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Rev: 00

Date- 03.11.2016

Calculated skin Recommended Heat

casing temp ° transfer to
Insulation thk. Casing Plate Minaral Wool Al cladding Heat transfer co. Heat transfer co. Heat transfer
Inside fluid temp Permitted skin Ambient temp Wind speed Casing / Shell Mineral Wool Al cladding Emmisivity of C Al cladding thk Mean Temp Density of insulation Avg. of ta and ts ° atmosphere
Sl. No LOCATION as per AGEC Conductivity Conductivity Conductivity due to radiation due to convection to atmosphere
° C temperature ° C ° C m/s thk mm thk mm thk SWG Cladding mm ° C Kg/m^3 K IS14164:2008
Chart kcal/mh °C kcal/mh °C kcal/mh °C 'Kcal/hm^2 'Kcal/hm^2 'Kcal/hm^2
*
Kcal/hm^2 (Ref
only)

( to ) ( ts ) ( ta ) ( V ) L1 L2 L3 ( E ) tc L3 ( tm ) K1 K2 K3 ( Rho ) (Tav ) (hr ) (hc ) ( Q1 )

1 Furnace 340.0 60 40 1 4 150 95-115 19 0.2 60.45826514 1.016 200 37.5 0.067080 184.5 100 323.15 1.32 4.79 125 100

2 Gas outlet duct 470.0 60 40 1 6 250 175 19 0.2 60.14402619 1.016 265 33.635 0.075078 192.3 120 323.15 1.32 4.79 123.08 125

3 Economiser Casing bank -II 466.0 60 40 1 6 250 175 19 0.2 59.8608838 1.016 263 33.7825 0.074700 191.7 120 323.15 1.32 4.79 121.35 125

4 Economiser Casing bank -I 399.0 60 40 1 6 200 115-150 19 0.2 60.64320786 1.016 229.5 35.85 0.074562 182.3 100 323.15 1.32 4.79 126.13 100

Gas Ducting from Eco. outlet to

5 287.0 60 40 1 5 115 95 19 0.2 59.60392799 1.016 173.5 39.15 0.060578 181.9 100 323.15 1.32 4.79 119.78 100
Air heater inlet

6 Airheater Casing 287.0 60 40 1 5 115 80-95 19 0.2 59.60392799 1.016 173.5 39.15 0.060578 182.3 100 323.15 1.32 4.79 119.78 100

7 Air Heater Hopper 160.0 60 40 1 6 65 65-80 19 0.2 52.64484452 1.016 110 42.86 0.046784 177.8 100 323.15 1.32 4.79 77.26 85

8 Gas Ducting after Air heater 150.0 60 40 1 5 65 65 19 0.2 51.36170213 1.016 105 43.15 0.045752 177.5 100 323.15 1.32 4.79 69.42 85

9 Hot Air Ducting 234.0 60 40 1 4 75 80-95 19 0.2 60.59247136 1.016 147 40.80 0.054421 180.4 100 323.15 1.32 4.79 125.82 85

10 Riddling hopper 250.0 60 40 1 6 90 80-95 19 0.2 59.48445172 1.016 155 40.20 0.056244 181.2 100 323.15 1.32 4.79 119.05 100

11 Deaerator 150.0 60 40 1 12 75 75 19 0.2 49.98363339 1.016 105 43.15 0.045752 177.5 100 323.15 1.32 4.79 61 85

12 BlowDown Tank (CBD&IBD) 150.0 60 40 1 8 75 75 19 0.2 49.98527005 1.016 105 43.15 0.045752 177.5 100 323.15 1.32 4.79 61.01 85

13 Steam drum 340.0 60 40 1 95 150 95-115 19 0.2 60.4386252 1.016 200 37.50 0.067080 184.5 100 323.15 1.32 4.79 124.88 100

* Considering operating temperature values, we have selected the mineral wool thk. though the calculated skin casing temperature is little higher than the permitted skin temperature.