Main Engine

C/s deflection of one unit Hw ll u confirm ur reading is correct

Chain tightening procedure ( this also don't tell from Deven aranha),after tightening what will u check,cam shaft timing adjustm
Chain tightening procedure?
Checks and clearances in me exhaust valve
Clearances and value? How spring measured as per manual?
Crankshaft deflection why? What is alignment and what is fair curve graph ?
Cylinder liner calibration with inside micrometer zero error , ovality percentage in liner.
Exhaust valve actuator checks hydralic actuator checks
Exhaust valve complete overhaul. Mainly he's asking abt templates for valve seat and spindle
Exhaust valve overhaul and clearances,
Exhaust valve repair .what r the things to take in to account .
Fuel pump timing adjustments.
How the exhaust valve of ME is
How to check timing of camshaft? Cam timings and regarding pin gauge ? Cam adjustment procedure.
If u press the deflection gauge Wat valuy it shows positive or negative
Indications of liner crack,,,,,,,,,
Liner calibration what u ll say to company if they ask for ovality
Piston clearance complete along with values
Piston crown burn away were u ll measure..
Piston removal - wat all checks ? Piston ring and stuffing box, what clearances to check.
Stuffing box in place overhaul? Clearance? ( don't say but clearance)
Stuffing box overhaul without removing piston? What are clearances taken in stuffing box?
Stuffing box overhaul?
Which type of pump for lub oil supply to main engine. ( clarify - its centrifugal radial/ axial flow type)

Bearings
Asked me procedure for replacing c/pin brg top half. I went the whole yard, made a mistake in position of conrod when extrac
Bottom end bearing clearance position
Bottom end bearing removal procedure? Bottom end bearing survey. ?
Crosshead bearing clearance
How will carry out load test on bearing?
Main bearing removal
Main bearing removal,
Main bearing survey?What are the things to check after assembling the main bearing. Crankpin bearing survey? Main bearing
Thrust bearing clearance
Top bearing in main bearing is removed. How will you proceed with bottom half.
X- head clearance. X head bearing clearance where to take

Boiler
Accumulation Pressure test, why its done and procedure.
Accumulation test for boiler
Action to be taken if blr wtr contained oil.
Boiler safety valves,
Boiler type and tube size, pressure
Economiser safety vlv setting.

Aux Engines
Air starting motor operation
Blackout procedure. Asked which unit sense the main bus power not having power n tell emergency generator to start.
How will u test preferential trip infront of psc
What are the values for preferential and overload trip

Propellors
How u ll fit the propeller
Jack up test procedure.
Propeller drop
Propeller removal? Propellor removing procedure.? Poker gauge measurement, points to take care.? How propeller drop is tak

Heat Exchanger
How to remove one tube of shell and tube heat exchanger
How will u make tube plug in lathe machine and waht will be angle
Shell and tube HE pressure test

Miscellaneous(Single question each topics)

Before using hydraulic jack what and all points to check and its operational procedure.
Blackout procedure. Asked which unit sense the main bus power not having power n tell emergency generator to start.
Bottom plugs function
Cylinder lubricator,metering,alpha lubricator
Double bottom plug pr testing
Engines you have worked on, what all maintenance you have done.
Fresh water generator consumption less.what r d checks .how u will knw heat exchanger is dirty or not .confused me complete
How rope guard is attached to ship
How u ll find out the push up
How will u test preferential trip infront of psc
How will you charge your refrigerator compressor .while opening bottle which cap u will open .there is 2cap on bottle .
How will you check double bottom plug in drydock
In drydock tanks pressure test
Locked in open and closed position?
Rudder drydock test
Rudder pressure testing.
Scavenge fire action by .wat u instruct ur junior. Wat indication of scavenge fire.action u do
What are the values for preferential and overload trip
What is d essential item u will keep in ur store .not agreed on anything .
Where it is located
Winch load test
aft timing adjustment?

rod when extracting bearing(see Img attd).

y? Main bearing bottom half removal. Checks u do on main bearing....

peller drop is taken?

sed me completely .
Main engine:
Chain tightening procedure
crank shaft deflections when not to take.
Cross head clearance and lubrication Main bearing lubrication
Decarb preparations and after checks
Difference between main engine and ae con rod What is heat treatment, annealing
Fuel pump timing.
Main bearing lubrication
maintenance jobs in main engine.
Stuffing box overhaul.
Vibrations type and its affect on engine
Types of Engine sailed.

