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10. MSA Study

The document presents a Gauge Repeatability and Reproducibility (R&R) study for the Stay Rod J1D, detailing the measurement process, results, and evaluations. It includes data from multiple trials conducted by different appraisers, with calculations for repeatability, reproducibility, and total variation. The study concludes that the measurement system is acceptable based on established criteria.

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4 views

10. MSA Study

The document presents a Gauge Repeatability and Reproducibility (R&R) study for the Stay Rod J1D, detailing the measurement process, results, and evaluations. It includes data from multiple trials conducted by different appraisers, with calculations for repeatability, reproducibility, and total variation. The study concludes that the measurement system is acceptable based on established criteria.

Uploaded by

production
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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GAUGE REPEATABILITY & REPRODUCABILITY STUDY

Part Name STAY ROD J1D Part Number 021RVM2598-03RABX Upper Control Limit 278 Performed By Sohit Rana
Gauge / Equipment Name DIGITAL VERNIER CALIPER VC-16 0-500mm Lower Control Limit 276 Date 01.10.24
Gauge / Equip. Least Count 0.01 Characteristics Length Tolerance 2 Record Number MSA/J1D/01
DATA COLLECTION
RESULTS / EVALUATION
No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 Average
1 276.98 277.01 277.50 277.39 277.20 277.05 276.99 276.85 276.68 277.04 277.0690 Repeatability ( Equipment Variation)
0.00591
2 276.99 277.01 277.51 277.38 277.19 277.06 276.98 276.85 276.67 277.03 277.0670 EV = R double bar * K1
1- Kamal

3 276.98 277.00 277.50 277.39 277.20 277.05 276.98 276.84 276.67 277.03 277.0640 Reproducability ( Appraiser Variation)
0.0011
Avg. Xa 276.98 277.01 277.50 277.39 277.20 277.05 276.98 276.85 276.67 277.03 277.0667 AV = Ö{(X diff * K2)²-(EV²/nr)}
Range Ra 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.0100 Repeatability & Reproducability (R&R)
A 0.0060
P No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 R & R = Ö(EV² + AV²)
P 1 277.50 277.39 277.05 276.99 277.01 276.85 276.68 277.04 277.20 276.98 277.0690 Part Variation ( PV )
0.15800
2- Shubham

R 2 277.51 277.38 277.06 276.98 277.01 276.85 276.67 277.03 277.19 276.99 277.0670 Pv = Rp X K3
A
I 3 277.50 277.39 277.05 276.98 277.00 276.84 276.67 277.03 277.20 276.98 277.0640 Total Varaiation ( TV )
0.1581
S Average Xb 277.50 277.39 277.05 276.98 277.01 276.85 276.67 277.03 277.20 276.98 277.0667 TV = Ö(R&R² + PV²)
E Range Rb 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.0100 % Equipment Variation ( EV )
R 3.74
No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 % EV = ( EV / TV ) *100
1 276.98 277.20 277.50 276.85 277.01 277.04 277.39 276.68 276.99 277.05 277.0690 % Appraiser Variation ( AV )
0.68
3. Pradeep

2 276.99 277.19 277.51 276.85 277.01 277.03 277.38 276.67 276.98 277.06 277.0670 % AV = ( AV / TV ) *100
3 276.98 277.20 277.50 276.84 277.00 277.03 277.39 276.67 276.98 277.05 277.0640 % Repeatability & Reproducability (R&R
3.80
Average Xc 276.98 277.20 277.50 276.85 277.01 277.03 277.39 276.67 276.98 277.05 277.0667 % R & R = ( R & R / TV ) *100
Range Rc 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.0100 % Part Variation ( PV )
99.93
% PV = ( PV / TV ) * 100
X D.Bar= ### No. of Distinct Data Categories
Part Average 277.157 277.197 277.353 277.072 277.070 276.978 277.014 276.851 276.951 277.023 37.09
Rp = 0.5022 ndc = 1.41 (PV / GRR)
R D.bar= {(Ra+Rb+Rc)} /3 0.0100 UCLr = R D.bar X D4 0.0258 UCLx = {X D.bar + (A2 * R)} 277.077 Repeatability & Reproducability (R&R)
0.30
X Diff ={ Max X - Min X } 0.0000 LCLr = R D.bar X D3 0 LCLx = {X D.bar - (A2 * R)} 277.056 w.r.t Total Tolerance
Trials / Appraisers A2 D3 D4 K1 K2 K3 n = 10 r=3
3 Trials 3 Appraisers 1.023 0 2.58 0.5908 0.5231 0.3146 Number of Parts Number of Trials
Analysis of Results :

Condition 1 : % GRR < 10 Acceptable Results Acceptable


10 < % GRR < 30 Conditionally acceptable (if % GRR w.r.t Total tolerance is less)
% GRR > 30 Not acceptable
Condition 2 : The number of out of control points in Average chart should be more than 50 % to ensure part-to-part variation Results OK

Condition 3 : No out of control points in the Range Chart Results OK

Condition 4 : The number of distinct data categories (ndc) should be greater than or equal to 5 Results OK

Conclusion & Remarks : Acceptable

Prepared By Approved By
CONTROL CHART FOR GAUGE R & R STUDY -- FOR VARIABLES
AVERAGE CHART RANGE CHART
Appraiser 1

2 7 7 .6 0

2 7 7 .4 0

2 7 7 .2 0

2 7 7 .0 0

2 7 6 .8 0

2 7 6 .6 0

2 7 6 .4 0

2 7 6 .2 0

1 2 3 4 5 6 7 8 9 1 0

Appraiser 1
0.010

0.010

0.010

0.010
1 2 3 4 5 6 7 8 9 10

Appraiser 2 Appraiser 2
277.60
277.40
277.20 0.010
277.00
276.80 0.010
276.60
0.010
276.40
276.20
0.010
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

Appraiser 3 Appraiser 3

278.00 0.010

277.50 0.010
277.00
0.010
276.50
276.00 0.010
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

REV-00
AVR FASTENERS PVT. LTD.
Attribute Measurement System Analysis
PART NAME STAY ROD J1D DATE
PART NO. 021RVM2598-03RABX GAUGE TYPE

SPECIFICATION 276-278 GAUGE NO.

