Ranger DX800 54318
Ranger DX800 54318
Parts Manual
CONTENTS BOOM
DIAGRAMS POWERPACK
TABLE OF CONTENTS
RANGER DX800
SERIAL NUMBER:54318
1.CONTENTS
* TABLE OF CONTENTS.........................................................................................................................................................
* gensp1 HOW TO READ A SPARE PART SHEET...............................................................................................................
2.IDENTIFICATION CARD
* UNIT IDENTIFICATION CARD...............................................................................................................................................
* CERTIFICATES OF PRESSURE VESSELS..........................................................................................................................
3.SERVICE PARTS
* BG0 025 9395 DECAL, SERVICE PARTS............................................................................................................................ 1
4.DIAGRAMS
* 551 955 89 NSS SCHEMATIC, HYDRAULIC, MAIN DIAGRAM.......................................................................................... 1
* 551 954 70 NSS HOSE SET, CARRIER............................................................................................................................... 4
* 552 066 43 NSS SCHEMATIC, HYDRAULIC, CARRIER..................................................................................................... 8
* 551 991 17 HOSE SET, OIL COOLER.................................................................................................................................. 10
* 551 889 60 NSS HOSE SET, CONTROLBOX HOSES......................................................................................................... 12
* 552 052 73 HOSE SET, HOSES OF CABIN......................................................................................................................... 18
* BG0 041 3511 NSS HOSE SET, BOOM, BULKHEAD, HOSE REEL.................................................................................. 24
** BG0 041 1411 NSS HOSE SET, DRILLING, HOSE REEL, BULKHEAD.......................................................................... 26
** BG0 041 1426 NSS HOSE SET, DRILLING, HOSE REEL, BULKHEAD.......................................................................... 30
** BG0 041 3513 NSS HOSE SET, FINAL ASSEMBLY, BOOM, BULKHEAD, HOSE REEL................................................ 34
* 552 092 93 SCHEMATIC, HYDRAULIC, LOWER FRAME, TRAMMING............................................................................. 36
* BG0 035 2517 NSS SCHEMATIC, PNEUMATIC.................................................................................................................. 40
* BG0 035 8885 NSS HOSE SET, GEARBOX........................................................................................................................ 42
* 551 847 19 HOSE SET, EXTRA TURN................................................................................................................................. 44
* 551 962 93 SCHEMATIC, HYDRAULIC, RH 714, CASETTE, HOSE REEL........................................................................ 46
* 551 759 21 NSS HOSING SET, STABILATOR HOSING..................................................................................................... 48
* 552 054 02 HOSE SET, STABILATOR................................................................................................................................. 50
* BG0 062 2284B HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS................................................................
5.ELECTRIC EQUIPMENT
* BG0 024 5302 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS..................................................................
* b75 400 4en0506 ELECTRIC CABLES.................................................................................................................................
* BG0 091 4374 ELECTRICAL ASSEMBLY, SANDVIK DX500-800, TIER4F/TIER3F FITTING............................................ 1
** BG0 048 1036 SWITCHGEAR CABINET ASSEMBLY...................................................................................................... 4
*** 551 890 12 NSS OPTION OF ELECTRIC SWITCHGEAR CABINET, FOR GRINDER................................................. 9
*** BG0 021 3052 CABLE ASSEMBLY, MP........................................................................................................................ 12
**** 550 130 57 OPTION OF ELECTRIC SWITCHGEAR CABINET, BY-PASS CONNECTOR (X6)................................ 15
** BG0 078 1672 WIRING HARNESS ASSEMBLY, CABLE SET W10................................................................................. 18
*** 552 044 11 CABLE ASSEMBLY, POWER RELAY........................................................................................................ 19
*** BG0 021 2124 CABLE ASSEMBLY, POWER RELAY W10:14...................................................................................... 20
** BG0 020 2243 CABLE SET, MAIN CABLES..................................................................................................................... 22
*** 551 863 00 CABLE ASSEMBLY, MAIN CABLES, CABIN GND.................................................................................... 23
*** 551 863 01 CABLE ASSEMBLY, ENGINE, ENGINE GND STUD TO START MOTOR (-)............................................ 24
*** 551 863 02 CABLE ASSEMBLY, ENGINE, GENERATOR B (-) TO ENGINE GND STUD............................................ 25
*** BG0 028 8440 CABLE ASSEMBLY, MAIN CABLES, MAIN SWITCH (+) TO FUSE BASE SUPPLY............................ 26
** BG0 048 8154 JUNCTION BOX ASSEMBLY, RCJB......................................................................................................... 28
*** BG0 048 8155 CABLE ASSEMBLY, RCJB CABLING................................................................................................... 30
**** 105 618 51 NSS OUTLET, 24V DC........................................................................................................................... 31
**** BG0 072 3740 ELECTRICAL ASSEMBLY, EMERGENCY STOP ASSEMBLY WITH CONNECTOR........................ 32
** 551 893 44 JUNCTION BOX ASSEMBLY, JUNCTION BOX FCJB................................................................................... 34
*** BG0 062 1445 CABLE ASSEMBLY, FCJB.................................................................................................................... 36
* BG0 062 2248 ELECTRICAL ASSEMBLY, FEED................................................................................................................ 37
** BG0 048 1705 JUNCTION BOX ASSEMBLY, JUNCTION BOX RHCB............................................................................ 40
*** 550 077 50 CABLE ASSEMBLY, HAN 42DD M S / 14,7M - PUR 36X1.0..................................................................... 42
*** BG0 048 1688 CABLE SET, RHJB CABLING............................................................................................................... 44
* BG0 042 2475G SCHEMATIC, ELECTRICAL.......................................................................................................................
* BG0 068 9232A DIAGRAM, ELECTRICAL...........................................................................................................................
6.ROCK DRILL
* BG0 051 3766 ROCK DRILL, HF820T, OMT315, AIR FLUSHING, D52 ROD..................................................................... 3
** BG0 042 6287 NSS GEARBOX......................................................................................................................................... 6
*** BG0 044 9975 GEARBOX, HL820T, HF820T................................................................................................................ 8
** BG0 042 3531 NSS BODY, ROCK DRILL......................................................................................................................... 10
*** BG0 042 2744 MECHANISM, PERCUSSION................................................................................................................ 12
*** BG0 039 7904 COVER, REAR....................................................................................................................................... 13
*** BG0 042 5126 NSS ACCUMULATOR, H.P................................................................................................................... 14
**** 097 343 18 ACCUMULATOR, DIAPHRAGM, 0,3DM3, 50BAR.................................................................................. 15
*** BG0 042 5129 NSS ACCUMULATOR, L.P.................................................................................................................... 16
**** 097 344 48 ACCUMULATOR, DIAPHRAGM, 0,3DM3, 4BAR................................................................................... 17
*** BG0 042 5135 NSS ACCUMULATOR, PRESSURE...................................................................................................... 18
**** 550 117 63 ACCUMULATOR, DIAPHRAGM, 0,1DM3, 30BAR.................................................................................. 19
** BG0 042 6150 NSS SPACER, HL820T, HF820T.............................................................................................................. 22
*** BG0 045 5281 SPACER, HL820T, HF820T................................................................................................................... 24
** BG0 042 9235 NSS MOTOR ASSEMBLY, HYDRAULIC, OMT315................................................................................... 25
*** 154 127 24 MOTOR ASSEMBLY, HYDRAULIC, OMT315............................................................................................ 27
** BG0 049 9114 FLUSHING DEVICE ASSEMBLY, AIR FLUSHING, D52........................................................................... 30
** 551 506 23 TOOL, SPECIAL, HL810T HF810T STABILATOR ROCK DRILL................................................................... 32
*** 093 333 78 TOOL KIT.................................................................................................................................................... 33
7.FEED
* BG0 055 4274 FEED ASSEMBLY......................................................................................................................................... 2
** 302 894 61 DRILL CARRIAGE ASSY................................................................................................................................ 5
*** 154 002 48 SHOCK ABSORBER................................................................................................................................... 6
** 235 011 98 SPROCKET WHEEL....................................................................................................................................... 7
** BG0 039 1455 REEL, HOSE.............................................................................................................................................. 10
** BG0 055 4100 FEED MECHANISM, SAI MOTOR............................................................................................................. 12
*** BG0 019 9520 FEED MECHANISM, ASSY................................................................................................................... 14
**** BG0 019 9432 VALVE ASSEMBLY, FOR SAI MOTORGM2+F21E........................................................................... 15
**** BG0 011 9615 MOTOR, FEED MOTOR WITH BRAKE............................................................................................. 16
***** BG0 041 5431 MOTOR, PISTON, FEED MOTOR WITHOUT A BRAKE............................................................... 17
*** 550 474 03 SCHEMATIC, HYDRAULIC......................................................................................................................... 18
** 550 783 69 VALVE ASSEMBLY......................................................................................................................................... 20
*** 234 877 18 VALVE, FLOW DIVIDER............................................................................................................................. 21
8.ROD CHANGER
* BG0 043 3447 ROD CHANGER............................................................................................................................................ 2
** 550 590 61 CYLINDER, D40 D25 LMIN435 S340............................................................................................................. 6
** BG0 057 5754 CYLINDER, D40 D25 LMIN284 S160........................................................................................................ 8
** 550 044 75 CYLINDER, D40 D25 LMIN475 S351............................................................................................................. 10
** 550 665 59 HOSE ASSEMBLY.......................................................................................................................................... 11
* 550 752 15 JAWS ASSEMBLY, TR29 + PITO12 + GUIDEPLATES 2" MF-ROD (T51)....................................................... 14
** 550 649 05 JAWS ASSEMBLY, 2" MF-ROD (T51)............................................................................................................ 16
9.BOOM
* 550 657 42 BOOM ASSEMBLY............................................................................................................................................ 2
** 550 419 70 BOOM.............................................................................................................................................................. 5
** 550 141 28 NSS SWING PIECE........................................................................................................................................ 6
** 550 657 56 CRADLE ASSEMBLY...................................................................................................................................... 7
** 550 108 68 CYLINDER ASSEMBLY, D140 D80 LMIN1286 S764..................................................................................... 10
** 325 135 28 CYLINDER ASSEMBLY, D125 D80 LMIN1286 S814..................................................................................... 12
** BG0 039 2875 CYLINDER ASSEMBLY............................................................................................................................. 13
** 550 110 18 CYLINDER, D125 D50 LMIN1056 S554......................................................................................................... 14
** 239 017 98 CYLINDER ASSEMBLY, D80 D50 LMIN1647 S1353..................................................................................... 16
** 550 407 46 BOOM.............................................................................................................................................................. 17
** 550 372 94 VALVE, CHECK, PILOT OPERATED............................................................................................................. 18
** BG0 043 8686 NSS BULKHEAD, MOUNTING.................................................................................................................. 19
*** BG0 043 6435 NSS PLATE, BULKHEAD...................................................................................................................... 20
** 550 143 27 SHAFT ASSEMBLY......................................................................................................................................... 21
* 550 428 20 BOOM ASSEMBLY............................................................................................................................................ 24
11.CARRIER
* 550 999 55 NSS TRACK ASSEMBLIES, INTEGRAL BEAMS............................................................................................. 1
** 550 999 56 NSS BEAM, CRAWLER.................................................................................................................................. 4
* BG0 059 9854 FINAL DRIVE ASSEMBLY, TRASMITAL..................................................................................................... 6
** BG0 078 7722 GEARBOX.................................................................................................................................................. 7
*** BG0 086 0627 MOTOR, HYDRAULIC............................................................................................................................ 10
* 551 001 17 ROLLER SET, TRACK, ITM............................................................................................................................... 11
** 550 942 18 ROLLER, TRACK............................................................................................................................................ 12
* 551 001 14 NSS TRACKS, SINGLE GROUSER, ITM.......................................................................................................... 13
** 550 927 70 TRACK CHAIN, SINGLE GROUSER 310 MM................................................................................................ 14
* 551 001 18 IDLER WHEELS, FOR BOTH TRACKS, ITM.................................................................................................... 15
** 551 968 76 WHEEL ASSEMBLY........................................................................................................................................ 16
12.POWERPACK
* BG0 025 7860 MODULE, POWER PACK, DX500-800 TIER3FF......................................................................................... 2
** BG0 021 2304 NSS FRAME ASSEMBLY, POWER PACK................................................................................................ 6
*** 551 846 19 BRACKET, SLU-TANK AND HAND PUMP................................................................................................. 7
** BG0 025 8071 ENGINE ASSEMBLY, RANGER DX C7.1 TIER3...................................................................................... 10
*** BG0 025 8717 MOUNTING, EXHAUST SILENCER...................................................................................................... 14
13.PNEUMATIC COMPONENTS
* 551 894 19 NSS COMPRESSOR ASSEMBLY..................................................................................................................... 2
** 550 675 59 COMPRESSOR UNIT..................................................................................................................................... 3
** 223 365 88 SUCTION CONTROL VALVE......................................................................................................................... 6
* 550 011 07 LUBRICATION, SHANK, SHANK LUBRICATION COLLECTION..................................................................... 8
* BG0 043 1682 LUBRICATION, SHANK................................................................................................................................ 10
** 551 987 04 MOUNTING, SLU OIL RECEIVER.................................................................................................................. 11
*** 551 796 12 TANK, OIL, 14 LITRES............................................................................................................................... 14
**** 551 746 40 PUMP UNIT, LUBRICATION 2.00CM3/STROKE, MASTER UNIT.......................................................... 16
**** 105 877 38 LUBRICATION UNIT............................................................................................................................... 17
***** 105 878 68 NSS SCHEMATIC, ELECTRICAL, SLCU............................................................................................ 18
** BG0 043 0735 WATER SEPARATOR ASSEMBLY, WATER SEPARATOR MOUNTING................................................. 19
*** 233 515 18 WATER SEPARATOR................................................................................................................................. 22
**** 550 378 36 TRAP, WATER, 3/4 IN 40MICR.............................................................................................................. 23
** 551 986 98 MOUNTING, HAND PUMP............................................................................................................................. 24
14.DUST COLLECTOR
* 550 680 81 NSS DUST COLLECTOR ASSEMBLY.............................................................................................................. 2
** 235 098 58 WIRING KIT, DUST COLLECTOR HOSE GROUNDING............................................................................... 5
* BG0 032 5252 COLLECTOR, DUST..................................................................................................................................... 8
** BG0 032 5399 NSS COLLECTOR, DUST, BLOWER PART............................................................................................. 10
*** 550 053 92 CYLINDER, AIR, 32/12............................................................................................................................... 11
*** BG0 032 6459 REDUCTION, NOISE............................................................................................................................. 12
*** 550 542 45 MOTOR ASSEMBLY, HYDRAULIC............................................................................................................ 13
**** 858 570 99 MOTOR, PISTON.................................................................................................................................... 16
*** 550 827 19 VALVE ASSEMBLY, DUST COLLECTOR.................................................................................................. 17
*** 551 835 12 SCHEMATIC, HYDRAULIC......................................................................................................................... 20
** BG0 032 5398 COLLECTOR, DUST, SPACER SECTION................................................................................................ 22
** BG0 032 5369 COLLECTOR, DUST, BOTTOM PART...................................................................................................... 24
** 550 565 06 TANK ASSEMBLY, AIR.................................................................................................................................. 25
** 235 724 78 NSS ASSEMBLY, AIR OUTLET..................................................................................................................... 26
** 552 047 59 VALVE, AIR, 2/2-VALVE G1, 24V................................................................................................................... 27
* 552 003 88 CYCLONE, PRIMARY........................................................................................................................................ 30
** 551 878 77 NSS CYCLONE, PRIMARY............................................................................................................................ 32
*** 551 869 02 CYCLONE, PRIMARY................................................................................................................................. 35
15.CABIN MODULE
* BG0 022 3720 CABIN, MOUNTING...................................................................................................................................... 2
** BG0 028 8053 CABIN......................................................................................................................................................... 6
*** BG0 034 4644 ASSEMBLY, CABIN PLASTIC PANELS................................................................................................ 32
*** BG0 034 4660 ASSEMBLY, CABIN UPPER PANELS................................................................................................... 34
*** 237 092 08 NSS ROTATION SPEED MANIFOLD......................................................................................................... 36
*** 550 581 93 JOYSTICK................................................................................................................................................... 37
**** 885 518 09 LEVER..................................................................................................................................................... 40
*** 552 006 37 NSS VALVE ASSEMBLY, BOOM............................................................................................................... 41
**** 551 932 86 BLOCK, VALVE, BOOM VALVE............................................................................................................. 44
***** 551 985 20 VALVE SECTION, INCLUDING SPOOL COVER............................................................................... 45
***** 882 591 69 LEVER................................................................................................................................................. 46
*** 552 268 23 VALVE ASSEMBLY, FEED PRESSURE CONTROL BLOCK..................................................................... 47
*** 550 039 98 VALVE, FLOW CONTROL, R3/4 ALUMINIUM WITHOUT HANDLE KNOP............................................... 48
*** 234 858 28 PILOT CONTR.VALVE ASSY..................................................................................................................... 49
**** 881 115 89 VALVE, STEERING................................................................................................................................. 52
*** BG0 022 3719 ELECTRICAL ASSEMBLY, CABIN........................................................................................................ 54
**** BG0 038 6855 ELECTRICAL ASSEMBLY, CENTER ASSEMBLY AND HARNESSES............................................. 55
***** 552 150 39 ELECTRICAL ASSEMBLY, X51 ASSEMBLY...................................................................................... 56
**** BG0 038 5941 ELECTRICAL ASSEMBLY, SWITCHPANEL 4 ASSEMBLY.............................................................. 58
***** 552 023 96 DISPLAY, TFT COLOUR DISPLAY 2.8" WITH M12-CABLE AND PLATE.......................................... 60
***** 551 895 88 PANEL, WARNING LIGHTS................................................................................................................ 61
**** 552 150 66 ELECTRICAL ASSEMBLY, SWITCHPANEL 3 ASSEMBLY................................................................... 62
**** 552 150 88 ELECTRICAL ASSEMBLY, SWITCHPANEL 2....................................................................................... 63
**** 552 150 87 ELECTRICAL ASSEMBLY, SWITCHPANEL 1 ASSEMBLY................................................................... 64
*** BG0 039 8782 BEACON ASSEMBLY............................................................................................................................ 66
**** BG0 022 9728 BEACON ASSEMBLY, BEACON WITH DEUTSCH CONNECTOR................................................... 67
**** BG0 040 4569 ELECTRICAL ASSEMBLY, BEACON CABLING............................................................................... 68
***** 550 149 94 CABLE ASSEMBLY, 2-POLE FEMALE / 5.0M - PUR 2X1.5.............................................................. 69
*** BG0 041 6915 SUPPORT, SEAT BASE ASSEMBLY.................................................................................................... 70
*** BG0 041 6950 SEAT ASSEMBLY.................................................................................................................................. 72
* 550 103 55 SEAT................................................................................................................................................................... 74
* 551 949 00 FINISHING........................................................................................................................................................... 75
** 235 106 48 PRESSURE GAUGE BRIEFCASE.................................................................................................................. 76
16.OPTIONAL EQUIPMENT
* BG0 062 5815 NSS AIR CONDITIONER ASSEMBLY......................................................................................................... 2
** BG0 047 9438 AIR CONDITIONER, SEMI-AUTOMATIC.................................................................................................. 4
*** BG0 061 0209 SCHEMATIC, ELECTRICAL, SEMI-AUTOMATIC HVAC, RANGER DX/DQ......................................... 5
** 552 251 79 HOSE SET, WATER HOSE SET.................................................................................................................... 8
* 552 001 84 MOUNTING, MAINTENANCE LADDER TRANSPORT POSITION................................................................... 10
* BG0 047 4897 GREASING, SPRAY...................................................................................................................................... 12
** 550 030 31 BLOCK, GREASING........................................................................................................................................ 16
** 550 066 06 VALVE ASSEMBLY......................................................................................................................................... 17
** 550 094 26 VALVE ASSEMBLY......................................................................................................................................... 18
** 550 066 04 VALVE ASSEMBLY......................................................................................................................................... 19
** 550 112 18 VALVE, DIRECTIONAL, 3/2............................................................................................................................ 20
* 550 145 86 SPRAY GREASER UNIT.................................................................................................................................... 21
** 550 066 81 NSS LUBRICATION SYSTEM, GREASE....................................................................................................... 24
*** 550 066 83 NSS HOSE SET, GREASE LUBRICATION SYSTEM................................................................................ 26
*** 550 033 70 SCHEMATIC, HYDRAULIC, THREAD GREASING SYSTEM..................................................................... 28
** 550 030 32 FILLING DEVICE............................................................................................................................................. 30
* 551 811 48 VALVE ASSEMBLY, STABILATOR................................................................................................................... 32
** 551 784 74 VALVE ASSEMBLY, STABILATOR PRESSURE CONTROL......................................................................... 33
*** 550 750 04 VALVE ASSEMBLY, STABILATOR PRESSURE CONTROL BLOCK........................................................ 36
*** 551 730 80 VALVE, PRESSURE RELIEF...................................................................................................................... 37
** 550 043 25 NSS GAUGE ASSEMBLY, STABILIZER........................................................................................................ 38
* 550 169 71 WATER HEATER ASSEMBLY........................................................................................................................... 39
** 550 156 75 WATER HEATER ASSEMBLY, 24V............................................................................................................... 40
*** 550 156 77 WATER HEATER ASSEMBLY.................................................................................................................... 42
* 551 905 44 VALVE ATTACHMENTS.................................................................................................................................... 44
** 550 203 21 MANIFOLD BLOCK......................................................................................................................................... 45
* 552 270 95 WORK LIGHT ASSEMBLY, HALOGEN............................................................................................................ 46
** BG0 020 3488 WORK LIGHT ASSEMBLY........................................................................................................................ 47
* 551 814 05 GUIDE, TRACK................................................................................................................................................... 48
* 237 760 18 CONTROL, FLUSHING SYSTEM....................................................................................................................... 50
** 552 158 70 HOSE SET, FLUSHING CONTROL............................................................................................................... 51
* BG0 071 8390 DEPTH INDICATOR ASSEMBLY, -.............................................................................................................. 52
* 552 006 08 MEASURING SYSTEM, TIM 5300..................................................................................................................... 53
** 552 004 45 NSS EQUIPMENT, MEASURING, DISPLAY, FEED INCLINATION SENSOR............................................... 56
*** 551 768 50 TERMINAL, OPERATOR, ASSEMBLY MOUNTING................................................................................... 59
*** 551 768 75 NSS MOUNTING, SENSOR, FEED INCLINATION SENSOR, VERTICAL................................................. 60
*** 551 949 63 ASSEMBLY, TIM 5300-6500 CABIN ASSEMBLY....................................................................................... 61
**** 551 906 05 CABLE ASSEMBLY, TIM 5300-6500 CABIN CABLE SET..................................................................... 64
***** 552 029 24 CABLE ASSEMBLY, WT50................................................................................................................. 66
***** 552 029 26 CABLE ASSEMBLY, X50 BRANCHING.............................................................................................. 68
*** BG0 037 3995 DEPTH INDICATOR ASSEMBLY, NAVIGATION SYSTEM................................................................... 70
*** 552 174 66 ELECTRICAL ASSEMBLY, TIM 5300-6500 COMMON PARTS................................................................. 71
**** 551 947 01 CABLE ASSEMBLY, TIM 5300-6500 CARRIER AND BOOM CABLING................................................ 74
* BG0 029 4269C TIM 5300-6500 INSTALLATION.................................................................................................................
550 443 51 bC
57 PRESSURE SWITCH 060918
The revision of the parts list and basic parts list is always a lower
case letter. The revision of the figure is always an upper case letter.
The first version of a parts list, figure, or basic parts list has no
revision. All assemblies do not have basic parts lists. Every time
there are changes in the parts list, figure, or basic parts list they
get a new revision. The revisions are given in alphabetical order.
3. Parts that need to be ordered separately and parts included in the assembly
550 442 22 a
15 CYLINDER 060918
20 5 13 12 14 11 9 1 16 10 6 8
50 25
51
2
3
550 442 22 a
100630 CYLINDER 2 (2)
4. NSS assemblies
The NSS assemblies are not sold as assemblies but only as separate
components. For example, assembly 550 768 40 NSS (figure 4)
cannot be ordered as an assembly, but the parts included in it can be
ordered separately.
5. Glossary
2. IDENTIFICATION CARD
* UNIT IDENTIFICATION CARD...........................................................................................................................................................
* CERTIFICATES OF PRESSURE VESSELS......................................................................................................................................
EQUIPMENT
Ordered by SANDVIK ENDUSTRIYEL MAMULLER
SAN.VE TIC A.S.
Customer
Ref.no. SUDR18-12
CIRCUIT DIAGRAMS
HYDRAULICS
Carrier 551 951 44
Drilling 551 833 88
Tramming 551 833 82
Boom BG 004 135 13
Casette 551 833 84
Winch -
Ground support -
Extra Turn 551 833 87
Front Jack -
Main diagram 551 955 89
PNEUMATICS
Powerpack / carrier BG 003 525 17
ELECTRICS
Circuit diagram BG 004 224 75
Electrical assembly BG 009 143 74
ROCK DRILL
HF820T BG 005 137 66 K047082
ROTATION MOTOR
OMT 315 154 127 24 N80746418
FEED
Feed assembly BG 005 542 74
Feed motor BG 001 196 15 4817204
Jaws 550 752 15 2" MF ROD
Additional jaws -
POWERPACK
Engine assembly BG 002 578 60
DIESEL ENGINE
CAT C7.1 168kW Tier3 BG 002 582 95 G9R05512
Date of manufacturing DEC 2017
Engine arrangement 446-7567
ECM software n/a
Starter BG 009 470 55 438000-3770
Part nro 482-3187
Alternator BG 003 588 65 24JL17005757MF
Part nro 3218932
HYDRAULIC PUMPS
Percussion piston pump BG 002 234 70 35293115
Rotation piston pump 550 033 41 35305232
Quadro pump BG 002 281 72 10/1866157167/004
WATER COOLER
Cooler BG 002 607 42 20170223580012017/11
Cooler fan motor BG 002 027 12 17J25029
OIL COOLER
Oil cooler 551 792 52 2017 026423 011 2018/2
Cooler fan motor 551 828 03 08/18 66156365/006
FUEL COOLERS
Fuel cooler 551 894 96 2018 006035 008 2017/6
Gearbox cooler 551 894 96 2018 006035 013 2017/6
PNEUMATIC COMPONENTS
COMPRESSOR
Enduro 25 550 675 59 FE025026069
Air receiver 551 905 83 N63217/2018
Safety valve BG 003 345 58 12/17
SHANK LUBRICATION
SLU 14L 551 796 12
Pump unit 551 746 40 40876
TRACKS
Frame assembly 550 999 55 899
HYDRAULIC VALVES
Drilling valve block BG 002 199 01 40957
Remote control block BG -
DUST COLLECTOR
DC 800 H assy 550 680 81
Dust collector BG 003 252 52 H021116
Hydraulic motor 858 570 99 201802200564
CABIN
Cabin assembly BG 002 237 20 3730
Air conditioning BG 006 258 15
A/C compressor BG 002 272 77 000561407770
SANDVIK MINING AND CONSTRUCTION OY
P.O. Box 100
FIN-33311 TAMPERE, FINLAND
Tel. +358 205 44 121, Telex 22193 rockfi
Telefax +358 205 44 120
www.sandvik.com
4/ 7
OPTIONAL EQUIPMENT
ANGLE INDICATOR
Spirit level angle indicator BG -
TIM 5300 . 552 006 08 / /
Display unit 551 768 50 03181418
I/O Module 551 949 67 2181575
Boom swing sensor . -
Depth sensor BG 003 739 95 60378937
Feed tilt / swing sensor 551 768 75 03185967
Carrier inclination sensor . -
Aiming unit . -
Boom inclination sensor . -
Feed extension sensor . -
GPS receiver master . -
Antenna BG . -
Antenna BG . -
Laser receiver . -
Laser receiver -
FILLING PUMPS
Electric fuel filling pump -
Electric water filling pump -
WINCH
Winch assembly -
Winch -
Hydraulic motor -
HEATER
Fuel heater assembly BG -
Watertank heating -
CENTRAL LUBRICATION
Central lubrication system -
WATER INJECTION
Water injection system -
Water tank -
Safety valve BG -
TRACKS
Guides for grousers 551 814 05
POWER EXTRACTOR
Power extractor readyness -
Power extractor -
OTHER
Radio and CD-MP3 player -
Special seat ISRI 550 103 55
San Remo BG -
Rod greasing system 550 145 86
Greasing with 5 gallon bucket -
Hydraulic ground support -
Horizontal drilling kit -
Primary cyclone 552 003 88
Grinder -
Anti freeze system -
Fire Extinguiser -
Sampling device BG -
Vacuum cleaner -
Xenon lights -
Track lights -
Hose reel X
Flushing control automatics 237 760 18
Suction shut down -
Towing hook -
Turnable supersructure 180° X
Biogradeable hydraulic oil -
Reverse camera
Display BG -
Camera 1 / 2 -
Camera 3 -
Noice insulation cover -
Force flushing pedal -
Outlet of air, front -
Cage BG 008 621 24
WELDING / CASTINGS
Boom DB 800 H 550 657 42
Base boom 550 407 46 620132/49/2018/40/B
Knee boom 550 419 70 620132/61/2018/31/I
Swing piece 550 141 28 620132/58/2018/47/C
Cradle 550 657 57 620132/45/2018/30/B
Feed rail 550 662 61 611032/RK/2018/12/363
HYDRAULIC CYLINDERS
UPPER FRAME
Oscillation left BG 003 785 76 08/18
Oscillation right BG 003 785 76 05/18
Rear ground jack 551 638 61 -
Frame extra swing 550 143 29 03/18
Frame swing 325 546 78 03/18 2016371
BOOM
Boom lift 550 108 68 13/17
Boom knee 325 135 28 50/17
Feed tilt BG 003 928 75 09/18
Feed swing 550 110 18 01/18
Feed extension 239 017 98 11/18
FEED ASSEMBLY
Suction head transfer BG 008 415 46 08/18
Collaring guide 550 877 42 08/18
Pito 881 820 49 38/17
Front jack -
ROD CHANGER
Lower jaw BG 005 757 54 n/a
Upper jaw BG 005 757 54 n/a
Rod feed lower 550 590 61 50/17
Rod feed upper 550 590 61 50/17
Rod transfer lower 550 044 75 02/18
Rod transfer upper 550 044 75 02/18
NOTES
TOTAL WEIGHT 15 900kg
Date 10.04.2018
Inspector Pirkka Perttula
3. SERVICE PARTS
* BG 002 593 95 DECAL, SERVICE PARTS....................................................................................................................................... 1
8
3
9
2
12
11
1
13
10
5
Ranger DX / DQ
14
4. DIAGRAMS
* 551 955 89 NSS SCHEMATIC, HYDRAULIC, MAIN DIAGRAM....................................................................................................... 1
* 551 954 70 NSS HOSE SET, CARRIER............................................................................................................................................ 4
* 552 066 43 NSS SCHEMATIC, HYDRAULIC, CARRIER.................................................................................................................. 8
* 551 991 17 HOSE SET, OIL COOLER.............................................................................................................................................. 10
* 551 889 60 NSS HOSE SET, CONTROLBOX HOSES..................................................................................................................... 12
* 552 052 73 HOSE SET, HOSES OF CABIN..................................................................................................................................... 18
* BG 004 135 11 NSS HOSE SET, BOOM, BULKHEAD, HOSE REEL.............................................................................................. 24
** BG 004 114 11 NSS HOSE SET, DRILLING, HOSE REEL, BULKHEAD...................................................................................... 26
** BG 004 114 26 NSS HOSE SET, DRILLING, HOSE REEL, BULKHEAD...................................................................................... 30
** BG 004 135 13 NSS HOSE SET, FINAL ASSEMBLY, BOOM, BULKHEAD, HOSE REEL........................................................... 34
* 552 092 93 SCHEMATIC, HYDRAULIC, LOWER FRAME, TRAMMING.......................................................................................... 36
* BG 003 525 17 NSS SCHEMATIC, PNEUMATIC.............................................................................................................................. 40
* BG 003 588 85 NSS HOSE SET, GEARBOX................................................................................................................................... 42
* 551 847 19 HOSE SET, EXTRA TURN............................................................................................................................................. 44
* 551 962 93 SCHEMATIC, HYDRAULIC, RH 714, CASETTE, HOSE REEL..................................................................................... 46
* 551 759 21 NSS HOSING SET, STABILATOR HOSING.................................................................................................................. 48
* 552 054 02 HOSE SET, STABILATOR.............................................................................................................................................. 50
* BG 006 222 84B HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS...........................................................................