Steering gear:
How emergency steering done...
How the rudder taking shockwaves...
How the signal is transferred to steering gear from wheel...
How the standby motor prevented from rotating...
Type steering how emergency steering carried out
Jumping clearances...
Advantages of Hele-Shaw pump...

Refer
were to charge refrigerant.
oil charging procedure for refrigeration.
Refrigeration compressor change over procedure.

Hull:
Watertight integrity survey procedure...
Draw double bottom tank and its fittings with reasons....
Draw the double bottom tank vent arrangement...
Working principle of flame arrester...
Hatch cover sealing arrangement and how will you confirm that it is sealing properly...
Propeller push up mounting

Aux. Equipments
What is heat treatment, annealing
Boiler safety valve pressure test.
Explain about air pollution...
Purifier horizontal shaft.
Main Engine
Type of engine worked
Main engine spec
All Me clearances
What are all brg clearance you'll take in Main engine ,
Which place you take clearance in bottom end brg,
Main bearing clearance and weardown
Main clearance and process
Crosshead clearance and cross questions
What are all clearance in xhd brg
Piston ring clearances.
Thrust block clearance
If guide clearance in xhd what happened
Precautions before doing crankshaft deflection.
What you know from Crankshaft deflection
Which temp???Why not cold condition
Types of crosshead & cross question
What type of lubrication in crosshead
How you do alignment
How you know which bearing need alignment
How to know Web slippage
What is the consequence of Web slippage
How to check con rod elongation.
What are the stresses acting on the conrod bolt
Stuffing box overhaul clearances. How to take
Stuffing box overhaul?
Inplace stuffing box overhaul .
Exh vv opening / dampening / closing etc
Exhaust vv overhaul
It’s LDCL used in ME-B engines
Ldcl cooling water system
Load depedent cylinder liners ? Is it correct
Purpose of ldcl??
Preparation for iapp survey as a 2E
How u protect ur m/e during long layup
What all overhauls u have done in main engine .
Starting air line safeties and maintenance
VIT, Conventional VIT, Super VIT and cross questions
When and where will you use go and no go gauge
Nox limits of main engine.

Boiler
Boiler safety valve settings
Safety valve and relief valve difference.
Safety valve check
Safety valve on boiler and types
Safety valve survey
Easing gear purpose
Boiler scale formation, how forming, how to prevent
Explain what you shall do if you find Oil in the boiler gauge glass in your watch.
Oil in boiler gauge glass what is your action
Oil in hot well actions
Boiler burner types
Explain the Boiler burner of ur ship.
Define the Turn Down ratio of the boiler burner.
Explain the purpose of Air Register and what to do if the O2 in exhaust gas is high.

Turbcharger
Me Turbocharger overhaul what clearance to take? Procedure for taking
One Turbocharger got damaged.. Hw Ll u run the engine
Turbocharger overhaul

Aux. Engine
A/E big end bearing checks
Tappet clearance procedure,

Pumps
Types of centrifugal pp and cross questions
Centrifugal pump overhaul and checks & clearances
Checks in centrifugal pp during overhauling
Centrifugal pump pressure control
Npsh
Positive displacement pump pressure control
Bilge pump not taking suction I don't want ordinary answer I want answer like a second engineer.

Refer System
Reasons for safety valve not functioning
Refrigerant cycle.
Short cycling on reefer
How tev works
Icing on tev
Undercooling and super heat properties of refrigeant.