APPROVED BY Sohit Rana PREPARED BY


Performed By
KAMAL SHUBHAM PRADEEP
PART
A B C
1 2 3 1 2 3 1 2 3
1 1 1 1 1 1 1 1 1 1
2 1 1 1 1 1 1 1 1 1
3 0 0 0 0 0 0 0 0 0
4 1 1 1 1 1 1 1 1 1
5 0 0 0 0 0 0 0 0 0
6 0 0 0 0 0 0 0 0 0
7 0 0 0 0 0 0 0 0 0
8 1 1 1 1 1 1 1 1 1
9 1 1 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1 1 1
11 1 1 1 1 1 1 1 1 1
12 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0
16 1 1 1 1 1 1 1 1 1
17 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0
19 1 1 1 1 1 1 1 1 1
20 1 1 1 1 1 1 1 1 1
21 1 1 1 1 1 1 1 1 1
22 1 1 1 1 1 1 1 1 1
23 1 1 1 1 1 1 1 1 1
24 0 0 0 0 0 0 0 0 0
25 0 0 0 0 0 0 0 0 0
26 0 0 0 0 0 0 0 0 0
27 1 1 1 1 1 1 1 1 1
28 1 1 1 1 1 1 1 1 1
29 0 0 0 0 0 0 0 0 0
30 1 1 1 1 1 1 1 1 1
31 1 1 1 1 1 1 1 1 1
32 1 1 1 1 1 1 1 1 1
33 1 1 1 1 1 1 1 1 1
34 1 1 1 1 1 1 1 1 1
35 1 1 1 1 1 1 1 1 1
36 0 0 0 0 0 0 0 0 0
37 1 1 1 1 1 1 1 1 1
38 0 0 0 0 0 0 0 0 0
39 1 1 1 1 1 1 1 1 1
40 1 1 1 1 1 1 1 1 1
41 1 1 1 1 1 1 1 1 1
42 1 1 1 1 1 1 1 1 1
43 1 1 1 1 1 1 1 1 1
44 1 1 1 1 1 1 1 1 1
45 0 0 0 0 0 0 0 0 0
46 0 0 0 0 0 0 0 0 0
47 0 0 0 0 0 0 0 0 0
48 1 1 1 1 1 1 1 1 1
49 1 1 1 1 1 1 1 1 1
50 0 0 0 0 0 0 0 0 0

Appraiser - A Appraiser - B Appraiser -


Referance Referance Referance
Decision Total Decision Total Decision
0 1 0 1 0
0 60 0 60 0 60 0 60 0 60
1 0 90 90 1 0 90 90 1 0
Total 60 90 150 Total 60 90 150 Total 60

Appraiser - A Appraiser - B Appraiser -


% Effectiveness %Misses %False % Effectiveness %Misses %False % Effectiveness
100.00 0.00 0.00 100.00 0.00 0.00 100.00
Acc Acc Acc Acc Acc Acc Acc

Decision For Appraiser % Effectiveness %Misses


Acc Acceptable ≥ 90% ≤ 2%
M. Acc Marginally Acceptable -May Need Improvement ≥ 80% ≤ 5%
Un Acc Un Acceptable-Needs Improvement < 80% > 5%

Legend: 1 Acceptable + Ok - Ok
0 Not Acceptable - NG - NG
x Ok - NG OR NG - OK
T. LTD.

01.10.24
HEIGHT GAUGE

HG-01

C.P Verma
Reference
Value

Reference Code

Appraiser A Appraiser B
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
1 + C C C C C C
0 - A A A A A A
0 - A A A A A A
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
0 - A A A A A A
0 - A A A A A A
0 - A A A A A A
1 + C C C C C C
0 - A A A A A A
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
0 - A A A A A A
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
1 + C C C C C C
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
1 - C C C C C C
1 + C C C C C C
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A
0 - A A A A A A
0 - A A A A A A
1 + C C C C C C
1 + C C C C C C
0 - A A A A A A

Appraiser - C
Referance
Total
1
0 60
90 90
90 150

Appraiser - C
%Misses %False
0.00 0.00
Acc Acc

%False
≤ 5%
≤ 10%
> 10%
NAME OF APPRAISER
A: Kamal
B: Shubham
C: Pradeep
Appraiser C
C C C
C C C
A A A
C C C
A A A
A A A
A A A
C C C
C C C
C C C
C C C
A A A
A A A
A A A
A A A
C C C
A A A
A A A
C C C
C C C
C C C
C C C
C C C
A A A
A A A
A A A
C C C
C C C
A A A
C C C
C C C
C C C
C C C
C C C
C C C
A A A
C C C
A A A
C C C
C C C
C C C
C C C
C C C
C C C
A A A
A A A
A A A
C C C
C C C
A A A

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