177
776
290
710 266
364
166 172
366
155
44
177 620 367
805 806
365
803
176
HOSE SET / CARRIER
801
175 173 178 807
551 954 70 mI NSS
390
173
268
167
369
630
500
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
HOSE SET / CARRIER
404 101
551 954 70 mI NSS
568 213
587 113
713
586
577
566 354
585 578
589 284
574
289
610
901 903
177
776
290
710 266
364
166 172
366
155
44
177 620 367
805 806
365
803
176
801
178 807
552 066 43 jD NSS
173
SCHEMATIC, HYDRAULIC / CARRIER
268
167
369
630
500
177
776
290
710 266
364
166 172
366
155
44
177 620 367
805 806
365
803
551 991 17 dD
176
801
HOSE SET / OIL COOLER
173
268
167
369
630
500
177
776
290
465 184
178 168
710 266
364
166 172
366
155
44
177 620 367
805 806
365
803
176
801
175 173 178 807
390
551 889 60 nK NSS
173
HOSE SET / CONTROLBOX HOSES
268
167
369
630
500
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
404 101
551 889 60 nK NSS
568 213
587
HOSE SET / CONTROLBOX HOSES
113
713
586
577
566 354
585 578
589 284
574
289
610
901 903
146 148
245145
246 248
147
247
151 152
153 154
791 794
279
793
576
795
250
350
150
376 249 349 676
149 483
283 683 383
179
183
551 889 60 nK NSS
475
HOSE SET / CONTROLBOX HOSES
904
584 581
583 582
690
180
375
336 783
580 579
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
552 052 73 eC
404 101
HOSE SET / HOSES OF CABIN
568 213
587 113
713
586
577
566 354
585 578
589 284
574
289
610
901 903
146 148
245145
246 248
147
247
151 152
153 154
791 794
279
793
576
795
250
350
150
376 249 349 676
149 483
283 683 383
179
552 052 73 eC
183
HOSE SET / HOSES OF CABIN
475 904
584 581
583 582
690
180
375
336 783
580 579
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
404 101
568 213
BG 004 135 11 gB NSS
587 113
713
586
577
HOSE SET / BOOM, BULKHEAD, HOSE REEL
566 354
585 578
589 284
574
289
610
901 903
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
404 101
568 213
BG 004 114 11 fB NSS
587 113
713
586
577
HOSE SET / DRILLING, HOSE REEL, BULKHEAD
566 354
585 578
589 284
574
289
610
901 903
564
336
563
550
431
331
131
231
332
232
132
432
335
233
333
133
134
234
235
135
236
136
237
137
238
138
239
139
240
140
341
441
141
241
142
242
342
442
384 785
695
575 107 207 307 407
408
308
187
208
902 593 108
186
485 600
212
215 285 385 590
185
573 191 402
216 302
205
404 202
305
102
387 188
571
452
570
388 286
103 411
451 453 401
569 203 311
592 576 454
303 211 410
572 450 305 205 301
104 111
310
588 204
304 110 210
201
404 101
568 213
BG 004 114 26 eB NSS
587 113
713
586
577
HOSE SET / DRILLING, HOSE REEL, BULKHEAD
566 354
585 578
589 284
574
289
610
901 903
564
336
563
550
431
331
131
231
332
232
132
432
335
233
333
133
134
234
235
135
236
136
237
137
238
138
239
139
240
140
341
441
141
241
142
242
342
442
564
336
563
550
431
331
131
231
332
232
132
432
335
233
333
133
134
234
235
135
236
136
237
137
238
138
239
139
240
140
341
441
141
241
142
242
342
442
177
776
290
710 266
364
166 172
366
155
44
177 620 367
805 806
365
803
552 092 93 cB
176
801
175 173 178 807
390
173
268
167
SCHEMATIC, HYDRAULIC / LOWER FRAME, TRAMMING
369
630
500
146 148
245145
246 248
147
247
151 152
153 154
791 794
279
793
576
795
250
350
150
376 249 349 676
149 483
283 683 383
179
552 092 93 cB
183
475 904
584 581
583 582
SCHEMATIC, HYDRAULIC / LOWER FRAME, TRAMMING
690
180
375
336 783
580 579
795
697
495
192
397
392
195
595
796
492
199
496
712
396
198
191
695
696
711
395
698
699
491
391
41
42
56
59
57
58
297
24
193
194
294
795
697
495
192
397
392
195
595
796
492
199
496
712
396
198
191
695
696
711
395
698
699
491
391
41
42
56
59
57
58
297
24
193
194
294
162 163
363
362
717
716
377
718
132
131
429
729
629
529
224
127
128
228
125
126
124
123
121
122
120
119
118
117
430
230
330
515
215
315
415
675
674
673
672
671
670
644
642
643
641
640
SANDVIK
HYDRAULIC HOSES, SLEEVES, FITTINGS
AND ADAPTERS
1(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Contents
1. INSTRUCTIONS AND TECHNICAL INFORMATION ................................................................................................................................ 3
1.1 Code key for hydraulic hoses ..................................................................................................................................................... 3
1.2 Code key for hydraulic fittings .................................................................................................................................................... 7
1.3 Hydraulic hose specifications ................................................................................................................................................... 11
2. COMPONENTS ...................................................................................................................................................................................... 12
Table 1. Hoses and Sleeves. ............................................................................................................................................................................................ 12
Table 2. 2 piece swaged fittings (JIC). .............................................................................................................................................................................. 14
Table 3. 2 piece swaged flange fittings / 3000 PSI. .......................................................................................................................................................... 15
Table 4. 2 piece swaged flange fittings / 6000 PSI ........................................................................................................................................................... 16
Table 5. Suction hoses and fittings. .................................................................................................................................................................................. 16
Table 6. Fire suppression hoses (red color) and fittings. .................................................................................................................................................. 17
Table 7. Cable cover hoses (blue color), sleeves and fittings. .......................................................................................................................................... 17
Table 8. Concrete hoses, sleeves and fittings. ................................................................................................................................................................. 17
Table 9. Water hoses, sleeves and fittings. ...................................................................................................................................................................... 18
Table 10. Spiral hoses, sleeves and fittings. ..................................................................................................................................................................... 18
3. Adapters ................................................................................................................................................................................................ 19
2(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
HOSE TYPE SIZE QUALITY ADAPTER 1 ADAPTER 2 FLANGE PSI LENGHT ANGLE BTW THREAD
(mm) ADAPTERS TYPE
3(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
THREAD TYPE:
M = Metric
R = R (BSP) 60˚
J = JIC 37˚ (UNF)
S = SAE 45˚ (UNF)
HOSE QUALITY:
M = MSHA
S = Superior
A = Superabra wear --resistant
R = red cover
B = blue cover
LENGTH:
Distance between sealing faces.
4(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
L = from one sealing surface to the other L = from the center of the sealing surface to the other
L = from the center of the sealing surface to theother L = from the center of the sealing surface to the other sealing surface
45˚ elbow adapters at both ends 90˚ elbow adapter and a straight adapter
L = from the center of the sealing surface tothe other L = overall length
L = from the outer surface to the sealing surface L = from the center of the banjo adapter to the other
5(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
L = overall length
ADAPTER TYPE:
A 0˚ (straight)
B 90˚
C 180˚
D 45˚
F flange SAE 3000 / 6000PSI
N banjo
O without a adapter
I straight tube head
H 45˚ tube head
L 90˚ tube head
E special adapter
6(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
FJ92B1212 F J 9 2 B 12 12
AX10B2020 A X 1 0 B 20 20
AY90B1616 A Y 9 0 B 16 16
SM10B0406 S M 1 0 B 04 06
BM10B0614 B M 1 0 B 06 14
FITTING CODE FITTING CONNEC- ANGLE NUT TYPE SERIES TAIL SIZE SWIVEL SIZE
TYPE TION TYPE
FB F = female J = JIC 1 = straight 0 = no nut B 04 = 1/4” 04 = 1/4”
FJ S = pipe B = BSP 4 = 45˚ 1 = crimped I 06 = 3/8” 06 = 3/8”
AX B = banjo M = metric 9 = 90˚ 2 = wire locked M 08 = 1/2” 08 = 1/2”
AY M = male X = SAE3000 3 = slip back 10 = 5/8” 10 = 5/8”
SM Y = SAE6000 12 = 3/4” 12 = 3/4”
BM 16 = 1” 16 = 1”
MB 20 = 1 1/4” 20 = 1 1/4”
MJ 24 = 1 1/2” 24 = 1 1/2”
32 = 2” 32 = 2”
7(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
FITTING SERIES:
THREAD TYPES:
B BSP 60˚
J JIC 37˚ (UNF)
BM Banjo
SM Metric
X SAE3000 PSI
Y SAE6000 PSI
THREAD TYPE:
04 04 = Standard
04 06 = Step size
8(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
9(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
10(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
11(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
2. COMPONENTS
12(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
13(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
14(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
15(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
16(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
17(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
18(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
3. Adapters
Hose size T1 JIC 37˚ THREAD T2 BSP THREAD PART No.
19(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Hose size T1 JIC 37˚ THREAD T2 JIC 37˚ THREAD PART No.
6--4 9/16-18 7/16- 20 883 385 19
8--6 3/4---16 9/16- 18 879 398 39
10- 6 7/8- 14 9/16- 18 883 385 19
10- 8 7/8- 14 3/4- 16 817 177 59
12- 8 1 1/16- 12 3/4- 16 882 580 29
12- 10 1 1/16- 12 7/8- 14 879 396 89
16- 12 1 5/16-12 1 1/16- 12 879 395 59
20- 12 1 5/ 8- 12 1 1/16-12 879 394 29
20- 16 1 5/8- 12 1 5/16- 12 879 393 09
24- 20 1 7/8-12 1 5/ 8- 12 879 392 79
20(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Hose size T1 JIC 37˚ THREAD T2 JIC 37˚ THREAD PART No.
04 7/16- 20 7/16---20 817 100 09
-- 1/2- 20 1/2---20 816 748 09
06 9/16- 18 9/16---18 817 238 79
08 3/4- 16 3/4---16 817 099 09
10 7/8- 14 7/8---14 816 747 89
12 1 1/16- 12 1 1/16---12 816 746 59
16 1 5/16- 12 1 5/16---12 816 745 29
20 1 5/8- 12 1 5/8---12 857 746 79
24 1 7/8- 12 1 7/8---12 881 828 69
21(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
NUT T1 JIC 37˚ PART No. Hose T2 JIC 37˚ PART No. T1 JIC 37˚ T2 JIC 37˚ PART No.
SIZE THREAD size THREAD THREAD THREAD
06 9/16- 18 816 739 29 04 7/16- 20 817 642 29 -- --
06 -- -- -- -- -- 9/16- 18 1/2- 20 853 401 89
06 3/4- 16 818 001 09 04 7/16- 20 817 165 99 -- -- --
08 3/4- 16 818 001 09 -- 1/2- 12 811 765 09 -- -- --
08 3/4- 16 818 001 09 06 9/16- 12 853 780 09 -- -- --
10 7/8- 14 816 740 99 06 9/16- 12 816 727 69 -- -- --
10 7/8- 14 816 740 99 04 7/16- 20 817 429 49 -- -- --
10 7/8- 14 816 740 99 -- 1/2- 12 811 776 89 -- -- --
12 1 1/16- 12 853 385 39 04 7/16- 20 851 977 29 -- -- --
12 1 1/16- 12 853 385 39 08 3/4- 16 817 166 19 -- -- --
12 1 1/16- 12 853 385 39 06 9/16- 12 816 729 19 1 1/16- 12 7/8- 14 853 400 59
16 1 5/16- 12 816 736 49 08 3/4- 16 816 775 59 -- -- --
16 1 5/16- 12 816 736 49 12 1 1/16- 12 853 399 59 -- -- --
20 1 5/8- 12 816 913 09 12 1 1/16- 12 819 562 39 -- -- --
20 1 5/8- 12 816 913 09 16 1 5/16- 12 817 825 49 -- -- --
24 1 7/8- 12 816 737 79 20 1 5/8- 12 816 728 99 -- -- --
24 1 7/8- 12 816 737 79 12 1 1/16- 12 550 716 42 -- -- --
32 2 1/2- 12 518 316 20 1 5/8- 12 882 088 09
22(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
23(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
24(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
25(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
26(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
27(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
28(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
29(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
30(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
31(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
32(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
Nr. Hole / Thread PART no. Nr. Hole / Thread PART no.
m m m m
min max min max
8 6, 5 7, 9 634 003 60 44 26, 1 27, 9 634 021 20
10 7, 2 8, 7 634 004 90 45 27, 4 29, 2 634 022 50
11 8, 3 9, 8 634 005 10 50 29, 1 30, 6 634 023 80
12 8, 8 10, 3 634 006 40 52 30, 7 32, 2 634 024 00
15 9, 8 11, 6 634 007 07 55 32, 8 34, 3 634 025 30
16 10, 6 12, 1 634 008 00 57 34, 6 36, 1 634 033 90
18 12, 2 13, 7 634 010 90 58 35, 6 37, 1 818 807 99
20 13, 1 14, 7 634 011 10 60 37, 7 39, 2 634 026 60
25 13, 7 15, 2 634 012 40 65 41, 2 42, 7 634 027 90
27 14, 8 16, 3 634 013 70 70 43, 6 45, 1 634 028 10
30 16, 5 18 634 014 00 75 46, 9 48, 4 634 029 40
35 17, 6 19 634 015 20 76 48, 8 50, 3 634 030 00
36 18, 7 20, 2 634 016 50 79 52, 9 54, 5 634 037 00
37 19, 9 21, 4 634 017 80 80 55, 3 56, 8 634 031 30
38 20, 8 22, 3 634 018 00 85 58, 7 60, 2 634 032 60
40 21, 8 23, 7 634 019 30 87 62, 9 64, 8 815 625 79
42 24, 7 26, 2 634 020 00
33(34) BG00622284_B
HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS
(* Use this plastic cover plug to protect JIC and BSP adapter fittings.
34(34) BG00622284_B
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Contents
2 A Supersedes page 22 of BG00422475 Supersedes page 22 of BG00422475
3 A Supersedes page 30 of BG00422475 Supersedes page 30 of BG00422475
+Cabin
SF31c SF31c1 SF31a2 SF31a3
11/29 24/18 24/13
22/28
+Carrier 13 11 13 11 H42 13 21
1 0 2 S32
S64 p S77 p 3 4 10
S23
14 12 14 12 1 7 2 8 9
14 22
VMC107
11 WS77 2 14
K17 13
13
14 12
VM67/14 VMC106
39/12
12
11
X5 50 X5 51 VMC93/3
33/11
VM66/12
39/12
W3.2 50 W4.2 1
X1 37 X2/55
33/12 1
50
+CarrierX3 X4
WS64 2 50 1
W3.1 50 W4.1 1
2 X2 50 X2 53 YA10
52/12
VM31
VM31:1 16
1
15/26 VM68
VM46
12
X1 53 15
VM45 11
VM74
8 7
24/30
11
K57
24/16
14 12
K17 A1 K60 A1 +
A1 A1 A1 A1
P7 h K12 K14 K15 K16
A2 A2 A2 A2 A2 A2
-
GNDX1j GNDX1k
22/29 24/15
44 41
K17 K60 42
21/15 K14 K15 K16
14 11 16 14 11 25/15 34 31
K12 32
22/29
14 11 25/19 14 11 27/17 14 11 22/15
12 12
24 21 22/27 12 12 12
22
14 11 22/26
12
+Cabin +MP
SF31a5 X5:54 SF102 W10 X10 4 SF41b
7/20 12/29
27/15 27/28 8
2
VMC66 30
1
1 0 2
S108 3 4 K4
S30.1 13 21
1 7 2 8 27 87
14 22
X5 62 X5 63
11
X5 220 X5 76
1
W4.2 12 W4.2 13 VM61 K68
13/17
2 1 VMC31 2 14 12
15/20 X4 12 X4 13
VMC31 12 13
2
20 W4.1 12 W4.1 13 F61 2A
X71 Without remote W4.2 26 1 X1 6 X1 5 K68/A1
20 control system, 2 4 13/18
X71.2
connect connector X4 26
VM71
1
VM72
3
W6.4 71220 26
X71 male and Y369 WM2 1 WM2 3
Y349 female connector W4.1 26 52/12
51/12
Y368 X10 5
together.
W6.4 71320 52/12
VM41 X2 64 X2 65
20 X71.3
VM41 1 2
15/20
20 X71
VM25 +XM2 13
X2 78 VM42 15/16 1 0 2 21
VM42 3 4
15/20 SM2
VM73 VM26
W7 20 K24:Y1 W9 9 W9 10 15/16 22 14
5 6
+RHJB W8 12 X1
X7 20
+RCJB X8 12 +FCJB X9 9 X9 10 HM2 GREEN
X2
WM2 +
WYA11 BN WY349 BN WY500 BN WY369 BN WY368 BN
1 1 1 1 1 WM2 2 WM2 4
1 1 1 1 1
X1 15
+MP-K4
Rod greasing Rod greasing Antifreeze of Upper frame extra Upper frame extra Fuel filling 87 30
25
air valve rod greasing swing left swing right pump
NOTICE! This document is the exclusive
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Contents and index list
2 Contents and index list
3 Block diagram
4 Block diagram
5 Block diagram remote control unit
6 Engine block diagram
7 G Engine control 2017-06-01 JYl Start motor connections changed K1 removed
8 G Engine control 2017-06-02 JYl Added K1
9 F Emergency stop circuit 2016-02-25 JYl Removed NO-contacts from EM-stop buttons
10 F Monitoring of main relays 2015-05-07 JYl NO-contact removed from+ES2-S1
11 G Circuit breakers 2017-06-01 JYl Connection From X5/100 added
12 G Circuit breakers 2017-06-02 JYl Added supply from F53
13 Display/Control unit
14 Indicator lamps
15 E Free circulation 2015-12-15 JYl Cross ref added to K24:Y1
16 Washer+Wiper and Cabin lights
17 G Radio,12V sockets,24V/12V transformer 2017-06-01 JYl Added connection from X5/109
18 F Air conditioning 2016-04-29 MOR Changed K43/85 connection
19 Working lights
20 C Jack control 2015-01-20 JYl Diode VMC61 added
21 D Dust collector, water injection 2015-05-08 JYl S16 and S45 supply changed
22 D Dust collector, Flushing system 2015-05-06 JMO Switch S17 wiring changed
23 F Percussion & rotation pressure switch 2016-08-16 JYl Connection from K60 to K204 added
24 F Drilling system 2016-08-15 JYl K204 added
25 F Drilling valves 2016-08-15 JYl K204 added
26 Safety trip wire / safety cage
27 E Anti jamming 2015-10-09 JMO Switch S5 wiring changed
28 D Oscillation control 2015-05-02 JYl Y181 & VMC69 added, S107 connections changed
29 C Rod control 2015-01-20 JYl Added VMC62 and VMC63
30 E Rod control 2015-09-22 JYl WY243A and WY243B cable names corrected
31 F Rod greasing 2016-05-13 JYl Y368 and Y369 switched
32 C ECM connector 2015-04-01 JMO Added splices,connector X20200 wiring changed
33 Engine RPM control
34 E Engine Heating 2015-11-24 JYl K5:3 and 5 connections changed
35 Signal lamps, lift pump
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 Aftertreatment Only Tier4F
37 C PETU Only Tier4F 2015-04-01 JMO Connector X20020 wiring changed
38 Shank lubrication unit
39 C Shank lubrication unit 2015-01-27 JYl Cross ref. X581 added, cross refs changed
40 F Eberspächer 2016-04-04 JYl X2:109 added
41 E Central lubrication unit 2015-12-30 JYl Safematic switch connections changed
42 Fire system status, Seat heat
43 F Reverse Camera 2016-06-07 MOR Changed DCU - connection (X5:86 - WT100:3)
44 B Vacuum pump for hydraulic oil tank 2014-12-30 JYl Diode VM55 channged to VM84
45 E Sampling device 2015-12-02 JYl W40 changed to W40.1 and .2
46 F Beacon 2016-06-14 MOR Added crossreference VM1:12
47 REC connections Power, E-stop
48 B REC connections Power, E-stop 2014-10-22 JYl Ground pin 32 added, Horn power sup changed
49 REC connections, Winch, Oscillation
50 C REC connections, Tramming 2015-01-21 JYl Changes to valve names and outputnames
51 G REC connctions, Rod handling 2017-02-15 JYl Front jacks and Centralizer connections chang
52 F REC connections, Threading, Dust collect 2016-04-05 JYl Y5A and Y5B interchanged
53 REC connections, Feed and boom movements
54 B REC connections, Feed 2014-10-22 JYl Feed movements changed to Roll over, Y419 add
55 G TIM, 3D options Page added
56 G All TIM option sensors Page added
57 G Connections of power supply, 3D Page added
58 G PE552 Connections Page added
59 G GNSS unit and USB-RS232 connections Page added
60 G WLAN unit connectios (Option) Page added
61 G Laser Receiver Page added
3x0,75
4/11
4/11
A3
30
RCJB
3x0,75
WY248 Y248 Power extractor
3x0,75
Y134B
BG00422475
3x0,75
WY134A Y134A Right track tramming forward
3 / 61
24x1,5
OPTION
12x1,5
3x0,75
WY131B Y131B Left track tramming forward
12x1,5
3x0,75
Grinding
Y131A
machine
D 9
3x0,75
A
ID-CODE
Y165B
DWG NR
W9
W8
WES2
3x0,75
X12
3x0,75
WY133 Y133 Tramming selection
26
3x0,75
WY149 Y149 Fast tramming
3x0,75
WY57 Y57 Anti jamming bypass
3x0,75
WY240 Y240 Flushing control automatic
25
3x0,75
WY241 Y241 Drill safety stop
3x0,75
WY62 Y62 Fast movements
3x0,75
24
3x0,75
WY93B Y93B Threading CW
23
3x0,75
WY93A Y93A Threading CCW
WB9
3x0,75
5x1,5+C
3x0,75
Y206A
X1
3x0,75
WY206B Y206B Pump pressurising
5x1,5
S68
21
Fuel amount
WS68
56x1,5
56x1,5
2x1,5
S60
p
ELECTRICAL DRAWINGS
POSITION
72
2x1,5
S77
p
WS77
20
W4.2
W4.1
2x1,5
X4
S64
p
RHJB
DX_Tier4
19
YA9
X5
2x1,5
WH3 HS3 Horn
2x1,5
S55
18
56x1,5
2x1,5
S54
NAME
WS54 Hydr.oil return filter press.switch
42
MPö
RTA
MRA
72
2x1,5
S53
p
WS53 Hydr.oil pressure filter press.swítch
17
DRAWN BY 2014-05-14
2014-09-04
APPROVED 2014-09-04
W3.2
W3.1
X71
2x1,5
X3
WS52
S52 Hydr.oil temp. switch+sensor
DATE
2x1,5
S62
p
WS62 Air conditioning pressure switch
3x0,75
WY276 Y276 Coolant by pass valve
CHECKED
16
3x0,75
WY276 Y305 Min. percussion pressure
2x1,5 X52 12VDC Socket
p
WS305 air flow
2x1,5 Track light
WE30 E30 left
2x1,5 Track light
E31
14
WE31 right
2x1,5
WE22
E22 Working light rear (right)
3x1,5
13
WXM2
XM2 Fuel filling control box
7x1,5
+ES3-S1 Emerg.-stop of fuel filling pump ES3
SANDVIK
WES3
5x1,5
+S45 Vacuum pump switch
12
WS45
X10
X51
M2 Fuel filling pump
WM2
11
+MP
BG00422475-G
A3
30
Option -----
3x0,75
WY369 Y369 Upper frame extra swing right
BG00422475
3x0,34
Y368
29
4 / 61
3x0,75
WY227A Y227A Winch wire rope tensioning
3x0,75
WY221B Y221B Winch wire rope unwinding
Automatic
28
3x0,75
WY221A Y221A Winch wire rope winding
ID-CODE
Automatic
DWG NR
SHEET
3x0,75
WY174B Y174B Rear jack
3x0,75
WY174A Y174A Rear jack
27
3x0,34
WS63 S63 Rear jack inductive switch
Sandvik DX Tier4F/Tier3F Fitting
WY313 Y313
26
W12 3x1,5
3x0,75
WY998 Y998 Water container pressure release
YA22 Compressor unloading
4x0,75
YA12
24
3x0,75
WYA5 YA5 Water injection
3x0,75
WY500 Y500 Antifreeze of rod greasing
2x1,5
WX53
X53 12VDC socket in engine area
21
2x1,5
WS58
S58 Compressor temperature switch+sensor
ELECTRICAL DRAWINGS
5x1,5
POSITION
WES1 +ES-S1 Emergency stop button
2x1,5
HS2
20
DX_Tier4
19
3x0,75
WS270
S270 Noise killer proximity switch
3x0,34
WS106 S106 Drill stop
3x0,34
S105
18
NAME
WY351 Noise killer close
MPö
RTA
MRA
3x0,75
WY350 Y350 Noise killer open
3x0,75
17
Y243A
DRAWN BY 2014-05-14
2014-09-04
APPROVED 2014-09-04
WY243A Centralizer close
3x0,75
Y243B
DATE
WY243B Centralizer open
3x0,75
WY251B Y251B Front jack
3x0,75
Y251A
CHECKED
16
3x0,75
WY203B Y203B Upper jaw close
W9
W8
W7
3x0,75
Y203A
SANDVIK
WY203A Upper jaw open
3x0,75
WY201B Y201B Rod transferer from cassette
12
3x0,75
WY201A Y201A Rod transferer to cassette
5x1,5
S66 Safery trip device / Safety cage service door
FCJB
RCJB
RHJB
WS66
3x0,75 Rod greasing
WY349 Y349
11
3x0,75 Rod greasing air valve
YA11
3/30
3/30
3/20
WYA11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+REC +REC
X6.2 32 X1 32 X4 32 32 X3 X2 32
W6.3
W120
JB100 JB120
X6.8 31
W6.2
X6.6 32
W6.2
Y5A
Y5B
YR132A
YR132B
YR130A
YR130B
YR135A
YR135B
YR136A
YR136B
YR137A
YR137B
YR140A
YR140B
YR138A
YR138B
YR139
Full radio and tramming
X6
radio are alternative
options.
X2
Rotation CCW
Rotation CW
Head boom up
Base boom up
Feed extension up
Feed forward
Feed backward
+Cabin
+Full radio
+CAT-CCEM
W202 CCEM CCEM
Cabin
-X2012
+CAT
W10:1
W10:6
PETU PETU W10:12
+CAT
-X2002 W10:8
W10:4
Engine left side Engine right side
W10:7
W10:3
W10:2
+CAT W10:7
-J1 B+
Engine
ground
WB10 M1 stud
Engine
ground
stud
+CAT
W200 -X20030
WB4
W10:2
WB13
+CAT
-X20010 X20013 Electric lift pump
WB1
X2008 Charge air cooler
outlet temperature
WB2 WB3
+CAT
-X20020 X2007 Engine air inlet
temperature sensor
3
X2005 Water in fuel switch - + -
S1
Battery 1 Battery 2
X2004 Engine coolant
4
-X20050 level low
WB8
Y920 Fan speed control
WB7
W10:11
MP Chassis
ground
stud
W10
W10 K5 W10 12
F102 W10 SF102 VM4
34/11 31/23
6 14/26
30A 8
15
W10
25
K24
A2
15/26
18 16
X2025gnd
2 11/18
F101
F103
K7
10/23
80A
50A
F104
A1
10A
1 X20251 WS70.1 1 WS70.1 3
12/29 1
W10 4
1
W10 13 W10 18
A2
WS70.2 1 WS70.2 3
13 21
10/22
K6
W10 1 2
1 2
-S70
A1
24 WB 13 -X2025
1 2 14 22
WS70.1 2 WS70.1 4
W10 K6/A1 2 4
8/12
3
WB 2 4
4
WB WS70.2 2 WS70.2 4
5
W10 WT100Gnd
57/11
3
34
1
+MP X1 X1 X1
S1 67 65 66
4
2
W8 9 W8 19 W8 10 WY276 BN
+CAT +RCJB X8 9 X8 19 X8 10
WB 3
B+ W D+
WB 1 B S
B2 +
12V YA22 1 YA32 1 YA12 1 Y276 1
- G1
B1+B2
24V WB 2 MTR G 1 1 1 1
B1 + M1
12V
- 2 2 2 2
M B- 2 2 2 2
WB WB 12
8
G
+MP
+RCJB -X1 -GNDX1a 8/18
GNDFa WB 7 Engine
W10 WB 10
Gnd Stud
-X8 - GNDX1z 8/18
Chassis 11 11/11
Gnd Stud K1
Air outlet Compressor Half pressure Compressor Coolant by
Start motor Alternator 5 3
Switch Unloading valve unloading pass valve
Main switch
NOTICE! This document is the exclusive
+Cabin
X5 8 WT100:1
57/11
Charging
01S X5 3 Signal light
H7
15 50 X5 26 MFA/3
13/11
30 30
0 S2
1 X X5 219 KES2:42
27/20
30
ST X
XX
15 50 X5 2
W3.2 3 W3.2 8 W3.2 55
X5/217/11
+Carrier X3
3 8 55
X3 X3
S67/1127/23 3 8 55
Option
W3.1 3 W3.1 8 W3.1 55 VM1:12
-KES2 46/12
41 42 X6/23h
W3.2 2 W3.2 26 47/11
26/13
X6/23f
+Carrier 2 26
48/11
X3 X3 X2:6
2 26 X2/3 12/17
52/12
W3.1 26 X2 8 K32
18
K32
28 3 10
H14 VM1
X2 26 X2/26 X2 10/25 K32 12
9/11 9
W3.1 2
11 14
X1 68
28
18 16 Relay K3
K19 - Time setting 30s K19
+Carrier - Function switches
26 18
15 WH22 1 to position C
X2 2
1
86 Y1 A1 Y1 A1 A1
1
H22 K1 K3 K19 K32
K19 Wait to 2 85 A2 A2 A2
27
disconnect 2
lamp Relay K19
2
- Time setting 1min
F1 10A WH22 2
1
K1 K3 K19 K32
87 30 12/22
18 15 18 15 14 11 27
87a 7/25 17
16 16 12
47/11
X6.1/3f 22 32 22 32
48/11 W3.1 4
51 52
X6.1/4h X3 X3 W3.1 5
51 52
47/11 WES1 2
X6.1/4f +Carrier
48/11 WES1 5
X6.1/6h +Carrier
47/11 +RCJB
X6.1/6f W3.1 51 5 4 X8 2 X8 16
48/11
W3.1 52 Emergency stop X3 X3
Right of cabin 5 4 W8 2 W8 16
X1 2 X1 3
21 31 WES3 1
4 6 S3.1 Emergency stop
X6.1 X6.1 Fuel filling pump WES3 4
4 6 22 32
WES4.2 1 WES4.2 5
X12/4
WES4.2 4 WES4.2 2 10/11
Emergency stop
Sampler device X12/6
10/11
+ES4
21 31
-S1
22 32
X12/4 H14
9/29 8/24
X12/6
9/29
4 6
X12 X12
4 6
WES2 4
Emergency stop
Grinding machine WES2 6
+ES2
21 31
-S1 41
BY-PASS CONNECTOR
22 32
-KES1
18
42
X2 7
WES2 5
+Carrier W3.1 7
WES2 7
7
X3
7
5 7
X12 X12
5
X1 78 X1 79
13 23 W3.2 7
+Carrier
W10 4 4 -KES1 -KES1
18 18
21 14 24
A1 X1 T1
-KES1 +Cabin
-K6
A2 X2 22 W10 16 W10 17 X5/7
T2
15/11
3 3
1 1 X5 7
W10 22
4 4
X1 X1
T1 K6 K7
X2 X2
-K7 H4
23
T2
W10 3 3 2 W10 2
19 GNDX5a GNDX5b
23 W10 19
11/19 13/20
GNDX1b X1 - GNDX1c
8/25 11/18
+Carrier
13 14
-KES1 22 A1 A2 7/15 A1 A2 7/15
23 24
23 K6 K7
33 34
T1 T2 21 T1 T2 21
41 42
28
30 87 WY419 Bn Y419
54/25
X2 12 W3.1 X3 12 12 W3.2 X5 12
F46 12 12
1 2 X2 6 W3.1 X3 6 6 W3.2 X5 6 Display SF46
32/12
6A 6 6
Semiautomatic AC-unit SF46c
24V 18/11
K22 34/15
12 X2 25 W3.1 X3 25 25 W3.2 X5 25 Ignition signal SF46b
32/12
X2:6 25 25
11
8/30 14 K24 MFA,Signal lights,Alarm horn,
15/26
14/29 Oil warming,Pump pressurising,
F47
1 2 X2 43 W3.1 X3 43 43 W3.2 X5 43 Fast tramming, Horn SF47a
13/11
15A 43 43
+Cabin
MFA 10
INST. LIGHT
BATTERY +
IGN.KEY +
INPUT 4 S
INPUT 3 S
BATTERY -
INPUT 2 S
INPUT 1 S
OUTPUT 1
OUTPUT 2
INPUT 4-
INPUT 3-
OUT 7.5V
OUT 7.5V
INPUT 2-
INPUT 1-
INPUT 7
INPUT 5
INPUT 3
INPUT 1
232 RSD
232 TXD
INPUT 6
INPUT 4
INPUT 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MFA/3
8/29
SF47a SF47a1
12/29 14/17
SF10a
11/29
X5 18 X5 17 X5 16
18 17 16
X3 X3 X3
18 17 16
W3.1 18 W3.1 17 W3.1 16
K68/A1
+MP 31/29
A1
K68
A2
X1 17 X2 18 X1 19 X2 17 X2 16
W8 6
WS68
WS68
WS68
WS52
+RCJB
1
X8 6 X8 4 W8 S58/W
14/26
2
4
WS52 S52/W
14/18
WS58
WS58
1
2
1 3 4
G W G W
1 3 4
t t
115oC
S52
80 C
S68 S58
o
FUEL LEVEL
SENSOR
2
GNDX5b GNDX5c
2 10/29 14/11
WS68 2
GNDX1d +MP-X1 - GNDX1e GNDFb GNDFc
11/18 14/19 11/18 18/11
+MP-K68
Fuel amount 14 11 31/27 Compressor temperature Hydraulic oil temperature
(Alarm) 12 switch + sensor switch + sensor
NOTICE! This document is the exclusive
+Cabin
X51 230
X2 20 X5 21 X5 22 X5 23 X5 24 X5 28 X5 90
+Carrier 20 21 22 23 24 28 40
X3 X3 X3 X3 X3 X3 X4
20 21 22 23 24 28 40 K22
16
K22
W3.2 20 29 W3.1 21 W3.1 22 W3.1 23 W3.1 24 W3.1 28 W4.1 40 A1
A1
K22
K9
X2 21 X2 22 X2 23 X2 24 X2 28 X2 92 A2
A2
+Cabin
X5 20 2 4 6 8 16
VM1 VM1 VM1 VM1 VM1 K29 K28/11
1 3 5 7 15 7/27
27/21
11
VM4 K29
2 4 6 8 16 28
-X1 45 VM2 VM2 VM2 VM2 VM2 VM4 6 5 14 12
7/27
14 11 13 1 3 5 7 15 A1
K9
W2250
K29
W2250
12
20
20
WS55
WS54
WS53
X1 - A2
S52/W S58/W
13/29 13/21
1
H51 HS1 +Carrier 1
11 2 NO 1 WS56 1
W2250
W2250
NB
42/27 A
14 12 3 1 C
2 C
WS56 C:A1
2 S56 27/21
3
WS53
WS54
WS55
-X1 47
2
2
B
WS56 2
+Cabin
SF47a2 SF47a3 SF49
14/29 27/17 12/29
H43
1 0 2 3 4 10 2 3 4
10 10
S6 H41 S7
1 7 2 8 9 1 7 2 8 9
X5 87 VMC101 WES2 2
27/12
WY149
5
WY206A
WY206B
box
BN
BN
BN
23/18
WHS2 1 Control
A1 Y1 A1 Panel
1 1 BN K24
1 K41
1 1 1 A2 A2
RED+ ELECTRONICS
Y206A Y206B Y149
HS2 2 2 2 Relay K24
BLACK -
2 - Time setting 20s
2 2 BU
2
WY206A
WY206B
WY149
BU
BU
11/19
- 17/19
12/29
SF42
15 30/31 15 30/31 1 0 2 3 4
S10
PS8 SM6-7 PS9 1 7 2 8
G 1 2 6 7 G 1 2 6 7
2 0 2 0 1 3 4 2 0
7 1 8 2
S8 S9
4 5
K202
27/29
3
+ +
H14 H15
- -
5 2 3 2 3 1
+ +
M4 M5
M6 M M7 M
M M
- -
1 4
GND GND 1
GNDX5d GNDX5e
14/14 17/26
Washer Front window Motor of Washer Roof window Motor of Cabin Cabin
timer Washer front wiper timer washer roof wiper spotlight H14 domelight H15
NOTICE! This document is the exclusive
Transformer
24/12VDC
X5/2
8/16
+ 24V +
12V
+12 VDC
- -
X5 109
-Radio
8 7 4
RADIO
X5/109 3 4 5 6
59/12
1
GND
+ -
+
Right Left
- +
+MP
+Carrier
SF7 X2 69 W8
11/25
14
GNDTS
15/18
WX52
1
+RCJB
X5 -
X8 14 X8 -
WX53
WX53
WX52
2
2
12VDC socket
24VDC socket 24VDC socket
24VDC socket 6.3 A
NOTICE! This document is the exclusive
-XAC1
SF46c
5
12/29
5
Control unit
-XAC1
-Manual AC-unit
2
X5/83 1 1 5 7 9 11 22 10 24 8 13 17 5 6 1
40/25
2
-XAC1 0 12 3
7 9 11 22 10 24 8 13 17 5 6 1
THERMOSTAT
S11 L M H C 30
Bu
Wh
Bu
Gr
Vt
Rd
Ye
Bn
Gn
Rd
Bk
Rd
4 3 2 K42
o 22
t 87 87a
M
1 6
Bu
3
-XAC1
3
S62 X5 35
Bn
W3.2 35 M1
Under 2,3 bar
35 M
2,3 bar - 27 bar 4 X3
35
-XAC1
Over 27 bar 4 W3.1 35
+MP-X2 35
+ -
AC-units are
WS62 1 alternative + -
options. 1 1 2 1 2 3 4 1 4 2 5 6 3 1
+Carrier
S62 p PWM
1 1 2 1 2 3 4 1 4 2 5 6 3 1
WS62 2 Option AC-unit
+MP-X1 58 connections
1 2 3
Gn
drawn dashed
W200 C7 line.