Rudder and Propeller

Tramel gauge? How to take and cross questions
Poker gauge? How to take and cross questions
Propeller drop, Rudder drop, Stern tube measurements, types of propeller and rudder in your ship? How will you. Remove pro
Rudder drop what are the consequences if rudder drop is more
What is trammel gauge
What place u check rudder drop clearence. How much is the clearence
What position u will place poker gauge
Why propeller drop clearence checked

Tailshaft
Tailshaft removal .
How ll yu find the stern tube wear down

Welding
How ll yu do welding in fuel oil tank
How to weld cast iron welding done what type of electrode and what is the speciality of that rod
TIG, MIG
Welding vs Bracing
Bridge gauge
Bridge gauging explain

Heat Treatment
Annealing, nitriding and normalising,purpose of annealing,
Heat treatment methods
Various metal treatments
What is stress concentration
What is tempering , annealing

Stresses
Is the stresses are constant or repetitive
How to reuse worn-out clutch,
How fatigue stree affects the component
If repetitive what kind of stress in this

Piplines
Bunker line pressure test procedure
What is the pressure of fire line
Why relief valve is provided in fire line
What is the schedule of the pipe
What is nominal dia of pipe
What is reaming
Types of threads

Coupling
How do you select coupling type.
Types of coupling
What is eldoper coupling
What is muff coupling

Purifier
Purifier speed not achieved reason,
Pairing disc
Back pressure valve purpose

Hydrophore
Hydrophore pp and how you will fill from empty and cross questions
If fw not comming in bridge what action you'll take.

Aux. Equipments
Economizer exhaust outlet temp and effects at low temp.
Explain the Inert Gas Generator system.
How u protect ball bearings in store
Hydraulic winches weight control method
Air bottle inspection
w will you. Remove propeller, how will you remove rudder?
Main Engine
Chain tightening procedure
How do you find chain elongation from engine outside
Holding down bolts tightening procedure.
Tie rod broken... Removal method
Main engine crankcase relief valve o'haul and pressure test.
Piston pressure test
Main air start valve function.
T/c labrinth seal how its sealing?

Aux. Engine
Aux. Engine fuel timing checks and adjustment.
How do check fuel pump timing for AE
How do remove broken foundation bolt from AE fuel pump

Boiler
Boiler refractory patch work
How to repair boiler refractory,
Fuel oil accumulated in boiler tubes... How you ll remove…
Boiler safety valve overhauling procedure, checks and setting of safety valve
Safety valve overhaul

Pumps
F.w centrifugal pump casing crack how to repair.
Reciprocating pump accumulator purpose?
Advantage & disadvantage of mechanical seal & gland packing
Mechanical seal all parts explain
Mechanical seal materials.
Mechanical seal working

Compressor
Bumping clearance reason why given
Compressor bumping clearence.why its given. How you adjuse. Adding shims how and wr exact loaction?
Compressor relief valve pressure testing

Welding & Pipes

TIG and MIG, applications in our industry.
Cast iron welding in fw pump casing crack
Welding deffect.... Explain porosity. How it happen
Temporary repairs of sea water line?He expect 4 to 5 method.
Schedule pipe and cabon steel pipe how to differentiate.
Schedule pipe carbon pipe difference
Sea water pipe material?
Ndt test all. Explain each test.
Types of NDT tests, explain MPI,
What does Developer do in DPT?
Type of cement
Life boat material and how will you repair if any crack.

