FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Max.size of coarse 305.3.5.2 para 5

1 material 75mm and 305.2.1.4
IS:2720 P-4 1 test /1500 m3 903.2.1-(a)
Embankment : (1) G.S.A. and classification
Should not of OL,OH,or
305.2.1.1.-B IS:1498 1 test /1500 m3 903.2.1-(c)
pt
Materials :
(1) Soils,Mooram,Gravel, IS:2720, 903.2.1-(b)
Flyash,Reclamed pavement (2)L.L., P.L. & P.I. L.L. 50Max.
305.2.1.1.E 1 test /1500 m3
P.I. 25Max.
Materials from P-5 903.2.1-(b)
pavement,pond ash & IS:2720,
mixture of these or any (3) F.S.I. Max 50% 305.2.1.2 1 test /1500 m3 903.2.1-(a)
other as approved by the P-40
Engineer. (4) Density <3mH IS:2720,
15.20 KN/m3 ,
16.0 KN/m3 Table 300-1(1,2) 1 test /1500 m3 903.2.1-(c)
(MDD/OMC) >3mH P-8
(5) Moisture Content @ prior to IS:2720,
.+1% 305.3.5.2
the commencing for rolling & 1 test /1500 m3 903.2.1-(e)
-2% of OMC Para -3
While roll P -2
IS:2720 ,
For each source & Required
(6) Deleterious content NA NA 903.2.1-(d)
by Engineer
P-27
(7) Chemical tests
(I) Soluble sulphate ( So3) For each source & Required
1.9 gm/litre 305.2.1.3 B.S:1377 part-3 903.2.1-(d)
content Max. by Engineer

(II) Total sulphate content( So3) 0.50% For each source & Required
305.2.1.3 B.S:1377 part-3 903.2.1-(d)
by mass Max. by Engineer
IS: 2720,P-28,
or
one set ( 10 Measurment ) per
(8) Compaction Table 300.2 903.2.2
3000 m2
Mini. 95% BS:1377,P-
9
Acceptance Criteria The achived mean density is not less than the - 95.0 + [1.65-(1.65/√No of sample) ] X S.D. 903.2.2

max.size of coarse 305.3.5.2 para 5

2 (1) G.S.A. and classification
material 50mm and 305.2.1.4
IS:2720 P-4 1 test /1500 m3 903.2.1-(a)

903.2.1-(b)
L.L. 50Max.
(2)L.L., P.L. & P.I. 305.2.1.1.E IS:2720,P-5 1 test /1500 m3
P.I. 25Max.
903.2.1-(b)
Sub Grade and Earthen (3) F.S.I. Max 50% 305.2.1.2 IS:2720,P-40 1 test /1500 m3 903.2.1-(a)
Shoulder
(4) Density IS:2720,
17.5Kn/m3 Table 300-1(3) 1 test /1500 m3 903.2.1-(c)
MDD/OMC P-8
(5) Moisture Content prior to the
305.3.5.2 IS:2720,
commencing for rolling & While .+1% -2% of OMC 1 test /1500 m3 903.2.1-(e)
Para -3 P -2
roll

Page 1 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

IS:2720 , For each source & Required

(6) Deleterious content NA NA 903.2.1-(d)
P-27 by Engineer

(7) Chemical test

(I) Soluble sulphate ( So3) For each source & Required

1.9 gm/litre 305.2.1.3 B.S:1377 part-3 903.2.1-(d)
content Max. by Engineer
(II) Total sulphate content( So3) For each source & Required
305.2.1.3 B.S:1377 part-3 903.2.1-(d)
by mass 0.50% by Engineer
Sub Grade and
Earthen Shoulder IS: 2720, one set ( 10 Measurment ) per
(8) Compaction Table 300.2 P-28, BS:1377, 903.2.2
2000 m2
Mini. 97% P-9
Acceptance criteria The achived mean density is not less than the - 98.0 + [1.65-(1.65/√No of sample) ] X S.D. 903.2.2
(9) Surface Regularity with a 3m
BS 8204, P-2 & For every 300m length for
straight Edge/Moving straight Tble 900.2
P-4 each bed
Edge Max 15 mm 902.4
Table 900-1 S.no.- By Auto level for each grid 6.25X3.5m LongX 902.3,
(10)Surface Levels
± 20mm 1 Method traverse Para-3

max.size of coarse 305.3.5.2 para 5

3 (1) G.S.A. and classification
material 50mm and 305.2.1.4
IS:2720 P-4 1 test /1500 m3 903.2.1-(a)

