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FirstStep.ai's Full Crate Inspector (FCI) is an advanced solution utilizing imaging technology and AI for efficient crate inspection, processing up to 3,600 crates per hour. It features non-invasive installation with overhead cameras, real-time reporting, and allows seamless brand changes without manual intervention. Key benefits include high throughput, detailed reporting, and enhanced data insights for bottling companies.

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gomeskenneth59
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15 views

FirstStep-FullCrateInspector (Updated) (1) Compressed.pptx 0

FirstStep.ai's Full Crate Inspector (FCI) is an advanced solution utilizing imaging technology and AI for efficient crate inspection, processing up to 3,600 crates per hour. It features non-invasive installation with overhead cameras, real-time reporting, and allows seamless brand changes without manual intervention. Key benefits include high throughput, detailed reporting, and enhanced data insights for bottling companies.

Uploaded by

gomeskenneth59
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as ODP, PDF, TXT or read online on Scribd
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Full

Crate
Inspector
High Level Product Overview

Product Summary
FirstStep.ai Full Crate Inspector (FCI): A cutting-edge
solution combining advanced imaging technology,
high-speed processing, and AI-powered inspection
to ensure unparalleled efficiency and accuracy in
crate inspection.

Unique Selling Points

AI Capabilities Non-invasive Installation


Our AI-powered inspection
Utilises overhead cameras,
can handle unseen
avoiding direct integration
objects like dirt, broken
with conveyor belts.
bottles, and foreign
objects.

Brand Adoptability
Allows for seamless
brand changes without
manual intervention
High Level Product Overview

Key Features

Advanced Imaging Technology


Combines cameras, computer vision,
and AI for detailed crate inspection.

High Processing Speed Processes


up to 3,600 crates per hour with high
accuracy.

Optimal Lighting
Features maintenance-free LED lighting
for optimal image capture.

AI-Powered Inspection
Handles unseen objecrs such as dirt, broken
bottles, and foreign objects.

Efficient Brand Adoptability


Allows for brand changes without manual in-
tervention, enhancing operational
efficiency
High Level Product Overview

Key Benefits Enjoyed By Bottling Companies

High Throughput
Handles up to 3,600 crates/hour
(43,200 bottles/hour), suitable for high-volume
operations.

Non-Invasive Installation Overhead


cameras only, avoiding direct con- veyor belt
integration.

Central Image Collection


Captures and stores images of each crate for
future audits and traceability.

Detailed Reporting
Real-time tracking of production with daily,
shift-based, and hourly reports for transparent
operational control.

New Data Insights


Unlocks data for improved processes and pro-
ductivity, aiding in data-based decision
making.
Crate Identifier Features

1 HD Camera
Integration 4 Store and Forward on

device

2 Crate 5 Status Light on


Tracking Panel

3 Bottle 6 Interlock
Counting Signal
Base EDGE
Device
7 Device Health
Monitor

Optional Features Crate Dual

.
Rejection Lane
Brand Identification 1 Rejector Integration 1 camera, 2
2 Rejection Validation lanes

1 Receive
Store
Data & 4 Validation & Accuracy
Reports

2 SQL Express 5 System Health


Database Monitor

3 Shift / Daily / Monthly

Reports

Base Server Application

Optional Features

Data Migration
System Components
Hardware Components

Frame (unique design for each


customer)

HD Camera + Mounting

Lighting (overhead /

bar) Control Panel

PSU GPU PoE Switch Relays For External


Ejector (optional)
Red / Green Status
Lights (optional)
Button For Interlock
Reset (optional)

Cabling (PoE and Power)

LAN Connection (client to provide)

Software Components

FCI EDGE Device Software & License

Windows 10 Server (Virtual


Machine)

FCI Server Application SQLExpress 2019 Data Migration Application


(EXE) Database (optional)
Information Flow
The EDGE device captures real-time images from the camera at 14 FPS. It
processes the images through a crate detection AI model to identify and
track crates moving along the conveyor belt.

When a crate is directly beneath the camera, the EDGE device uses a
bottles detection AI model to analyze the contents, detecting capped
bottles, empty bottles, foreign objects, broken bottles, and missing bottles.

This information is then sent to the server over the LAN, where the
Operator’s server application records crate and bottle counts and stores
HD
images for up to two weeks.

Daily, the Data Migration application transfers this data to the


centralized Business Users server application for reporting and long-
term storage.

Camera EDG Server


E Application
(Operators)

Read-Only Server Application


(Business Users)
Control Panel

3D Design

URL: https://firststep.ai/en/3d/crate_inspector/panel.html
Frame Design

3D Design

URL: https://firststep.ai/en/3d/crate_inspector/frame.html

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