CONCRETE POST POUR CHECK LIST


Location :- Chainage :-
Date :- Elevation:-
Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Finishing as per Drawing/ Contract Specification.

2 Any impression/ exposure of reinforcment found.

Any defects such as honeycombing / sand runs / cracks


3
observed.

Remedial measures taken to repair defects as observed in


4
point no 3.

Dimensional tolerances as per Drawing/ Contract


5
Specification

6 Proper / Adequate curing of concrete done.

7 Is any honny combs appear on the surface ?

Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head


NAME OF WORK Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW) Malana Hydro
Electric Project, Kullu.

Client Malana Power Company Limited Drw No.


Contractor Rathi Hydro Projests Private Limited Date:

INSPECTION AND CHECK LIST FOR OPEN EXCAVATION.

Location : Date :

Start Chainage : End Chainage:

Work start chainage :

As per drawing: Required As per site: Required


Slope & Elevation Slope & Elevation

As per drawing: Required As per site: Required


Berm Elevation Berm Elevation

As per site: Required As per site: Required


Slope & Elevation after Slope & Elevation after
Excavation Excavation

Berm Elevation OK Yes............... No...............

Slope and Elevation Ok Yes............... No...............


Remarks / Notes/HSE Observation :

RHPPL Repersentative MPCL Authorised Engineer


CLIENT
CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head Regulator,


NAME OF WORK Undersluice, Spillway and Infrastructure of (2x43 MW) Malana Hydro Electric Project,
Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

INSPECTION AND CHECK LIST FOR GABION

Location :-
Chainage (m):-
Date :-
Slope El.

From To
Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Method Statement approved

2 Construction drawing checked & approved

Choose appropriate gabion baskets and rock fill


3
materials.

Remove vegetation and debris; excavate to the


4
required depth.

Unfold and shape units, ensuring edges are


5
straightened.

6 Ensure all safety protocols are followed.

Install a compacted granular base to enhance


7
stability.

Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT ENGINEER CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel,


NAME OF WORK Head Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW)
Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.

Contractor Rathi Hydro Projests Private Limited Date:

INSPECTION AND CHECK LIST FOR GROUTING WORKS


Location :- Chainage :-

Date :- Elevation From To


Checked Remarks
Sr. no Description of Activity/Item
Yes No

1 Grouting Method statement approved

2 Grouting machine fully operational pressure gauge working.

3 Calibration/Fitness certificate available.

Grouting material sufficient for continuous/uninterrupted


4
like cement,water,sand etc

Grout holes drilled as per pattern and dia of holes are


5
suitable as per drawings/technical specification

6 Grout design approved as per TS/Drawing

7 Hole cleaned before grouting.

Grout pressure adequate to pass the grout mix through


8
hose/ or as per design parameters

9 The grout flow in pipe is set as per mix design.

Remarks/Notes/HSE Observation

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel,


NAME OF WORK Head Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW)
Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.


Contractor Rathi Hydro Projests Private Limited Date:

Water proofing Inspection Checklist

Work Location : Date:-

Chainage :

Checked
Sr. No. Description of Activity/Items REMARKS
YES NO

1 Approved Method Statement available.

2 Approved source of Geotextile and Waterproofing membrane

3 Geotextile Felt of 275 gsm laid with 500mm overlap of adjacent roll.

Geomembrane sheet Thickness - 1.5 mm, welded to PVC rondells


4 with hot air. Adjacent membrane sheets hot air welded with overlap
120mm to 125mm.

Initial test pressure shall be 2 bar for a test period of 5 minutes or 1.5
bar for a test period of 10 minutes. The joint shall be considered
5
waterproof if the loss of air pressure in both cases not more than
20%.

6 Patch Repair At Point of Testing

Final Visual Inspection of water proofing membrane, If any damage or


7
need rapair ?
Remarks/Notes/HSE Observation:

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel, Head Regulator, Undersluice, Spillway and Infrastructure
NAME OF WORK
of (2x43 MW) Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.


Contractor Rathi Hydro Projests Private Limited Date:

SEAM TEST ON WATERPROOFING MEMBRANE

LOSS OF
TIME
INITIAL AIR FINAL AIR AIR
SR. NO. DATE OF TESTING LOCATION CHAINAGE DURATION REMARKS
PRESSURE PRESSURE PRESSURE(%
(MIN)
)

TEST RESULT :-

RHPPL Repersentative MPCL Authorised Engineer


CLIENT CONTRACTOR

Restoration and Rehabilitation of Storage Reservoir, Diversion Channel,


NAME OF WORK Head Regulator, Undersluice, Spillway and Infrastructure of (2x43 MW)
Malana Hydro Electric Project, Kullu.

Client Malana Power Company Limited Drw No.


Contractor Rathi Hydro Projests Private Limited Date:

CONCRETE STRUCTURE REPAIR WORK CHECKLIST

Location :- Date :-

Sr. no Description of Activity/Item Yes No Remarks

A Repairing of Concrete surface /Bug holes/Minor Cracks/ Minor Cracks

1 Approved method statement

2 Available Material for repair

3 Skilled manpower available at site

4 Preparation of defective portion as per procedure

5 Removel of loose material around the defective portion

6 Selection of suitable method of repair

7 Suitable tools available for repair

8 Preparation of mix

9 Execution of repairing

10 Finishing of the repair portion to match adjucent surface

B Repairing of Major Cracks / Major honeycombs

1 Approved method statement

2 Available Material for repair

3 Skilled manpower available at site

4 Preparation of defective portion as per procedure

5 Removel of loose material around the defective portion

6 Selection of suitable method of repair

7 Fixing of grouting nozzles

8 Sealing of joints /Pack the nozzle points

9 Suitable material mixing, repairing tools available at site

10 Grouting pump with pressure guage available at site

11 Injection of grouting material

12 Finishing of the repair portion to match adjucent surface


Remarks / Notes / HSE Observation

RHPPL Repersentative MPCL Authorised Engineer

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