903.2.1-(b)
L.L. 40Max. IS:2720,
(2)L.L., P.L. & P.I. 305.4. para -3 1 test /1500 m3
P.I. 20Max. P-5
903.2.1-(b)
(3) F.S.I. Max 50% 305.2.1.2 IS:2720,P-40 1 test /1500 m3 903.2.1-(a)
(4) Density <3mH
15.20Kn/m3 IS:2720,
MDD/OMC Table 300-1(3) 1 test /1500 m3 903.2.1-(c)
17.5Kn/m3 P-8
>3mH
(5) Moisture Content prior to the
.+1% 305.3.5.2 IS:2720,
commencing for rolling & While 1 test /1500 m3 903.2.1-(e)
-2% of OMC Para -3 P -2
roll
IS:2720 , For each source & Required
Embankment and Sub (6) Deleterious content NA NA
P-27 by Engineer
903.2.1-(d)
Grade Around (7) Chemical test
structures: (I) Soluble sulphate ( So3) For each source & Required
1.9 gm/litre 305.2.1.3 B.S:1377 part-3 903.2.1-(d)
content Max. by Engineer
(II) Total sulphate content( So3) For each source & Required
305.2.1.3 B.S:1377 part-3 903.2.1-(d)
by mass 0.50% by Engineer
IS: 2120, P- one set ( 10 Measurment ) per
(8) Compaction Table 300.2 281, BS:1377, 3000 m2 for EMB & 2000m2 903.2.2
Mini. 97% P-9 for SG
Acceptance criteria The achived mean density is not less than the - 98.0 + [1.65-(1.65/√No of sample) ] X S.D. 903.2.2
(9) Surface Regularity with a 3m
BS 8204, P-2 & For every 300m length for
straight Edge/Moving straight Tble 900.2
Max 15 mm 902.4 P-4 each bed
Edge
(10)Surface Levels Table 900-1 S.no.- By Auto level 6.25 X 3.5 902.3,
± 20mm 1 Method Longitudanal/transevers grids Para-3

Page 2 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

4
GSB CL-401.
Granular Sub Base.401. IS: 2386, P-1,
The material to be used for or
the work shall be natuaral (1) Gradation Table 400-1 G-5- P.D.R.
IS:
1 test /400 m3 Table 900.3
sand, crused gravel, 2720,P-4
crushed stone, crushed slag
or combination there of
depending upon the (2) Water Absorption of
Max. 2% IS:2386 , P-3 For each Source Table 900.3
Grading required. Use of aggregate
materials like bricks metal, 401.2.2
kankar & crushed concrete
shall be permitted in the
lower sub base. Grading III (3)Atterberg Limits L.L.Max 25, P.I. Max 6% Table 400-2 IS:2720,P-5 1 test /400 m3 Table 900.3
& IV shall preferably be
used in lower sub base, V
& VI shall preferably be
used in lower sub base cum
drainage layer, where the (4) AIV Max 40 Table 400-2 IS:2386 , P-4 1 test /400 m3 Table 900.3
sub base is laid in two
layers as upper sub base &
lowe sub base, the
thickness of each layer
shall not be less than 150 (5) Moisture Content prior to 1-2 % Below the OMC IS: 2720,P-2 1 test /400 m3 Table 900.3
mm. rolling & while
401.3.2 Para -2

(6) Deleterious constituents & Is:2720,P22 & For each source & Required
Should free from these Table 900.3
organic Matter 27 by Engineer
401.2.1 para 1
IS : 2720, P-28
(7) Density of compacted layer Mini 98 % one test per 1000 m2 Table 900.3
or BS:
401.3.2 Para 5 1377, P-9

IS: 2720,P-16, For each source & Required

Mini. 30% Table 900.3
ASTM D 1888 by Engineer
(8) CBR @ 98% of MDD Table 400.2
(9) Surface Regularity :
Max. Diffrence of 3 M Straight Max.8mm 902.4
edge BS 8204
Cl.902.4 & 900.2 P-2 & P-4 For longitudanal 300m Length

(10) Surface Level

± 10 mm , By Auto level
Flexible 902.3 Para-3
±6 mm Method
Rigid 6.25 X 3.5
900-1 Table Longitudanal/transevers grids

(11)Acceptance criteria The achived mean density is not less than the - 98.0 + [1.65-(1.65/√No of sample) ] X S.D. 903.3 & 903.2.2

Page 3 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

5
WMM, Cl:406
Wet mix macadam-consit
of laying and compacting
clean, crushed,graded IS:2386 P-1, & Table 900.3,
aggregate and garanular (1) Gradation 400-13 Limits Table 400-13 IS:2720 P-4 1 test/250 cum Sl.No. 4
material , premix with
water, to a dense mass on
prepared sub grade /sub -
Base. The thickness of For each source & Required by Table 900.3,
(2) Water Absorption of aggregate 2 % Max 406.2.1.1 Para-2 IS:2386 P-3 Engineer Sl.No. 5
single layer shall not be
less than75mm,when
vibrating or other
approved types of Table 900.3,
compaction equipment (3)Atterberg Limit PI-Max6% 406.2.1.2 para-1 IS:2720 P-5 one test 200m3 Sl.No. 6
used, the compacted depth
of a single layer of this
course may be upto Table 900.3,
200mm with approval of (4) AIV or LAA Max-30%, Max 40% Table 400-12 Is:2386 P-4 one test 1000m3 of aggregate Sl.No. 7
engineer by succeding of
trial run.
(5) combined flakiness and Table 900.3,
Elongation Index Max 35% Table 400-12 IS:2386 P-1 one test 500m3 of aggregate Sl.No. 8
IS:2720 P-22

& P-
(6) Deletrious & Organic Should be free 406.1 , para-1 27 For each source Table 900.3

Is:2720 P-2
Should not vary from omc
by aggred limit -1 & 2% at
(7)Moisture Content paving 406.3.3 Para-2 N.A. Table 900.3

IS: 2720 P-28 or

(8) Density of compacted layer Mini.98% 406.3.5 Para -7 BS : 1377 P-9 one set of 3 tests per 1000m2 Table 900.3