86 85
+Carrier C7 K43 K42 1
7 -X20050 85 86T1
C7 t T2 t T3 t Y563 M M2
8
+MP-VM3 W200.1 39 2
+Carrier 39
-X20010
39
W200.2 200121
87 30
F563
+CAT
1 87a 5A
-X20012 1
K43 K42 K43
+Carrier +Carrier YA4 87 30 26 21
-X20050 -X20010 2 87 30 18
87a 87a
C8 35 2
GNDFc W200 W200.1 W200.2
13/30 C8 35 200122
T1 = Cabin temperature sensor M2 = Recirculate motor
GNDX5f GNDX5g
M1 = Blower motor T2 = Anti-icing sensor Y563 = Water valve
17/28 Air conditioning 19/11
T3 = Ambient temperature sensor
pressure switch
NOTICE! This document is the exclusive
+MP
SF44a SF45 SF40b
12/29 12/29 12/29
1 0 2 1 0 2 30
3 4 3 4
S13 S14 K30
1 7 2 8 1 7 2 8 25
87 87A
X5 36
W3.2 36
+Carrier X3 36
36
W3.1 36
X2 36
X1 20
W8 17
XC3 170 XC1 170 XC2 170 XC1 171 XC3 171 +RCJB X8 17 WE30 1 WE31 1
WH18
WH19
WH16
WH17
WH20
WH21
WE23 1 WE22 1
1
+Carrier
1 1 1 1 1 1 +Carrier 1 1 1 1
H18 1 H19 1 H16 1 H17 1 H20 1 H21 1 E23 1 E22 1 E30 1 E31 1
86
K30
85
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
WH16
2
WH18
WH19
WH17
WH20
WH21
2
SF32 SF321
11/29 27/23
VMC61
2
H23 1
1 0 2
3 4 10
S15 LIGHT OFF
1 7 2 8 9 =JACK IN UPPER
POSITION 1 0 2
3 4
S35
1 7 2 8 Without remote
X5 37 X5 38 X5 39 control system,
W3.2 37 W3.2 38 W3.2 39 X5 221 X5 222 connect connector
X71 male and female
+CarrierX3 37
X3
38
X3
39 connector together.
VMC1
VMC1
37 38 39 2 4
+MP
VM62/4 1 3
W3.1 37 W3.1 38 W3.1 39
49/21 VMC11
15/20
VM63/6 X2 37 X2 38 X2 39 X71
21 22
X71
49/21
X71.2 21 X71.2 22
4 6 8 10
+Carrier
VM6
VM6
VM6
VM6
Y141A
71222
W6.4
71221
W6.4
3 5 7 9 If connected: 51/12
Tramming from
cabin is prevented
SF30a when jack is down Y251A Y251B Y141B
11/29 51/12
X1 55 51/12 51/12
71322
71321
W6.4
W6.4
X1/55
25/23
X1 27 X1 28 X71.3 35 36 X71.3
4 6 X71.3 21 22 X71.3
X71 X71
VM3
VM3
X71 35 36
X71 21 22
3 5 W9 3 W9 4 W9 1 W9 2
W7 35 W7 36
W7 21 W7 22
+FCJB X9 3 X9 4 X9 1 X9 2
+RHJB X7 21 X7 22 X7 35 X7 36
WY174B
WY174A
WS63
WS63
WY251B
WY251A
WY141
WY141
BN
BN
BN
BK
BN
BN
VM32
15/20
+Carrier 1 1
+Boom 1 1 1 1
1 1 1 2 1 1 1 1
Y174A Y174B NPN Y251A Y251B Y141A Y141B
2 2
S63 (NC) 2 2 2 2
3
2 2 2 2 2 2
WY174A
WY174B
WY251B
WY251A
WY141
WY141
WS63
BU
BU
BU
BU
BU
BU
3
Rear jack ind. switch Front jack 1 Front jack 1 Front jack 2 Front jack 2
Rear jack up Rear jack down upper position down up down up
S18/3
22/24
1 0 2 1 0 2 1 0 2 3 4 10
3 4 3 4
S16 S45 S46
1 7 2 8 1 7 2 8 1 7 2 8 9
Duco is possible
X5 40 X5 88 X5 89 X5 41 X5 42 to switch on, only after
X5 27
30s from engine starting
W3.2 40 W4.2 38 W4.2 39 W3.2 41 W3.2 42 W3.2 27
+Carrier X3
40
X4
38
X4
39
X3
41
X3
42 27
X3
40 38 39 41 42 27
X2 91 X2 27
+MP
X2 40 X2 90 X2 42 K3/16
2 4
7/27
VM8
VM8
20
W8
15
41 1 RELAY K46 3
-SETTING
K46
K12 X8 20 26
18 16
TL/Tt-0,1-1
23/16 W12 2
52/12
YA6 X2 41
44 42 A1
K46
Y1
Y81
+RCJB2
+3
A2 52/12
1 ZD/01
POFF
-Zero Dust timer 22/22 GNDX1k46 GNDX1i
W8 7
19/29 22/12
+
X8 7 5 7 6 4 8
11
W8
+RCJB
W8
8
X8 8 X8 11
BN
WYA5
WY312
WY313
WY312
WYA6
WY81
WY313
BU
BN
BN
BU
BN
BN
W12 3
+Carrier
1
Y313 1 1 1
1
1 1 1 1 1
YA5 Y312 YA6 Y81
2 2 2 2 2
2 2 2 2 2
WYA6
BU
WYA5
WY81
BU
BU
19/23
GNDX8e X8 - X8 - X8 - X8 -GNDX8f 22/17
Dust collector Dust collector Dust collector Dust collector
18 15 28
Water injection extra liquid spraying extra air suction off +MP-K46 16
motor
NOTICE! This document is the exclusive
+Cabin
SF31e1 SF31e2 SF31a1 SF31a2
21/20 27/15 23/21
21/29
1 0 2 1 0 2
3 4 3 4
S17 S18
1 7 2 8 1 7 2 8
X5 77 X5 53 X5 93 X5 94 X5 45
X2 95 X2 96 X2 45
X2 79 X2 55
3
2 6 VM9
POFF 11/29
VM9
VM9
13
W8
11 1 X8 1 5 VM9
2 21
-Duco Timer
K16 VM9
8
3
4
23/28
14 12 6 5 7 4 8
11 21 31
14 12 24 22 34 32
WS65
BN
X8 - X8 26 X8 25 X8 27
X1 34 X1 35 X1 36
1
+Carrier
WYA10
BN
-S65 p
WY998
WYA7
WYA7
WYA8
WYA8
X1/5145/12
WYA9
W8
BN
BU
BN
BU
BN
PDSW
BN
3 2
21
WS65
2
+Carrier 1 1 1
+Carrier 1 1
X1 44
WY240 BN 1 1 1 1 1
YA7
Y998 YA8 YA10 YA9
+Carrier 2 2 2 2 2
1 1
2 2 2 2 2
1 1
Y248 Y240
2 2
WY998
WYA10
WYA9
BU
BU
BU
2 2
GNDX8f X8 - GNDX8g
WY248 BU WY240 BU 21/29 31/16
GNDX1i X1 - X1 - X1 - X1 - GNDX1j
21/27 23/11
Power extractor Flushing control Water container Dust collector Dust collector Flushing pressure
Option automatic pressure release valve filter cleaning 1 filter cleaning 2 Air Flushing level
NOTICE! This document is the exclusive
+Cabin
SF31c SF31c1 SF31a2 SF31a3
11/29 24/18 24/13
22/28
+Carrier 13 11 13 11 H42 13 21
1 0 2 S32
S64 p S77 p 3 4 10
S23
14 12 14 12 1 7 2 8 9
14 22
VMC10
11 WS77 2 14
K17 13
12
14 12
VM67/14 VMC10
39/12
12
11
X5 50 X5 51 VMC93/3
K204 33/11
25/28 VM66/12
39/12
W3.2 50 W4.2 1
X1 37 X2/55
56 33/12 1
50
X4 +CarrierX3 X4
56 50 1
WS64 2
W3.1 50 W4.1 1
W4.1 56
2 X2 50 X2 53 YA10
52/12
VM3
VM31:1 16
1
15/25
12 VM6
X1 53 X2 110 15
VM4
VM45 11
VM7
8 7
24/30
11
K57
24/16
14 12
K17 A1 K60 A1 +
A1 A1 A1 A1
P7 h K12 K14 K15 K16
A2 A2 A2 A2 A2 A2
-
GNDX1j GNDX1k
22/29 24/15
44 41
K17 K60 42
21/15 K14 K15 K16
14 11 16 14 11 25/15 34 31
K12 32
22/29
14 11 25/19 14 11 27/17 14 11 22/15
12 12
24 21 22/27 12 12 12
22
14 11 22/26
12
8
23/19 W3.1 48
K201 X71 29 30 X71 X71 27 X71 28 W3.1 47
14 7 W4.1 18 W3.1 46
5 4 15
W7 29 W7 30 W7 27 W7 28
6
+RHJB X7 29 X7 30 X7 27 X7 28
VM8
+MP K242 18 16
18 X7:27 - X7:28 5
X2
WS106
WS106
WS105
Connect together 47
Y242 if S105 not used X248
52/12
Bn
Bk
Bn
X2 70 X2 46 52/12
X5 X1 39
WS105
101
1 3 1 3
Option
X2 48
Bk
WY242
3 3 BN
10
K203 K204 S106 4 S105 2
VM4
27/27 25/29
5 4 5 4 9
1 VM45
WS106
WS105
23/20
X5 1 A1 A1 1 86 86
100
Bu
Bu
K201 K57 K242 +Carrier K13 K126
Y1
-Y242
2 A2 A2 2 GNDX7b X7 - X7 -GNDX7c 85 85
20/29 27/11
2
WY242
BU
SF30b
11/29
30
K126
24/28
30 11
87 87a
K13 A1
24/27 K14
23/22 K20
87 87a 14 12 A2
Y62
52/12 X1/55
20/20
14 11 27/24
K20 12 +Carrier
X2 49 W3.1
49 49
+Carrier X4
X2 71 W4.1 19 19 X3
49
19
11 X1 41
K60 W3.2 49
23/13
14 12
W4.2 19
X1 40
+Cabin
X5 69 6 5 X5 111 7 8 X5 49 K204
23/14
WY126
WY62
WY15
BN
BN
BN VMC10 VMC10
WY305
BN
WY40
X5
WY41
242
WY58
BN
BN
BN
+Carrier 1
1 1 1 1 1 1
1 1 1 1 1 1 1
Y41 1
Y126 Y305 Y62 Y15 Y58 Y40
2
K204
2 2 2 2 2 2
2
2 2 2 2 2 2 2
WY126
WY62
WY15
WY41
WY305
WY58
WY40
BU
BU
BU
BU
BU
BU
BU
GNDX5j
GNDX1l X1 - X1 - X1 - X1 - GNDX1m GNDX5i X5 - X5 - X5 - X5 -
24/29 26/11 24/14 27/26
-S66
-S66
21 31
1NO 2NO
+
22 32
S5/4 -
27/19 X71 X71.2 X71.3 X71
X3
11 11 W3.2 X5 11 X5 216 16 16 W6.4 16 16 W7 16 X7 16 WS66.1 4 4 4 WS66.2 Gray 4 WS66.2 4
11 16
WS66.1 6 6 6 WS66.2 Brown
X4
23 23 W4.2 X5 73 X5 202 2 2 W6.4 2 2 W7 2 X7 2 WS66.1 2 2 2 WS66.2 Green 2 WS66.2 2
23 2
X71 X71.2 X71.3 X71
22
W4.1
53
W3.1
11
W3.1
23
W4.1
+Carrier +Feed
SF30d
11/29
13 23
+Carrier
S5/8 -KES2 -KES2
27/18 X5 235 W3.2 54 54 W3.1 X2 106 W10 4 4 13
14 13
24
54 54 30
X3
WY241
T1
W10
26
W10
28
BN
+Cabin +Carrier
-K10
A1 T14 T11 T21 T12 T22 25
Safety relay KES2 dip T2
switch positions
3 3
-KES2
JP1 JP2 1 1 1
W10
31
A2 T34
X1 X1 1
4 4
-K10 -K11 Y241
X2 X2 2
T1
2
Note: There is 2 dip -K11 2 2
switches in JP1 which 27
W10
T2
27
W10
27
must be in same position
BU
WY241
W10 3 3
32
GNDX1m X1 - GNDX1n
25/19 27/15
-KES213 14
24 +Carrier A1 A2 11/18 A1 A2 11/19 Drill
23 24
27 -K10 -K11 safety stop
33 34
T1 T2 23 T1 T2 23
41 42
8/24
VMC68
S5/4 SF321 SF322
2 Drilling machine 20/25 28/12
26/16
in lower position
1 H104
1 0 2 1 0 2 13 11
3 4 3 4 10 10 DOOR SWITCH
1 0 2
10 S24 S5 H44 S67 (DOOR CLOSED)
3 4 1 7 2 8 1 7 2 8 9
9
S104 H52 14 12
1 7 2 8 9
H104 S5/8
X5 52 26/15
X5 31
X5 225 X5 226 X5 236
Without remoteW4.2 2 Cage ack light
X51 - X2006gnd
H52
control system, 43/13 X5 54 X5:54
connect connector W3.2 31/19
VMC10
VMC10
W7
26
W7
14 12 VM2 X2 K20
25/21
13 14 12
+RHJB X7 25 X7 26 12 14
WY350
22 16/30
11 X1 46
BN
BN
WH3
WY57
K28/11
BN
WY133
1
BN
14/30
1 1
1
+Carrier C:A1
1 1 14/30 1 +Carrier
Y351 Y350 1
1 1 1
2 2 Y57 HS3
2
A1 Y133 K203 K202
2 2 K28 2 2 2
2 A2
WY351
WY350
2
BU
BU
WY57
WH3
WY133
BU
BU
GNDX7c X7 - X7 - GNDX7d
24/25 28/27
GNDX1n X1 - X1 - X1 - X1 - GNDX1p GNDX5j GNDX5k
Noise Killer Noise Killer 26/29
14 11 22
28/11 25/29 32/12
K203 K202
Close Open K28 12
5 3 24/11 5 3 16/29
4 4
+Cabin
SF322
27/27
10 2 1 0 2 10
3 4 3 4 5
GREEN
GREEN
S25 S26 S107
1 7 2 8 H27 H26 1 7 2 8 1
VMC69
4 6 2
VMC3
VMC3
3 5 1
X5 56 X5 57 X5 58 X5 59 X5 60 X5 61 X5 241
W4.2 10 41
W4.2 8 W4.2 9 X71
W4.2 6 W4.2 7
W4.2 11
41 X71.2
71241
W6.4
+Carrier SF47e1 +Carrier
6 7 14/15 8 9 10 11
X4 X4 X4 X4 X4 X4
6 7 30 8 9 10 11 Y181
51/12
K18 W4.1 8 W4.1 9 W4.1 10 W4.1 11
71338
W6.4
12
W4.1 6 W4.1 7 87 87A
X2 60 X2 61
VM55/10 X2 62 X2 63 VM58/16 38 X71.3
49/21 49/21
38 X71
X2 58 X2 59
W7 38 +Boom
VM51/2 VM54/8 14 16 10 12 14 16
+RHJB
VM5
VM5
VM5
X7
VM3
VM3
VM5
49/21 49/21 38
13 15
X6 21
9 11 13 15 WY181.1 1
X6:21
2 4 6 8 49/21
XY181
VM5
VM5
VM5
VM5
1
1 3 5 7 X6 22 X6:22 X1 49 X1 50 1
49/21
WY165A
WY165B
WY181.2 BN
WY159
WY160
BN
BN
BN
BN
1
1
+Carrier 1 1 1 1
Y181
86 1 1 1 1 2
WY165A
WY165B
WY160
WY159
WY181.1 2
BU
BU
BU
BU
+RHJB
GNDX1p X1 - X1 - X1 - X1 - GNDX7d X7 - GNDX7e 29/12
27/26 27/15
K18 Locking of left track Locking of right track Oscillation Oscillation GNDX1q
30/11
87 30 17
87A
oscillation released oscillation released forwards backward Roll over
Selection (OPTION)
NOTICE! This document is the exclusive
29 87A
K27 SF31b1 30/12
SF31b X5 119 X5 120
VMC62
11/29
30 87 2
2
VMC63 1
1 X5 217
K27
If Noise killer option used, 87 30 13
wire moved from terminal block S27 33 13 43 23 S28 33 13 43 23 87A
X5:119-->X5:120
K27 86
34 14 44 24 34 14 44 24
85
VMC1 VMC2
VMC1 VMC2
VMC1
VMC1
VMC1
VMC2 VMC2
VMC2
6 8 10 12 14 16 2 4
VMC13 5 7 9 11 13 15 1 3
15/20
6 8 10 12
X5 203 5 7 9 11
3 4 5 6 7 8 9 10 11 17 18
X71 X71 X71 X71 X71 X71 X71 X71 X71 X71 X71
X71.2 X71.2 4 5 X71.2 X71.2 6 7 X71.2 X71.2 8 9 X71.2 X71.2 10 11 X71.2 X71.2
3 17 18 X71.2
71210
71211
7126
7127
7128
7129
7124
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
7125
W6.4
W6.4
W6.4
17
18
3
71310
71311
7136
7137
7138
7139
7134
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
7135
W6.4
+Boom +RHJB X7 3 X7 4 X7 5 X7 6 X7 7 X7 8 X7 9 X7 10 X7 11 X7 17 X7 18
WS270
2 2 2 2 2 2 2 2 2 2
Bu
WY201A BU WY203A BU WY204B BU WY202A BU
WY217 BU WY201B BU WY203B BU WY219 BU WY204A BU WY202B BU
+RHJB
GNDX7e X7 - X7 - X7 - X7 - X7 - X7 - X7 - X7 - X7 - X7 - GNDX7f
28/29 30/21
Rod lifting Rod transferer Rod transferer Upper jaws Upper jaws Lower jaw Suction head Suction head Lower jaws Lower jaws Noise killer
from cassette to cassette close open release up down close open proximity switch
NOTICE! This document is the exclusive
+Cabin
SF31b1 SF31b2
29/30 45/13
2 2
VMC64 VMC65
1 1
S243
S29 33 13 43 23 1 0 2
3 4
1 7 2 8
34 14 44 24
VMC2
VMC2
VMC3
VMC3
14 16 10 12 female connector
+Carrier X4 20
X4
21
together.
20 21 13 15 9 11
VMC27
15/20
12 13 14 15
X71 X71 X71 X71
W4.1 20 W4.1 21 X71.2 12 13 X71.2 X71.2 14 15 X71.2
71215
71213
71214
71212
Y93B
W6.4
W6.4
W6.4
W6.4
52/12
Y93A Y205B Y205A Y243B Y243A
52/12
X2 72 X2 73 51/12 51/12 51/12 51/12
71312
71313
71315
71314
W6.4
W6.4
W6.4
W6.4
X71.3 X71.3 14 15 X71.3
X71.3 12 13
14 16 X71 12 13 X71 X71 14 15 X71
VM4
VM4
W7 12 W7 13 W7 14 W7 15
13 15 VM48/15
39/12
X2 72 X2 73 +Boom +RHJB X7 12 X7 13 X7 14 X7 15
WY205B
WY205A
WY243B
WY243A
WY93B
WY92A
WY92B
WY93A
BN
BN
BN
BN
BN
BN
BN
BN
+Carrier 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
Y93B Y93A Y92A Y92B Y205B Y205A Y243B Y243A
2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2
WY93B
WY93A
WY92A
WY92B
WY205B
WY205A
WY243B
WY243A
BU
BU
BU
BU
BU
BU
BU
BU
+RHJB
GNDX1q X1 - X1 - X1 - X1 - GNDX1r GNDX7f X7 - X7 - X7 - X7 - GNDX7g
28/29 31/24
29/29 31/11
Threading Threading Threading Threading Gripper jaws Gripper jaws Centralizer Centralizer
CW CCW feed backward feed forward close open close open
NOTICE! This document is the exclusive
+Cabin +MP
SF31a5 X5:54 SF102 W10 X10 4 SF41b
7/20 12/29
27/15 27/28 8
2
VMC66 30
1
1 0 2
S108 3 4 K4
S30.1 13 21
1 7 2 8 27 87
14 22
X5 62 X5 63
11
X5 220 X5 76
1
W4.2 12 W4.2 13 VM6 K68
13/17
2 1 VMC31 2 14 12
15/20 X4 12 X4 13
VMC3 12 13
2
20 W4.1 12 W4.1 13 F61 2A
X71 Without remote W4.2 26 1 X1 6 X1 5 K68/A1
+MP 2 4
20 X71.2 control system, 13/18
connect connector X4 26
VM7
1
VM7
3
W6.4 71220 26
X71 male and Y368 WM2 1 WM2 3
Y349 female connector W4.1 26 52/12
51/12
Y369 X10 5
together.
W6.4 71320 52/12
VM4 X2 64 X2 65
20 X71.3
VM41 1 2
15/20
20 X71
VM25 +XM2 13
X2 78 VM4 15/16 1 0 2 21
VM42 3 4
15/20 SM2
VM7 VM26
W7 20 K24:Y1 W9 9 W9 10 15/16 22 14
15/25
5 6
+RHJB W8 12 X1
X7 20
+RCJB X8 12 +FCJB X9 9 X9 10 HM2 GREEN
X2
WM2 +
WYA11 BN WY349 BN WY500 BN WY368 BN WY369 BN
1 1 1 1 1 WM2 2 WM2 4
1 1 1 1 1
X1 15
+MP-K4
Rod greasing Rod greasing Antifreeze of Upper frame extra Upper frame extra Fuel filling 87 30
25
air valve rod greasing swing left swing right pump
NOTICE! This document is the exclusive
N.C.
5 X51 224 -X2001/4
56/24
-X2002 4 2
H2 10 W200.3 59 59
K208/1 X51 211 W200.1 10 10 W200.2 31 31 Warning / Derate lamp
14/29 10 Warning / Derate lamp
19 W200.3 40 40
SF46b X51 213 W200.1 19 19 W200.2 69 69 Ignition key switch
12/29 19 Ignition key switch
-S500 +CAT-X42
WHITE C X51 218 W200.1 18
18
18 W200.2 79 79
PWM Throttle 1
18 W200.3 53 53
PWM throttle
RED A X51 228 W200.1 47
47
47 W200.2 2001047 47 W200.2 2001047
BLACK X51 229 W200.1 41 41 W200.2 2001041 Sensor supply 41 W200.2 2001041 Sensor supply 3
Throttle B 41 34/20 33/23
Position Sensor return Sensor return 3
Sensor -X20050 34/19 33/23
W200.3 1 1
+MP W200.3 W200.3 2 2
101
Unswitched battery (-)
A1 W200.1 20020A1 B1 W200.2 81 81 B1 SPL6
A1 Unswitched battery(-) SPL7 Unswitched battery (-)
A2 W200.1 20020A2 B2 W200.2 82 82 B2 W200.3 W200.3 3 3
A2 Unswitched battery(-) 102 Unswitched battery (-)
A3 W200.1 20020A3 B3 W200.2 83 83 B3 W200.3 9 9
A3 Unswitched battery(-) Unswitched battery (-)
X1 - X1 - X1 - W200.3 W200.3 10 10
103 SPL8 Unswitched battery (-)
GNDX1u GNDX1v
50/29 35/11
X2/55 X2 57
23/19
VMC9
VMC9
P
46 46
3
Mode 2 Switch
K208
14/27
5 4
Sensor return 3
AUTOMATIC
32/28
MANUAL
Sensor supply 3
32/28
7 1 8 2
S92 -X2004
Sensor supply
5 6 A W200.3 2004A W200.3 43 43
+8VDC
Coolant B W200.3 2004B W200.3 33 33
Level Sensor return
X51 204 Sensor C W200.3 47 47
Sensor signal
GNDX5p GNDX5q
11/19 39/12
3 1 16
K206 4
7 6
5
9 11
8
-X2005
3 W200.2 20053
Water 1 W200.2 76 76
Water in fuel switch
in fuel 2 W200.2 20052
switch
-X2007
1 W200.2 34 34
Air inlet temperature
Air inlet 2 W200.2 20072
temperature
W200.2 29 29
Analog sensor return 5V
-X2008
2 W200.2 20082
Charge air
1 W200.2 35 35 Charge air cooler
cooler outlet outlet temperature
temperature
Engine heating
K5 Tier3 Connection
W200.3:7 is
wire
7/14 -X20050
+Carrier connected only
-X20010 when Tier3
24V W200 C9 W200.1 8 8 engine
12/22 C9
3 15
K5 W200.3 7
5
5 3 13
Fan speed
K5 control
NOTICE! This document is the exclusive
TIER4F Engine
W200
M8 M
2
A4
C6
-X2023
2
W201 2 2 2 2
Return
X1 - X1 -
GNDX1v GNDX1w
32/14 40/11
+CAT-J1
DPF RF Soot sensor -X2014 -X20030
4 W202.1 Bn W202.1 Bn A W200.2 CAN C Bn CAN C Bn
J1939- 37/20
5 W202.1 Wh W202.1 Wh B W200.2 CAN C Wh CAN C Wh
J1939+ 37/20
6
Shield
2 W202.1 D
Ground
1 W202.1 C
Battery +
-X20030
-X20050 -X20010
C D
SF52 W200 C5 C5 W200.1 30 30 W200.2 20030C
12/29
DPF GND W200 C6 C6 W200.1 31 31 W200.2 20030D
35/14
-X2012
W202.1 20164
CAN + 4
CAN - 2
120ohm
CAN C Wh W200.2
36/27
+CAT-J1 CAN C Wh
CAN C Bn W200.2
36/27
CAN C Bn
CAN A 2
W200.2
CAN A Wh W200.2 -X2002
32/22
CAN A Wh 120ohm
CAN A Bn W200.2 2 CAN -
32/22 W200.2
CAN A Bn
CAN A 4 4 CAN +
AJASTIN / VALVONTAYKSIKKÖ
TIMER / CONTROL UNIT
-SLU
GND
3 VALVONTALOGIIKKA 11
NOT IN USE CONTROL LOGIC
AUTO
RESET
FUSE 650mA
4 VALVONTALOGIIKKA 12
NOT IN USE CONTROL LOGIC
W11 1 X5/110
39/12
WY277 6 +24VDC 5
BN
1 ALUE HIENOSÄÄTÖ
WY127
BN
BU
WY127
RANGE FINE S1_SLU
13 23
Shank lubrication 7 ALUETTA 16 ASKELTA
oil pumping Y277 7 RANGES 16 STEPS
14 24
1 1
AJASTIN
2 TIMER
WY277 9 1
ON= 1s
BU OFF= 1...30s Y127 GND
2
Shank lubrication
air
NOTICE! This document is the exclusive
X5/103
38/29
SF43b SLU
12/29 38/29
X5/110 3 3
38/29
K303 K150
X5/102 14 17 X5 78 X5 103
38/29 5 4 5 4
X5 66 W4.2 28
W4.2 16
+MP
VM48/15 +CarrierX4 16 X4 28
30/19
16 28
VM67/14 X1 52 W4.1 16 W4.1 28
23/19
+MP X2 68 X2 80
VM66/12
23/19
WS305 1 WS305 3
+Carrier 12
12 14 13
VM6 VM6 X5 110
S305 P
11 13
X5 102
K301 14 11
function W WS305 2 WS305 4
X2/99 1 sec.
46/12
+MP X2 83 X2 81
X2 97 X2 98 X2 99
W4.1 31 W4.1 29
W4.1 45 W4.1 46 W4.1 47
15 +Carrier 31 29
X4 X4 29
31
+Carrier 45 46 47
K301 16
19
18 W4.2 31 W4.2 29
X4 X4 X4
45 46 47 X5 79
X5 81 X581 X5 112
51/12
8 3
9 10 12
X5 95 X5 96 X5 97 VMC4
11
XC4/3
24/11
1 1 Y1 A1 1 9 9
K303 K150 K302 H93 H94
K301 A2
2 2 2 10 10
+Carrier +Cabin
RD GY/BK BN BU/WH
X3 X5
SF12 X2 30 W3.1 W3.2 30
11/29
30 30 30 30
12/29
SF47b
X4 X5 100 X5 85
W4.1 W4.2 X5 98 X5/98
18/11
53 53 53 53
W4.2 35
X2 109 +Carrier
35
X4
35
SF13
11/29
W4.1 35
X1 61 X2 87 X1 60
86
K2.5.7
brown
red
bluewhite
redyellow
85
X1 59
+Carrier
A 2 A 3 B 4 C 4 C 1
Eberspächer
heating unit
GNDX1w X1 - GNDX1x
35/16 41/27
87 30 14
K2.5.7
87A
+Cabin
Central lubrication Central lubrication
Safematic Lincoln
10 10
5 10 5 10
S99 S99
1 9 1 9
-X99 -X99
8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
-XJB
8 9 1 2 3 4 5 6 7
X5 80 X5 84 X5 9
W2250
W2250
W2250
W2250
W2250
W2250
W2250
W2250
W2250
100
107
108
114
115
116
117
118
65
X5 X5 X5 X5 X5 X5 X5 X5 30 34 9
X4 X4 X3 GNDX1x GNDX1y
100 107 108 114 115 116 117 118 30 34 9 40/20
44/12
W2250
84 W4.1 30 W4.1 34 W3.1 9
W2250
9
SF43 W2250 +MP X1 -
12/29
80 X2 82 X2 86 X2 9
YELLOW
GNDX5r WHITE
39/22
RED BROWN
1 2 3 4 5
BLACK
WHITE
BLUE
GREEN
BROWN
YELLOW
RED
15 30 Z 31 -
Lincoln
Lubrication unit +
1 - 2
M
1 2 3 4 5 6 7
1 2 3 4
Safematic
Lubrication unit
GNDX5s
42/12
+Cabin
SHUTDOWN
12/29
SF44b FIRE SYSTEM STATUS TEST
1 TANK PRESSURE OK
1 DELAY
TANK PRESSURE LOW EXTENSION
SYSTEM FAULT
OR DISCHARGE
+SEAT Option
AUTOMATIC ENGINE SHUTDOWN
WITH 6 SECOND DELAY. SHUTDOWN
PRESS DELAY EXTENSION BUTTON AND PANEL
FOR ADDITIONAL 20 SECONDS. OVERRIDE
0 1
S110 H110 1 2 3 4 5 6 7 8
WF 1 WF 2 WF 3 WF 4 WF 6 WF 7
BACKREST
SF51b
SEAT
A WF2 3
WF2 1
Ansul A
Shutdown
Request
Bn
GNDX5s GNDX5t A A
41/18 46/19
p
A1
p p
K209
Bk
B B
WF2 2 WF2 4
Ansul Fire System
SF9 X1 18
11/29
GNDX1aa X1 - GNDX1ab
46/12
44/23
14 11 14/17
K209 12
CAMERA 1
REVERSE CAMERA
CONTROL BOX
DISPLAY
CAMERA 2
BLACK
X2006
X2006 W2006 1 1 SUPPLY WIRE +
FUSE CAMERA 3
32/14
1 2A
2 2
X2006gnd W2006 GROUND WIRE -
27/23
2
+MP
SF41a X1 72
12/29
VM8
WS45 2
8 7 WS45 1
Start
+S45
Stop
0 21 13
S45
1 22 14
K26
3 420
X1
H45
X2
X1 73
W26 Wh
WS45 3 WS45 4
A1
M26 M K26
A2
2
W26 Bl
GNDX1y GNDX1aa
41/29 42/12
LOWER HATCH
UPPER HATCH
OPEN/CLOSE
SERVICE DOOR
+MP
X1/51 Without remote control system,
22/26 connect connector X71 male and
female connector together.
