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190415_Dynamic-Profiling_E

ASSCON specializes in vapor phase reflow soldering systems, offering dynamic profiling that ensures optimal soldering profiles for both prototypes and series production. The technology allows real-time measurement and control of soldering processes, enhancing reliability and traceability while accommodating various product types. ASSCON's systems are compliant with lead-free technology standards and have been widely adopted by prestigious companies worldwide.

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Chobits Pham
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10 views

190415_Dynamic-Profiling_E

ASSCON specializes in vapor phase reflow soldering systems, offering dynamic profiling that ensures optimal soldering profiles for both prototypes and series production. The technology allows real-time measurement and control of soldering processes, enhancing reliability and traceability while accommodating various product types. ASSCON's systems are compliant with lead-free technology standards and have been widely adopted by prestigious companies worldwide.

Uploaded by

Chobits Pham
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Dynamic

Profiling
Active Profiling
Control

asscon.de
Dynamic Profiling
Process Reliability and Quality Assurance
As the leading manufacturer of vapor phase reflow soldering systems, ASSCON develops
and produces advanced innovative solutions for modern soldering technology. The center­
piece of the vapor phase soldering technique is the controlled transfer of energy developed
by ASSCON to set flexible temperature profiles, thus resulting in dynamic profiling.

One of the major challenges in the soldering process is to The measuring standard behavior is used as a variable for
set the optimum soldering profile for every product. This active profile control during the soldering process. Influences
applies both when developing prototypes and in series pro­ on the process, caused for instance by different loads or
duction, where a reliable constant temperature profile is workpiece carrier temperature, can thus be compensated.
required, not to mention guaranteed traceability and moni­
toring of every profile. Guaranteed traceability, monitoring and checking of the
soldering profiles is thus ensured by the ASSCON-BDE
ASSCON dynamic profiling permits real time measuring of software tool using a database.
every soldering process on product level, and the automatic
creation and control of the soldering profile. A measuring
standard is used, which is heated in the system together
with the solder product. The temperature profiles of the Dynamic profiling permits production
measuring standard and product are virtually identical. The line optimization. ASSCON has already
temperature and heating behavior of the product can thus installed more than thousand vapor
be ascertained and recorded with no risk of destruction.
Prior to every soldering process the temperature of the
phase soldering systems worldwide.
measuring standard is matched to the temperature of the Prestigious companies are among its
product (ambient temperature) by active cooling. customers.

customer benefits

Dynamic profiling guarantees fast and easy temperature profile creation and full process reliability in series production.

 T he operator enters the required temperature in the system  T hree different measuring standards ensure that the entire
control. product spectrum is covered.
 T he soldering system automatically sets the required control  Cooling of the reference measuring points prior to every
parameters. soldering process ensures that the process temperatures
are always recorded in the same measuring conditions.
 T he product is soldered automatically with the set para­
meters on the basis of the measuring standard temperature  T he recorded data is available for traceability and docu­
profile. mentation purposes
 T his procedure ensures that all other products in the series  Dynamic profiling also offers the option of processing both
are soldered according to the set temperature profile. leaded and lead-free products with the same process media.
the four key inputs for creating temperature profiles
1 Power setting to determine pre-heat gradient (T2) 3 Power setting to determine solder gradient (T3)
2 Start temperature of the soak zone in °C and soaking time 4 Soaking time after reaching the end temperature
(in sec.)
T in °C

T3

T2

t6
T1

t1 t2 t3 t4 t5 t in sec.

Tomorrow’s electronics: Powerful and reliable

renewables satellite technology aviation aerospace

SMD components are already used today in many sectors. In the


future they will assume an increasingly important role in EV, the
­d istribution of electricity generated by renewables, in aerospace,
medical engineering and military applications. These implement­
ation areas call for the highest standards of performance. So the
guaranteed consistency of the solder profile achieved by dynamic
profiling is vital. Manufacturers can thus enhance the reliability and
service life of their products.
medical engineering electric vehicles
Our Product Series
Dynamic Profiling for Active Profiling Control
implementation area series production large series production

PRODUCT VP 1000 VP 6000 VACUUM VP 2000/7000 VACUUM

TECHNICAL DATA

VP2000 - 100: 600 x 520 (750 x 520*)


VP 2000 - 210: 600 x 520
Maximum solder material VP2000 - 310: 6
 20 x 620 (750 x 620*)
610 x 610 600 x 600

* option
format (mm) VP2000 - 410 dual-lane:
620 x 2 x 275
VP7000 - 200: 520 x 450

Supply voltage 400 V / 3 / PE / N - 50 Hz / 60 Hz 400 V / 3 / PE / N - 50 Hz / 60 Hz 400 V / 3 / PE / N - 50 Hz / 60 Hz

Average energy consumption


2.0 kWh 3.0 kWh 3.5 kWh
per hour

Ready for operation ca. 25 min. ca. 35 min. ca. 30 min. / ca. 45 min. (VP 7000)

Operating mode Batch Batch / Inline upgradeable Inline single lane / dual lane

Vacuum up to – 0.5 mbar – / 0.5 mbar

Automatic creation and our certificates


ASSCON permits compliance with the statutory provisions (WEEE
­control of the soldering and RoHS) for the conversion of all electronic products to lead-­
free technology. All systems are suitable for lead-free solder tem­
­profile in real time peratures.

The quality management of ASSCON Systemtechnik-Elektronik GmbH


has been certified to DIN EN ISO 9001: 2015 (ZN: 01 100 060704)
­by TÜV Rheinland since 2007.

Process reliability and quality


assurance
   

ASSCON Systemtechnik-­Elektronik GmbH


Messerschmittring 35 86343 Königsbrunn . Germany
P + 49 8231 . 95991 . 0 F + 49 8231 . 95991 . 90

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