(9)Acceptance criteria The achived mean density is not less than the - 98.0 + [1.65-(1.65/√No of sample) ] X S.D. Table 900.3.1

(10)(i) Surface regularity of

Pavement (i)For 300m, 4mm-Max-15
Table 902.4, para - BS : 8204 P-2
(ii)base max. difference between Nos for 300 m length 902.4
2 and P-4
the surface and below the straight (ii) 8mm
edge

(11) surface levels- Granular Base

± 10 mm ,
Machine Laid Table 900-1 S.No. 3 By Auto level
(b) Method each bed by 6.25 X 3.5 m grid 902.3 para -3
±15 mm
Manual laid

Page 4 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Prime coat, CL-502

This work shal consist of the
application of single coat of
low viscous liquid bitumious Various code like
material to a porous granular (1) Quality of binder Annex B, of IS Table 900-4
IS:8887 Table-1 IS:8887 Table-1 Number of sample per lot
surface to the super 8887, IS : 3117, IS S.No-1
imposition of pavement : 1200 parts
courses bitumious type
materials: The primer shal be
6 cationic emulson SS1 grade
confirming to IS:8887 or M.C.
cutback conf. to IS : 217. For SS1 20-700C for M.C. IS: 8887 & 503.4.3 Table 900-4
(2) Temperature for application MORT&H BS EN12697 P-13 At regular close intervals S.No-1
type 50-800C

ASTM-D- 2995
three test per day for each Table 900-4
(3) Rate of spreed of binder 0.7-1.0 Kg/M2 Table 500.3 IRC: SP 11
location S.No-1
Appendix

Tack Coat ,CL:-503

This work shal consist of the
application of single coat to
existing bituminous cement Various code like
Number of sample per lot and
concerete , primed granular (1) Quality of binder Annex B, of IS Table 900-4
IS:8887 Table-1 IS:8887 Table-1 test as per Is : 73, Is : 217 & Is :
surface to the super in 8887, IS : 3117, IS S.No-1
8887 as applicable
: 1200 parts
position of bituminous layer .
Materials shall be RS1
IS:8887 confirming to CRS1,
IS:8887
7 IS: 8887 & 503.4.3 Table 900-4
(2) Temperature for application 20-700C BS EN12697 P-13 At regular close intervals
MORT&H S.No-1

(3) Rate of spread

(i) Bituminous Surface (i)0.2-0.3 Kg/m2
(ii) (ii) ASTM-D-2995 or
Three test per day for each Table 900-4
Granular surface treated with 0.25-0.30 KG/m2 Table 500-5 IRC SP -11 hand
location S.No-1
primer book apendix
(iii) On Cement concrete (iii) 0.3-0.35 Kg/m2
pavement

Page 5 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Dense Bituminous Macadam-CL:505 : The work shall consist of construction in single or multiple layers of DBM on a previously prepared base or sub base. The thickness of
8 single layer shall be 50mm to 100mm.
Materials:

(1) Bitumen : IS : 73 , for modified

IRC SP 53, IS : 15462 Accordingly (1) Quality of Binder IS:73-2013, P.D.R and 501.2.1 of
IS:1200 Series for each lot 900-4, S.No.-5
VG-40 MORT&H

(2) C.A. Shall consist of crushed Max 5% passing 0.075 mm

rock & shall satisfy the require (1) C.A. Cleanliness ( Dust) Table 500-8 is:2386 P-1 for each source 900-4, S.No.-5
sieve
500-8 table
(2) Particle shape , combined flakiness
Max 35 % Table 500-8 is:2386 P-1 One test per 350 m3 900-4, S.No.-5
& Elongation
(3) Strength
(I) LAA or Max 35 % ,
Table 500-8 IS : 2386 P-3 one test per 350 m3 900-4, S.No.-5
max 27%
(II) AIV
(4) Durability
(I) Soundness
Na2So4 Max 12 %
Table 500-8 IS : 2386 P-5 For each source 900-4, S.No.-5
MgSo4 Max 18%

(5) Water Absorption Max 2% Table 500-8 IS : 2386 P-3 For each source 900-4, S.No.-5

(6) Stripping coating & stripping of Mini. Retained coating 95% Table 500-8 IS : 14982-2017 & For each source 900-4, S.No.-5
bitumen agg. Mix. IS : 6241

Not less than 90% by wt of

(7) For C.A. percentage of fractured
crushed material retained 505.2.2 para -2 IS : 2386 P-1 900-4, S.No.-5
face in combined dry mix if gravel or one test per 350 m3
on 4.75, mm shall have at
pebble stone are using.
least two fracturated faces

(1) F.A. sand equivelent Mini 50 % 505.2.3 IS : 2720 P37 For each source 900-4, S.No.-5
(3) F.A. - 505.2.3.

(2) P.I. Max 4% 505.2.3 IS : 2720 P-5 For each source 900-4, S.No.-5

(4) Filler : 505.2.4., 500-9 For B.C. (1) P.I. Max 4% 505.2.3 IS : 2720 P-5 For each source 900-4, S.No.-5

600 mic.- 100

(2) Gradation 300 mic. - 95-100, Table-500-9 IS : 2720 P-4 For each source 900-4, S.No.-5
75 Mic. 85-
100
(5) For Mixture
G1- 37.5MSA/75-100mm(T), One set for individual and combined
(1)Dry Mix Grading and individual hot Table 500-10 IS : 2386 P-1 from dryer for each 400 tonnes of mix 900-4, S.No.-5 of
G2-
bins Subject to minimum two test per (X)
26.5MSA 50-75mm(T) day per plant.