X2 103
+RHJB
W7 32 W7 33 W7 34
X7 32 X7 33 X7 34 GNDX7h
W4.1 51 31/15
32 33 34
X71 X71 X71
51 X71.2 32 X71.2 33 X71.2 34
X4
51 W40.1 1 W40.1 2 W40.1 3 W40.1 4
W6.4 32 W6.4 33 W6.4 34
W4.2 51 1 2 3 4
X71.3 32 X71.3 33 X71.3 34
1 2 3 4
X71 32 X71 33 X71 34 W40.2 1 W40.2 2 W40.2 3 W40.2 4
+Cabin
+X40
X5 239 X5 232 X5 233 X5 234
0 1 21 31 13 1 0 2 31 23 13
SF31b2 S2 S3
30/29 22 32 14 32 24 14
K A A K
V1 V2
+X20 1 6 11 2
K40
K40 K40 K40 10
X40
28 28 28 -
3 4 7 5 9 8
31 23
1 0 2 13
S1
32 24 14
SF47f
12/29
Option
VM1:12
8/30
X2/99 K401/86h
39/16 47/24
12
VM1 K401/86f
48/24
11 30
K401
X2 111 14
87 87a
12
VM3 K80
48/11
11
X2 104
+Carrier
W4.1 52
86 86 86
K401 K80.1 K80.2 52
85 85 85 X4
52
W4.2 52
+Cabin
X5 240
WP3 1
1
P03
2
WP3 2
X5 -
GNDX1ab GNDX5t GNDX5u
42/29 42/16 57/12
9 10 W120 +REC
5 +REC-X1
+JB100 7 8 25 W6.3 3 3 Emergency stop
3
3 4
X6.1/4h W6.2 4 W120 W6.3 25 25
9/15
4 2 25 Horn power supply K26
SF33h 1 W6.1 1 1 W6.2 1 W120 11 12 W120 26 W6.3 1 1
11/29
1 1 1 4 1 I/O power supply
X6 X6.1
2
+MP
1
WP1
X6.1/6h S120 1
W6.2
9/15
6 K27
2
X6.1/2h W6.2 +JB120
9/15
2 K401/86h
46/17
GNDX1th X2/108h
50/12
+MP 27/21
W6.9
1
27
W6.3 26 26
26 Horn
+JB120
2 SPL1 W120 Ye 28 W6.3 Ye 28 28
Cable control power
3 SPL2 W120 Gr 29 W6.3 Gr 29 29
Cable control GND
4 SPL3 W120 Wh 30 W6.3 Wh 30 30
Cable control CAN high
5 SPL4 W120 Bn 31 W6.3 Bn 31 31
Cable control CAN low
W120 Shield 32 W6.3 Shield 32 32
Cable control CAN shield
-X120
+REC
+JB100 +JB100 +REC-X1
1 2
X6.1/4f W6.2 4 W120
9/15
4 2
X6.1
SF33f 1 W6.1 1 1 W6.2 1 W120 11 12 W120 26 W6.3
11/29
1 1 1 4 1
X6 1 1
I/O power supply
WP1
K80 25 W6.1 5 5 W6.2 35 W120 1
46/17
5 5 K401/86f
+MP X6 X6.1 9
46/17
Emergency stop IN1
X6.1/2f W6.2 2 W120 9 10 W120 5 W6.3 5 5
9/15
2 6 7 5
3 4 J5-1
2
-A1
1
J6-1
S120
+JB120
X2/108f
X6.1/6f W6.2 33 W120 27/21
9/15
6 8
W6.9
1
27 J6-2
W6.3 26 26
26 Horn -A1
J5-2
X6 X6.1
+JB100
X6/23f 23 W6.1 23 23 W6.2 23 W6.3 23 23
8/30
23 23 23 Power supply
W6.3 25 25 Horn power
25 supply
X6/11 11 W6.1 11 11 W6.2 11 W6.3 27 27
11/29
11 11 27 PWM Power supply
X6 X6.1 W6.3 2 2 Emergency stop
2 OUT2
+JB120
2 SPL1 W120 Ye 28 W6.3 Ye 28 28
Cable control power
3 SPL2 W120 Gr 29 W6.3 Gr 29 29
Cable control GND
4 SPL3 W120 Wh 30 W6.3 Wh 30 30
Cable control RS A
5 SPL4 W120 Bn 31 W6.3 Bn 31 31
Cable control RS B
W120 Shield 32 W6.3 Shield
-X120
NOTICE! This document is the exclusive
+REC
tensioning
Winch rope
unwinding
Winch rope
winding
Winch rope
forward
Oscillation
backward
Oscillation
up
Rear jack
down
Rear jack
locked/open
Oscillation
locked/open
Oscillation
locked/open
Oscillation
locked/open
Oscillation
+REC-X1
W6.3 12 13 14 15 16 17 18 19 20 21 22
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
12
13
14
15
16
17
18
19
20
21
22
+JB100
2 4
12 13 14 15 16 17 18 19 20 VM8 VM8
1 3
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
12
13
14
W6.2
15
17
19
20
21
22
16
18
X6.1 12 13 14 15 16 17 18 19 20 21 22
12 13 14 15 16 17 18 19 20 21 22
W6.1
W6.1
W6.1
12
13
14
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
15
16
17
18
19
20
21
22
+MP X6 12 X6 13 X6 14
W9
W9
W9
6
+FCJB X9 6 X9 7 X9 8
+MP
X6 15 X6 16 X6 17 X6 18 X6 19 X6 20 X6 21 X6 22
WY221B
WY227A
WY221A
BN
BN
BN
VM55/10
1 1 1 28/23
VM58/16
1 1 1
28/27
Y227A Y221B Y221A
2 2 2
VM62/4
20/13
2 2 2 VM63/6
20/13
WY227A
WY221B
WY221A
VM51/2
BU
BU
BU
28/12
VM54/8
+FCJB X9 - X9 - X9 - 28/15
GNDX9c X6:21
31/23
28/22
X6:22
Winch wire Winch wire
Winch wire rope rope unwinding rope winding
28/19
+REC
backwards
tramming
Left track
forwards
tramming
Left track
backward
tramming
Right track
forward
tramming
Right track
7 8 9 10
+REC-X1
7 8 9 10
W6.3
W6.3
W6.3
W6.3
10
7
9
+JB100
7 8 9 10
W6.2
W6.2
W6.2
W6.2
7
10
8
9
X6.1 7 8 9 10
7 8 9 10
W6.1
W6.1
W6.1
W6.1
10
7
9
+MP X6 7 X6 8 X6 9 X6 10
WY131B
WY134B
WY131A
WY134A
BN
BN
BN
BN
1 1 1 1
1 1 1 1
Y131B Y131A Y134B Y134A
2 2 2 2
2 2 2 2
WY131B
WY131A
WY134B
WY134A
BU
BU
BU
BU
+MP GNDX1th X1 - X1 - X1 - X1 -
47/13
GNDX1tf GNDX1u
48/14 32/12
+REC
Front jack 1
Front jack 1
Front jack 2
Front jack 2
Rod transfer
from casette
Rod transfer
Suction head
Suction head
Rod greasing
Noise killer
Noise killer
Centralizer
Centralizer
to casette
Upper jaws
Upper jaws
Lower jaws
Lower jaws
Drill stop
Drill stop
Roll over
selection
Retainer
Retainer
close
close
close
close
close
down
down
open
down
open
open
open
open
TIM
up
up
up
+REC-X3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 25 26 27
REC15
REC12
REC13
REC11
REC14
W6.4
REC16
W6.4
REC10
REC2
W6.4
REC17
REC18
REC19
REC25
REC26
REC27
REC4
W6.4
W6.4
W6.4
REC1
W6.4
REC6
W6.4
REC9
W6.4
W6.4
REC5
W6.4
REC7
W6.4
REC8
W6.4
W6.4
REC3
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
Y251A
20/22
Y251B
20/25
Y141A
20/29
Y141B
20/29
Y201B
29/14
Y201A
29/17
Y203B
29/17
Y203A
29/20
Y204A
29/22
Y204B
29/25
Y202B
29/25
Y202A
29/28
Y205B
30/21
Y205A
30/24
Y243A
30/28
Y243B
30/25
Y349
31/13
Y350
27/14
Y181
28/29
Dust collector
Dust collector
+REC
feed backward
supply Slave
supply Slave
cranking inp
pressurising
feed forward
Air flushing
Rotation CCW
Upper frame
Upper frame
suction off
Rotation CW
extra turn
extra turn
Percussion
PWM power
I/O power
Threading
Threading
Fast feed
Rattling
Engine
ON/OFF
right
motor
left
Pump
GND
GND
GND
+REC-X4
32 3 5 6 7 8 9 10 14 24 25 27 28 11 12 29 17 18 23
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
25
27
24
28
11
12
29
32
10
14
3
9
7
WY5 Bu
WY5 Bn
WY5 Bk
W6.5
W6.5
W6.5
X6.6
32 3 5 6 7 8 9 10 14 24 25 27 28 11 12 29
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
27
24
25
28
11
12
29
32
10
14
3
9
X6.6/32
11/18
Y93A 1 1
30/19
Y93B
30/19 1 1
YA6 Y5A Y5B
21/23
2 2
X248
24/30
2 2
YA10
23/28
Y81
21/29
Y62
25/15
Y242
24/18
X3/29
11/29
X3/30
11/29
X3/32
11/18
X2/3
8/21
Y368
31/23
Y369
31/23
X1/24
15/20
+REC
left
Upper carriage
right
Upper carriage
forwards
Feed tilt
backwards
Feed tilt
right
Feed swing
left
Feed swing
up
Head boom
down
Head boom
up
Base boom
down
Base boom
+REC-X2 1 2 3 4 5 6 7 8 9 10
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
201
202
203
204
205
206
207
208
209
210
1 2 3 4 5 6 7 8 9 10
X6.7 X6.7 X6.7 X6.7 X6.7
1 2 3 4 5 6 7 8 9 10
WYR132
WYR132
WYR130
WYR130
WYR135
WYR135
WYR136
WYR136
WYR137
WYR137
1
3
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
YR132A YR132B YR130A YR130B YR135A YR135B YR136A YR136B YR137A YR137B
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
WYR132
WYR130
WYR135
WYR136
WYR137
2
2
16 17 18 19 20
X6.7 X6.7 X6.7 X6.7 X6.7
16 17 18 19 20
W6.7
W6.7
W6.7
W6.7
W6.7
216
217
218
219
220
+REC-X2 16 17 18 19 20
+REC
GND
GND
GND
GND
GND
NOTICE! This document is the exclusive
+REC
up
Feed extension
down
Feed extension
Feed forward
Feed backward
adjustment
Feed pressure
ON/OFF
Boom control
ON/OFF
from cabin
Boom control
+REC-X2 11 12 13 14 15 25
W6.7
W6.7
13
14
W6.7
W6.7
W6.7
W6.7
215
11
12
25
11 12 13 14 15 25
X6.7 X6.7 X6.7 Y419 X6.7
11 12 13 14 15 11/29 25
WYR138
WYR138
1
3
WYR140
WYR140
WYR139
WY419
WYR418
Bn
1
1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
YR140A YR140B YR138A YR138B YR139 Y419 YR418
2 2 2 2 2 2 2
2 2 2 2 2 2 2
WY419
Bu
WYR139
WYR418
WYR140
WYR138
2
2
Y419gnd
11/18
21 22 23 26
X6.7 X6.7 X6.7 X6.7
21 22 23 26
W6.7
W6.7
W6.7
W6.7
21
23
26
22
+REC-X2 21 22 23 26
+REC
GND
GND
GND
GND
NOTICE! This document is the exclusive
Bn
32/18
Wh
SanRemo option
1 2 3 4 5 5 4 3 2 1
WT9 1 2 3 4 5 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1 1 2 3 4 5
WT61
WT61
WT61
WT61
WT9
WT9
WT9
WT62
WT62
WT62
WT62
WT11
WT11
WT11
WT11
WT12
WT12
WT12
WT12
WT14
WT14
WT14
WT14
IF GPS Compass IF DTU not used
Bn
Ye
Gn
Ye
Wh
not used WT62 and WT11 WT11 and WT12
Wh
Bn
Bn
Gn
Wh
Gn
Wh
Gn
Bn
Ye
Ye
Gn
Bn
Ye
Ye
Bn
Gn
Wh
Wh
are connected together are connected together
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
W103
W103
W103
W103
120ohm
IF PilotXm 3D Connect terminator
option, W103 and W104 if not Aiming unit
are used
X1 X2
Incl4 1 1 W104 Ye
56/12
Incl3 2 2 W104 Bn
56/11
Incl2 3 3 W104 Gn
56/11
Incl1 4 4 W104 Wh
56/11
5 5
X3
DTU X5310
RxD 14 Bn 2 W6401 Bn 2 1 4 5 3 2 PilotXM
RxD
X4 CAN1
X15
55/13
55/13
55/30
5 5 5 5
1 3 2 4 5 1 3 2 4 5
TIM 5200
1 3 2 4 5 1 3 2 4 5
WT32 Ye
TIM 5300-6500
WT32 Gn FEED UNIT
WT32 Bn TILT SENSOR
B5 WT32 Wh
CARRIER INCLINOMETER
SENSOR
WT42 Ye Gn Bn Wh
1 3 2 4 5
5 4 2 3 1 WT40 Ye
1 3 2 4 5 WT41 Ye Gn Bn Wh
1 3 2 4 5 WT40 Gn
1 3 2 4 5 5 4 2 3 1 1 3 2 4 5
WT40 Bn 1 3 2 4 5
WT21 Wh
WT40 Wh 1 3 2 4 5
WT21 Bn 1 3 2 4 5
WT33 Wh Bn Gn Ye
WT21 Gn WT31 Ye Gn Bn Wh B10
WT21 Wh DRIFTER POSITION
1 3 2 4 5 5 4 2 3 1 1 3 2 4 5
SENSOR
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 1 3 2 4 5 5 4 2 3 1 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
CARRIER TURN
FEED INCLINATION
ANGLE SENSOR FEED UNIT
SENSOR
TIM 6300/6500 TILT SENSOR
TIM 5600
WT21
WT21
WT21
WT31 Gn WT32 Gn
5 5 5
WT31 Wh WT32 Wh
WT33 Ye
WT33 Gn
WT33 Wh
WT33 Bn
WT43 Gn
WT43 Bn
WT43 Wh
W34 Ye
W34 Gn
W34 Wh
W34 Bn
WT41 Ye
WT41 Gn
WT41 Wh
WT41 Bn
WT43 Ye
WT31 Bn WT32 Bn
Gn
Ye
Bn
Wh
WB11 Bn
WB11 Wh
WB11 Ye
WB11 Gn
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
B6 B7 B8
B9 B11 B10
CARRIER TURN BASE BOOM HEAD BOOM
FEED UNIT FEED POSITION DRIFTER POSITION
ANGLE SENSOR INCLINOMETER SENSOR INCLINOMETER SENSOR
INCLINOMETER SENSOR LINEAR SENSOR SENSOR
NOTICE! This document is the exclusive
PE552
Pilot XM2
.
for outputs
Voltage supply
.
for controller and CAN2
Voltage supply
.
.
Voltage supply
Data Transfer Unit
POWER
X2
KEY SWITCH
ETHER
1 POWER
Tx+
ON/OFF
2
24VDC
24VDC
24VDC
Rx+
GND
GND
GND
3
Tx-
4
Rx-
5
Shield
1
2
3
4
5
1 2 16
W85 Gn
GNSS_Gnd
59/16
W85 Ye GNSS_24V
PWR PWR PWR
59/16
1 2 3
W6390:1 24VDC 24VDC GND
60/17 CAN1_1 POWER 2
W6390:2 55/17 2
POWER 3 POWER 11
3
60/17
WT10 bn
W6390:3 CAN1_3 55/17
W2041
W2041
W2041
60/17
bu
W6390:4
60/17
WT10
WT103 2
WT103 3
WT103 1
1
Gnd/gnss
2
59/18
F104a
7/20
X5 19
+Carrier-X4 X50
8 6 9 2 7 4 5
WT100Gnd 1 3
7/15
X5 88 36 36 X5 86
8 6 9 2 1 7 4 5 3
WT100:1
8/29
WT50
WT50 4
WT50 5
W2390:1
WT50
internal connection
WT50
60/17
K70 30
15 K70
3
60 s 31 17 87 87a
0 WT100_Bu
S700 55/30
1
GNDX5u GNDX5v
1 46/22 60/17
SF2 5
11/29 7 X5 106
2
SF2b 6
11/29 8 X5 113
WT100_Bn
55/30
.
.
Drilling stop
.
.
Percussion pressure switch
.
out
Threading
.
to cassette
Rod transfer
.
from cassette
Rod transfer
.
open
Lower jaw
.
close
Lower jaw
24VDC RS232
GND
12 13 14 15 17
DO DI DI DI DI DI DI
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
Gr
Gn
Br
Pi
Wh
5 3 2 6 1
+X5310 WTOUT1-2 Wh WTIN1-2 Wh WTIN1-2 Bk WTIN5-6 Wh WTIN5-6 Bk WTIN7-8 Wh WTIN7-8 Bk
Drill.stop
24/16
Perc.pres.switch
33/13
Thread. out
30/12
Rod to cass.
29/17
Rod fr.cass.
29/17
L.jaw open
29/24
L.jaw close
29/24
1(+5V)
USB 2(D-)
backup 3(D+) USB OUT
memory 4(GND)
5
3AS
Satelline
MC75/
GFU Siemens
1
1
2
2
RS232_1 RTS
RS232_1 DTR
RS232_1 DSR
RS232_1 GND
RS232_1 CTS
RS232_1 DCD
RS232_1 TX
RS232_1 RX
RS232_1 RI
3
P2
RS232
4
X5/109 GNSS UNIT
P1
4
RED 12VDC
17/21
5
X5/100 BLACK (-)
6
Ant
6
11/19
Grounding DATA/PWR in Can1/PWR Ant
7
stud
8
3 2 1 4 6 5 7 8 9 1 2 3 4 5 6 7 8 1 3 2 4 5 1 2 2 1 1 2
Gnd/gnss W86
57/30
GPRS antenna
W4110
W4110
W4110
W4110
Red
White
Black
W6391
WLAN antenna
Antenna
WLAN
Black Bear
Vcc
Gnd
TD+
RD+
TD-
RD-
1 2 3 4 5 Power 1 2 3 4 5 Ether
1 3 1 2 3 4 5
W2390
W2390
3
1
W6390
W6390
W6390
W6390
W2390:1
57/16
GNDX5v
57/19
W6390:1
57/20
W6390:2
57/20
W6390:3
57/20
W6390:4
57/20
PE552
200 mA
Laser level receiver
Voltage supply
.
.
Voltage supply
.
Laser level receiver
Signal
REF PWR DI
24VDC GND 24VDC
IN3-4 1 IN3-4 3 IN3-4 4
WT90
WT90
WT90
1
4
1 3 4
1 3 4
BOOM
Brown
WT91
Black
WT91
White
WT91
If Noise Killer used,
B3L.2 assemblied.
Then WT92 connected
to terminal box and
+JB91
WB3L and WB3L.2 cable
connected to sensors. 1 2 4 5
Brown
WT92
Blue
WT92
White
WT92
5 1 2 4 WB3L Bk
WB3L Wh
WB3L Bn
WB3L.2
WB3L.2
WB3L.2
Bn
Wh
Bk
GND GND
1 2 4 1 2 4
1 Power supply 1 Power supply
2 Ground 2 Ground
4 Signal 4 Signal
+B3L.2 +B3L
GPS LOCK
HEADING
primary secondary
PRIMARY
ANTENNA
CAN BUS
SECOND
POWER
AIMING UNIT
Right or Left or
Only with
Rear Front
6300/6500
GPS COMPASS
WTOUT1-2
WT50
WTIN5-6
WTIN1-2
Primary or Secondary 50
3 4
WTIN7-8
Install terminator X50
with 5300/5600
WT10
123 55
130
10
WT14
121 120 140 160 150 170
WT11 WT12
15
62
WT62
If GPS COMPASS is not mounted,
these cables are connected together WT110
CAN2
WT9
110
PE552
W40 AD 1-2 AD 3-4
100
CARRIER BOOM
Only with 6500
ENGINE
If Noise Killer used,
B3L.2 assemblied.
ECM Then WT92 connected
J1939 to terminal box and
J1
WT60
B3L.2
X2
X3
94 92
91
LASER LEVEL
RECEIVER
W2401 60
WT92 WT91
With TIM models 5300 and
5600 these cables
B3L
are connected together
130
WT13 WT21 WT31 WT32 WT33 WT41 WT42
40,41
WT40 41 42
13
40 If TIM model is 5600, WT41 is
21 31 32 33
If DCU is not mounted, these connected from WT42 to feed
cables are connected together With TIM models 5300 and inclination sensor (horiz) and
5600 these cables WT40 from that to feed unit
are connected together tilt sensor.
INTERNAL
TERMINATION
5 4 2 3 1 RESISTOR IN
CAN2 Option for 6300/6500 6300/6500
PE552 5 4 2 3 1 CAN2 AIMING UNIT
120R
GPS COMPASS TIM DISPLAY INTERNAL
120R TERMINATION
CAN1 CAN1 RESISTOR
5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
WT9
WT9
WT9
WT9
WT14 Bn
WT14 Wh
Bn
Wh
Gn
Ye
WT14 Gn
5 5 5 5
WT14 Ye
5
2 2 2 2 WT62 Wh WT11 Bn WT12 Bn
5 4 2 3 1
2
4 4 4 4 WT62 Bn WT11 Wh WT12 Wh Connect terminator
4
3 3 3 3 WT62 Gn WT11 Gr WT12 Gr if aiming unit is
not mounted
3
1 1 1 1 WT62 Ye WT11 Ye WT12 Ye
1
WT61
WT61
WT61
WT61
3 3 WT10 Bu CAN1 3
CAN1 1 4 = CAN HIGH
1 1 WT10 Bn
5 = CABLE SCREEN
WT42
cables are connected together cables are connected together WT41 Gn 3 3
WT42 Gn
WT41 Wh 2 2
WT42 Wh
WT42 Bn
1 1 WT21 Ye 1 1 WT31 Ye 1 1 WT32 Ye 1 1 WT33 Ye 4 4
WT41 Bn
Ye
3 3 WT21 Gn 3 3 WT31 Gn 3 3 WT32 Gn 3 3 WT33 Gn 5 5
2 2 WT21 Wh 2 2 WT31 Wh 2 2 WT32 Wh 2 2 WT33
WT40 Gn
WT40 Bn
WT40 Ye
WT40 Wh
4 4 WT21 Bn 4 4 WT31 Bn 4 4 WT32 Bn 4 4
WT33
Wh
Bn
5 5 5 5 5 5 5 5
5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
B336G B20G B132G B132G.2 B3G
CARRIER INCLINOMETER BOOM TURN FEED UNIT FEED INCLINATION DRILLING DEPTH
SENSOR ANGLE SENSOR TILT SENSOR SENSOR (HORIZ) SENSOR
6300/6500 5600
If model is 5600, connect If model is 5600, connect
WT40 to B132GB and B132G.2 WT41 to B132G.2 and WT42
CABIN
DATA COLLECTION UNIT PE552
.
for outputs
Voltage supply
.
for controller and CAN2
Voltage supply
.
.
Voltage supply
200 mA
Laser level receiver
Voltage supply
.
.
Voltage supply
.
Laser level receiver
Signal
POWER
KEY SWITCH
24VDC
GND
1 2 16
WT90
WT90
WT90
WT103 2
WT103 3
WT103 1
4
WT100:2 WT10 Bn CAN1 1 1 3 4
WT10 Bu CAN1 3 1 3 4
W2041 2 BOOM
WT100:3
Brown
WT91
Black
WT91
White
WT91
X50 If Noise Killer used,
W2041 3 1 7 4 5 3 B3L.2 assemblied.
Then WT92 connected
WT100:1 1 7 4 5 3
to terminal box and
+JB91
WB3L and WB3L.2 cable
connected to sensors. 1 2 4 5
S700
0
WT50
WT50
WT50
1
MP
Brown
WT92
Blue
WT92
White
WT92
1
1 2 X5
5
X5
7
2
5 1 2 4 WB3L Bk
WB3L Wh
WB3L Bn
2
1 2 X5
6
X5
8
WB3L.2
WB3L.2
WB3L.2
Bn
Wh
Bk
X5 -
GND GND
Cable / wire DX/DQ Tier3 DX Tier4 Function Fuse DX Fuse DX Tier4
WT50:1 Cabin-X5:106 Cabin-X5:106 PE552 and CAN Bus Power MP-F21 MP-F2 1 2 4 1 2 4
WT50:2 Cabin-X5:(-) Cabin-X5:(-) CAN Bus Ground
WT50:3 Cabin-X5:119 Cabin-X5:113 PE552 Outputs Power MP-F24 MP-F62 1 Power supply 1 Power supply
W2401:3 Cabin-X5:8 Cabin-X5:8 Data Collection Unit Power MP-F22 MP-F51 2 Ground 2 Ground
W2401:1 Cabin-X5:19 Cabin-X5:19 Data collection Unit Power Carrier-F104 Carrier-F104
W2401:2 Cabin-X5:(-) Cabin-X5:(-) Data Collection Unit Ground 4 Signal 4 Signal
+B3L.2 +B3L
PE552
.
.
Drilling stop
.
.
Percussion pressure switch
.
out
Threading
.
to cassette
Rod transfer
.
from cassette
Rod transfer
.
open
Lower jaw
.
close
Lower jaw
DATA COLLECTION UNIT
RS232
24VDC
GND
12 13 14 15 17
DO DI DI DI DI DI DI
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
OUT1-2 2 IN1-2 2 IN1-2 4 IN5-6 2 IN5-6 4 IN7-8 2 IN7-8 4
Gr
Gn
Br
Pi
Wh
WTOUT1-2
WTIN1-2
WTIN1-2
WTIN5-6
WTIN5-6
WTIN7-8
WTIN7-8
Wh
Wh
Bk
Wh
Bk
Wh
Bk
5 3 2 6 1
+X5310
-X5 Drill.stop
Perc.pres.switch
Thread. out
Rod to cass.
Rod fr.cass.
L.jaw open
L.jaw close
Battery +
Battery -
N.C.
J1939(-)
J1939(+)
ENGINE
DISPLAY UNIT
1 3 5 2 4
Battery+
Battery-
X51231 232 233 225 224 223
Remove terminator from +CAT-X2001
bright
connector and connect WT110 between
it and PE552 CAN2-connector.
bk
W40
W40
CAT J1939(-) from engine
CAT J1939(+) from engine
+CAT 5 4 2
-X2001 5 4 2 5 4 2
TR1
120ohm
J1939sh WT110
J1939_4 WT110 Wh
J1939_2 WT110 Bn
5. ELECTRIC EQUIPMENT
* BG 002 453 02 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS.............................................................................
* b75 400 4en0506 ELECTRIC CABLES.............................................................................................................................................
* BG 009 143 74 ELECTRICAL ASSEMBLY, SANDVIK DX500-800, TIER4F/TIER3F FITTING........................................................ 1
** BG 004 810 36 SWITCHGEAR CABINET ASSEMBLY.................................................................................................................. 4
*** 551 890 12 NSS OPTION OF ELECTRIC SWITCHGEAR CABINET, FOR GRINDER.............................................................. 9
*** BG 002 130 52 CABLE ASSEMBLY, MP................................................................................................................................... 12
**** 550 130 57 OPTION OF ELECTRIC SWITCHGEAR CABINET, BY-PASS CONNECTOR (X6)............................................ 15
** BG 007 816 72 WIRING HARNESS ASSEMBLY, CABLE SET W10............................................................................................ 18
*** 552 044 11 CABLE ASSEMBLY, POWER RELAY..................................................................................................................... 19
*** BG 002 121 24 CABLE ASSEMBLY, POWER RELAY W10:14................................................................................................. 20
** BG 002 022 43 CABLE SET, MAIN CABLES................................................................................................................................. 22
*** 551 863 00 CABLE ASSEMBLY, MAIN CABLES, CABIN GND................................................................................................. 23
*** 551 863 01 CABLE ASSEMBLY, ENGINE, ENGINE GND STUD TO START MOTOR (-)........................................................ 24
*** 551 863 02 CABLE ASSEMBLY, ENGINE, GENERATOR B (-) TO ENGINE GND STUD........................................................ 25
*** BG 002 884 40 CABLE ASSEMBLY, MAIN CABLES, MAIN SWITCH (+) TO FUSE BASE SUPPLY....................................... 26
** BG 004 881 54 JUNCTION BOX ASSEMBLY, RCJB.................................................................................................................... 28
*** BG 004 881 55 CABLE ASSEMBLY, RCJB CABLING............................................................................................................... 30
**** 105 618 51 NSS OUTLET, 24V DC........................................................................................................................................ 31
**** BG 007 237 40 ELECTRICAL ASSEMBLY, EMERGENCY STOP ASSEMBLY WITH CONNECTOR................................... 32
** 551 893 44 JUNCTION BOX ASSEMBLY, JUNCTION BOX FCJB............................................................................................... 34
*** BG 006 214 45 CABLE ASSEMBLY, FCJB................................................................................................................................ 36
* BG 006 222 48 ELECTRICAL ASSEMBLY, FEED........................................................................................................................... 37
** BG 004 817 05 JUNCTION BOX ASSEMBLY, JUNCTION BOX RHCB........................................................................................ 40
*** 550 077 50 CABLE ASSEMBLY, HAN 42DD M S / 14,7M - PUR 36X1.0................................................................................. 42
*** BG 004 816 88 CABLE SET, RHJB CABLING........................................................................................................................... 44
* BG 004 224 75G SCHEMATIC, ELECTRICAL..................................................................................................................................
* BG 006 892 32A DIAGRAM, ELECTRICAL......................................................................................................................................
Table of Contents
1. Introduction ................................................................... 1
1.1. The Purpose of these instructions ......................................................1
1.1.1. Validity of the manuals ................................................................ 1
2. Instructions ....................................................................3
2.1. Symbols .................................................................................................3
2.2. Searching of spare part items using the schematics ........................9
2.3. Wire color abbreviations ......................................................................10
2.4. Identification marking of drawing sheets ...........................................11
2.5. Identification marking of components ................................................16
2.6. Cabling ...................................................................................................17
2.7. Can bus ..................................................................................................18
1. INTRODUCTION
1.1. The Purpose of these instructions
This manual contains supplementary information for operation,
maintenance and repair of a component.
Before operating, or performing maintenance or repair procedures for the
component or system described in this manual, read and understand the
information in operator´s and maintenance manuals supplied with the
machine. Pay special attention to the safety information in chapter "2 Safety
and environmental instructions" of those manuals.
1.1.1. Validity of the manuals
2. INSTRUCTIONS
2.1. Symbols
voltmeter ammeter
+
h hour meter digital volt meter
-
operated by pressure
make contact
differential
multi-position switch,
automatic return to middle three phase circuit breaker
position
terminal plug
frame earth
chassis ground
rectifier
battery charger current transformer
AC/DC converter
resolver led
P 250ba r I
capacitor diode
inductor
coil fuse
winding choke
horn buzzer
cross-reference, position
from which the line
cable reel
continues / position to which
the line continues
transformer (example)
4. Find the reference number(s) of the K13 relay. (The reference number is
the same for the other similar relays.)
K13's reference numbers are 64 and 65.
K13 relay's part number is 888 152 09 and the relay socket's part number
is 888 153 29.
4 3 1 7 2 5 6
3 2
Cross-references
Cross-References of a component
1 Relay coil
2 Relay contacts
• Relay contacts are shown at the bottom of the sheet below the relay coil.
• The cross reference at the side of the relay contacts (below the coil) tells
the location of the actual relay contacts.
• The cross reference at the side of the actual relay contacts tells the
location of the relay coil.