Miscellaneous
Tail shaft stress?
Intermediate shaft over haul,
Shell and tube type crack between plate and tube... Procedure of welding process
What all checks to be carried out after finishing drydock, before floating of ship.
Main Engine
Immobilisation certificate for wat wat al contents in tat
At port step by step crank case procedure ( must include interlock safeties and enclosed place permit
Proceed for crank case inspection?
crankshaft inspection from all safties.
Crankshaft Slippage in detail and how to adjust,
main bearing cap weight according wt range chain bock u will use,see we're pulley to fix, Draw pulley
main bearing survey
Function of bottom bush bearing
Prepare main bearing for survey??? What all checks and precautions observed during removal.
Con rod inspections
cyinder liner calibration with values
Cylinder liner condition report
Cylinder liner wear rate and ovality
In Cylinder calibration report column wat u will fill and send to company regarding with values
Stuffing box overhaul without removing piston .
Cylinder head exhaust valve removing procedure
How you came to know the exhaust valve can reuse
M/E Exhaust valve seat repair.
Area of contact of valve and valve seat. What is the angle of valve and valve seat mating surface.
Overhauling of ME Fuel Valve main checks,
Adjustment of VIT,
How VIT is actuated in MAN B&W engines , how horizontal movement of rack is converted to vertical movement in barrel
Main engine air cooler efficiency how to check
Air cooler air side cooling ( ACC chemical , mixing ratio with water & how water circulated & drained )
Oil mist detector daily rotein checks,alarm setting.
Oil mist detector alarm , steps to be followed in sequence (answer as per procedure in manual )

Aux. Engine
AE con rod checks
AE connecting rod inspection and many cross questions
Auxiliary engine con rod complete inspection , wat to check , wer to check & how to check
Auxiliary engine exhaust valve seat renewal procedure ( I told about welding old valve to seat & hammering the seat out)
Checks on connecting rod
How to check conrod bending
How to check trueness , ovality, gudgeon pin clearence, where to check, how to check, what is mean by ovelness
How to check K value in turbocharger.. what is the value (A/E)

BOILER
Before boiler safety valve pressure setting what are all the checks u will do
Boiler pilot burner not firing, actions
Boiler pilot burner not working .. you action
Pilot burner Transformer how will you check its working
Wat to show to surveyor before setting safety valve
You have to train ur 5E about boiler gauge glass blow through. Tell how you will proceed?
Refer
HP trip in reefer compressor .. reason … what is back pressure valve in reefer plant
Meat room temperature is high compared to fish room what is the reason
Refer compressor undercharged... What will be the symptoms.... How to charge refrigerant?
Only meat room temperature not able to be maintained wat are reasons & wat u will do (main reason is faulty TEV , if it's bloc

Fire Systems
How will u prepare rentry after co2 release
Co2 room checks and inspection..
How to measure weight of co2 inside co2 cylinder
After using DCP extinguisher how will you proceed for filling the bottle again? Step by step procedure ?
How will you refill DCP extinguisher
Dcp extinguisher recharge.
SCBA
Fire in engine room ... N u r a chief engineer... How will u proceed ... ???

PUMPS
Centrifugal pump overhaul
Parts of centrifugal pump
Seawater pump - casing repair
Temporary and permanent
Fire pump casing crack how u find, temperory and permanent repair procedures
Centrifugal pump opened up, what checks on shaft, coupling?
Centrifugal pump shaft wat All checks
How will you align a pump.
Where the shaft can get bend, checks on impellers
Check u will carry out in centrifugal pump shaft what u will check where u will check. ( DPT procedure )
Pump overhaul .How will you check shaft starightness.
How to check trueness of shaft
Crack in pump casing how to repair....many more cross questions
Centrifugal pump wear ring measurements
Crack in pump casing repairs
How to arrest a leak in pump casing
Checks on centrifugal pump
Crack in centrifugal pump, how you will repair it?
LPG Cargo pump type and description.