Three test for stability, Flow value,

(2) stability and voids analysis of mix CL: 505.3.1 , density and void contents for each 900-4, S.No.-5 of
Table 500-11 MS-2 400 tonnes of mix subject to
including Gmm of loose mix MORT&H-5th minimum of two tests per day per (Xi)
plant.

Page 6 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

AASHTO-T 245 or Three test for stability, Flow value,

ASTM D 1559, density and void contents for each 900-4, S.No.-5 of
(i) Minimun Stability ( KN at 60 C )
0
9.0 for normal or VG type Table 500-11 400 tonnes of mix subject to
ASTM-D-6927, P- minimum of two tests per day per (Xi)
15 plant.

AASHTO-T 245 or Three test for stability, Flow value,

ASTM D 1559, density and void contents for each 900-4, S.No.-5 of
(ii) Marshal flow (mm) 2--4 Table 500-11 400 tonnes of mix subject to
ASTM-D-6927, P- minimum of two tests per day per (Xi)
15 plant.

MS-2, AASHTO-T Three test for stability, Flow value,

245 or ASTM D density and void contents for each
(iii)Marshal quotient ( Stability / Flow) 2--5 Table 500-11 900-4, S.No.-5 of
1559, ASTM-D- 400 tonnes of mix subject to
minimum of two tests per day per (Xi)
6927, P-15
plant.

Three test for stability, Flow value,

MS-2 & ASTM density and void contents for each 900-4, S.No.-5 of
(iV) % Air Voids 3--5 Table 500-11 400 tonnes of mix subject to
D2041 minimum of two tests per day per (Xi)
plant.

Three test for stability, Flow value,

density and void contents for each 900-4, S.No.-5 of
(V) Gmb ( Bulk density Mix ) N.A. N.A. ASTM D 2726 400 tonnes of mix subject to
minimum of two tests per day per (Xi)
plant.

Three test for stability, Flow value,

MS-2 & ASTM density and void contents for each 900-4, S.No.-5 of
(Vii) Voids filled with Bitumen 65-75 Table 500-11 400 tonnes of mix subject to
D2041 minimum of two tests per day per (Xi)
plant.

AASHTO-T 283,
(Vii) Tensile strength Ratio ( TSR % ) ASTM-D-4867- One Test for each mix type whenever 900-4, S.No.-5 of
80% Table 500-11 there is change in the quality or
mini. Moisture suspectable of mix M09,2014 source of coarse or fine aggregate (Xii)

Three test for stability, Flow value,

G-1 Min.-10 MS-2 & ASTM density and void contents for each 900-4, S.No.-5 of
(Viii) VMA % Table 500-12 400 tonnes of mix subject to
G-2 Min.-11 D2041 minimum of two tests per day per (Xi)
plant.

4.0 for G 1 4.5

(iX) Binder Content & Grading after ASTM -D- 2172 , One set for each 400 tonnes of mix 900-4, S.No.-5 of
for G 2 of 500- Table 500-10 Subject to minimum two two test per
extraction, minimum ASTM-D-5444,P-15 day per plant. (XiV)
10

Three test for stability, Flow value,

(X) Fine to Bitumen ratio F/B by wt of density and void contents for each 900-4, S.No.-5 of
0.6 to 1.2 505.3 MS-2 400 tonnes of mix subject to
total mix shall range minimum of two tests per day per (Xi)
plant.

Page 7 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Laying-1500C,
(Xi) Temperature of binder in Rolling-1000C,
900-4
boiler, aggrgate in dryer, and mix Bitumen- 160-1700C, Table 500-2 BSEN 12697 P 13 At Regular Interval ( S.N.
at plant, for mix at the time of Agg.- 160-1750C, Xiii) Temp of Mix tolerance
laying and compaction Mix-160-
± 100C of JMF Designal
1700C table 500-13
BS EN 12697-6 900-4
Mini.92% of Gmm BS EN 12697-
(Xii) Density of Compacted layer 505.3.5 36 , ASTM-D- 2726, one test per 700 Sqm Area ( S.N.
( ASTM D 2041)
ASTM-D-3549 XVi)

(Xiii)Acceptance criteria The achived mean density is not less than the - 92.0 + [1.65-(1.65/√No of sample) ] X S.D. 903.4.2

For Calculate the

theoritical yeild of the mix
from this equation
[ 1000/ thick(mm) ] / After every 5th truck 900-4 Exmaple DBM -G-1
(XiV) Rate of spread of mix-with
Target Density ( Gmb) MS-2 LoadG102:H105H102G102:H106 1000/85 = 4.80 m2/T
tally to yield of mix 2.448
( T/M3) = M2/Ton +G102:H104 ( S.N. XV)

(XV) Surface regularity of

pavement course

300M 75M
4mm 7mm 4mm
(A)The longitudanal profile shall be 7mm BS: 8204, P-2 &
checked with 3 m long straight Table:900.2 P-4 for Each Bed by 300 M length 902.4
edge at the middle of each traffic 15 2 9
lane parallel to the centre line of 1
the road.
(B)Diffrence Between the road
surface and underside of 3m
BS: 8204, P-2 &
straight edge when placed parallel Max 6 mm 902.4 for Each Bed by 300 M length 902.4
P-4
or at right angles to the centerline
of road at points is

6.25 m longitudinally and 3.5 m

transversely. For any 10
(17) Tolerance in surface levels By Auto level
consecutive measurements
Bituminous Base ± 6 mm Table 900-1 Method 902.4
taken-. longitudinally or
transversely

Page 8 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Bituminous Concrete CL:507, 30/40/50 mm Thick. : For use in wearing and profile corrective courses shall consist of construction in single layer of B.C. on a prapared
9 bituminous Bound surface. A single layer shall be 30/40/50 mm Thick.