1 2 3
4
6
5 7
2.6. Cabling
1 3 5
Electric cables
ELECTRIC CABLES
Electric cables
100
99
98 2 8 9 7
12
48 64
40 40
48 36,37
48
48 96,97
10
40
60,61
40 26 157
48 22,23
13
12
11
157
15
102
16
156 155
50-59, 65
13
39
49 28 27 151,152
18
19
20
21
150
34,35 29
24
1 14
12
13
33
33
12 50-52 16 13 17 50-56 16
3,4,5,6,41,154
38
42-47
110
130
72,73
72,73 74,75
80,81
78,79
76,77
69
68
120
85-90
74
75
72,73
106
72
73
80,81
81,84 82,83
81,84
74,75
82,83
90
91
62 63
63
2 4
23
33
24
25
26
27
28
29
30
31
32
15
12
13
14
16
17
18
19
20
21
11
10
1
3
2
47
48
44
42
43
41
45
39
36
37
38
40
34
1
5
16
2
12
11 19
18
1
6
15
13
7
4
8
15
13
7
20
7
9
13
14
17
3
1 6 7 8 6 1
9 9
1 2 7,8 2 1
3
3
10
12
13
14
1 7 2 3 4 5 8 6
1 7 2 3 4 5 8 6
1 7 2 3 4 5 8 6
1 7 2 3 4 5 8 6
1 2 4 4 3
3
20
21
6 5
18
22
7, 8, 9, 10, 11, 12
13, 14, 17 15
30
200 202
201
11
10
21
1, 7
20
6, 8
1, 7
1, 7
2, 7
3, 4
5, 6
22
23
5 6 1 3 4
9
8 1 2 3 7
9
14
26
3, 4, 5, 6, 7, 8, 9, 10, 13 11 25 12
24
30
100
200
201
200
40
201
11 11
1 2
21
13
15
22
4, 5, 6, 7, 8, 9, 10, 17, 18
3
11 11 11 12 11
25
13 12 11 8 9 10
10
11
12
13
14
15
16
17
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Contents and index list
2 Contents and index list
3 Block diagram
4 Block diagram
5 Block diagram remote control unit
6 Engine block diagram
7 G Engine control 2017-06-01 JYl Start motor connections changed K1 removed
8 G Engine control 2017-06-02 JYl Added K1
9 F Emergency stop circuit 2016-02-25 JYl Removed NO-contacts from EM-stop buttons
10 F Monitoring of main relays 2015-05-07 JYl NO-contact removed from+ES2-S1
11 G Circuit breakers 2017-06-01 JYl Connection From X5/100 added
12 G Circuit breakers 2017-06-02 JYl Added supply from F53
13 Display/Control unit
14 Indicator lamps
15 E Free circulation 2015-12-15 JYl Cross ref added to K24:Y1
16 Washer+Wiper and Cabin lights
17 G Radio,12V sockets,24V/12V transformer 2017-06-01 JYl Added connection from X5/109
18 F Air conditioning 2016-04-29 MOR Changed K43/85 connection
19 Working lights
20 C Jack control 2015-01-20 JYl Diode VMC61 added
21 D Dust collector, water injection 2015-05-08 JYl S16 and S45 supply changed
22 D Dust collector, Flushing system 2015-05-06 JMO Switch S17 wiring changed
23 F Percussion & rotation pressure switch 2016-08-16 JYl Connection from K60 to K204 added
24 F Drilling system 2016-08-15 JYl K204 added
25 F Drilling valves 2016-08-15 JYl K204 added
26 Safety trip wire / safety cage
27 E Anti jamming 2015-10-09 JMO Switch S5 wiring changed
28 D Oscillation control 2015-05-02 JYl Y181 & VMC69 added, S107 connections changed
29 C Rod control 2015-01-20 JYl Added VMC62 and VMC63
30 E Rod control 2015-09-22 JYl WY243A and WY243B cable names corrected
31 F Rod greasing 2016-05-13 JYl Y368 and Y369 switched
32 C ECM connector 2015-04-01 JMO Added splices,connector X20200 wiring changed
33 Engine RPM control
34 E Engine Heating 2015-11-24 JYl K5:3 and 5 connections changed
35 Signal lamps, lift pump
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 Aftertreatment Only Tier4F
37 C PETU Only Tier4F 2015-04-01 JMO Connector X20020 wiring changed
38 Shank lubrication unit
39 C Shank lubrication unit 2015-01-27 JYl Cross ref. X581 added, cross refs changed
40 F Eberspächer 2016-04-04 JYl X2:109 added
41 E Central lubrication unit 2015-12-30 JYl Safematic switch connections changed
42 Fire system status, Seat heat
43 F Reverse Camera 2016-06-07 MOR Changed DCU - connection (X5:86 - WT100:3)
44 B Vacuum pump for hydraulic oil tank 2014-12-30 JYl Diode VM55 channged to VM84
45 E Sampling device 2015-12-02 JYl W40 changed to W40.1 and .2
46 F Beacon 2016-06-14 MOR Added crossreference VM1:12
47 REC connections Power, E-stop
48 B REC connections Power, E-stop 2014-10-22 JYl Ground pin 32 added, Horn power sup changed
49 REC connections, Winch, Oscillation
50 C REC connections, Tramming 2015-01-21 JYl Changes to valve names and outputnames
51 G REC connctions, Rod handling 2017-02-15 JYl Front jacks and Centralizer connections chang
52 F REC connections, Threading, Dust collect 2016-04-05 JYl Y5A and Y5B interchanged
53 REC connections, Feed and boom movements
54 B REC connections, Feed 2014-10-22 JYl Feed movements changed to Roll over, Y419 add
55 G TIM, 3D options Page added
56 G All TIM option sensors Page added
57 G Connections of power supply, 3D Page added
58 G PE552 Connections Page added
59 G GNSS unit and USB-RS232 connections Page added
60 G WLAN unit connectios (Option) Page added
61 G Laser Receiver Page added
4/11
3x0,75
A3
30
WY126 Y126 Stabilator pressure on/off
FCJB
RCJB
3x0,75
WY248 Y248 Power extractor
3x0,75
Y134B
BG00422475
WY134B Right track tramming backward
29
3x0,75
WY134A Y134A Right track tramming forward
3 / 61
24x1,5
OPTION
12x1,5
3x0,75
WY131B Y131B Left track tramming forward
12x1,5
Grinding
3x0,75
Y131A
machine
D 9
A
3x0,75
ID-CODE
Y165B
DWG NR
WY165B Oscillation backward
SHEET
B
W9
W8
WES2
3x0,75
X12
WY165A Y165A Oscillation forwards
3x0,75
27
3x0,75
WY149 Y149 Fast tramming
3x0,75
WY57 Y57 Anti jamming bypass
3x0,75
WY240 Y240 Flushing control automatic
25
3x0,75
WY241 Y241 Drill safety stop
3x0,75
WY62 Y62 Fast movements
3x0,75
24
Block diagram
3x0,75
WY242 Y242 Percussion off
SLCU
3x0,75
WY93B Y93B Threading CW
23
3x0,75
WY93A Y93A Threading CCW
WB9
3x0,75
5x1,5+C
3x0,75
Y206A
X1
Oil heating
W11
WY206A
3x0,75
WY206B Y206B Pump pressurising
5x1,5
21
2x1,5
p
ELECTRICAL DRAWINGS
POSITION
72
2x1,5
p
WS77
20
W4.2
W4.1
2x1,5
X4
S64
RHJB
DX_Tier4
19
YA9
X5
2x1,5
WH3 HS3 Horn
2x1,5
18
56x1,5
2x1,5
p
NAME
WS54 S54 Hydr.oil return filter press.switch
42
MPö
RTA
MRA
72
2x1,5
p
DRAWN BY 2014-05-14
2014-09-04
APPROVED 2014-09-04
W3.2
W3.1
X71
2x1,5
X3
WS52
S52 Hydr.oil temp. switch+sensor
DATE
2x1,5
p
WS62
S62 Air conditioning pressure switch
3x0,75
WY276 Y276 Coolant by pass valve
CHECKED
16
3x0,75
WY276 Y305 Min. percussion pressure
2x1,5 X52 12VDC Socket
NOTICE! This document is the exclusive
WX52
any third party or used in manufacture
of subject matter thereof without the
J66
Engine service
tool connector
SLU control
prior written consent of Sandvik.
5x1,5
15
S305
p
E31 right
WE31
2x1,5
WE22
E22 Working light rear (right)
Copyright © Sandvik Mining and Construction
Display
3x1,5
13
WXM2
XM2 Fuel filling control box
7x1,5
+ES3-S1 Emerg.-stop of fuel filling pump ES3
SANDVIK
WES3
5x1,5
+S45
12
+MP
BG00422475-G
A3
30
Option -----
3x0,75
WY369 Y369 Upper frame extra swing right
BG00422475
3x0,34
Y368
29
FCJB
4 / 61
3x0,75
WY227A Y227A Winch wire rope tensioning
3x0,75
WY221B Y221B Winch wire rope unwinding
Automatic
28
3x0,75
WY221A Y221A Winch wire rope winding
ID-CODE
Automatic
DWG NR
SHEET
3x0,75
WY174B Y174B Rear jack
3x0,75
WY174A Y174A Rear jack
27
3x0,34
WS63 S63 Rear jack inductive switch
W12 3x1,5
3x0,75
WY998 Y998 Water container pressure release
Block diagram
2x1,5
WE23 E23 Working light rear (left)
4x0,75+C
YA8
23
3x0,75
WYA6 YA6 Dust collector suction off
RCJB
22
3x0,75
WYA5 YA5 Water injection
3x0,75
WY500 Y500 Antifreeze of rod greasing
2x1,5
WX53
X53 12VDC socket in engine area
21
2x1,5
WS58
S58 Compressor temperature switch+sensor
ELECTRICAL DRAWINGS
5x1,5
POSITION
WES1 +ES-S1 Emergency stop button
2x1,5
HS2
20
DX_Tier4
19
3x0,75
WS270
S270 Noise killer proximity switch
3x0,34
WS106 S106 Drill stop
3x0,34
S105
18
MPö
RTA
MRA
3x0,75
WY350 Y350 Noise killer open
3x0,75
17
Y243A
DRAWN BY 2014-05-14
2014-09-04
APPROVED 2014-09-04
WY243A Centralizer close
3x0,75
Y243B
DATE
3x0,75
property of Sandvik and it must be
Y205B
prior written consent of Sandvik.
15
3x0,75
WY203B Y203B Upper jaw close
W9
W8
W7
3x0,75
Y203A
SANDVIK
3x0,75
WY201A Y201A Rod transferer to cassette
5x1,5
S66 Safery trip device / Safety cage service door
FCJB
RCJB
RHJB
WS66
3x0,75 Rod greasing
WY349 Y349
11
3/30
3/20
WYA11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+REC +REC
X6.2 32 X1 32 X4 32 32 X3 X2 32
W6.3
W120
JB100 JB120
X6.8 31
W6.2
X6.6 32
W6.2
Y5A
Y5B
radio are alternative
options.
YR139
YR132A
YR132B
YR130A
YR130B
YR135A
YR135B
YR136A
YR136B
YR137A
YR137B
YR140A
YR140B
YR138A
YR138B
X2
+MP
Rotation CW
Rotation CCW
Head boom up
Base boom up
Feed forward
Feed backward
W7 RHJB
Feed swing right
X5
Feed tilt forward
Feed extension up
4/11
Feed tilt backward
42
Upper carriage left
Feed extension down
42
Upper carriage right
+Cabin
Feed pressure adjustment
+Full radio
+CAT-CCEM
W202 CCEM CCEM
Cabin
W10:1
+CAT
W10:6
-X2012
PETU PETU W10:12
+CAT
-X2002 W10:8
W10:4
Engine left side Engine right side
W10:7
+CAT W10:7
-J1 B+
Engine
ground
WB10 M1 stud
Engine
ground
stud
+CAT
W200 -X20030
WB4
W10:2
WB13
+CAT
-X20010 X20013 Electric lift pump
WB1
X2008 Charge air cooler
outlet temperature
WB2 WB3
+CAT
-X20020 X2007 Engine air inlet
temperature sensor
1
3
WB7
MP Chassis
ground
stud
W10:11
W10
W10 K5 W10 12
F102 W10 SF102 VM4
34/11 31/23
6 14/26
30A 8
15
25
W10
K24
15/26
A2
18 16
X2025gnd
2 11/18
K7
F104
80A
50A
10/23
10A
A1
WS70.1 1
F101
F103
1 X20251 WS70.1 3
12/29 1
W10 4
1
W10 13 W10 18
A2
WS70.2 1 WS70.2 3
W10 1 2 13 21
K6
1 2
-S70
10/22
A1
24 WB 13 -X2025
1 2 14 22
WS70.1 2 WS70.1 4
W10 K6/A1 2 4
8/12
3
WB 2 4
4
WB WS70.2 2 WS70.2 4
5
W10 WT100Gnd
57/11
1
34
+MP X1 67 X1 65 X1 66
S1
2
W8 9 W8 19 W8 10 WY276 BN
+CAT +RCJB X8 9 X8 19 X8 10
WB 3
B+ W D+
WB 1 B S
B2 +
12V YA22 1 YA32 1 YA12 1 Y276 1
- G1
B1+B2
24V WB 2 MTR 1 1 1 1
G
B1 + M1
12V
- 2 2 2 2
M B- 2 2 2 2
WB WB 12
8 +MP
G
+RCJB -X1 -GNDX1a 8/18
GNDFa WB 7 Engine
W10 WB 10 -X8 - GNDX1z
Gnd Stud 8/18
Chassis 11 11/11
Gnd Stud K1
Air outlet Compressor Half pressure Compressor Coolant by
Start motor Alternator 5 3
Switch Unloading valve unloading pass valve
Main switch
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 7 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Engine control
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Carrier BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin
X5 8 WT100:1
57/11
Charging
01S X5 3 Signal light
H7
15 50 X5 26 MFA/3
13/11
30 30
0 S2
1 X X5 219 KES2:42
27/20
30
ST X
XX
15 50 X5 2
W3.2 3 W3.2 8 W3.2 55
X5/217/11
+Carrier 3 8 55
X3 X3 X3
S67/1127/23 3 8 55
Option
W3.1 3 W3.1 8 W3.1 55 VM1:12
-KES2 46/12
41 42 X6/23h
W3.2 2 W3.2 26 47/11
26/13
X6/23f
+Carrier 48/11
2 26
X3 X3 X2:6
2 26 X2/3 12/17
52/12
W3.1 26 X2 8 K32
18
K32
28 3 10
H14 VM1
X2 10/25 K32 12
X2 26 X2/26 9/11 9
W3.1 2
11 14
X1 68
28
18 16 Relay K3
K19 - Time setting 30s K19
+Carrier - Function switches
26 18
15 WH22 1 to position C
X2 2
1
86 Y1 A1 Y1 A1 A1
1
H22 K1 K3 K19 K32
K19 Wait to 2 85 A2 A2 A2
27
disconnect 2
lamp Relay K19
2
- Time setting 1min
F1 10A WH22 2
1
K1 K3 K19 K32
87 30 12/22
18 15 18 15 14 11 27
87a 7/25 17
16 16 12
BY-PASS CONNECTOR
WES1 5
X6.1/6h
47/11 +Carrier +RCJB
X6.1/6f W3.1 51 5 4 X8 2 X8 16
48/11
W3.1 52 Emergency stop X3 X3
Right of cabin 5 4 W8 2 W8 16
X1 2 X1 3
21 31 WES3 1
4 6 S3.1 Emergency stop
X6.1 X6.1 Fuel filling pump WES3 4
4 6 22 32
W3.2 4 +ES3
W6.1 4 W6.1 6
W3.2 5 21 31
X6 X6 LINKED IF X2 51 X2 52
4 6 NOT +ES4 -S1
22 32
X5 4 X5 5
+Carrier/boom
WES4.1 1 WES4.1 5
LINKED IF NOT +ES3
LINKED IF NOT +ES3
Option
WES4.1 4 WES4.1 2 WES3 2
WES3 5
-XES4.1 1 4 5 2 X1 X1
1 4 5 2 70 71
WES4.2 1 WES4.2 5
X12/4
WES4.2 4 WES4.2 2 10/11
Emergency stop
Sampler device X12/6
10/11
+ES4
21 31
-S1
22 32
X12/4 H14
9/29 8/24
X12/6
9/29
4 6
X12 X12
4 6
WES2 4
Emergency stop
Grinding machine WES2 6
+ES2
21 31
-S1 41
22 32
-KES1
18
42
BY-PASS CONNECTOR
X2 7
WES2 5
+Carrier W3.1 7
WES2 7
7
X3
7
5 7
X12 X12
5
X1 78 X1 79
13 23 W3.2 7
+Carrier
W10 4 4 -KES1 -KES1
18 18
21 14 24
A1 X1 T1
-KES1 +Cabin
-K6
A2 X2 22 W10 16 W10 17 X5/7
T2
15/11
3 3
1 1 X5 7
W10 22
4 4
X1 X1
T1 K6 K7
X2 X2
-K7 H4
23
T2
W10 3 3 2 W10 2
19 GNDX5a GNDX5b
23 W10 19
11/19 13/20
GNDX1b X1 - GNDX1c
8/25 11/18
+Carrier
13 14
-KES1 22 A1 A2 7/15 A1 A2 7/15
23 24 K6 K7
23
33 34
T1 T2 21 T1 T2 21
41 42
28
30 87 WY419 Bn Y419
54/25
X2 12 W3.1 X3 12 12 W3.2 X5 12
F46 12 12
1 2 X2 6 W3.1 X3 6 6 W3.2 X5 6 Display SF46
32/12
6A 6 6 SF46c
Semiautomatic AC-unit
24V 18/11
K22 34/15
12 X2 25 W3.1 X3 25 25 W3.2 X5 25 Ignition signal SF46b
32/12
X2:6 25 25
11 14
8/30 K24 MFA,Signal lights,Alarm horn,
15/26
14/29 Oil warming,Pump pressurising,
F47
1 2 X2 43 W3.1 X3 43 43 W3.2 X5 43 Fast tramming, Horn SF47a
13/11
15A 43 43
+Cabin
MFA 10
INPUT 7
INPUT 5
INPUT 3
OUTPUT 1
OUTPUT 2
INPUT 4-
INPUT 3-
BATTERY +
IGN.KEY +
INPUT 4 S
INPUT 3 S
INPUT 1
BATTERY -
INPUT 2 S
INPUT 1 S
INST. LIGHT
232 RSD
232 TXD
INPUT 6
INPUT 4
INPUT 2
OUT 7.5V
OUT 7.5V
INPUT 2-
INPUT 1-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
MFA/3
8/29
SF47a SF47a1
12/29 14/17
SF10a
11/29
X5 18 X5 17 X5 16
18 17 16
X3 X3 X3
18 17 16
W3.1 18 W3.1 17 W3.1 16
K68/A1
+MP 31/29
A1
K68
A2
X1 17 X2 18 X1 19 X2 17 X2 16
W8 6
1
3
4
+RCJB
WS68
WS68
WS68
X8 6 X8 4 W8 S58/W
WS52
14/26
2
4
WS52 S52/W
14/18
1
WS58
WS58
2
1
1 3 4
G W G W
1 3 4
t t
S52
o
S68 S58
FUEL LEVEL
115oC
80 C
SENSOR
2
GNDX5b GNDX5c
2 10/29 14/11
WS68 2
GNDX1d +MP-X1 - GNDX1e GNDFb GNDFc
11/18 14/19 11/18 18/11
+MP-K68
Fuel amount 14 11 31/27 Compressor temperature Hydraulic oil temperature
(Alarm) 12 switch + sensor switch + sensor
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 13 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Display/Control unit
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Carrier BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin
X51 230
X2 20 X5 21 X5 22 X5 23 X5 24 X5 28 X5 90
+Carrier 20 21 22 23 24 28 40
X3 X3 X3 X3 X3 X3 X4
20 21 22 23 24 28 40 K22
16
K22
W3.2 20 29 W3.1 21 W3.1 22 W3.1 23 W3.1 24 W3.1 28 W4.1 40 A1
A1
K22
K9
X2 21 X2 22 X2 23 X2 24 X2 28 X2 92 A2
A2
+Cabin
X5 20 2 4 6 8 16
VM1 VM1 VM1 VM1 VM1 K29 K28/11
1 3 5 7 15 7/27
27/21
11
VM4 K29
2 4 6 8 16 28
-X1 45 VM2 VM2 VM2 VM2 VM2 VM4 6 5 14 12
7/27
14 11 13 1 3 5 7 15 A1
K9 12 K29
20
20
X1 - A2
W2250
W2250
WS55
WS54
S58/W
WS53
S52/W
13/29 13/21
1
1
1
NC
NB
42/27
14 12 3 1 C
W2250
W2250
2 C
WS56 C:A1
2 S56 27/21
3
WS53
WS54
2
2
2
-X1 47 B
WS55
WS56 2
+Cabin
SF47a2 SF47a3 SF49
14/29 27/17 12/29
H43
1 0 2 3 4 10 2 3 4
10 10
S6 H41 S7
1 7 2 8 9 1 7 2 8 9
X5 87 VMC101 WES2 2
27/12
5
W8
31/15 1.1 1.2 2.2
+RCJB-X8 5 +Carrier VM31:1 Junction
box
BN
BN
BN 23/18
WY149
Control
WY206A
WY206B
WHS2 1 Y1 A1
A1 Panel
1 1 BN K24
1 K41
1 1 1 A2 A2
RED+ ELECTRONICS
Y206A Y206B Y149
HS2 2 2 2 Relay K24
BLACK -
2 - Time setting 20s
2 2 BU
2
BU
BU
GNDX8b +RCJB-X8 - GNDX8c
BU
11/19 17/19
WY149
WY206A
WY206B
GNDX1f X1 - X1 - X1 - +MP-X1 - +MP-X1 - GNDX1g
14/29 17/11
12/29
SF42
15 30/31 15 30/31 1 0 2 3 4
S10
PS8 SM6-7 PS9 1 7 2 8
G 1 2 6 7 G 1 2 6 7
2 0 2 0 1 3 4 2 0
7 1 8 2
S8 S9
4 5
K202
27/29
3
+ +
H14 H15
- -
5 2 3 2 3 1
+ +
M4 M5
M6 M M7 M
M M
- -
1 4
GND GND 1
GNDX5d GNDX5e
14/14 17/26
Washer Front window Motor of Washer Roof window Motor of Cabin Cabin
timer Washer front wiper timer washer roof wiper spotlight H14 domelight H15
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 16 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Washer+Wiper and Cabin lights
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Transformer
24/12VDC
X5/2
8/16
+ 24V +
12V
- -
X5 109
-Radio
+12 VDC
8 7 4
RADIO
X5/109 3 4 5 6
59/12
1
GND
+ -
+
Right Left
- +
+MP
+Carrier
SF7 X2 69 W8
11/25
14
GNDTS
15/18
1
WX52
+RCJB
X5 -
X8 14 X8 -
1
2
2
WX53
WX53
WX52
+X52 +X53 -CBC -TS
+ - + - + - + -
12VDC socket
24VDC socket 24VDC socket
24VDC socket 6.3 A
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 17 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Radio,12V sockets,24V/12V transformer
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X5/98 -Semiautomatic AC-unit
40/23
SF46c
5
12/29
5
Control unit
-XAC1
-Manual AC-unit
2
X5/83 1 1 5 7 9 11 22 10 24 8 13 17 5 6 1
40/25
2
-XAC1 0 12 3
-XAC1
7 9 11 22 10 24 8 13 17 5 6 1
THERMOSTAT
S11 L M H C 30
Bu
Wh
Bu
Gr
Vt
Rd
Ye
Bn
Gn
Rd
Bk
Rd
4 3 2 K42
o 22
t 87 87a
M
1 6
Bu
3
-XAC1
3
S62 X5 35
Bn
W3.2 35 M1
Under 2,3 bar
35 M
2,3 bar - 27 bar 4 X3
35
-XAC1
Over 27 bar 4 W3.1 35
+MP-X2 35
+ -
AC-units are
WS62 1 alternative + -
options. 1 1 2 1 2 3 4 1 4 2 5 6 3 1
+Carrier
S62 p PWM
1 1 2 1 2 3 4 1 4 2 5 6 3 1
WS62 2 Option AC-unit
+MP-X1 58 connections
1 2 3
Gn
drawn dashed
W200 C7 line.
86 85
+Carrier C7 K43 K42 1
7 -X20050 85
C7 86T1
t T2 t T3 t Y563 M M2
8
+MP-VM3 W200.1 39 2
+Carrier 39
-X20010
39
W200.2 200121
87 30
F563
+CAT
1 87a 5A
-X20012 1
K43 K42 K43
+Carrier +Carrier YA4 21
2 87 30 26 87
-X20050 -X20010 30 18
87a 87a
C8 35 2
GNDFc W200 W200.1 W200.2
13/30 C8 35 200122
T1 = Cabin temperature sensor M2 = Recirculate motor
GNDX5f GNDX5g
17/28 19/11
M1 = Blower motor T2 = Anti-icing sensor Y563 = Water valve
Air conditioning
T3 = Ambient temperature sensor
pressure switch
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 18 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Air conditioning
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+MP
SF44a SF45 SF40b
12/29 12/29 12/29
1 0 2 1 0 2 30
3 4 3 4
S13 S14 K30
1 7 2 8 1 7 2 8 25
87 87A
X5 36
W3.2 36
+Carrier X3 36
36
W3.1 36
X2 36
X1 20
W8 17
XC3 170 XC1 170 XC2 170 XC1 171 XC3 171 +RCJB X8 17 WE30 1 WE31 1
WE23 1 WE22 1
1
1
1
1
1
1
WH18
WH19
WH16
WH17
WH20
WH21
+Carrier
1 1 1 1 1 1 +Carrier 1 1 1 1
H18 1 H19 1 H16 1 H17 1 H20 1 H21 1 E23 1 E22 1 E30 1 E31 1
86
K30
85
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
2
WH16
2
2
2
2
2
WH18
WH19
WH17
WH20
WH21
XC2 NE WE22 2 WE30 2 WE31 2
XC1 NA
X1
XC3 ND GNDX1h - X1 - X1 - X1 - GNDX1k46
WE23 2 17/14 21/25
Track
K30 Working
87 30 27 Track light
GNDX8d GNDX8e 87a
light
GNDX5h X8 - light Right
GNDX5g Rear
18/17 24/11 17/22 21/12 Track Left (Option)
Working lights Working lights Working lights Working light lights (right)
Top H18,H19 Lower H16,H17 Top H20,H21 Rear H23 (left)
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 19 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Working lights
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SF32 SF321
11/29 27/23
H23 1
VMC61
1 0 2
3 4 10
S15 LIGHT OFF
1 7 2 8 9 =JACK IN UPPER
POSITION 1 0 2
3 4
S35
1 7 2 8 Without remote
X5 37 X5 38 X5 39 control system,
W3.2 37 W3.2 38 W3.2 39 X5 221 X5 222 connect connector
X71 male and female
+CarrierX3 37 38 39 connector together.