Welding
Meaning of 1G 6G in welding....How to select welding rod .. what are the details get from numbers mentioned in it...
Dye penetration test
ways to detect crack on ships? Explain DP test procedure ?
How to do dye penetrant test
Magnetic particle indication how u will check
magnetic particle test
Dent on ship side - how to report to office
Overhauling of globe valve.. lapping procedure
Stuck bonnet how to dismantle.
How to order sea water pipeline
Lathe machine working with parts ?
Bearing nomenclature.. details

Propeller & Rudder

How to measure propeller drop. How to access the area to measure drop
From poker gauge reading wat u will do
Propeller drop measuring procedure in detail.
Propeller drop where u will insert the poker gauge
Propeller fitting methods. And cross questions
Checks in rudder
How to measure ruddle pintle bearing clearance
Rudder checks in dry dock
rudder drop

Dry Dock
Dry dock checks
Dry dock clearances and how to check those clearances
What all clearances measured in drydock
What are measurement u take in drydock

Miscellaneous
stern tube seal leaking what u will do .how to reduce it.
There is the hole in FWG ejector line, how will you identify?
How do calibrate oxygen Meter
How the limit switch is working
How will u check electro magnetic brake in crane
you are going to lift the cylinder liner before that What are all the checks u will made in E/R Cranes
What are checks you carry out on ER crane before carrying out a heavy lifting job
Wire sling certificate is missing how will u check wire sling
f flow & so temp not maintained , I told tev setting not to be adjusted but as a temporary measure will pour hot water on TEV )
hot water on TEV )
Main engine
Main bearing clearance check
Main bearing survey
Bottom end bearing bolts inspection
How you know web slippage.hw crank shaft is fitted, how you correct slippage,if slippage occurs what will happen,how to corr
Crankpin ovality check
Stuffing box removal inside the engine
Liner measurements and how u will tell the wear down rate
Liner calibration.wat is the limit,liner wear formula
Cloverleaf ,micro seizure
What are all the checks will carried out in cylinder liner
Tightening of chain drive
Relief vv lifting in cyl
Exhaust valve overhaul and checks
After Exhaust valve overhaul what are the checks will be carried out.
After lapping main engine exhaust valve, what will you check before assembly and after assembly.
Fuel pp timing
Fuel pump lead
Fuel pump lead how to measure it
Fuel quality setting
T/C vibrations
Turbocharger washing turbine and blower side
VGT and disadvantage
Common rail system explain.
After crash manuovering, checks
Crash manoeuvring, engine vibrated? What to check in crank case.
After grounding what are checks will be carried out in main engine
During manouvring after ahd kick astern order has frm bridge but no response. Capt want astern movement which concern th
HFO consumption increased. What checks?
Sootblow procedure

Aux Engine
Cylinder head pressure testing for AE
Ae cylinder head crack. How to find.
A.E crankpin ovality checking
In AE, how to check conrod length
How will u find out AE lube oil is contaminated reasons

Boiler
Boiler combn chamber inspection....wht will u do abt it?
Boiler everything regarding construction details, diff in hydraulic test and accumulation pressure test? When to do accumulati
Boiler refractory inspection
Boiler type
Boiler water treatment and testing ,how to do chloride test
Caustic embrittlment and what temperature it occurs
Controller in boiler? Why PID preferred over PI controller .. Everything about controller and boiler automation , Boiler combus
EGB safety valve setting procedure
Gauge glass blow down train junior
Safety valve floating?
Turn down ratio
Type of steam for soot blow

Refrigeration and air conditioning

After refer compressor valve overhaul what checks will carried out.
Capacity control of A/C compressor
Charging of refer comp. How will u weigh the bottle? Where exactly u r charging and can u keep the bottle upside down while
In container ship refrigerated container related qns
TEV ice formation what is the reason

Bunkering
Buker preparation
Bunker line test
CE is not there u hv to take bunker in wht are all aspects u concentrate and act as a CE (he expects some CE thing...!!)
CE not there, how you take bunker
BDN checks

Pumps
Bearing fit in shaft.
Hole is centrifugal pump volute casing, repairs done.
How to assemble bearing in p/p shaft? What is stamped on it? Bearing nomenclature everything. Is both electrical side and p/
How to measure backlash in gear pumps
Mechanical efficiency,thermal efficiency, volumetric efficiency
Wear ring clearance in centrifugal pump
What instructions u will give to ur juniors while handling a mechanical seal

Purifiers
Purifier auto desludge not taking place reasons?
Purifier maintenance.. How to accommodate vertical shaft thrust? Cross qns
Purifier suddenly vibrates reasons ( recently overhauled)

Heat Exchangers
Forumala for tighting plate type cooler
Plate and shell & tube advantage and disadvantages

Dry Dock
Dry dock preparation
Ship gng to dry dock what are all the fire hazards may expect how will u eliminate.