Materials:
(1) Bitumen : IS : 73 , for
modified IRC SP 53, IS : 15462
Accordingly IS:13, P.D.R 501.2.1 of
(1) Quality of Binder IS:1200 Series for each lot 900-4, S.No.-5 For Selection of grade
IRC: SP:53 , IS: 15462 MORT&H
of binder as per table
500:1 as per contract.
(2) C.A. Shall consist of crusher
rock & shall satist the require (1) C.A. Cleanliness ( Dust) Max 5% passing 0.075
mm sieve Table 500-16 is:2386 P-1 for each source 900-4, S.No.-5
500-16

(2) Particle shape , comb flakiness

& Elongation Max 35 % Table 500-16 is:2386 P-1 One test per 350 m3 900-4, S.No.-5

(3) Strength
(I) LAA or Max 30 % ,
max 24% Table 500-16 IS : 2386 P-3 one test per 350 m3 900-4, S.No.-5
(II) AIV
(4) Durability
(I) Soundness
Na 2So4 Max 12 % Table 500-16 IS : 2386 P-5 For each source 900-4, S.No.-5
Max 18%
MgSo4

(5) Water Absorption Max 2% Table 500-16 IS : 2386 P-3 For each source 900-4, S.No.-5

(6) Stripping coating & stripping of Mini. Retained coating IS : 14982-2017

bitumen agg. Mix. 95% Table 500-16 and IS : 6241 For each source 900-4, S.No.-5

(7) For C.A. percentage of fractured Not less than 90% by wt of

face in combined dry mix if gravel crushed material retained
on 4.75, mm shall have at 505.2.2 para -2 IS : 2386 P-1 one test per 350 m3 900-4, S.No.-5
or pebble stone are using. least two fracturated faces

(8) S.P.V. Mini. 55 Table-500-16 BS:812-114 For each source 900-4, S.No.-5

(3) F.A. - 505.2.3. (1) F.A. sand equivelent Mini 50 % 505.2.3 IS : 2720 P37 For each source 900-4, S.No.-5

(2) P.I. Max 4% 505.2.3 IS : 2720 P-5 For each source 900-4, S.No.-5
(4) Filler : 505.2.4., 500-9 For (1) P.I. Max 4% 505.2.3 IS : 2720 P-5 For each source 900-4, S.No.-5
B.C.
600 mic.- 100
300 mic. - 95-
(2) Gradation Table-500-9 IS : 2720 P-4 For each source 900-4, S.No.-5
100, 75 Mic.
85-100

Page 9 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

(5) For Mixture

G1- 19MSA/50mm(T), One set for individual and combined
(1)Dry Mix Grading and individual from dryer for each 400 tonnes of mix 900-4,
G2- Table 500-17 IS : 2386 P-1
hot bins Subject to minimum two test per S.No.-5 of (X)
13.2MSA 30-40mm(T) day per plant.

Three test for stability, Flow value,

(2) stability and voids analysis of CL: 505.3.1 , density and void contents for each 900-4,
Table 500-17 MS-2 400 tonnes of mix subject to
mix including Gmm of lose mix MORT&H-5th minimum of two tests per day per S.No.-5 of (Xi)
plant.

AASHTO-T 245 or Three test for stability, Flow value,

ASTM D 1559, density and void contents for each
9.0 for normal or VG 900-4,
(i) Minimun Stability ( KN at 60 C ) type
0
Table 500-17 ASTM-D-6927, P- 400 tonnes of mix subject to
minimum of two tests per day per S.No.-5 of (Xi)
15
plant.

AASHTO-T 245 or Three test for stability, Flow value,

ASTM D 1559, density and void contents for each 900-4,
(ii) Marshal flow (mm) 2--4 Table 500-17 ASTM-D-6927, P- 400 tonnes of mix subject to S.No.-5 of
15 minimum of two tests per day per (Xi)
plant.

MS-2, AASHTO-T Three test for stability, Flow value,

245 or ASTM D density and void contents for each
(iii)Marshal quotient ( Stability / 900-4, S.No.-5 of
2--5 Table 500-17 1559, ASTM-D- 400 tonnes of mix subject to
Flow) minimum of two tests per day per (Xi)
6927, P-15
plant.

Three test for stability, Flow value,

density and void contents for each 900-4,
MS-2 & ASTM
(iV) % Air Voids 3--5 Table 500-17 400 tonnes of mix subject to S.No.-5
D2041 minimum of two tests per day per of (Xi)
plant.