X3 X3
37 38 39 2 4
+MP
VM62/4 1 3
VMC1
VMC1
W3.1 37 W3.1 38 W3.1 39
49/21 VMC11
15/20
VM63/6 X2 37 X2 38 X2 39 21 22
X71 X71
49/21
X71.2 21 X71.2 22
4 6 8 10
+Carrier
Y141A
3 5 7 9 If connected: 51/12
VM6
VM6
VM6
VM6
W6.4
Tramming from
71222
W6.4
71221
cabin is prevented
SF30a when jack is down Y251A Y251B Y141B
11/29 51/12
X1 55 51/12 51/12
X1/55
25/23
W6.4
W6.4
71322
71321
X1 27 X1 28 X71.3 35 36 X71.3
4 6 X71.3 21 22 X71.3
X71 X71
X71 35 36
X71 21 22
3 5 W9 3 W9 4 W9 1 W9 2
VM3
VM3
W7 35 W7 36
W7 21 W7 22
+FCJB X9 3 X9 4 X9 1 X9 2
+RHJB X7 21 X7 22 X7 35 X7 36
1
2
BN
BN
BN
BK
WS63
WS63
BN
BN
WY174B
WY174A
WY141
WY141
WY251B
WY251A
VM32
15/20
+Carrier 1 1
+Boom 1 1 1 1
1 1 1 2 1 1 1 1
Y174A Y174B NPN Y251A Y251B Y141A Y141B
2 2
S63 (NC) 2 2 2 2
3
2 2 2 2 2 2
BU
BU
BU
BU
BU
BU
WS63
WY141
WY141
WY174A
WY174B
WY251B
WY251A
Rear jack ind. switch Front jack 1 Front jack 1 Front jack 2 Front jack 2
Rear jack up Rear jack down upper position down up down up
S18/3
22/24
1 0 2 1 0 2 1 0 2 3 4 10
3 4 3 4
S16 S45 S46
1 7 2 8 1 7 2 8 1 7 2 8 9
Duco is possible
X5 40 X5 88 X5 89 X5 41 X5 42 to switch on, only after
X5 27
30s from engine starting
W3.2 40 W4.2 38 W4.2 39 W3.2 41 W3.2 42 W3.2 27
+Carrier 40 38 39 41 42 27
X3 X4 X4 X3 X3 X3
40 38 39 41 42 27
X2 91 X2 27
+MP
X2 40 X2 90 X2 42 K3/16
2 4
7/27
15
20
W8
41 1 RELAY K46 3
VM8
VM8
-SETTING
K46
X8 20 26
K12 TL/Tt-0,1-1 18 16
23/16 W12 2 YA6 X2 41
44 42 52/12
K46 A1
Y1
Y81
+3
A2 52/12
1 ZD/01
POFF
-Zero Dust timer 22/22 GNDX1k46 GNDX1i
W8 7
19/29 22/12
+RCJB2
+
X8 7 5 7 6 4 8
+RCJB
11
W8
8
W8
X8 8 X8 11
BN
WYA5
BU
BN
BN
BU
BN
BN
W12 3
WYA6
WY81
WY312
WY313
WY312
WY313
+Carrier
1
Y313 1 1 1
1
1 1 1 1 1
YA5 Y312 YA6 Y81
2 2 2 2 2
2 2 2 2 2
BU
WYA6
BU
BU
WYA5
WY81
19/23
GNDX8e X8 - X8 - X8 - X8 -GNDX8f 22/17
Dust collector Dust collector Dust collector Dust collector
18 15 28
Water injection extra liquid spraying extra air suction off +MP-K46 16
motor
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 21 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Dust collector, water injection
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin
SF31e1 SF31e2 SF31a1 SF31a2
21/20 27/15 23/21
21/29
1 0 2 1 0 2
3 4 3 4
S17 S18
1 7 2 8 1 7 2 8
X5 77 X5 53 X5 93 X5 94 X5 45
X2 95 X2 96 X2 45
X2 79 X2 55
2 6 VM9
3 POFF 11/29
13
W8
11 1 X8 1 5 VM9
2 21
VM9
VM9
-Duco Timer
K16 VM9
7
8
3
4
23/28
14 12 6 5 7 4 8
11 21 31
BN
X8 - X8 26 X8 25 X8 27
WS65
WY248
X1 34 X1 35 X1 36
1
+Carrier
p
BN
-S65
PDSW W8 X1/5145/12
BN
BU
BN
BU
BN
3 2
WYA10
WYA7
WYA7
WYA8
WYA8
BN
21
WYA9
WY998
2
WS65
+Carrier 1 1 1
+Carrier 1 1
X1 44
WY240 BN 1 1 1 1 1
YA7
Y998 YA8 YA10 YA9
+Carrier 2 2 2 2 2
1 1
2 2 2 2 2
1 1
Y248 Y240
2 2
BU
BU
BU
2 2
WY998
WYA9
WYA10
GNDX8f X8 - GNDX8g
WY248 BU WY240 BU 21/29 31/16
GNDX1i X1 - X1 - X1 - X1 - GNDX1j
21/27 23/11
Power extractor Flushing control Water container Dust collector Dust collector Flushing pressure
Option automatic pressure release valve filter cleaning 1 filter cleaning 2 Air Flushing level
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 22 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Dust collector, Flushing system
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 MP BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin
SF31c SF31c1 SF31a2 SF31a3
11/29 24/18 24/13
22/28
+Carrier 13 11 13 11 H42 13 21
1 0 2 S32
S64 p S77 p 3 4 10
S23
14 12 14 12 1 7 2 8 9
14 22
11 WS77 2 14
K17 13
VMC10
12
14 12
VM67/14 VMC10
39/12
X5 X5 51
12
11
50 VMC93/3
K204 33/11
25/28 VM66/12
39/12
W3.2 50 W4.2 1
X1 37 X2/55
56 33/12 1
50
X4 +CarrierX3 X4
56 50 1
WS64 2
W3.1 50 W4.1 1
W4.1 56 X2 50 X2 53 YA10
2
52/12
VM3
VM31:1 16
1
15/25 VM6
12
X1 53 X2 110 15
11
VM4
VM7 VM45
8 7
24/30
11
K57
24/16
14 12
+
K17 A1 K60 A1 A1 A1 A1 A1
P7 h K12 K14 K15 K16
A2 A2 A2 A2 A2 A2
-
GNDX1j GNDX1k
22/29 24/15
44 41
K17 K60 21/15 K14 K15 K16
42
14 11 16 14 11 25/15 34 31
K12 22/29
32 14 11 25/19 14 11 27/17 14 11 22/15
12 12
24 21 22/27 12 12 12
22
14 11 22/26
12
VMC3
5 4 15
W7 29 W7 30 W7 27 W7 28
6
+RHJB X7 29 X7 30 X7 27 X7 28
+MP K242 18 16
18 X7:27 - X7:28 5
VM8
Connect together X2 47
Y242 if S105 not used X248
52/12
52/12
Bn
Bk
Bn
WS106
WS106
WS105
X2 70 X2 46
X5 101 X1 39
1 3 1 3
Option
WS105
X2 48
Bk
3 3
BN
10
4 2
WY242
K203 K204 S106 S105
27/27 25/29
5 4 5 4 9
VM4
1 VM45
23/20
1 A1 A1 1 86 86
X5 100
Bu
Bu
+Carrier
WS106
WS105
BU
WY242
SF30b
11/29
30
K126
24/28
30 11
87 87a
K13 A1
24/27 K14
23/22 K20
87 87a 14 12 A2
Y62
52/12 X1/55
20/20
14 11 27/24
K20 12 +Carrier
X2 49 W3.1
49 49
+Carrier X4
X2 71 W4.1 19 19 X3
49
19
11 X1 41
K60 W3.2 49
23/13
14 12
W4.2 19
X1 40
+Cabin
X5 69 6 5 X5 111 7 8 X5 49 K204
23/14
VMC10
BN
BN
BN
VMC10
WY62
WY15
WY126
BN
WY305
X5 242
BN
WY40
BN
BN
WY41
WY58
+Carrier 1
1 1 1 1 1 1
1 1 1 1 1 1 1
Y41 1
Y126 Y305 Y62 Y15 Y58 Y40
2
K204
2 2 2 2 2 2
2
2 2 2 2 2 2 2
BU
BU
BU
BU
BU
BU
WY62
WY15
WY41
BU
WY58
WY40
WY126
WY305
GNDX5j
GNDX1l X1 - X1 - X1 - X1 - GNDX1m GNDX5i X5 - X5 - X5 - X5 -
24/29 26/11 24/14 27/26
-S66
-S66
21 31
1NO 2NO
+
22 32
S5/4 -
27/19 X71 X71.2 X71.3 X71
X3
11 11 W3.2 X5 11 X5 216 16 16 W6.4 16 16 W7 16 X7 16 WS66.1 4 4 4 WS66.2 Gray 4 WS66.2 4
11 16
WS66.1 6 6 6 WS66.2 Brown
X4
23 23 W4.2 X5 73 X5 202 2 2 W6.4 2 2 W7 2 X7 2 WS66.1 2 2 2 WS66.2 Green 2 WS66.2 2
23 2
X71 X71.2 X71.3 X71
22
53
11
23
W4.1
W3.1
W3.1
W4.1
+Carrier +Feed
SF30d
11/29
13 23
+Carrier
S5/8 -KES2 -KES2
X5 235 W3.2 54 54 W3.1 X2 106 W10 4 4 13 13
27/18 14 24
54 54 30
X3
T1
26
28
+Cabin +Carrier
BN
W10
W10
-K10
WY241
X1 X1 1
4 4
-K10 -K11 Y241
X2 X2 2
T1
2
Note: There is 2 dip -K11 2 2
switches in JP1 which 27
must be in same position T2
27
27
W10
W10
BU
W10 3 3
32
WY241
GNDX1m X1 - GNDX1n
25/19 27/15
14 +Carrier Drill
-KES213 24 A1 A2 11/18 A1 A2 11/19
23 24
27 -K10 -K11 safety stop
33 34
T1 T2 23 T1 T2 23
41 42
8/24
VMC68
H104 13 11
1 0 2 1 0 2 3 4 10
3 4 10 DOOR SWITCH
1 0 2 S24 S5 H44 S67 (DOOR CLOSED)
3 4 10 1 7 2 8 9
1 7 2 8 9
S104 H52 14 12
1 7 2 8 9
H104 S5/8
X5 52 26/15
X5 31
X5 225 X5 226 X5 236
W4.2 2 Cage ack light
Without remote X51 - X2006gnd
H52
control system, 43/13 X5 54 X5:54
connect connector W3.2 31/19
VMC10
VMC10
VMC101 2 +Carrier 56 31 4
15/20 X4 X3 X3 X4
2 56 31 4
+Carrier 25 26 W3.1 56
X71 X71
W4.1 2 W4.1 4
X71.2 25 X71.2 26 W3.2 31
25
W7
26
W7
14 12 VM2
25/21
13 14 12
+RHJB X7 25 X7 26 12 14
BN
BN
WH3
K28/11
WY351
WY350
1
BN
WY57
14/30
BN
1 1
WY133
1
+Carrier C:A1
1 1 14/30 1 +Carrier
Y351 Y350 1
1 1 1
2 2 Y57 HS3
A1 Y133 K203 K202
2
2 2 K28 2 2 2
2 A2
2
BU
BU
WY351
WY350
2
BU
WH3
WY57
GNDX7d
BU
GNDX7c X7 - X7 -
WY133
24/25 28/27
GNDX1n X1 - X1 - X1 - X1 - GNDX1p GNDX5j GNDX5k
Noise Killer Noise Killer 26/29 28/11 25/29 32/12
14 11 22
12
K203 K202
Close Open K28 5 3 24/11 5 3 16/29
4 4
+Cabin
SF322
27/27
10 2 1 0 2 10
3 4 3 4 5
S25 S26 S107
1 7 2 8 H27 H26 1 7 2 8 1
GREEN
GREEN
4 6 2
3 5 1
VMC69
VMC3
VMC3
X5 56 X5 57 X5 58 X5 59 X5 60 X5 61 X5 241
W4.2 10 41
W4.2 8 W4.2 9 X71
W4.2 6 W4.2 7
W4.2 11
41 X71.2
X4 X4 X4 X4 X4 X4
6 7 30 8 9 10 11 Y181
51/12
K18 W4.1 8 W4.1 9 W4.1 10 W4.1 11
12
W4.1 6 W4.1 7 87 87A
W6.4
71338
X2 60 X2 61 X2 62 X2 63 38 X71.3
VM55/10 VM58/16
49/21 49/21
38 X71
X2 58 X2 59
W7 38 +Boom
VM51/2 VM54/8 14 16 10 12 14 16
49/21 49/21 X7 38 +RHJB
X6 21
13 15 9 11 13 15
VM5
VM5
VM5
WY181.1 1
VM3
VM3
VM5
X6:21
2 4 6 8 49/21
1 XY181
1 3 5 7 22 X6:22 49 50 1
VM5
VM5
VM5
VM5
X6 49/21
X1 X1
WY181.2 BN
1
BN
BN
BN
BN
WY159
WY160
WY165A
WY165B
1
+Carrier 1 1 1 1
Y181
86 1 1 1 1 2
BU
BU
BU
BU
WY160
WY159
WY165A
WY165B
+RHJB
GNDX1p X1 - X1 - X1 - X1 - GNDX7d X7 -
27/26 27/15
GNDX7e 29/12
K18 Locking of left track Locking of right track Oscillation Oscillation GNDX1q
30/11
87 30 17
87A
oscillation released oscillation released forwards backward Roll over
Selection (OPTION)
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 28 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Oscillation control
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 MP BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
29 87A
K27 SF31b1 30/12
SF31b X5 119 X5 120
11/29
30 87 2
2
VMC63 1
VMC62
1 X5 217
K27
If Noise killer option used, 87 30 13
wire moved from terminal block S27 33 13 43 23 S28 33 13 43 23
X5:119-->X5:120 87A
K27 86
34 14 44 24 34 14 44 24
85
6 8 10 12 14 16 2 4
VMC13 5 7 9 11 13 15 1 3
VMC1
VMC1
VMC1
VMC2
15/20
6 8 10 12
X5 203 5 7 9 11
VMC1 VMC2
VMC1 VMC2
VMC1 VMC2
VMC2 VMC2
3 4 5 6 7 8 9 10 11 17 18
X71 X71 X71 X71 X71 X71 X71 X71 X71 X71 X71
X71.2 X71.2 4 5 X71.2 X71.2 6 7 X71.2 X71.2 8 9 X71.2 X71.2 10 11 X71.2 X71.2
3 17 18 X71.2
7126
7127
7128
7129
7124
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
71210
71211
7125
W6.4
Y201B Y201A Y203B Y203A Y204A Y204B Y202B Y202A
3
17
18
W6.4
51/12 51/12 51/12 51/12 51/12 51/12 51/12 51/12
W6.4
W6.4
7136
7137
7138
7139
7134
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
71310
71311
7135
W6.4
X71.3 3 X71.3 17 18 X71.3
X71.3 4 5 X71.3 X71.3 6 7 X71.3 8 9 X71.3 X71.3 10 11 X71.3
X71.3
X71 3 X71 4 5 X71 X71 6 7 X71 X71 8 9 X71 X71 10 11 X71 X71 17 18 X71
W7 3 W7 4 W7 5 W7 6 W7 7 W7 8 W7 9 W7 10 W7 11 W7 17 W7 18
+Boom +RHJB X7 3 X7 4 X7 5 X7 6 X7 7 X7 8 X7 9 X7 10 X7 11 X7 17 X7 18
2 2 2 2 2 2 2 2 2 2
Bu
Rod lifting Rod transferer Rod transferer Upper jaws Upper jaws Lower jaw Suction head Suction head Lower jaws Lower jaws Noise killer
from cassette to cassette close open release up down close open proximity switch
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 29 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Rod control
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Cabin BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin
SF31b1 SF31b2
29/30 45/13
2 2
VMC64 VMC65
1 1
S243
S29 33 13 43 23 1 0 2
3 4
1 7 2 8
34 14 44 24
VMC2
VMC2
VMC3
VMC3
VMC27
15/20
12 13 14 15
X71 X71 X71 X71
W4.1 20 W4.1 21 X71.2 12 13 X71.2 X71.2 14 15 X71.2
Y93B
52/12
W6.4
W6.4
W6.4
W6.4
71215
71213
71214
71212
Y93A Y205B Y205A Y243B Y243A
52/12
X2 72 X2 73 51/12 51/12 51/12 51/12
W6.4
W6.4
W6.4
W6.4
71312
71313
71315
71314
VM4
VM4
39/12
X2 72 X2 73 +Boom +RHJB X7 12 X7 13 X7 14 X7 15
BN
BN
BN
BN
BN
BN
BN
BN
WY93B
WY92A
WY92B
WY93A
WY205B
WY205A
WY243B
WY243A
+Carrier 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
Y93B Y93A Y92A Y92B Y205B Y205A Y243B Y243A
2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2
BU
BU
BU
BU
WY93B
WY93A
WY92A
WY92B
WY205B
WY205A
WY243B
WY243A
BU
BU
BU
BU
+RHJB
GNDX1q X1 - X1 - X1 - X1 - GNDX1r GNDX7f X7 - X7 - X7 - X7 - GNDX7g
28/29 31/24
29/29 31/11
Threading Threading Threading Threading Gripper jaws Gripper jaws Centralizer Centralizer
CW CCW feed backward feed forward close open close open
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 30 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Rod control
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 MP BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Cabin +MP
SF31a5 X5:54 SF102 W10 X10 4 SF41b
7/20 12/29
27/15 27/28 8
2
VMC66 30
1
1 0 2
S108 3 4 K4
S30.1 13 21
1 7 2 8 27 87
14 22
X5 62 X5 63
11
X5 220 X5 76
1
W4.2 12 W4.2 13 VM6 K68
13/17
2 1 VMC31 2 14 12
15/20 X4 12 X4 13
VMC3 12 13
2
20 W4.1 12 W4.1 13 F61 2A
X71 Without remote K68/A1
W4.2 26 1 X1 6 X1 5
+MP 2 4 13/18
20 X71.2 control system,
X4 26
connect connector VM7 VM7
W6.4 71220 26 1 3
X71 male and Y368 WM2 1 WM2 3
Y349 female connector W4.1 26 52/12
51/12 X10 5
together. Y369
W6.4 71320 52/12
X2 64 X2 65
20 X71.3 VM4
VM41 1 2
15/20
20 X71
VM25 +XM2 13
X2 78 VM4 15/16 1 0 2 21
VM42 3 4
15/20 SM2
VM7 VM26
W7 20 K24:Y1 15/16 22 14
15/25
W9 9 W9 10
5 6
+RHJB W8 12 X1
X7 20
+RCJB X8 12 +FCJB X9 9 X9 10 HM2 GREEN
X2
WM2 +
WYA11 BN WY349 BN WY500 BN WY368 BN WY369 BN
1 1 1 1 1 WM2 2 WM2 4
X1 15
1 1 1 1 1
YA11 Y349 Y500 Y368 Y369
2 2 2 2 2 86
M2 M 25A
K4
BU BU BU 2 2
85
WYA11 BU WY349 BU WY500 BU WY368 BU
WY369 BU WM2 -
+RHJB +RCJB +FCJB +MP
GNDX1sh
47/11
GNDX7g X7 - X7 GNDX8g X8 - GNDX9b X9 - X9 - GNDX9c GNDX1r X1 - X1 - X1 - GNDX1sf
30/29
- GNDX7h 45/27 48/11
20/20 49/12
22/20 30/19
+MP-K4
Rod greasing Rod greasing Antifreeze of Upper frame extra Upper frame extra Fuel filling 87 30
25
air valve rod greasing swing left swing right pump
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 31 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Rod greasing
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Carrier BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
H2 10 W200.3 59 59
K208/1 X51 211 W200.1 10 10 W200.2 31 31 Warning / Derate lamp
14/29 10 Warning / Derate lamp
19 W200.3 40 40
SF46b X51 213 W200.1 19 19 W200.2 69 69 Ignition key switch
12/29 19 Ignition key switch
-S500 +CAT-X42
WHITE C X51 218 W200.1 18 18 W200.2 79 79 18 W200.3 53 53
18 PWM Throttle 1 PWM throttle
RED A X51 228 W200.1 47 47 W200.2 2001047 47 W200.2 2001047
47
BLACK X51 229 W200.1 41 41 W200.2 2001041 Sensor supply 41 W200.2 2001041 Sensor supply 3
Throttle B 41 34/20 33/23
Position Sensor return Sensor return 3
Sensor -X20050 34/19 33/23
W200.3 1 1
+MP W200.3 W200.3 2 2
101
Unswitched battery (-)
A1 W200.1 20020A1 B1 W200.2 81 81 B1 SPL6
A1 Unswitched battery(-) SPL7 Unswitched battery (-)
A2 W200.1 20020A2 B2 W200.2 82 82 B2 W200.3 W200.3 3 3
A2 Unswitched battery(-) 102 Unswitched battery (-)
A3 W200.1 20020A3 B3 W200.2 83 83 B3 W200.3 9 9
A3 Unswitched battery(-) Unswitched battery (-)
X1 - X1 - X1 - W200.3 W200.3 10 10
103 SPL8 Unswitched battery (-)
GNDX1u GNDX1v
50/29 35/11
X2/55 X2 57
23/19
VMC9
VMC9
VMC9
VMC9
P
46 46
3
Mode 2 Switch
K208
14/27
5 4
Sensor return 3
32/28
Sensor supply 3
32/28
AUTOMATIC
MANUAL
7 1 8 2
S92 -X2004
Sensor supply
5 6 A W200.3 2004A W200.3 43 43
+8VDC
Coolant B W200.3 2004B W200.3 33 33
Level Sensor return
X51 204 Sensor C W200.3 47 47
Sensor signal
GNDX5p GNDX5q
11/19 39/12
3 1 16
K206 4
7 6
5
9 11
8
-X2005
3 W200.2 20053
Water 1 W200.2 76 76
Water in fuel switch
in fuel 2 W200.2 20052
switch
-X2007
1 W200.2 34 34
Air inlet temperature
Air inlet 2 W200.2 20072
temperature
W200.2 29 29
Analog sensor return 5V
-X2008
2 W200.2 20082
Charge air
1 W200.2 35 35 Charge air cooler
cooler outlet outlet temperature
temperature
Engine heating
K5 wire
7/14 -X20050
Tier3 Connection
W200.3:7 is
+Carrier connected only
-X20010 when Tier3
24V W200 C9 W200.1 8 8 engine
12/22 C9
3 15
K5 W200.3 7
5
5 3 13
Fan speed
K5 control
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 34 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Engine Heating
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TIER4F Engine
M8 M
W200
W200
2
-X2023
A4
C6
2
W201 2 2 2 2
Return
X1 - X1 -
GNDX1v GNDX1w
32/14 40/11
+CAT-J1
DPF RF Soot sensor -X2014 -X20030
4 W202.1 Bn W202.1 Bn A W200.2 CAN C Bn CAN C Bn
J1939- 37/20
5 W202.1 Wh W202.1 Wh B W200.2 CAN C Wh CAN C Wh
J1939+ 37/20
6
Shield
2 W202.1 D
Ground
1 W202.1 C
Battery +
-X20050 -X20010
C D
SF52 W200 C5 C5 W200.1 30 30 W200.2 20030C
-X20030
12/29
DPF GND W200 C6 C6 W200.1 31 31 W200.2 20030D
35/14
-X2012
CAN + 4
CAN - 2
120ohm
W202.1 20164
1 W202.1 G G W200.2 57 57
Battery + NOX EO ON/OFF
4
Ground
5 W202.1 Bn
J1939- Sensor return 2
6 W202 Wh 34/18
J1939+
Sensor supply 2
34/18
CAN C Wh W200.2
36/27
+CAT-J1 CAN C Wh
CAN C Bn W200.2
36/27
CAN C Bn
W200.2
CAN A 2
CAN A Wh W200.2 -X2002
32/22
CAN A Wh 120ohm
CAN A Bn W200.2 2 CAN -
32/22 W200.2
CAN A Bn
CAN A 4 4 CAN +
AJASTIN / VALVONTAYKSIKKÖ
TIMER / CONTROL UNIT
-SLU
GND
3 VALVONTALOGIIKKA 11
NOT IN USE CONTROL LOGIC
AUTO
RESET
FUSE 650mA
4 VALVONTALOGIIKKA 12
NOT IN USE CONTROL LOGIC
W11 1 X5/110
39/12
WY277 6 +24VDC 5
BN
1 ALUE HIENOSÄÄTÖ
BN
BU
7 ALUETTA 16 ASKELTA
oil pumping Y277 7 RANGES 16 STEPS
14 24
1 1
AJASTIN
2 TIMER
WY277 9 1
ON= 1s
BU OFF= 1...30s Y127 GND
2
Shank lubrication
air
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME 38 / 61 A3
Sandvik DX Tier4F/Tier3F Fitting SHEET
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Shank lubrication unit
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X5/103
38/29
SF43b SLU
12/29 38/29
X5/110 3 3
38/29
K303 K150
X5/102 14 17 X5 78 X5 103
38/29 5 4 5 4
X5 66 W4.2 28
W4.2 16
+MP
VM48/15 +CarrierX4 16 X4 28
30/19
16 28
VM67/14 X1 52 W4.1 16 W4.1 28
23/19
+MP X2 68 X2 80
VM66/12
23/19
WS305 1 WS305 3
+Carrier 12
12 14 13
X5 110
VM6 VM6 X5 102 S305 P
11 13 K301 14 11
function W WS305 2 WS305 4
X2/99 1 sec.
46/12
+MP X2 83 X2 81
X2 97 X2 98 X2 99
W4.1 31 W4.1 29
W4.1 45 W4.1 46 W4.1 47 31 29
15 +Carrier
X4 X4 29
31
+Carrier K301 16
45 46 47 19 W4.2 31 W4.2 29
X4 X4 X4 18
45 46 47 X5 79
X5 81 X581 X5 112
51/12
8 3
9 10 12
X5 95 X5 96 X5 97 VMC4
11
XC4/3
24/11
1 1 Y1 A1 1 9 9
K303 K150 K302 H93 H94
K301 A2
2 2 2 10 10
+Carrier +Cabin
RD GY/BK BN BU/WH
X3 X5
SF12 X2 30 W3.1 W3.2 30
11/29
30 30 30 30
12/29
SF47b
X5 100 X5 85
X4 X5
W4.1 W4.2 98 X5/98
18/11
53 53 53 53
W4.2 35
X2 109 +Carrier
35
X4
35
SF13
11/29
W4.1 35
X1 61 X2 87 X1 60
86
K2.5.7
85
red
X1 59
brown
bluewhite
redyellow
+Carrier
A 2 A 3 B 4 C 4 C 1
Eberspächer
heating unit
GNDX1w X1 - GNDX1x
35/16 41/27
87 30 14
K2.5.7
87A
+Cabin
Central lubrication Central lubrication
Safematic Lincoln
10 10
5 10 5 10
S99 S99
1 9 1 9
-X99 -X99
8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
-XJB
8 9 1 2 3 4 5 6 7
X5 80 X5 84 X5 9
65
100
107
108
114
115
116
117
118
W4.2 30 W4.2 34 W3.2 9
W2250
W2250
W2250
W2250
W2250
W2250
W2250
W2250
W2250
X5 X5 X5 X5 X5 X5 X5 X5 30 34 9
X4 X4 X3 GNDX1x GNDX1y
100 107 108 114 115 116 117 118 30 34 9 40/20
44/12
W2250
84 W4.1 30 W4.1 34 W3.1 9
W2250
9
12/29
SF43 W2250 +MP X1 -
80 X2 82 X2 86 X2 9
GNDX5r WHITE
39/22
RED BROWN
YELLOW
1 2 3 4 5
RED
15 30 Z 31 -
BLUE
BLACK
WHITE
GREEN
BROWN
Lincoln
YELLOW
Lubrication unit +
1 - 2
M
1 2 3 4 5 6 7
1 2 3 4
Safematic
Lubrication unit
GNDX5s
42/12
+Cabin
SHUTDOWN
12/29
SF44b FIRE SYSTEM STATUS TEST
1 TANK PRESSURE OK
1 DELAY
TANK PRESSURE LOW EXTENSION
SYSTEM FAULT
OR DISCHARGE
+SEAT Option
AUTOMATIC ENGINE SHUTDOWN
WITH 6 SECOND DELAY. SHUTDOWN
PRESS DELAY EXTENSION BUTTON AND PANEL
FOR ADDITIONAL 20 SECONDS. OVERRIDE
0 1
S110 H110 1 2 3 4 5 6 7 8
WF 1 WF 2 WF 3 WF 4 WF 6 WF 7
SF51b
E110.1 E110.2 12/29
SEAT
BACKREST
X1 X1 X1 K209 used only with
62 56 57 Fire system status unit
WFA 1 WFA 2 and Ansul Fire
2
extinguisher
2 +Carrier +Carrier pressure switch
A WF2 3
WF2 1
Ansul A
Shutdown
Request
Bn
GNDX5s GNDX5t A A
41/18 46/19
p
A1
p p
K209
Bk
C TANK LOW TANK DISCHARGE A2
PRESSURE SWITCH PRESSURE SWITCH
C 1050KPa 900KPa
B B
WF2 2 WF2 4
Ansul Fire System
SF9 X1 18
11/29
GNDX1aa X1 - GNDX1ab
46/12
44/23
14 11 14/17
K209 12
CAMERA 1
REVERSE CAMERA
CONTROL BOX
DISPLAY
CAMERA 2
RED
BLACK
BLUE NOT USED
GREEN NOT USED
BROWN NOT USED
X2006
2 2
X2006gnd W2006 GROUND WIRE -
27/23
2
+MP
SF41a X1 72
12/29
VM8
WS45 2
8 7 WS45 1
+S45
21 13
Stop
Start
0
S45
1 22 14
K26
3 420
X1
H45
X2
X1 73
W26 Wh
WS45 3 WS45 4
A1
M26 M K26
A2
2
W26 Bl
GNDX1y GNDX1aa
41/29 42/12
+MP
X1/51 Without remote control system,
22/26 connect connector X71 male and
female connector together.
OPEN/CLOSE
LOWER HATCH
UPPER HATCH
SERVICE DOOR
X2 103
+RHJB
W7 32 W7 33 W7 34
X7 32 X7 33 X7 34 GNDX7h
W4.1 51 31/15
32 33 34
X71 X71 X71
51 X71.2 32 X71.2 33 X71.2 34
X4
51 W40.1 1 W40.1 2 W40.1 3 W40.1 4
W6.4 32 W6.4 33 W6.4 34
W4.2 51 1 2 3 4
X71.3 32 X71.3 33 X71.3 34
1 2 3 4
X71 32 X71 33 X71 34 W40.2 1 W40.2 2 W40.2 3 W40.2 4
+Cabin
+X40
X5 239 X5 232 X5 233 X5 234
0 1 21 31 13 1 0 2 31 23 13
SF31b2 S2 S3
30/29 22 32 14 32 24 14
K A A K
V1 V2
+X20 1 6 11 2
K40
K40 K40 K40 10
X40
28 28 28 -
3 4 7 5 9 8
31 23
1 0 2 13
S1
32 24 14
SF47f
12/29
Option
VM1:12
8/30
X2/99 K401/86h
39/16 47/24
12
VM1 K401/86f
48/24
11 30
K401
X2 111 14
87 87a
12
VM3 K80
48/11
11
X2 104
+Carrier
W4.1 52
86 86 86
K401 K80.1 K80.2 52
85 85 85 X4
52
W4.2 52
+Cabin
X5 240
WP3 1
1
P03
2
WP3 2
X5 -
GNDX1ab GNDX5t GNDX5u
42/29 42/16 57/12
9 10 W120 +REC
5 +REC-X1
+JB100 7 8 25 W6.3 3 3 Emergency stop
3
3 4
X6.1/4h W6.2 4 W120 W6.3 25 25
9/15 Horn power supply K26
4 2 25
2
X6.1
+MP
1
WP1
X6.1/6h S120 1
W6.2
9/15 K27
6
2
X6.1/2h W6.2 +JB120
9/15
2 K401/86h
46/17
GNDX1th X2/108h
50/12
+MP 27/21
W6.9
1
27
W6.3 26 26
26 Horn
+JB120
2 SPL1 W120 Ye 28 W6.3 Ye 28 28
Cable control power
3 SPL2 W120 Gr 29 W6.3 Gr 29 29
Cable control GND
4 SPL3 W120 Wh 30 W6.3 Wh 30 30
Cable control CAN high
5 SPL4 W120 Bn 31 W6.3 Bn 31 31
Cable control CAN low
W120 Shield 32 W6.3 Shield 32 32
Cable control CAN shield
-X120
+REC
+JB100 +JB100 +REC-X1
1 2
X6.1/4f W6.2 4 W120
9/15
4 2
X6.1
SF33f 1 W6.1 1 1 W6.2 1 W120 11 12 W120 26 W6.3
11/29
1 1 1 4 1
X6 1 1
WP1 I/O power supply
K80 25 W6.1 5 5 W6.2 35 W120 1
46/17
5 5 K401/86f
X6 9
+MP X6.1 46/17
Emergency stop IN1
X6.1/2f W6.2 2 W120 9 10 W120 5 W6.3 5 5
9/15
2 6 7 5
3 4 J5-1
2
-A1
1
J6-1
S120
+JB120
X2/108f
X6.1/6f W6.2 33 W120 27/21
9/15
6 8
W6.9
1
27 J6-2
W6.3 26 26
26 Horn -A1
J5-2
X6 X6.1
+JB100
X6/23f 23 W6.1 23 23 W6.2 23 W6.3 23 23
8/30 Power supply
23 23 23
W6.3 25 25 Horn power
25 supply
X6/11 11 W6.1 11 11 W6.2 11 W6.3 27 27
11/29 PWM Power supply
11 11 27
X6 X6.1 W6.3 2 2 Emergency stop
2 OUT2
+JB120
2 SPL1 W120 Ye 28 W6.3 Ye 28 28
Cable control power
3 SPL2 W120 Gr 29 W6.3 Gr 29 29
Cable control GND
4 SPL3 W120 Wh 30 W6.3 Wh 30 30
Cable control RS A
5 SPL4 W120 Bn 31 W6.3 Bn 31 31
Cable control RS B
W120 Shield 32 W6.3 Shield
-X120
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 48 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to REC connections Power, E-stop
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 BG00422475
POSITION Carrier Full radio ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+REC
up
down
winding
forward
backward
unwinding
Rear jack
Rear jack
tensioning
Winch rope
Winch rope
Winch rope
Oscillation
Oscillation
locked/open
Oscillation
locked/open
Oscillation
locked/open
Oscillation
locked/open
Oscillation
+REC-X1
12 13 14 15 16 17 18 19 20 21 22
12
13
14
15
16
17
18
19
20
21
22
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
W6.3
+JB100
2 4
12 13 14 15 16 17 18 19 20 VM8 VM8
1 3
12
13
14
15
17
19
20
21
22
16
18
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
W6.2
X6.1 12 13 14 15 16 17 18 19 20 21 22
12 13 14 15 16 17 18 19 20 21 22
12
13
14
W6.1
W6.1
W6.1
15
16
17
18
19
20
21
22
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
W6.1
+MP X6 12 X6 13 X6 14
6
7
8
W9
W9
W9
+FCJB X9 6 X9 7 X9 8
+MP
X6 15 X6 16 X6 17 X6 18 X6 19 X6 20 X6 21 X6 22
BN
BN
BN
WY221B
WY227A
WY221A
VM55/10
1 1 1 28/23
VM58/16
1 1 1
28/27
Y227A Y221B Y221A
2 2 2
VM62/4
20/13
2 2 2 VM63/6
20/13
VM51/2
BU
BU
BU
28/12
WY227A
WY221B
WY221A
VM54/8
+FCJB X9 - X9 - X9 - 28/15
GNDX9c X6:21
31/23
28/22
X6:22
Winch wire Winch wire
Winch wire rope 28/19
rope unwinding rope winding
tensioning Manual Manual
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 49 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to REC connections, Winch, Oscillation
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 BG00422475
POSITION Tramming radio and full radio ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+REC
forward
tramming
forwards
tramming
backward
tramming
tramming
backwards
Left track
Left track
Right track
Right track
7 8 9 10
+REC-X1
7 8 9 10
7
8
9
10
W6.3
W6.3
W6.3
W6.3
+JB100
7 8 9 10
7
8
9
10
W6.2
W6.2
W6.2
W6.2
X6.1 7 8 9 10
7 8 9 10
7
8
9
10
W6.1
W6.1
W6.1
W6.1
+MP X6 7 X6 8 X6 9 X6 10
BN
BN
BN
BN
WY131B
WY134B
WY131A
WY134A
1 1 1 1
1 1 1 1
Y131B Y131A Y134B Y134A
2 2 2 2
2 2 2 2
BU
BU
BU
BU
WY131B
WY131A
WY134B
WY134A
+MP GNDX1th X1 - X1 - X1 - X1 -
47/13
GNDX1tf GNDX1u
48/14 32/12
+REC
Front jack 1
down
Front jack 1
up
Front jack 2
down
Front jack 2
up
Rod transfer
from casette
Rod transfer
to casette
Upper jaws
close
Upper jaws
open
Suction head
up
Suction head
down
Lower jaws
close
Lower jaws
open
Retainer
close
Retainer
open
Centralizer
close
Centralizer
open
Rod greasing
Drill stop
Drill stop
TIM
Noise killer
close
Noise killer
open
Roll over
selection
+REC-X3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 25 26 27
W6.4
W6.4
REC2
W6.4
REC4
W6.4
W6.4
W6.4
REC1
W6.4
REC6
W6.4
REC9
W6.4
W6.4
REC5
W6.4
REC7
W6.4
REC8
W6.4
REC15
REC12
W6.4
REC3
W6.4
W6.4
REC13
REC11
REC14
W6.4
W6.4
W6.4
W6.4
W6.4
W6.4
REC16
REC10
REC17
REC18
REC19
REC25
REC26
REC27
Y251A
20/22
Y251B
20/25
Y141A
20/29
Y141B
20/29
Y201B
29/14
Y201A
29/17
Y203B
29/17
Y203A
29/20
Y204A
29/22
Y204B
29/25
Y202B
29/25
Y202A
29/28
Y205B
30/21
Y205A
30/24
Y243A
30/28
Y243B
30/25
Y349
31/13
Y350
27/14
Y181
28/29
+REC
PWM power
supply Slave
I/O power
supply Slave
GND
Engine
cranking inp
Upper frame
extra turn
left
Upper frame
extra turn
right
Pump
pressurising
GND
GND
Threading
feed forward
Threading
feed backward
Dust collector
suction off
Rattling
Air flushing
Dust collector
motor
Fast feed
Percussion
ON/OFF
Rotation CW
Rotation CCW
+REC-X4
32 3 5 6 7 8 9 10 14 24 25 27 28 11 12 29 17 18 23
3
5
6
9
7
8
25
27
24
28
11
12
29
32
10
14
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
W6.5
WY5 Bu
WY5 Bn
WY5 Bk
X6.6
32 3 5 6 7 8 9 10 14 24 25 27 28 11 12 29
3
5
6
7
8
9
27
24
25
28
11
12
29
32
10
14
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
W6.6
X6.6/32
11/18
Y93A 1 1
30/19
Y93B
30/19 1 1
YA6 Y5A Y5B
21/23
2 2
X248
24/30
2 2
YA10
23/28
Y81
21/29
Y62
25/15
Y242
24/18
X3/29
11/29
X3/30
11/29
X3/32
11/18
X2/3
8/21
Y368
31/23
Y369
31/23
X1/24
15/20
+REC
up
up
left
right
left
down
down
right
forwards
Feed tilt
backwards
Feed tilt
Head boom
Head boom
Base boom
Base boom
Feed swing
Feed swing
Upper carriage
Upper carriage
+REC-X2 1 2 3 4 5 6 7 8 9 10
201
202
203
204
205
206
207
208
209
210
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
W6.7
1 2 3 4 5 6 7 8 9 10
X6.7 X6.7 X6.7 X6.7 X6.7
1 2 3 4 5 6 7 8 9 10
1
3
1
3
1
3
1
3
1
3
WYR132
WYR132
WYR130
WYR130
WYR135
WYR135
WYR136
WYR136
WYR137
WYR137
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
YR132A YR132B YR130A YR130B YR135A YR135B YR136A YR136B YR137A YR137B
2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2
2
2
2
2
2
WYR132
WYR130
WYR135
WYR136
WYR137
16 17 18 19 20
X6.7 X6.7 X6.7 X6.7 X6.7
16 17 18 19 20
216
217
218
219
220
W6.7
W6.7
W6.7
W6.7
W6.7
+REC-X2 16 17 18 19 20
+REC
GND
GND
GND
GND
GND
+REC
up
down
ON/OFF
ON/OFF
adjustment
from cabin
Feed forward
Boom control
Feed backward
Feed pressure
Boom control
Feed extension
Feed extension
+REC-X2 11 12 13 14 15 25
13
14
W6.7
W6.7
11
12
25
215
W6.7
W6.7
W6.7
W6.7
11 12 13 14 15 25
X6.7 X6.7 X6.7 Y419 X6.7
11 12 13 14 15 11/29 25
1
3
WYR138
WYR138
Bn
1
3
1
1
WY419
WYR140
WYR140
WYR139
WYR418
1 1 1 1 1 1 1
1 1 1 1 1 1 1
YR140A YR140B YR138A YR138B YR139 Y419 YR418
2 2 2 2 2 2 2
2 2 2 2 2 2 2
Bu
WY419
2
2
2
2
WYR139
WYR418
Y419gnd
WYR140
WYR138
11/18
21 22 23 26
X6.7 X6.7 X6.7 X6.7
21 22 23 26
21
23
26
22
W6.7
W6.7
W6.7
W6.7
+REC-X2 21 22 23 26
+REC
GND
GND
GND
GND
Bn
Wh
SanRemo option
1 2 3 4 5 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1 1 2 3 4 5
WT9
WT9
WT9
WT9
WT61
WT61
WT61
WT61
WT62
WT62
WT62
WT62
WT11
WT11
WT11
WT11
WT12
WT12
WT12
WT12
WT14
WT14
WT14
WT14
Bn
Ye
Gn
Ye
Wh
Wh
Bn
Bn
Gn
Wh
Gn
Wh
Gn
Bn
Ye
Ye
Gn
Bn
Ye
Ye
Bn
Gn
Wh
Wh
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
120ohm
IF PilotXm 3D
W103
W103
W103
W103
Connect terminator
option, W103 and W104 if not Aiming unit
are used
X1 X2
Incl4 1 1 W104 Ye
56/12
Incl3 2 2 W104 Bn
56/11
Incl2 3 3 W104 Gn
56/11
Incl1 4 4 W104 Wh
56/11
5 5
X3
DTU X5310
RxD 14 Bn 2 W6401 Bn 2 1 4 5 3 2 PilotXM
RxD
13 Gn 3 W6401 Gn 3 X4 CAN1 Option for 3D
RS232 TxD TxD 1 2 3 4 5 5 4 3 2 1
X15
12 Gr 5 W6401 Gr 5 X14 USB
GND GND
1 2 3 5
120ohm
WT100_Bu
57/16
WT100_Bn
57/11
GND W6202 62025
59/11 1 1 WT9_1
D+ W6202 62023 56/13
59/11 2 2 WT9_2
D- W6202 62022 56/13
59/11 3 3 WT9_3
+5VDC W6202 62021 56/13
59/11 4 4 WT9_4
56/13
5 5
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 55 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to TIM, 3D options
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
55/13
55/13
55/13
55/13
WT21 Gn WT31 Gn Gn Gn
55/30
WT9_4 4 WT21 Wh 4 WT31 Wh 4 WT32 Wh 4 WT33 Wh
55/30
5 5 5 5
Incl1
Incl3
Incl2
Incl4
1 3 2 4 5 1 3 2 4 5
TIM 5200
1 3 2 4 5 1 3 2 4 5
WT32 Ye
TIM 5300-6500
WT32 Gn FEED UNIT
WT32 Bn TILT SENSOR
B5 WT32 Wh
CARRIER INCLINOMETER
SENSOR
WT42 Ye Gn Bn Wh
1 3 2 4 5
5 4 2 3 1 WT40 Ye
1 3 2 4 5 WT41 Ye Gn Bn Wh
1 3 2 4 5 WT40 Gn
1 3 2 4 5 5 4 2 3 1 1 3 2 4 5
WT40 Bn 1 3 2 4 5
WT21 Wh
WT40 Wh 1 3 2 4 5
WT21 Bn 1 3 2 4 5
WT33 Wh Bn Gn Ye
WT21 Gn WT31 Ye Gn Bn Wh B10
WT21 Wh DRIFTER POSITION
1 3 2 4 5 5 4 2 3 1 1 3 2 4 5
SENSOR
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 1 3 2 4 5 5 4 2 3 1 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
CARRIER TURN
FEED INCLINATION
ANGLE SENSOR FEED UNIT
SENSOR
TIM 6300/6500 TILT SENSOR
TIM 5600
WT21
WT21
WT21
WT21
WT31 Wh WT32 Wh
WT31 Bn WT32 Bn
Gn
Ye
Bn
Wh
W34 Ye
W34 Gn
W34 Wh
W34 Bn
WT41 Gn
WT41 Ye
WT41 Wh
WT41 Bn
WT33 Ye
WT33 Gn
WT33 Wh
WT33 Bn
WT43 Ye
WT43 Gn
WT43 Bn
WT43 Wh
WB11 Bn
WB11 Wh
WB11 Ye
WB11 Gn
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
B6 B7 B8
B9 B11 B10
CARRIER TURN BASE BOOM HEAD BOOM
FEED UNIT FEED POSITION DRIFTER POSITION
ANGLE SENSOR INCLINOMETER SENSOR INCLINOMETER SENSOR
INCLINOMETER SENSOR LINEAR SENSOR SENSOR
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME Sandvik DX Tier4F/Tier3F Fitting SHEET 56 / 61 A3
returned on request. The document must
SANDVIK DRAWN BY 2014-05-14 MPö ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to All TIM option sensors
any third party or used in manufacture CHECKED 2014-09-04 RTA DWG NR BG00422475-G
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2014-09-04 MRA DX_Tier4 Carrier BG00422475
POSITION ID-CODE
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PE552
Pilot XM2
.