Miscellaneous
Engine room safety in heavy weather conditions
Ibattery onboard it’s regulation battery supply items difference in cargo and passenger ship
Interlocks provided for cpp
Measuring instruments IN ER
Metal locking procedure
NDT explain everything
Preparation for Engine room crane survey
Vibration and excitation
Windlass break test
In Framo system, windlass not devoloping pressure, actions
Main Engine
Main bearing removal
Chain tightening procedure.
material of chain rollers?
Crank case inspection checks?
Crank web slippage
Crankshaft fillet purpose?
Cross head survey complete explanation, he s particular about cross head supports
How to remove crosshead
In situ inspection of cross head bearing?
Stuffing box all clearnce what happen of rings worn out arrangement of rings
Stuffing box overhaul?
How 2stroke piston pressure testing procedure
Cylinder head material
Exhaust valve checks...
Fuel injection timing check.
Turbo charger efficiency drops? how you will come to know? it actions?

Aux. Engine
Ae bottom end bolt checks
Ae con rod checks and clearence measurement

Boiler
Boiler circulating pump overhauling how many bearings what type of bearing how will u fit?
Boiler low level alarm test?
Boiler mud box?
Boiler Refractory cracking, reasons
Boiler refractory renewal procedure?
Boiler safety valve setting? what is function of floating ring?
Oil in the cascade tank, actions
Hot corrosion and cold corrosion

Steering Gear
Emergency steering gear operation
Steering gear operation
Working of swash plate pp

Propeller and Rudder

Rudder drop
Propeller drop measurement?
Propellor fitting and removal procedure. How you will know it reached other than push up length?
Stern tube water ingress, action as 2E

Refer
How u ll recharge refer ?
How u will fit a TEV in a ac unit,where u will fit the bulb position detail?

Cranes
Brakes in the ER crane, how many are there?
Crane rocking test?

Welding and Pipes

Welding rod number and specifications.
Welding Rods onboard ?
Type of welding in seamed pipes.
Welding material
Cast iron welding preparation
How brazing done on what type of materials, type of electrode.
How u will fabricate a pipe? Electrode used n material?
How you select a welding electrode for that material
What welding rod for Sea Water pipeline welding ?
Types of sea water pipe material.
Seamless and seam pipe differences, how it's manufactured .
How you fabricate seawater pipe
How to order pipe lines, valves

Bearings
Bearing 6310,6320,7310 what is the difference?
Bearing number represents
In ball bearing what load will act?
Thick shell bearing? Where we will use thick shell and thin shell bearing?
Thrust bearing
Types of bearing

Pumps
Fire pump casing material
Why screw pumps are not used in sludge handling

Aux. Equipments
checks in scrubber tower?
Waste heat valve
Shell and tube type cooler pr. Test
Directional control vv
PID controller? how it works? where it is used?
Types of fire extinguisher on how fire alarm tested.lot of cross question
smoke detectors medium used

Miscellaneous
What action to take on engineers call
Will u operate engine room bilge suction valve? If yes on what situation and bu whom?
DB tank drain plug testing
Engine room flooding as 2nd wat u will do.
Co2 room checks co2 bottle weight procedure
Sacrificial anode not wasted? reasons?
how to do bunker line pr. Test
Hydraulic jack overhaul? crosssection of back up ring.draw and explain?
What is fuel quality mean
What you know about ammonia as fuel.