Three test for stability, Flow value,

density and void contents for each 900-4,
(V) Gmb ( Bulk density Mix ) N.A. N.A. ASTM D 2726 400 tonnes of mix subject to
minimum of two tests per day per S.No.-5 of (X)
plant.

Three test for stability, Flow value,

MS-2 & ASTM density and void contents for each 900-4,
(Vi) Voids filled with Bitumen 65-75 Table 500-17 400 tonnes of mix subject to
D2041 minimum of two tests per day per S.No.-5 of (X)
plant.

AASHTO-T 283,
(Vii) Tensile strength Ratio ( TSR One Test for each mix type whenever 900-4,
ASTM-D-4867-
% ) mini. Moisture suspectable of 80% Table 500-17 there is change in the quality or
M09,2014 source of coarse or fine aggregate S.No.-5 of (X)
mix

Three test for stability, Flow value,

Mini. In set out table 500- density and void contents for each 900-4,
MS-2 & ASTM
(Viii) VMA % 12 Table 500-12 400 tonnes of mix subject to S.No.-5
D2041 minimum of two tests per day per
Min.-11 of (X)
plant.

Page 10 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

5.2 for G 1 ASTM -D- 2172 , One set for each 400 tonnes of mix
(iX) Binder Content & Grading after 900-4, S.No.-5 of
5.4 for G Table 500-17 ASTM-D-5444, Subject to minimum two two test per
extraction, minimum day per plant. (X)
2 P-15

Three test for stability, Flow value,

(X) Fine to Bitumen ratio F/B by wt of 0.6 to 1.2 density and void contents for each 900-4, S.No.-5 of
505.3 MS-2 400 tonnes of mix subject to
total mix shall range minimum of two tests per day per (X)
plant.

Laying-1500C,
(Xi) Temperature of binder in boiler, Rolling-1000C,
aggrgate in dryer, and mix at plant, Bitumen- 160-1700C
Table 500-2 BSEN 12697 P 13 At Regular Interval 900-4
for mix at the time of laying and , Agg.- 160- ( S.N. Xiii) Temp of Mix tolerance
compaction 175 C,
0

Mix-160-170 C0 ± 100C of JMF Designal

table 500-13
For Calculate the theoritical
yeild of the mix from this
equation [ 1000/
thick(mm) ] / Target Density 900-4
(Xii) Rate of spread of mix-with tally
( Gmb) ( T/M )
3 MS-2 MS-2 After every 5th truck Load ( S.N.
to yield of mix
XV)

(Xiii) Surface regularity of pavement

course

300M 75M
4mm 7mm 4mm 7mm
(A)The longitudanal profile shall be Table:900.2 BS: 8204, P-2 & for Each Bed by 300 M length 902.4
checked with 3 m long straight edge P-4
15
at the middle of each traffic KM 2 9 1
parallel to the centre line of the road.

(B)Diffrence Between the road

surface and underside of 3m straight
BS: 8204, P-2 &
edge when placed parallel or at right Max 6 mm 902.4 for Each Bed by 300 M length 902.4
P-4
angles to the centerline of road at
points is

6.25 m longitudinally and 3.5 m

(17) Tolerance in surface levels ± 6 mm Table 900-1 By Auto level transversely. For any 10 consecutive
Bituminous Base Method measurements taken-. longitudinally
or transversely

Page 11 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Dry Lean Cement

10 concrete- Sub Base :

The work shall consist of (1) Cement and Fly Ash- Physical IS:269,
construction of (Zero MORT&H CL : 1006 455,1489,8112,12 once for each source & lot size 9000-6(2)
and chemical Test 269, IS:3812 P-1
Slump) dry lean concrete
Sub Base for C.C. Pavement (2) C.A. and F.A. CL: 1007 & 1008 CL: 1007 & 1008 IS : 383 9000-6(2)
in accordance with the
required of these (i) Gradation Table-600-1 Table-600-1 IS:2386 P-1
One Test for every Days work for
9000-6(2)
specification Materials : each size
(1)
Cement (ii) Deleterious Table-600-2 Table-600-2 IS:2386 P-1 once for each source & lot size 9000-6(2)
(2) Fly Ash : 20% Regulary as required to minimum
of cementious (IS:3812) (iii) Water Absorption Max-2% IS:2386 P-3 602.2.6.2 of one test a day for CA and 2 test 900-6
a day for FA.
(3) Aggregate : IS : 383 Once for each Source of supply
(4) IS:383 &
(iv) LAA or AIV Max-35 % IS:2386 P-4 602.2.6.2
and subsequently on monthly 900-6
Water : IS:456 besis.
IS:383 & Once for each Source of supply
(v) FI & EI Combined Max-35 % IS:2386 P-1 and subsequently on monthly 900-6
602.2.6.2 besis.
(vi) Soundness Na-12%, IS:383 & Before approving the aggregates
(i) Na2So4 (ii) IS:2386 P-5 900-6
Mg-18% 602.2.6.2 and each source
MgSo4
Shall not be alkalility CL:601.2.4.1 , Cl: Before approving the aggregates
(vii) Alkaline reactivity reactivity IS:2386 P-7 602.2 and each source 900-6

(Viii) Sand Equivelent Value Mini-50 CL:602.26.3 IS: 2720 P-37 For each Soure 900-6