.
.
.
Data Transfer Unit
POWER
X2
ETHER
for outputs
1 POWER
Tx+
2
Voltage supply
Voltage supply
Voltage supply
Rx+
3
Tx-
KEY SWITCH
GND
GND
24VDC
24VDC
24VDC
GND
ON/OFF
4
Rx-
5
Shield
1
2
3
4
5
1 2 16
for controller and CAN2
W85 Gn
GNSS_Gnd
59/16
W85 Ye GNSS_24V
PWR PWR PWR
59/16
1 2 3
W6390:1 24VDC 24VDC GND
60/17
W6390:2 CAN1_1 POWER 2
55/17
POWER 33 POWER 11
60/17 2
W6390:3
60/17 CAN1_3 55/17
W6390:4
bu
60/17
W2041
W2041
W2041
WT10 bn
1
2
3
Gnd/gnss
WT10
59/18
F104a
WT103 2
WT103 3
WT103 1
7/20
X5 19
+Carrier-X4 X50
8 6 9 2 7 4 5
WT100Gnd 1 3
X5 88 36 36 X5 86
7/15 8 6 9 2 1 7 4 5 3
WT100:1
8/29
W2390:1
60/17 internal connection
WT50
WT50
K70 30
WT50
K70
WT50 5
WT50 4
15
2
1
3
60 s 31 17 87 87a
0 WT100_Bu
S700 55/30
1
GNDX5u GNDX5v
1 46/22 60/17
SF2 5
11/29 7 X5 106
2
SF2b 6
11/29 8 X5 113
WT100_Bn
55/30
.
.
.
.
.
.
.
PE552
.
.
out
RS232
open
close
Threading
Lower jaw
Lower jaw
to cassette
Rod transfer
Rod transfer
Drilling stop
from cassette
GND
24VDC
12 13 14 15 17
Gr
Gn
Br
Pi
Wh
OUT1-2 2 IN1-2 2 IN1-2 4 IN5-6 2 IN5-6 4 IN7-8 2 IN7-8 4
5 3 2 6 1
+X5310 WTOUT1-2 Wh WTIN1-2 Wh WTIN1-2 Bk WTIN5-6 Wh WTIN5-6 Bk WTIN7-8 Wh WTIN7-8 Bk
Drill.stop
24/16
Perc.pres.switch
33/13
Thread. out
30/12
Rod to cass.
29/17
Rod fr.cass.
29/17
L.jaw open
29/24
L.jaw close
29/24
1(+5V)
USB 2(D-)
backup 3(D+) USB OUT
memory 4(GND)
5
1
1
3AS
2
2
MC75/
3
3
4
4
P2
RED
Satelline
P1
17/21
5
5
GFU Siemens
RS232_1 TX
RS232_1 RX
RS232_1 RI
6
11/19
RS232
Ant
RS232_1 RTS
RS232_1 DTR
RS232_1 DSR
RS232_1 GND
RS232_1 CTS
RS232_1 DCD
Grounding DATA/PWR in Can1/PWR Ant
7
7
stud
8
8
3 2 1 4 6 5 7 8 9 1 2 3 4 5 6 7 8 1 3 2 4 5 1 2 2 1 1 2
Gnd/gnss W86
57/30
W4110
W4110
W4110
W4110
Red
GPRS antenna
White
Black
Front GPS antenna Rear GPS antenna
GNSS_24V W85 Bn
57/25
GNSS_Gnd W85 Bu +Carrier
57/25
W85 Wh
W85 Bn
W85
W6391
WLAN antenna
Antenna
WLAN
Black Bear
Vcc
Gnd
TD+
RD+
TD-
RD-
1 2 3 4 5 Power 1 2 3 4 5 Ether
1 3 1 2 3 4 5
W2390
W2390
3
1
W6390
W6390
W6390
W6390
W2390:1
57/16
GNDX5v
57/19
W6390:1
57/20
W6390:2
57/20
W6390:3
57/20
W6390:4
57/20
.
.
PE552
200 mA
Signal
Voltage supply
Voltage supply
1
3
4
WT90
WT90
WT90
1 3 4
1 3 4
BOOM
WT91
WT91
WT91
B3L.2 assemblied.
Brown
Black
White
Then WT92 connected
to terminal box and
+JB91
WB3L and WB3L.2 cable
connected to sensors. 1 2 4 5
WT92
Blue
WT92
WT92
Brown
White
5 1 2 4 WB3L Bk
WB3L Wh
WB3L Bn
Bn
Wh
Bk
WB3L.2
WB3L.2
WB3L.2
GND GND
1 2 4 1 2 4
1 Power supply 1 Power supply
2 Ground 2 Ground
4 Signal 4 Signal
+B3L.2 +B3L
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Contents
2 A Supersedes page 22 of BG00422475 Supersedes page 22 of BG00422475
3 A Supersedes page 30 of BG00422475 Supersedes page 30 of BG00422475
+Cabin
SF31c SF31c1 SF31a2 SF31a3
11/29 24/18 24/13
22/28
+Carrier 13 11 13 11 H42 13 21
1 0 2 S32
S64 p S77 p 3 4 10
S23
14 12 14 12 1 7 2 8 9
14 22
11 WS77 2 14
K17 13
VMC107
13
14 12
VM67/14 VMC106
39/12
X5 X5 51
12
11
50 VMC93/3
33/11
VM66/12
39/12
W3.2 50 W4.2 1
X1 37 X2/55
33/12 1
50
+CarrierX3 X4
WS64 2 50 1
W3.1 50 W4.1 1
2 X2 50 X2 53 YA10
52/12
VM31
VM31:1 16
1
15/26 VM68
12
X1 53 15
11
VM46
VM74 VM45
8 7
24/30
11
K57
24/16
14 12
+
K17 A1 K60 A1 A1 A1 A1 A1
P7 h K12 K14 K15 K16
A2 A2 A2 A2 A2 A2
-
GNDX1j GNDX1k
22/29 24/15
44 41
K17 K60 21/15 K14 K15 K16
42
14 11 16 14 11 25/15 34 31
K12 22/29
32 14 11 25/19 14 11 27/17 14 11 22/15
12 12
24 21 22/27 12 12 12
22
14 11 22/26
12
+Cabin +MP
SF31a5 X5:54 SF102 W10 X10 4 SF41b
7/20 12/29
27/15 27/28 8
2
VMC66 30
1
1 0 2
S108 3 4 K4
S30.1 13 21
1 7 2 8 27 87
14 22
X5 62 X5 63
11
X5 220 X5 76
1
W4.2 12 W4.2 13 VM61 K68
13/17
2 1 VMC31 2 14 12
15/20 X4 12 X4 13
VMC31 12 13
2
20 W4.1 12 W4.1 13 F61 2A
X71 Without remote K68/A1
W4.2 26 1 X1 6 X1 5
20 control system, 2 4 13/18
X71.2
26
connect connector X4 VM71 VM72
W6.4 71220 26 1 3
X71 male and Y369 WM2 1 WM2 3
Y349 female connector W4.1 26 52/12
51/12 X10 5
together. Y368
W6.4 71320 52/12
X2 64 X2 65
20 X71.3 VM41
VM41 1 2
15/20
20 X71
VM25 +XM2 13
X2 78 VM42 15/16 1 0 2 21
VM42 3 4
15/20 SM2
VM73 VM26
W7 20 K24:Y1 15/16 22 14
W9 9 W9 10
5 6
+RHJB W8 12 X1
X7 20
+RCJB X8 12 +FCJB X9 9 X9 10 HM2 GREEN
X2
WM2 +
WYA11 BN WY349 BN WY500 BN WY369 BN WY368 BN
1 1 1 1 1 WM2 2 WM2 4
X1 15
1 1 1 1 1
YA11 Y349 Y500 Y369 Y368
2 2 2 2 2 86
M2 M 25A
K4
BU BU BU 2 2
85
WYA11 BU WY349 BU WY500 BU WY369 BU
WY368 BU WM2 -
+RHJB +RCJB +FCJB +MP
GNDX1sh
47/12
GNDX7g X7 - X7 GNDX8g X8 - GNDX9b X9 - X9 - GNDX9c GNDX1r X1 - X1 - X1 - GNDX1sf
30/29
- GNDX7h 45/27 48/12
20/20 49/12
22/20 30/19
+MP-K4
Rod greasing Rod greasing Antifreeze of Upper frame extra Upper frame extra Fuel filling 87 30
25
air valve rod greasing swing left swing right pump
NOTICE! This document is the exclusive
property of Sandvik and it must be
DATE NAME SHEET 3 / 3 A3
returned on request. The document must
SANDVIK DRAWN BY 2015-12-01 RTA ELECTRICAL DRAWINGS
not be copied, reproduced, disclosed to Supersedes page 30 of BG00422475
any third party or used in manufacture CHECKED DWG NR BG00689232-A
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED DX_Tier4 BG00689232
POSITION ID-CODE
ROCK DRILL
54318
TABLE OF CONTENTS RANGER DX800 180411
6. ROCK DRILL
* BG 005 137 66 ROCK DRILL, HF820T, OMT315, AIR FLUSHING, D52 ROD................................................................................ 3
** BG 004 262 87 NSS GEARBOX..................................................................................................................................................... 6
*** BG 004 499 75 GEARBOX, HL820T, HF820T........................................................................................................................... 8
** BG 004 235 31 NSS BODY, ROCK DRILL.................................................................................................................................... 10
*** BG 004 227 44 MECHANISM, PERCUSSION........................................................................................................................... 12
*** BG 003 979 04 COVER, REAR.................................................................................................................................................. 13
*** BG 004 251 26 NSS ACCUMULATOR, H.P............................................................................................................................... 14
**** 097 343 18 ACCUMULATOR, DIAPHRAGM, 0,3DM3, 50BAR.............................................................................................. 15
*** BG 004 251 29 NSS ACCUMULATOR, L.P............................................................................................................................... 16
**** 097 344 48 ACCUMULATOR, DIAPHRAGM, 0,3DM3, 4BAR................................................................................................ 17
*** BG 004 251 35 NSS ACCUMULATOR, PRESSURE................................................................................................................. 18
**** 550 117 63 ACCUMULATOR, DIAPHRAGM, 0,1DM3, 30BAR.............................................................................................. 19
** BG 004 261 50 NSS SPACER, HL820T, HF820T.......................................................................................................................... 22
*** BG 004 552 81 SPACER, HL820T, HF820T.............................................................................................................................. 24
** BG 004 292 35 NSS MOTOR ASSEMBLY, HYDRAULIC, OMT315.............................................................................................. 25
*** 154 127 24 MOTOR ASSEMBLY, HYDRAULIC, OMT315......................................................................................................... 27
** BG 004 991 14 FLUSHING DEVICE ASSEMBLY, AIR FLUSHING, D52...................................................................................... 30
** 551 506 23 TOOL, SPECIAL, HL810T HF810T STABILATOR ROCK DRILL................................................................................ 32
*** 093 333 78 TOOL KIT................................................................................................................................................................. 33
2
4
3
10 11 12 5 13 7 6 6.2 7 1 20 14 15 8 9
3 4 2.2 2 18 16 9 17 19 16
10 8 7 15 6
11
12 13 16 2.2 2 2.3 20
5 3 4 14
9 8
7.2
7
7.1
7.5
7 7.4
7.3
8
8.2
4
8
1
8.3
13
14
12
3
10
11
1.2
8
6
4 1 3 2
*9
5
7
8
4.2
4
3 4.1
*9
5
7
8
4.2
4
3 4.1
5.1 5.2
*7
15 10 15 5 6
1
11
2.2
2
13
16 12 14
4
4.2
16 9 8 6 10 15 7 17 18 13
16
5 4 3 14 6
11 12 2
9 3 4
10
2
1
11
14
6
12
12
6
11
10
*15 7
16
8
13
3
4
5
2 *30
18
23
3
23
18
2.2
23
2
9
8
18
11
10
9
1 5 7 15 20 6 12 13
4
21
22
16
17
1.3
1.2
1.5
1.6
1.4 14
1.6
1
4.1 4 888
2
4.2
5
9
46 6
52
51
3 10
25
50
42
24
54
57
15 21
60 14
13
12
56 37 55
18
16
17
22 38
43
35
34 40 33 40
26
44
*200 *201
58
53
59
7. FEED
* BG 005 542 74 FEED ASSEMBLY.................................................................................................................................................... 2
** 302 894 61 DRILL CARRIAGE ASSY............................................................................................................................................. 5
*** 154 002 48 SHOCK ABSORBER................................................................................................................................................ 6
** 235 011 98 SPROCKET WHEEL.................................................................................................................................................... 7
** BG 003 914 55 REEL, HOSE......................................................................................................................................................... 10
** BG 005 541 00 FEED MECHANISM, SAI MOTOR........................................................................................................................ 12
*** BG 001 995 20 FEED MECHANISM, ASSY............................................................................................................................... 14
**** BG 001 994 32 VALVE ASSEMBLY, FOR SAI MOTORGM2+F21E...................................................................................... 15
**** BG 001 196 15 MOTOR, FEED MOTOR WITH BRAKE........................................................................................................ 16
***** BG 004 154 31 MOTOR, PISTON, FEED MOTOR WITHOUT A BRAKE.......................................................................... 17
*** 550 474 03 SCHEMATIC, HYDRAULIC...................................................................................................................................... 18
** 550 783 69 VALVE ASSEMBLY..................................................................................................................................................... 20
*** 234 877 18 VALVE, FLOW DIVIDER.......................................................................................................................................... 21
**** 882 320 19 CARTRIDGE......................................................................................................................................................... 22
*** 550 757 66 ADAPTER ASSEMBLY............................................................................................................................................ 24
**** 550 781 12 VALVE ASSEMBLY, ROD CHANGER VALVE ASSEMBLY................................................................................ 26
***** 886 388 29 VALVE, DIRECTIONAL.................................................................................................................................... 27
***** 887 417 79 VALVE, DIRECTIONAL.................................................................................................................................... 28
***** 858 243 69 PILOT CONTROLLED NON-RETURN VALVE................................................................................................ 29
** BG 004 016 13 HOSE SUPPORT ASSEMBLY.............................................................................................................................. 32
*** BG 003 909 71 SUPPORT, HOSE, HOSE REEL....................................................................................................................... 33
* 550 398 42 SUCTION HEAD, MOVEABLE....................................................................................................................................... 36
** 550 053 59 RETAINER, ROD......................................................................................................................................................... 38
*** 881 820 49 CYLINDER............................................................................................................................................................... 39
** 550 566 23 HEAD, SUCTION......................................................................................................................................................... 42
*** 550 653 15 BOX, SUCTION........................................................................................................................................................ 44
*** 550 877 42 CYLINDER............................................................................................................................................................... 45
** BG 008 415 46 CYLINDER, D40 D25 LMIN383 STROKE 250...................................................................................................... 48
* BG 008 624 65 WIRE, SAFETY, WIRE, SAFETY............................................................................................................................. 49
** 550 392 43 WIRE, SAFETY............................................................................................................................................................ 52
*** 551 687 83 SWITCH, LIMIT, SAFETY, EMERGENCY STOP PULL-WIRE SWITCH................................................................. 53
* BG 008 621 24 NSS CAGE, SAFETY............................................................................................................................................... 56
33 42 51
11
16
X
82
54
60
D D
25
18
42 51
65 51
27
53 40 30
12 63
50 73 68 69 50 50 76
2
77
17
102 101 74
B 24
B
51 34
64
51 36
51 42 36 55 56 83 84 1
19
66 36
72 71
70
100
36 66
23 66 36
47
54 51
C C
20
10 41
31
45
48
DIRECTION X
49
4
58 46
SECTION B - B 66
52 41 32 40
14
22
SECTION C - C
61
15
35
50 7 5 6
51 44 13
29
80
28 38
61
41
8 39
14 43
9 5 3
SECTION D - D
100
OTHER HOSE SUPPORTS ARE UNDER
HOSE SUPPORT ASSEMBLY
8
2
9
13
12 15
11
16
15
15
1
16
16
3
13
14 1
12
13
13
14
15
13
12
4 3 2 15
3 2
A A
8 13 12
551 5 4
2
3
553 201 7 6
5
6 9 8
16 15 10
8
7
17 12
6 9 3
10 15 16
2 7
14 19
4 11
13 18
20
7 1
5 3 1 4
2 6 3 2
7
B B1
MBR
BR
1
2 3
A A1
1 2
40
31
10
76
30
15 1 20
NO ILLUSTRATION AVAILABLE
10 5 12 7 6 11 8 9 17
2
5 10 5 10 5 10
14 16
1 7 15
5 10
4 4
1 3
1
2
4
6
3
6 5
31
30
6 8 10
14
7 9 11 12 15 17 18 20 23 25 26 28
13 16 19 21 24 29
22
37 27 4
40 2
42
41
32 34 33 36 5
44 35 38 39
2 7 2 6 7 3 2 5 2
A
4
5 7
DETAIL A
9 9 9 9 9 9 10
6 7
1
6 7
4
2
2
4
1
7
6
13
12
3
2 14 14
11
5
6
8
7 3
10
9
4
18
17
16 26 25 24
7
23 21 20
DIRECTION A
10
22 13 14 15
12 13
5 11
DIRECTION A
15 19
4 10
12 13
10 12 13
4 180 563
2 172 563
3 179 563
20
7 14
15 17 25
34 35
42 41
35 34
21 24 27
27 22
5
10
14
14 3 4
10
6
5
12
8
9
9
2 BUSHINGS
29 30
31
7 1
5.1 6.1
2 1 16 11 13
5.2
6.2
5.3 6.3
5.4
6.4
14
13 3.1
1.1 1.1
5
11
6
7
9
10
1
2
MIN 309 3
MAX 443
12
4
8
17
19
19 18
21 15 23 14 13 12 11 7 18 19
6
8
4
10
3
2 3 22
8 2
10
3 6
7
11
1 B
9
6
10
5
2
13
11
12
11
8
B
7 7 SECTION B-B 8
2
13 A
12
11
6 14
7 9
8
9
10
20 21 22
16
12
13 14
15
11
SECTION A - A A
4 3
8 6 7 CABLE ASSEMBLY
13
15
2
10 3 1
7
10
5 4
4 5
7
8
8
10 12
1 2
13 21 31
14 22 32
4,5 3
13 10 1
6 5 11 10
17 18
11 10
10 11 3
2
16 15 14
12
10
13
11 10 10 12 13
8. ROD CHANGER
* BG 004 334 47 ROD CHANGER....................................................................................................................................................... 2
** 550 590 61 CYLINDER, D40 D25 LMIN435 S340......................................................................................................................... 6
** BG 005 757 54 CYLINDER, D40 D25 LMIN284 S160................................................................................................................... 8
** 550 044 75 CYLINDER, D40 D25 LMIN475 S351......................................................................................................................... 10
** 550 665 59 HOSE ASSEMBLY....................................................................................................................................................... 11
* 550 752 15 JAWS ASSEMBLY, TR29 + PITO12 + GUIDEPLATES 2" MF-ROD (T51)................................................................... 14
** 550 649 05 JAWS ASSEMBLY, 2" MF-ROD (T51)........................................................................................................................ 16
13 11 31 12 10 13 33
16
A A
10 12 13
1
15
21 18
19
20
45
24 20 19
10 13 33
17
35
SECTION A - A
51 47 44 43
46 30 29
41
42
20
24
27
12 5
20
48
22
40 49
26
50
40
14 32 23 25 28
6 8 31 9 7
SECTION B - B
3 10 9 11 10 1 2
9 8 6
12
13
14
17 9 8 17 9 8
17 SECTION C - C 8 17 SECTION B - B
2
A
21
11
14 C C
12
10
14
12
20
4 19
16
13
7 B B
18 15
SECTION A - A A
13
10
17
20
16
22
21
12
15
14
11
13
8 5 7 5 6 4 1 2
10 9
16 15 3
10 9
16 15 4
14 13
11 7
12
9. BOOM
* 550 657 42 BOOM ASSEMBLY......................................................................................................................................................... 2
** 550 419 70 BOOM........................................................................................................................................................................... 5
** 550 141 28 NSS SWING PIECE..................................................................................................................................................... 6
** 550 657 56 CRADLE ASSEMBLY.................................................................................................................................................. 7
** 550 108 68 CYLINDER ASSEMBLY, D140 D80 LMIN1286 S764................................................................................................. 10
** 325 135 28 CYLINDER ASSEMBLY, D125 D80 LMIN1286 S814................................................................................................. 12
** BG 003 928 75 CYLINDER ASSEMBLY........................................................................................................................................ 13
** 550 110 18 CYLINDER, D125 D50 LMIN1056 S554...................................................................................................................... 14
** 239 017 98 CYLINDER ASSEMBLY, D80 D50 LMIN1647 S1353................................................................................................. 16
** 550 407 46 BOOM........................................................................................................................................................................... 17
** 550 372 94 VALVE, CHECK, PILOT OPERATED.......................................................................................................................... 18
** BG 004 386 86 NSS BULKHEAD, MOUNTING.............................................................................................................................. 19
*** BG 004 364 35 NSS PLATE, BULKHEAD.................................................................................................................................. 20
** 550 143 27 SHAFT ASSEMBLY..................................................................................................................................................... 21
* 550 428 20 BOOM ASSEMBLY......................................................................................................................................................... 24
54
47
36
27 23
13
SECTION B - B
17 18
39 20
9 10
29 6 41
4 8
F
E
B 12 7 1 32
52
53
48 E
39
70
49 49
60
20
18
39
20
39
SECTION E - E SECTION F - F
11
15 40 51 24 25 26
61
D
60
SECTION D - D
15 28 28 15
3
42
15 15 15 28
15
2 3
4 3 1
14 15
9 10
7 1
11
13
12
10
10
6
7
9
8
2
4
5 3
A
17 20
18
19
11 11
14
4
13 12
5
16
10
SECTION A-A
15
14
100
101
102
102
12 13
20
11
17
18
10
101
2
100 102
14
40 14 17 16
40 14
17 16 14 2 8 9 4 10 7 1 11 6 3 5 13 15 12
14 2 9 7 3 17 14
6 5 18 16
16 17 8 4 10
B
B-B
11 12 19
1
B
15 13
14 22
13
16
21
10
8
SECTION A-A
11
19
1 A
2
2
5 4
5 4
1 4
5 6
(AI) (BI)
3 51
AI BI
A B
2 3 4 1
DIRECTION X
SECTION A - A
4
3
17 42
39 49
18 5
31
19 1 32 39
20
20 31
39 10 20
41
6
29
39 40
31 20
A A
20 19
9
39
38
20
7 33
12 48
15 49
15
28
15
3
SECTION A - A
39 20 18
50
51
15
52
53
20 19 11
43 45 44 17
50 61
50 81 65
102
114
50 81 65
50 81 64 104
121 116 51 62 110 53 69 129
101 62 51
122 106
52 80 63
50 61
50 60
52 55
113
81 50 71
117 123
111
111
112
124
125
121
100 69 53
52
113
50
2
4
2
10
5
8
11
11 12
11
12 9 13 11
14
7 6
8
4
8
16.2 3
15.2 7
15.1 2
6
1
16.2 9
15.1 7
16.1
5
2
15.2
6
3
16.1
3 3
11 1
10 2
4
4
6 19 17
18 11 2 21 22
11
14
11
16
15 11
11
13 13
12 7
11
10
2
2
4
4
3 3
1
6 17
8 8
8
5
3
1 1.1
6
14
15
7 7
8
8
8
10
9
10
11
12
13 12 11 7 7 13
3 2
9
4
6
1
17
8
8
11
3 2 15 3 2 15 2 3 16
3 2
13
14
5 6 7 17 12 11 10
2
3
9
4 3
5
8
6 7 6
14
19
20
10
27
12
6
19
14
20
8 21
1 2
5
23
6 11 13 13
7 24 13
6 26
13 10
102
12
25
18
20
24
26
26
23
26
4
3
10 6
8
7 10
7 7
17
14
12
13
5
11 4 3
13
1 13
18
14 3 2 13
2 3 4
PVP
22 21
23
25
24
26
24
23
22
21
24
26
24
27
32
33
31
34
35
34
33
36
1
6
11
4
5
6
2
1
9
3
10
11
24
35
33
PVH
22
32
2
13
5
8 7
9 4 12
16
15 10
9 11
1
3
13
13
14
8
2
3
3
7
5 6
4
5
10 11
8
8
4
8
1 3
6
10
7 11
7
9
12
13
12
2
3
5 6
7
3 2
5 6
3 2
4
5 6
4
DETAIL C
2 3
2 3
8
DETAIL B DETAIL D
3 2
14 4 9 1 2 15 9 4 14
3 1
5 4 3 1 2
2 A
DETAIL A
354
354
355
362 10 301
350 359
359 350
364
351 353
361 358 15 18
242
356
62
400
305
357
4
38
363 A B
36
11
7 1
13
19
307 37
360
365
358 43
368
369
355
367
366
400
301
38 36 305
62
3 37
9 7
19
242 15 303
4 13
307
43 10
18
1
6 5
2 (T)
40-120bar
4 (LS2) 3 (LS1)
1 (P)
2 (T)
40-120bar
4 (LS2) 3 (LS1)
1 (P)
2 (T)
40-120bar
4 (LS2) 3 (LS1)
1 (P)
2 (T)
40-120bar
4 (LS2) 3 (LS1)
1 (P)
354
354 355
362 10 301
350 359
351 353
361 15 18
358 242
356 62
400 305
357 4
38
363 36
A B
11
7 1
13
19
307
37
360
365
358
43
368
369
367
366
400
301
38 36 305 7
62
9 37
3
19
15 13
242
4
303
43 307 10
18
1
4
6 17 7 1 16
4
32 33
3
10
12
15 13
11
8
2
9
14
30
6 7
1
6 7
11. CARRIER
* 550 999 55 NSS TRACK ASSEMBLIES, INTEGRAL BEAMS......................................................................................................... 1
** 550 999 56 NSS BEAM, CRAWLER............................................................................................................................................... 4
* BG 005 998 54 FINAL DRIVE ASSEMBLY, TRASMITAL................................................................................................................ 6
** BG 007 877 22 GEARBOX............................................................................................................................................................. 7
*** BG 008 606 27 MOTOR, HYDRAULIC....................................................................................................................................... 10
* 551 001 17 ROLLER SET, TRACK, ITM........................................................................................................................................... 11
** 550 942 18 ROLLER, TRACK......................................................................................................................................................... 12
* 551 001 14 NSS TRACKS, SINGLE GROUSER, ITM....................................................................................................................... 13
** 550 927 70 TRACK CHAIN, SINGLE GROUSER 310 MM............................................................................................................ 14
* 551 001 18 IDLER WHEELS, FOR BOTH TRACKS, ITM................................................................................................................. 15
** 551 968 76 WHEEL ASSEMBLY.................................................................................................................................................... 16
* BG 005 871 80 WHEEL, DRIVE, ITM FOR TRASMITAL GEAR...................................................................................................... 18
* BG 002 585 79 NSS FRAME ASSEMBLY, TOP............................................................................................................................... 20
** 551 918 82 NSS TANK ASSEMBLY, FUEL................................................................................................................................... 24
*** 552 085 36 COVER ASSEMBLY................................................................................................................................................ 26
** BG 006 019 96 NSS BUSHING, FRAME....................................................................................................................................... 27
** 325 546 78 CYLINDER ASSEMBLY, D140 D80 LMIN1260 S850................................................................................................. 30
** 551 807 87 NSS ADAPTER ASSEMBLY, TANK COLLECTOR..................................................................................................... 31
** 551 989 37 NSS COOLER ASSEMBLY, OIL COOLERS, SLB...................................................................................................... 34
*** 551 785 19 COOLER ASSEMBLY, SLB..................................................................................................................................... 36
**** 885 472 79 COOLER, OIL, SLB............................................................................................................................................. 39
*** 551 873 71 BRACKET, CONDENSER BRACKET...................................................................................................................... 42
** 552 138 24 NSS COOLER ASSEMBLY, OIL COOLERS, EMMEGI.............................................................................................. 44
*** 551 919 92 COOLER ASSEMBLY, EMMEGI............................................................................................................................. 46
**** 551 792 52 COOLER, OIL, EMMEGI...................................................................................................................................... 48
**** BG 003 951 74 MOTOR ASSEMBLY, HYDRAULIC............................................................................................................... 49
***** 551 828 03 MOTOR, HYDRAULIC, 16CM3/REV GEAR MOTOR...................................................................................... 50
** 551 759 23 TANK, HYDRAULIC..................................................................................................................................................... 52
*** 551 561 38 TANK, HYDRAULIC................................................................................................................................................. 56
*** 867 271 59 FILTER, RETURN.................................................................................................................................................... 57
* 551 643 53 FRAME ASSEMBLY, LOWER, 180DEG........................................................................................................................ 60
** 551 803 60 FRAME ASSEMBLY, LOWER..................................................................................................................................... 64
** 550 129 75 BUSHINGS................................................................................................................................................................... 65
** BG 003 785 76 CYLINDER, D140 D70 LMIN655 S93................................................................................................................... 68
** 550 143 29 CYLINDER, D140 D70 LMIN646 S280........................................................................................................................ 70
*** 550 387 17 VALVE ASSEMBLY................................................................................................................................................. 71
* BG 001 978 27 COVERS ASSEMBLY............................................................................................................................................... 74
** 551 929 52 MOUNTING.................................................................................................................................................................. 76
** 551 930 39 MOUNTING.................................................................................................................................................................. 80
** 551 930 82 MOUNTING.................................................................................................................................................................. 84
** BG 002 022 76 MOUNTING............................................................................................................................................................ 86
** BG 002 022 82 MOUNTING............................................................................................................................................................ 88
** 551 928 73 DOOR........................................................................................................................................................................... 90
*** 551 928 75 COMPONENTS, ASSEMBLY, ASSEMBLY PARTS................................................................................................ 92
** 551 928 61 DOOR........................................................................................................................................................................... 94
*** 551 928 70 COMPONENTS, ASSEMBLY, ASSEMBLY PARTS................................................................................................ 96
** 551 930 17 NSS MOUNTING......................................................................................................................................................... 98
** 551 930 87 MOUNTING.................................................................................................................................................................. 99
** BG 003 244 51 NSS MOUNTING, BACK DOOR........................................................................................................................... 102
*** BG 003 245 02 NSS DOOR ASSEMBLY, BACK DOOR............................................................................................................ 104
*** 551 927 30 COMPONENTS, ASSEMBLY, BACK DOOR LOCK PARTS................................................................................... 105
* BG 003 347 06 SIGNS AND DECALS ASSEMBLY, RANGER DX800............................................................................................ 108
** BG 004 244 70 SIGNS AND DECALS ASSEMBLY, GENERAL SET, RANGER DX..................................................................... 112
* BG 003 717 44 SIGNS AND DECALS ASSEMBLY, WARNING DECALS, DX---, TURKEY............................................................ 116
** BG 003 717 51 SIGNS AND DECALS ASSEMBLY, WARNING SIGNS AND DECALS. TURKEY................................................ 120
PLEASE, NOTIFY!