(3) Water IS : 456 , CL : 1010 CL : 602.2.7 IS : 3025 For Each Source 900-6

(4) Strenght of concrete 7 Days : 10 Mpa CL : 601.3.4 IS : 516 3 samples for each 1000 m2 CL: 903.5.1.1 one Sample =
5 cubes
3 Density holes at 10tonn spe.
Mini-98% , Edge- Along & & diagnal basis each
(5) Compaction in situ Density 96%(0.5m) CL:601.6.5.1 IS:2720 P-28 903.5.1.2
2000 M2
Shall not be 8mm less than
(6) Thickness the specified thickness CL : 903.5.1.3 Each Stretch CL : 903.5.1.3

Table : 900-6
By:903.5.1.4, For each bed by grid in 6.25m X CL : 902.3 Para-3
(7) Surface Level ± 6 mm CL:902.3 by Table 3.5Transerv & 900-6
900-6

Table : 900-6
The edge with in ±10mm
By:903.5.1.4, CL : 902.3 Para-3
(8) Horizontal Alignment Below layers of pavement For each Bed
CL:902.3 by Table & 900-6
± 25mm
900-6
4mm 7mm CL : 902.3 Para-3
(9) Surface Regularity 300m 15 2 Table 900-2 For each Bed & 900-6
75m 9 1

(10) The Maximun allowlable difference

between the road surface & under side CL : 902.3 Para-3
of 3m strate edge when placeed parallel Max 10mm CL:902.4 Para-3 For each Bed
with or at right angles to the center line & 900-6
of the road.

Page 12 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Cement Concrete
11 Pavement

The work shall consist of

construction of un-
reinforced jointed plain (1) Cement IS : 269 one for each source & per lot 900-6 S.No-2
C.C. pavements in
accordance with MORT&H
CL : 602 Specifications
(2) Fly Ash IS : 3812 P-1 one for each source & per lot 900-6 S.No-2

Materials:
(1) Cement : Same as in (3) Admixture IS : 9103 & 6925 one for each source & per lot 900-6 S.No-2
prefrence is OPC 43
(2) Fly Ash :
20% of cementious (IS:3812) (4) Cementetious additive s such as (i) IS : 15388-2003
(i) Silica Fume 602.2.5 one for each source & per lot 900-6 S.No-2
(ii) Fibers (ii) IRC : SP : 46
(3) Admixture : IS : 9103& 6925
(4) Silica fumes (5) Aggregates
: IS : 15388-2003, IS : 456-2000, (i) C.A. 900-6
IRC SP 76 & IRC : 44-2008 Range- (ii) F.A.
3-10 % of cement (5)
fiber: IRC : SP 46 or polymeric For CA & FA 1 test for every day work of each
synthetic of CL: 602.2.5 table, Table : 600.3 Table : 600.3 IS : 2386 P-1 fraction of CA & FA and All in 900-6
(i) Gradation Aggregate . 900-6
Range- 0.6-2.0 Kg/M3 or 0.2-0.6%
by wt of cement IRC 44/IS 456. 1 test for every day work of each
(6) Aggregate: IS : 383 Table 600.2 or IS
(ii) Deleterious Content Table 600.2 383 P-1 IS : 2386 P-2 fraction of CA & FA and All in 900-6
CA : 383 Aggregate . 900-6
FA : 383
(7) Water : IS : 456 Regulary as required to minimum of
(8) Steel : Steel for (iii) water Absorption Max 2 % 602.2.6.2 IS : 2386 P-3 one test a day for CA and 2 test a day 900-6
dowel bar and tie bars: IS : 432, IS for FA.
: 1786 Dowel-G1 of 432,
Tie-HYSD Fe500 IS:1786
(9) Joint filler (iv) LAA or AIV once for each source of supply and
max 35 % 602.2.6.2 IS : 2386 P-4 subsequently on monthly basis 900-6
Bond : IS : 1838 (10) Joint
sealing compaund shall be not
poured elastomeric type or cold once for each source of supply and
polysulphide/polyurethene/silico (v) F.I & E.I max 35 % 602.2.6.2 IS : 2386 P-1 subsequently on monthly basis 900-6
n : IR -57
IS : 1834 or ASTM 3406-95
IS : 11433 P-1 BS : (Vi)NaSoundness once for each source of supply and
5212 P-11 BS : 5212 , 2So4 Max 12 % 602.2.6.2 IS : 2386 P-5 subsequently on monthly basis 900-6
MgSo4
ASTM : 5893-04 Max 18%
(11) Preformed seal
ASTM D : 2628 & (Vii) Alkali reactivity 601.2.4.1 IS : 2386 P-7, once for each source of supply and
Shall not be 900-6
table 600-4 Table-600-2 IS :456 subsequently on monthly basis

once for each source of supply and

(Viii) Sand Equivelent value ( FA) Min.-50% 602.2.6.3 IS : 2720 P-37 subsequently on monthly basis 900-6

For each source and 1 test in each 3

(7) water IS : 456 CL : 1010 IS : 3025 month duration 900-6

602.6.5 IS : 432 once for each source of supply and

(8) Dowels and Tie Bars G-1 of 432 per each lot on during construction 900-6
602.6.4.2 IS : 1786 from third party 900-6

Page 13 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

once for each source of supply and

(9) Preformed seals G-1 of 432 602 IS : 1838 per each lot on during construction 900-6
from third party 900-6