TRACK ASSEMBLIES ARE NOT SOLD AS COMPLETE UNITS.
PLEASE, NOTIFY!
CRAWLER BEAMS ARE NOT SOLD AS COMPLETE KITS
2 1
27 27
10 11 12 12 11 9
28
21
29 RIGHT
39 LEFT
C C
A
3 4 SECTION C - C
5 10 12
1 10 12
1 3 2
4
6
9
12
13
14
15
16
17
18 5
19 7
8
10
11
36 28
1 35
7 27 5
29
2 30 26 7
42
41 70
3 40
39
48
6 46
49 38 4
15 50
39
40 3
41
43 42
5 28
5
66 7 26 44
51
52 45
46
53 47
52
54
55
56 6
15 57
58
59
60
61
60
62
63 - 64
65
12
13
14 8
15
16
20 18 17 18
32 23 22 13
25 31 24
12 8 13 9 3
11
12 4
10
8
9 1
8 10 5
6 9
11
7 9
Please, notify!
Track rollers are not sold
as complete sets.
3
4
1 3 4
1
Please, notify!
Tracks are not sold as complete sets
8 10
9
4 6
1 7 5 3 73 2
Please, notify!
Idler wheels are not sold as complete sets.
6 5 4 3
2 2
21 22
1
2
5 8
7 10
9
6
3 4
23
24
20
1 2 3
2 23 24 88 90 98 11*
21*
26
25
16
9 87 37 50 55 15 17
91 89 12 10 6 23 84 30 32 33 92 89
81 85
20
89 92
31
32
22 23
89 91 33
92 93
18
50
55
55 50 1
81
85
19
99 100 101
96 85 97 81 85 89 36 89 92
34 99 100 101
43
45
40
41
42
44
46
47
92 27 89
87 86 35 23 24 88 90
36
70 71 25 26 335*
64
66
61
60
62
63
65
67
6
5
11
8
4 5
10
9 2
10
7
16
17
3 9 8 11 5
2
6
12
15
10 16
13
1 8 18
27
17
22 29 28
11
7
3
10 25
2
24
DIRECTION C
C
20
6
10 24
23 25
10 7
14
12
14
21
27
19
28
13
29
6 7 4
8 11
11
12 10
366
43
44
168 267
13 3 11 13 1
8 8
6 6
9
5
10
9 7
12
9 7
2 16 15 11 14
31 17 2 18
4 5 24 14 9 19 12 11 10 10
28
30 16 13 27
13
16
26
15 25
23 22 21 20 20 21 22 23
4
5 12
24 11
10
14
10
8
2
21
22
23
8 4 1 7
1
2
3
7
9 8
8 3
3
4
3 6
366
43
44
168 267
8 13 3 11 13 1 8
6 6
7
4
5
9
10
12
7
9
10
2 16 15 11 14
1 34 17 2 18
32 33
35
4 5 4 14 9 19 12 11 10
4 12
5
24 11
10
14
10
7 6
10 9 8
3 1
7 6 5 2 13 13 2 4
5
8
6
11 11
9
12 12
10
21 22
20 19 10
20 11 10
16 17 18
14 15 12
14 15 12
14 15 24
23 13 14 24
15
14
26
24
8 4 9 7
10 19 20
7 6 5 10 11 12
13
14
15
11
28
3 14
29 30
38 37
1
32 27 26 4 31 27 26 4
40 36 35
41 42
19
43
39 44
45
46
17 19 19 19
51
49
50
20
18
22 21 23 47
48
25 24 21 22 23 24 25
3 2 1
3
3
4
16 17
8 9
74 11
12
5 3 50
36 51 25 35
37
39 21 22 23
38
37
16 17
8 9
800 HOSE SET
777
31 30
24
40 777
26 17 A
73
70 777
71 72
C
SECTION A - A
72 777
71 70
19
19
64
64
DETAIL C
2
6 8 9 8 9 7
SECTION A - A
4 4 3 3 4 4
A
5
SECTION A -A
1 2 3 4
4
4
A
5 4
28
25
26
28 30 27
13 23 24 24 23
21 22 22 21
11
13
12
10 23 24
5 21 22
31 32
2
40
7
18
14
17
19
19
29
30
25
26
27
SEAL KIT
5
3 101
6
101 3 1
100 102
10
2
4
7 8 1
4
3
3 4
5 3
5
3
3
5
5
7
10
8
13
15
14
8
9
1 11
12
6
6
7
6
4
4
3
4 7
6
3
5
DETAIL A DETAIL C
7
6
DETAIL B
9
8
10
9
11
8
10
11
4
1 3
6
7
5 6 7
6
7
8
5
7
DETAIL B
2
A
9
11
3
10
11
10
DETAIL A
DETAIL C
7
8
1 5
4
3
5
8 7
4
5
3
6
DETAIL A
5 6
9
2
10
9 11
8 8
DETAIL D DETAIL B
4 5
7
2
3
1
2
5 6 8
6
3
5 4
4
4
3
3
4 3
4 3
10
12 11
5
DETAIL F
12 11 DETAIL G 9
1
F
8 E
C D
2
8 9
7
6
DETAIL E
6
7
DETAIL D
DETAIL C
13
3 4
3
4
12
5
9
6
12 10
7
10 10
11
DETAIL A 14
11 DETAIL B
6 2 6
7 8
1
36
37
64 46 39
4
99 97 52 56 57
1 58 59
51
47 60
46 54
121 43
123
20 96 110
65
4 41
120
18
42
50
92 17
65
65
108 44
112 62
3 92
94
53 53
43
76
76 93 117
55
2 98 4
105 107
115
61 94 110 94
121 20 38
101 102
122
30
110 100 103 113
16
94
28 82 40
124 63
76
61
45 118
36
37
64 46 39
4
99 97 52 56 57
1 58 59
51
47 60
46 54
121 43
123
20 96 110
65
4 41
120
18
42
50
92 17
65
65
108 44
112 62
3 92
94
53 53
43
76
76 93 117
55
2 98 4
105 107
115
61 94 110 94
121 20 38
101 102
122
30
110 100 103 113
16
94
28 82 40
124 63
76
61
45 118
36
37
64 46 39
4
99 97 52 56 57
1 58 59
51
47 60
46 54
121 43
123
20 96 110
65
4 41
120
18
42
50
92 17
65
65
108 44
112 62
3 92
94
53 53
43
76
76 93 117
55
2 98 4
105 107
115
61 94 110 94
121 20 38
101 102
122
30
110 100 103 113
16
94
28 82 40
124 63
76
61
45 118
36
37
64 46 39
4
99 97 52 56 57
1 58 59
51
47 60
46 54
121 43
123
20 96 110
65
4 41
120
18
42
50
92 17
65
65
108 44
112 62
3 92
94
53 53
43
76
76 93 117
55
2 98 4
105 107
115
61 94 110 94
121 20 38
101 102
122
30
110 100 103 113
16
94
28 82 40
124 63
76
61
45 118
12. POWERPACK
* BG 002 578 60 MODULE, POWER PACK, DX500-800 TIER3FF.................................................................................................... 2
** BG 002 123 04 NSS FRAME ASSEMBLY, POWER PACK........................................................................................................... 6
*** 551 846 19 BRACKET, SLU-TANK AND HAND PUMP............................................................................................................. 7
** BG 002 580 71 ENGINE ASSEMBLY, RANGER DX C7.1 TIER3................................................................................................. 10
*** BG 002 587 17 MOUNTING, EXHAUST SILENCER.................................................................................................................. 14
*** 550 631 21 NSS ASSEMBLY, ENTRY PLATE........................................................................................................................... 15
*** 551 901 08 NSS GEARBOX, GEAR BOX+COMPRESSOR+PUMPS........................................................................................ 18
**** 551 965 43 GEARBOX, TRANSFER, RATIO: N1:N2= 0,7846 N1:N3=0,3321....................................................................... 19
**** 551 972 74 NSS COMPRESSOR ASSEMBLY, ENDURO 12................................................................................................ 22
***** 223 445 98 AIR INLET VALVE ASSEMBLY....................................................................................................................... 23
**** 551 893 11 NSS PUMP ASSEMBLY, HYDRAULIC............................................................................................................... 26
***** BG 002 234 72 PUMP UNIT............................................................................................................................................... 27
****** BG 002 234 70 PUMP, PISTON, FRONT PUMP, 71CM3.............................................................................................. 28
******* 550 841 76 ADJUSTER.............................................................................................................................................................. 29
****** 550 033 41 PUMP, PISTON............................................................................................................................................ 30
**** 552 006 03 NSS PUMP ASSEMBLY, HYDRAULIC, 23+23+16+4......................................................................................... 32
***** BG 002 281 72 PUMP, HYDRAULIC.................................................................................................................................. 34
*** 551 901 09 NSS GEARBOX....................................................................................................................................................... 36
**** 551 814 18 GEARBOX, TRANSFER, SAE3 200KW RATIO: N1:N2= 0,7627 N1:N3=0,4893................................................ 38
** BG 002 995 98 FUEL SYSTEM, DX C7.1 TIER3........................................................................................................................... 40
*** BG 003 012 72 FUEL SYSTEM, UPPER FRAME MODULE..................................................................................................... 42
**** BG 003 012 74 HOSE SET, FUEL HOSES FOR UPPER FRAME MODULE........................................................................ 44
*** BG 002 996 06 HOSE SET, FUEL, POWERPACK.................................................................................................................... 46
** BG 002 808 32 NSS SYSTEM, COOLING, DX TIER3FF.............................................................................................................. 48
*** BG 001 954 41 NSS COOLER ASSEMBLY............................................................................................................................... 50
**** BG 002 607 42 NSS COOLER, ENGINE COOLER, INTERCOOLER AND WATER ELEMENT............................................ 52
***** BG 002 027 12 MOTOR, HYDRAULIC............................................................................................................................... 53
*** BG 002 830 07 NSS HOSE SET, COOLING SYSTEM.............................................................................................................. 56
** BG 002 817 91 NSS AIR FILTER ASSEMBLY, POWERPACK..................................................................................................... 58
*** 550 846 94 FILTER ELEMENT, AIR, AIR FILTER..................................................................................................................... 61
*** 551 929 71 FILTER ELEMENT, AIR, POWER CORE................................................................................................................ 62
** BG 002 399 98 NSS MOUNTING, BATTERY ASSEMBLY............................................................................................................ 64
*** 550 481 91 ELECTRIC COMPONENTS ASSEMBLY................................................................................................................. 67
** BG 002 911 54 GUARD, BELT....................................................................................................................................................... 70
** 550 261 99 VALVE ASSEMBLY, FLUSHING VALVES.................................................................................................................. 72
*** BG 003 761 34 VALVE, DIRECTIONAL, 2/2 WAY VALVE G1, 40BAR, 24VDC........................................................................ 73
** BG 003 481 07 NSS ASSEMBLY, COMPRESSOR CONTROL..................................................................................................... 76
*** BG 003 348 16 VALVE, AIR, AIR COMPRESSOR CONTROL.................................................................................................. 78
** BG 003 561 52 GUARD, HEAT, TURBOS..................................................................................................................................... 79
** BG 002 032 87 WIRING HARNESS ASSEMBLY, CABLE SET W10............................................................................................ 82
11
37
40
12
13 38 39 8
30 31
33 34 41 30
19
5 21
19 9
15 2 6 10 3 1 17 4
1 5 18 20 21
26
26 25 19
2
44 43 42
26 25 19
19 26
12
29 18
15 17 15 16
10
26 25 19
39 15 16
22 23
15 17
27 19 22 38 40 4 19 26 45
28
44 43 42 8
28 19
31 30 18
7 18 24
18 20 21
14 36 22 23
13 31 21 18 3 46 22 38
2
1
4
3
5
TO CABIN 56 DETAIL A
TO EXPANSION TANK
FROM CABIN
56 57 58
10
40 41* 49
18*
35 36
A 51 52
13 50
14
24
23
1* 44*
33 31 5 11*
21 34 38 16
30
29
17
2* 20 21 22
48*
31 32
37 35
3
21 34
10 7 5
25
24
23
20
21 2
22 3
20
21
4
1
2 8
3
13
HOSE SET
12
199 14 800
24 23
DETAIL A
16 17
2 21 20 5 16
16
18
19
4 7
10
8 9 11 22 6
A B
440
460
400
420
I
II
380
370
390 450
III
360
A B
460 420 500 410 180 415
455
SECTION A-A SECTION B-B
350 290
310 340
300 155
400 I
110 150
490 480
220
210 330
170
380 240
II 80
210
280 290 50
130
220 250
350
40 230
90
210
260 350
120 60
320
30
50 210
290
200
210 II 340
100 55
430 110 140
70
470 350 300 290 330
2 9 8 3
38
13 31
14 13 7
41 31
14 13 39
37
31
42
6 22 12
5 4
36 32
31 18 19 19
14 16 16
15 30 17
20
1 20 17
19 19 21 20
4
4
13
10
11
6 14
7
10 12
9
22
NO ILLUSTRATION AVAILABLE
NO ILLUSTRATION AVAILABLE
3 5
1 6
22
20
25
24
23
18
24 23 14 8 17
16
20 9 3 2 9 4
15
11 8
10 13
2
9 12
11
4
23
10
22
19 5
5 12
21 1 13
7 6
43
21 29 27 28 36 35 14 35 25 24 33 34 44
20
13
12 199 14
16 17
23
20 5 1 16
24
16
DETAIL A
18 19
9 8 11 10 22 6 7
800 HOSE SET
460
400
420
380
370
390
450
360
310
290
400
280 340
350 155
220 300 150
480, 490 110 330
210 240
170 50
80
210 290
220 250
130
380 230 90 350
40 350 120
260 210
30 290 60
50
210 320
200 110 210
100 50
350 340
70 300
140
430 330
290
470
20
10
42
16
13 14
9 8
42
17 18 15 13 11 16
51* 3*
13
14
20 22 23 44 11 12 7*
20
2*
21
50*
23
10 13
1*
42
16
13 14
9 8
42
17 18 15 13 11
51* 3*
13
14
20 22 23 44 11 12 7*
20
2*
21
50*
23
10 13
1*
101
106
105
103
102
104
101
106
105
103
102
104
19 25 104 24 101 6 14 20 19 18 17 15
16
2
19
102
22
23
9
14
19 21
5 7 11 36 37 38 4 28 103 19 25 10
11
40 41
14
19 22 23 16
17
35
18 19 20
19 25
16 15
19 18
A
9 23 4* 13 6 14 6
21 Port B
8 6 11 10 1
2*
20 Port A 22 Drain
6 7 6 5
DETAIL A
11 10 12
6 7 6 5
16 15 13 11
17
14 12
2 1
9 7 8
1 2 3
19 25 104 24 101 6 14 20 19 18 17 15
16
2
19
102
22
23
9
14
19 21
5 7 11 36 37 38 4 28 103 19 25 10
11
40 41
14
19 22 23 16
17
35
18 19 20
19 25
16 15
19
35
3*
36
7* 8 26 27 1
39
18
47
21 22 25
11
17
9 20 46 34
46 48
27 26 7* 19 2
14
24 21
50* 38 33 8 4*
18
37*
20 18
15
21
12 23
16
15 16
21 9
18
8
DETAIL B DETAIL C
21 17 3
1 1
7 18 21 2 2
C B
18 21 6 19 20
13
14
DETAIL A
10 11
17 28
4
12
22 23 28
25 26 27
DETAIL D
1 2,3,4,5 1 2,3,4,5 8
10,11,12,15,16,17,20,21,22,25,26,27
4 3 7 6 5 2 1
20 21 19 22 23 14
12 11 18 17
15 16
26
6 1 25 3 2 3
25
8 9
5
10
14 24 13 27
*
3
* *
*
*
*
397
17
2
21
3
10
20
11
11 11
12
15
10
1
22 23
24
25
26
695
697
699
18 14 698
77
395
34
21 E
22
16
18
28
19
20 17
19
3 14
2
14 14
13
13
32
DETAIL E
DETAIL D
23 D
A
B
12
C
7
11 31
5
DETAIL B 31
12
6
6 15
30
29
DETAIL A
DETAIL C
4
2 1
16
2
12
11
19
18
13 15
7
4 10 MARKING LABEL SET
15
13
7 20
13 14
17
3 3
17
16
16 28 17 2
13
15
16
17
16 17
11 27
16
17
26
8
1
3
18
24
25 4 20 21 19
23 22 9 6 7
22
16
14
5
20
6
17
8
12 7
18
1
19
4
9
13
15
10
24
11 23
25
21
7 8
6
11 11
10
12 HOSE SET
DETAIL A
4 101 5
DETAIL B
23
22
10
5
3 24
11
8
2
21 13
20
15
9
14
12
16
17
18
19
5 6 12 11 2
13
9
8
11 12
11 10
13
12
14
15
3
4
12
1 2 17 6 7
11
13
18
3 4
8 10
14
9
15 16
5
1
5
2 3
3
4
10 9 8
21 5 1 11 2 3 24 21
7
22 5 1 25 24 21 23
10
10
10
10
20
5
12
11
3
2
13
14
16 15
4
5
7 6
7
3 10
4 5 101
51
52
50
12
8
1
6
7
3
3
28 23 25 9 18 22 8 47 48 49
50 37
25 14
14 51 41 26
24
15 14 13 14
17
16
4
31
10
32
30 6
5 19
42
17
1
7
40
17
20 21 27 43
45
10
36 35 34 33
12 11
13
10
11
12
15
14
28 23 25 9 18 22 8 47 48 49
50 37
25 14
14 51 41 26
24
15 14 13 14
17
16
4
31
10
32
30 6
5 19
42
17
1
7
40
17
20 21 27 43
45
10
36 35 34 33
12 11
28 23 25 9 18 22 8 47 48 49
50 37
25 14
14 51 41 26
24
15 14 13 14
17
16
4
31
10
32
30 6
5 19
42
17
1
7
40
17
20 21 27 43
45
10
36 35 34 33
12 11
14 13
14 51
28 23 25 9 18 22 8 47
48
49 37
26
41
24 25 14
50
15
3
17
16
31 4
32 42
10
30 17
27
6 7
19
5 17
1 43
12 44
40 20 21 11
10
36
33
35
34
3 4
33
32 8
29
42 43 47 48
25
5* 6*
35 36
41 42 43
12 25 28 30 31
45
44
28
46
3 2 1 4
9
2
10
11
12
4
7
16 15
5
6
17
7
13
DETAIL A
12 11
9 13
14 13 1
19
38 37 36 35 2
12 20 21
7
3
15 16 17
18 5
4
22 24
800 HOSE SET
23
4
1
5
2
3
2 4 3
4 1 2 6 7
3 5
10 6
8 7
4 3 2
12 11
13 9 1
14 13
19
38 37 36 35 2
12 20 21
7
3
15 16 17
18 5
22 24
23
800
HOSE SET
15 2 24
15
11
12
19 12 21
19
23
20 16
5 14 13
21
19
12 22 8
18 17
1 10 9 11 12 19 7
5 6 5 6 7 8
4
2
3 5 4 3
5 4 1
6 7
103
20*
74
73
71
72
78
74
73
19*
24
A A
8 9
SECTION A - A 5 7 8 9
10 9 3
13
12 1
14 15
14 11
16 15
10
15 14 14 15
13
DIRECTION A DIRECTION B
5 8
7
11
1
9
2
16
5 5
6 10
6 7
7
1 1
2 2
4 11
4
3 9
3
4 3
17
5
7
14
13
9 10
24 12
6
11
28 8 52
23
29 30 51
21
22
31
15
16
54
53
45
19 26
49 44
2
43
18 48
25 42
20 46
41
47
50
44
64 62 61
63
65
66
76
75
73 74 71
70 71 72
67
87
81
82 78
77
80 86 79
84 85
60
83
68
69
98
96
97
92
91
93
94
95
112 111
110
114
109
115
116
113
101
103 102
106
110
104
111
105
109
112
107
108
120
145
144
143
131
140
138
139
136 141
137
142
162
163
161
157
151
156
160 152
159
156
155
158
154
164 165 153
188
173
172
171
207
211
213
215
214
225
216 226
224
223
218
220
232
231
243
242
235 244
237
241
239
246
247
251
248
252
255
261
263
262
266
267
268
270
285
285
286
287
285
285
283
288
289 291
290
313 313
320
315
315
316
311
316
317
311
317
321
312
319
312
314 314
318
313
322
315
316
311
317
312 321
319
314
337
331 338
330
332
338
328
336
333 335
334
179 180
177 178
186
184
182
197 195
196
191
198
194
190
201
200 193
192
199
203
189
202
12
11
13
11
12
12 11
12
9 7 2 4 6 5 6
8 1
4 6 1 5 6 3
10
3 4
2
3 4
2
2
1,6
1,6
5
6
16
17
15 18
2
40
24 19
46
20 41
30 30
42
21
43
47
22 44
23 31 45
25 2
32
33
34
35
36
37
38
38
39
4 1
3 2
3 4 2
7 3
23 22
2
1
85 80
5 85 80 1
11 9
85
80
2 1 3 4
5 2
8 1
1
6
3
3
4 4
DIRECTION A
4
2
DIRECTION A
10
20
11
12
21
13
14
15
16
17
22
23
24
22 20
30
8
12
34
11
8 1
19 2
35 4
21
37
36
16
26
13 12
20 1 2 3 5 11 18 10 17
7 9
30
7
3
21
30
13 10 15 18 19
15 17 19
9 15 17
10 9
14 15 18 19
16 8 11 8 16
10 10 10
3
ok
1 BULB
4 7 15 16 17 18 19
1 14 5 7 6 8 9 5 7
5
7
10
7
13
5
5
9
7
4 10
7 9
5
13 10
7
2 1
6 6
2 4 5 2 2
1 4 5
6 3
3 6 6 2
2 6 6 1
10
6 5
2
DETAIL A
5 4 1 2 3
RED 1
BLACK 2
2 3
1 2 3 4 6 5
5 9 8 2
11
10
1
4 3 6 7
3
2
6
A
7
DETAIL A
NO ILLUSTRATION AVAILABLE
2 14 7 8
8
6
8
6
7
154
153
8
7
8
8
151
152
106
150
104
4
121
120
8
DETAIL A
123 15 16
102
101
103
110
13
12
11
10
14
9
1
100
A
122
1
3 6
12
14
16
15
13
2
19
9
5
18
8
10
7 11
17
7
123
8
HEATING- AND
122 AIRCONDITIONG 153
INSIDE THE CABIN
151 8
2 1 104
8
106 8
13
VAPORIZER
152
12
154
11
A 121
102
CONDENSER
COIL 101
110
103
3 4
10 8
14
2 1
7
6
5
4 3 8
3
26 27 28
25 27 28
9
1
22 24
20 22 23 24
23
15
21 22 23 24
20 22 24
100*
14
11
10
12
32
106* 31 30 29 7* 6*
23
DETAIL A
6 1
8 10 9 7 8 2 3 4 5
8
4
2
6
10
11
5 7
1 13 14
10 12
15
11
1 2 3 4
15
19
25
3 2
271
4 322 410
321
5 126
270 271
4 3
322
126
270
1 321
271
101
4 28
46 44 1
43
2
111
41 45
70
35
34
32
35 2
1a
2a
1
35
33
28 37
40 30
36
37
22 35
21
22 29
36
18 13/14
7
22 31 23
36
27
12
20
21
11
24
10 5
22 25
26 8
15 4
6
17 19
16 9
23 23
20 3
32 8a 8
14
15
34
32
4 21
35 13
20 5
16 6
31 17
12 26 27
28
18 19
2
33 11
3
18 19
10
1 24
23
30
29 25
9
7
22
15
13
8
7
7 8 7 8 4 12 11 10 2 3
16 15 14 5 6 9
2 12 7 6
8
5
9
1
3
4
11
DETAIL B
NO ILLUSTRATION AVAILABLE
18 2
15 17 16
30 31 32
1
100
194 294
18 2
15 17 16
30 31 32
1
100
194 294
7 6
NO ILLUSTRATION AVAILABLE
5
6
2
7
7 6 1
HORIZONTAL SENSOR
3 4
VERTICAL SENSOR
1 3 4
4 3 2 1
200 61
62 201
120
90 201
50
15
55
140
150
160
170
51,52
53
54
50
10
103
55,56
57
10
NO ILLUSTRATION AVAILABLE
60
21
31 32 33
41 42
40
45,46
POWER
CAN STAT
CAN ERR
GPS LOCK
HEADING
SECOND
PRIMARY
ANTENNA
CAN BUS
AIMING UNIT
Right or Left or
Only with
Rear Front
6300/6500
GPS COMPASS
WTOUT1-2
WTIN5-6
WTIN1-2
WTIN7-8
123 55
130
10
WT10
WT14
121 120 140 160 150 170
WT11 WT12
15
62
WT62
If GPS COMPASS is not mounted,
these cables are connected together WT110
110
CAN2
WT9
PE552
W40 AD 1-2 AD 3-4
100
CARRIER BOOM
Only with 6500
ENGINE
If Noise Killer used,
B3L.2 assemblied.
ECM Then WT92 connected
J1939 to terminal box and
J1
P61/J61 WB3L and WB3L.2 cable
connected to sensors.
WT60
B3L.2
X2
X3
94 92
91
LASER LEVEL
RECEIVER
W2401 60
WT92 WT91
With TIM models 5300 and
5600 these cables
B3L
are connected together
130
WT13 WT21 WT31 WT32 WT33 WT41 WT42
40,41
WT40 41 42
13
40 If TIM model is 5600, WT41 is
21 31 32 33
If DCU is not mounted, these connected from WT42 to feed
cables are connected together With TIM models 5300 and inclination sensor (horiz) and
5600 these cables WT40 from that to feed unit
are connected together tilt sensor.
INTERNAL
TERMINATION
5 4 2 3 1 RESISTOR IN
CAN2 Option for 6300/6500 6300/6500
PE552 5 4 2 3 1 CAN2 AIMING UNIT
GPS COMPASS TIM DISPLAY INTERNAL
120R
120R TERMINATION
CAN1 CAN1 RESISTOR
5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
WT14 Bn
WT9
WT9
WT9
WT9
WT14 Wh
WT14 Gn
Bn
Wh
Gn
Ye
5 5 5 5
WT14 Ye
5
5
2 2 2 2 WT62 Wh WT11 Bn WT12 Bn
5 4 2 3 1
2
2
4 4 4 4 WT62 Bn WT11 Wh WT12 Wh Connect terminator
4
4
3 3 3 3 WT62 Gn WT11 Gr WT12 Gr if aiming unit is
3
3
1 1 1 1 WT62 Ye WT11 Ye WT12 Ye not mounted
1
1
WT61
WT61
WT61
WT61
2 2
1 = 24 VDC
are connected together
4 4
2 = CAN LOW
3 = 0 VDC
Bn
Wh
Gn
Ye
3 3 WT10 Bu CAN1 3
CAN1 1 4 = CAN HIGH
1 1 WT10 Bn
5 = CABLE SCREEN
WT41 Wh 2 2
1 1 WT21 Ye 1 1 WT31 Ye 1 1 WT32 Ye 1 1 WT33 Ye 4 4
WT41 Bn
Ye
5 5
WT42 Wh
2 2 2 2 2 2 2 2
4 4 WT21 Bn 4 4 WT31 Bn 4 4 WT32 Bn 4 4
Wh
5 5 5 5 5 5 5 5
Bn
WT33
WT40 Wh
WT40 Bn
WT40 Gn
WT40 Ye
5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1 5 2 4 3 1 5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
B336G B20G B132G B132G.2 B3G
CARRIER INCLINOMETER BOOM TURN FEED UNIT FEED INCLINATION DRILLING DEPTH
SENSOR ANGLE SENSOR TILT SENSOR SENSOR (HORIZ) SENSOR
6300/6500 5600
If model is 5600, connect If model is 5600, connect
WT40 to B132GB and B132G.2 WT41 to B132G.2 and WT42
CABIN
DATA COLLECTION UNIT PE552
.
.
.
.
.
.
.
POWER
200 mA
Signal
for outputs
Voltage supply
Voltage supply
Voltage supply
Voltage supply
Voltage supply
KEY SWITCH
GND
24VDC
1 2 16
Laser level receiver
Laser level receiver
WT10 Bn
WT90
WT90
WT90
WT100:2 CAN1 1 1 3 4
WT10 Bu CAN1 3 4
WT103 2
WT103 3
WT103 1
1 3
W2041 2 BOOM
WT100:3
X50 If Noise Killer used,
WT91
WT91
WT91
S700
0
1
MP
WT50
1
WT50
WT50
5
1 2 X5
WT92
7
Blue
WT92
WT92
X5
1
3
2
Brown
White
5 1 2 4 WB3L Bk
WB3L Wh
WB3L Bn
6
1 2 X5
8
X5
Bn
Wh
Bk
X5 -
WB3L.2
WB3L.2
WB3L.2
GND GND
Cable / wire DX/DQ Tier3 DX Tier4 Function Fuse DX Fuse DX Tier4
WT50:1 Cabin-X5:106 Cabin-X5:106 PE552 and CAN Bus Power MP-F21 MP-F2 1 2 4 1 2 4
WT50:2 Cabin-X5:(-) Cabin-X5:(-) CAN Bus Ground
WT50:3 Cabin-X5:119 Cabin-X5:113 PE552 Outputs Power MP-F24 MP-F62 1 Power supply 1 Power supply
W2401:3 Cabin-X5:8 Cabin-X5:8 Data Collection Unit Power MP-F22 MP-F51 2 Ground 2 Ground
W2401:1 Cabin-X5:19 Cabin-X5:19 Data collection Unit Power Carrier-F104 Carrier-F104
W2401:2 Cabin-X5:(-) Cabin-X5:(-) Data Collection Unit Ground 4 Signal 4 Signal
+B3L.2 +B3L
PE552
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DATA COLLECTION UNIT
out
open
close
RS232
Threading
Lower jaw
Lower jaw
to cassette
Rod transfer
Rod transfer
Drilling stop
from cassette
GND
24VDC
12 13 14 15 17
Gr
Gn
Br
Pi
Wh
5 3 2 6 1
Wh
Wh
Bk
Wh
Bk
Wh
Bk
+X5310
WTIN1-2
WTIN1-2
WTIN5-6
WTIN5-6
WTIN7-8
WTIN7-8
WTOUT1-2
-X5 Drill.stop
Perc.pres.switch
Thread. out
Rod to cass.
Rod fr.cass.
L.jaw open
L.jaw close
N.C.
ENGINE
J1939(-)
J1939(+)
DISPLAY UNIT
Battery +
Battery -
1 3 5 2 4
Battery+
bk
bright
W40
W40
CAT J1939(-) from engine
CAT J1939(+) from engine
+CAT 5 4 2
-X2001 5 4 2 5 4 2
TR1
120ohm
J1939sh WT110
J1939_4 WT110 Wh
J1939_2 WT110 Bn