(10) Concrete Strength

(a) Flexural 4.5 Mpa 602.3.3.1 2 cube and 2 beam per 150 M3 or part there of ( one for 7 days & other for 28
(b) Compressive IS : 516
40 Mpa IRC 44 : 2008 days ) or minimun 6 cube s and 6 beam per days work which over is more

(ii) Core Strength on hardended

As per the
concrete the average of the result of
crushing strength test on these cores 903.5.2.2 IS : 456 , IS : 516 2 core for every 150 cum 903.5.2.2 requirement of the
end, onlyin case of
0.8 X 0.85 Time of the corresponding
doubt.
characteristic comp.strength

Table : 900-6 One test

for each dumper truck at both plant and site initially
(iii) Workability of fresh concrete 25 ± 15 mm 602.3.4.2 IS : 1199
when work start , subsequently sampling may be done
from alternate dumper .

From the level data of concrete

(iV) Thickness Determination .-5mm to +10mm then the 903.5.2.4 Levels pavement surface and sub base at Table 900-6, S.No-5
specified
grid points of 5/6 .25 X 3.5 m

(7) Thickness for third Length .-5mm to +10mm CL : 903.5.2.4 Levels 3 Core per each third Length Table 900-6

(8) Verification of level of string line in

the case of slip from paving and steel ± 2 mm Table 900-6 Levels String line or steel forms shall be checked for level at an interval of 5.0 m or
formishin the case of fixed from 6.25m. These shall be got approved 1.2 hours before commencing the paving.
paving

(9) Levels alignment and Texture

surface (A) By grid of 6.25 X 3.5 m on each
(A) Levels Tolerence (A) ± 6 mm (A) Table-900-1 Levels , Bed (B) Randomly
Table 900-6 &
(B) Width of pavements & (B) ± 10 mm ( B) 902.2 Levels, (C ) Once a day or
902.3
position of Edge (C ) Max. 3 mm (C) 902.4 Survey Day's work without distributing the
(C) Surface regularity curing
both transeversly & longitudanly

4mm 7mm
(9) Surface irregularty CL : 902.4 para-3 & 3 m straight Edge 900-6 Table-900-6
300m 15 2
Table 900-2
75m 9 1
Dowel Bar and tie Bar Position
For Dowel ± 20mm, CL:602.6.5.2 , For third and once on every 2 Km for
(10) Alignment of by Accuracy Survey Table-900-6
For Ties ± 50 mm CL: 602.6.6.3 regular Work

Alignment of joints of Dowel

To be checked and one joint per 400m
Width Depth 3 ±1 mm IRC 57 CL:602.10.3.5 Survey Length or Day work Table-900-6

Texture Depth
31000 / D2 (Dia mm) Sand Patch Method 300 A unit of Testing shall be 75 m per
mic. Passing 150 mic. 3 to 4 mm CL: 602.12 Survey lane in each 75 m section, along the Table-900-6
Retained diagonal Line , 10 points 602.12

Page 14 of 15 Prepared BY : Ravi Kumar ( Material Engineer )

 FREQUENCY CHART / INSPECTION TEST PLAN

S. Reference for Reference for

No. Item of work / Description Test Name/ Property Specification limit Sp. Limit in
MORT&H-5th
Test method Frequency Required frequency Remarks

Structural Concrete :
12

The work shall consist of

producing, (1) Cement and Fly Ash- MORT&H CL : 1006 IS:269 once for each source & lot size 900-6(2)
transporting,placing and Physical and chemical Test
compacting of structural
concrete including fixing (2) C.A. and F.A. CL: 1007 & 1008 CL: 1007 & 1008 IS : 383
formwork and temporary
work etc. specification
Materials : One Test for every Days work for
(1) Cement (i) Gradation IS : 383 IS : 383 IS:2386 P-1 each size
(2) Fly Ash : 30%
of cementious (IS:3812)
(ii) Deletarious IS : 383 IS:2386 P-2 IS:2386 P-1 once for each source & lot size
(3) Aggregate : IS :
383 (4)
Regulary as required to
(iii) Water Absorption Max-2% IS:2386 P-3 602.2.6.2 minimum of one test a day for
CA and 2 test a day for FA.

IS:383 & Once for each Source of supply

(iv) LAA or AIV Max-35 % IS:2386 P-4 602.2.6.2
and subsequently on monthly
besis.

IS:383 & Once for each Source of supply

(v) FI & EI Combined Max-40 % IS:2386 P-1 602.2.6.2
and subsequently on monthly
besis.

(vi) Soundness Na-12%, IS:2386 P-5 IS:383 & Before approving the aggregates
Mg-18% 602.2.6.2 and each source

(vii) Alkaline reactivity Shall not be alkalility IS:2386 P-7 CL:601.2.4.1 , Before approving the aggregates
reactivity Cl: 602.2 and each source

(3) Water IS : 456 , CL : 1010 CL : 602.2.7 IS : 3025 For Each Source 900-6

0-5 = 1 Set
6-15 = 2 set

16-30 = 3 set
(4) Strenght of concrete As per Table:1700-1 Sec.-1700 IS : 516 31-50 = 4
Table-1700-9 one Sample =
set 3 cubes
50 and above = 4
plus one additional sample for
each additional 503 or part
thereof.

Page 15 of 15 Prepared BY : Ravi Kumar ( Material Engineer )