ITP-PR-10

Inspection Test Procedure for

220 KV Transformer Remote
Control Panel
(GULF OF SUEZ II
500 MW WIND POWER PLANT BOO
PROJECT)
Authority Table

Prepared By Eng / Ahmed Zaki

Position T&C engineer Date: 21/5/2024

Signature

Purpose

This document consists in the inspection test procedure for the factory test of the “Local, Protection and
Control Cubicles” for the “220 KV Transformer Remote Control Panel".
Scope

• This procedure applies to all tests that are carried out for products.

Definitions

• None

References

Document Number Title

Basic and safety principles for man-machine interface, marking and
IEC 60445 identification- identification of equipment terminals and conductor
terminations
IEC 60529 IP degree
IEC 60947 Low voltage devices
IEC 60255 Measurement relays and protection devices
IEC 60051 Electrical measurement apparatus, analogical indicators and accessories.
IEC 60258 Electrical measurement recorders and accessories

Responsibility

• Operation Manager
• Quality Control Engineer
• Project Manager
 PRELIMINARY VERIFICATIONS TESTS

The following point shall be checked and verified before test:

Conformity

Equipment’s Manufacture Quantity

Y N

2P,AC- MCB, 16 A, 10 kA, C- AS PER SCHEME AS PER SCHEME

Curve

AS PER SCHEME AS PER SCHEME

2P, DC-MCB10 A, 10 kA, C-Curve

Auxiliary Contact for MCBs, AS PER SCHEME AS PER SCHEME

OF+OF/SD
 Aux Relay, 4C/O, 6A, 220VDC, AS PER SCHEME AS PER SCHEME
C/W Base

2 Position Selector,
AS PER SCHEME AS PER SCHEME
Remote/Supervisory, 4 Packet,
With Key Free ln Two Positions

Discrepancy Switch With LED for AS PER SCHEME AS PER SCHEME

Circuit Breaker, Square, 4 Packet

Discrepancy Switch With LED for

AS PER SCHEME AS PER SCHEME
Disconnector & Earthing Switch,
Round, 4 Packet

Neutral and MV CB position AS PER SCHEME AS PER SCHEME

indicators
 AS PER SCHEME AS PER SCHEME
Push Button, Green/Red

AS PER SCHEME AS PER SCHEME

BCU

AS PER SCHEME AS PER SCHEME

Test Block for BCU

Multi Function Meter CL0.5+ AS PER SCHEME AS PER SCHEME

Ethernet Module

AS PER SCHEME AS PER SCHEME

Annunciator Alarm 40 Windows
 AS PER SCHEME AS PER SCHEME
Current Test Block

AS PER SCHEME AS PER SCHEME

Voltage Test Block

DC supervision relays with Flag AS PER SCHEME AS PER SCHEME

indication

VT supervision should be AS PER SCHEME AS PER SCHEME

provided for each branch by ET.

AS PER SCHEME AS PER SCHEME

Indication Lamp

AS PER SCHEME AS PER SCHEME

AVR
 AS PER SCHEME AS PER SCHEME
Test Block for AVR

2 Position Selector,
AS PER SCHEME AS PER SCHEME
Auto/Manual. 4 Packet, Without
Key

2 Position Selector,
AS PER SCHEME AS PER SCHEME
Master/Follow, 4 Packet,
Without Key

Push Button For Tap Changer AS PER SCHEME AS PER SCHEME

(Lower/Raise), NO, Black

Emergency stop Mushroom AS PER SCHEME AS PER SCHEME

Head Push Button

Illuminated Push Buttons, Spring

Return, C/W (1NO+1NC), For AS PER SCHEME AS PER SCHEME
Fan Group 1 & 2 (On/Off), Red &
Green
 AS PER SCHEME AS PER SCHEME
Digital oil temp indicator

AS PER SCHEME AS PER SCHEME

Digital winding temp indicator

AS PER SCHEME AS PER SCHEME

Digital tap changer indicator

Heating Thermostat 0:60° C, AS PER SCHEME AS PER SCHEME

220VAC 50HZ

Heating Resistor (50W , 220 AS PER SCHEME AS PER SCHEME

VAC)
 AS PER SCHEME AS PER SCHEME
Cubical LED Lamp, 220VAC

AS PER SCHEME AS PER SCHEME

Door Contact - Limit Switch

AS PER SCHEME AS PER SCHEME

Socket 220VAC, (2P+E ) 10 A

AS PER SCHEME AS PER SCHEME

Multi-Function Timer

( 2200 x 1200 x 800 ) mm, C/W

Plinth 100 mm, IP54 with
ENCLOSURE Copper Earthing bar not less
than 150mm2

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………….....

DATE CHECKED BY WITNESSEDBY

Name Signature Name Signature

 1. Visual inspection Test (1 OF 2)

The following point shall be checked and verified before test:

Conformity
2.1 General presentation of cubicle(s)
Y N Observation(ref.)
Cubicle side notification plates
Dimensions :H x W x D
Labels on the equipment
Equipment’s(Terminals , Auxiliary relays and Switches)
Cable side notification
Earthing (Panel Earthing ,Earthing connection on door, Earthing
on main equipment)
Wiring ducts
Lighting ,doorswitch,socket
Heating resistor
Thermostat / Hygrostat
Cubicle Painting & Coating characteristics (RAL 7035)

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

……………………………………………………………………………………………………………………………………………………..

DATE CHECKED BY WITNESSEDBY

Name Signature Name Signature

 2. Visual inspection Test (2 OF 2)

Conformity
2.2 Mechanical aspect of cubicle(s) Observation(ref.)
Y N
Paint(color)
Accessibility(swing frames ,doors ,side panels)
Lock

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

Conformity
2.3 Scheme Wiring check Connections Observation(ref.)
Y N
Power distribution(AC and DC)
Grounding distribution
Internal wiring and cables

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

Decision:

DATE CHECKED BY WITNESSEDBY

Name Signature Name Signature
 3. HARDWARE TESTS

Conformity
3.1 Measurement of insulation resistance of panels using 1000VDC for 1 min Remarks
Y N
Initial conditions:

The equipment is switched off,

Interposing relays are unplugged,

Connect the negative

Protectionrelays& output
meters are of the Mega ohmmeter to the protective ground
unplugged
Note the insulation resistance by connecting the positive output of the Mega
ohmmeter successively to each following pole (load side) of main circuit
breakers(MCB):

Both poles of DC supply MCB Both poles of AC supply MCB Other

Signals(DI,DO,…)

The insulating resistance of the cabinet(s) must be greater or equal

t o 100MOhm.

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

Decisions:

DATE CHECKED BY WITNESSEDBY

Name Signature Name Signature
 4. POWER SUPPLY TESTS

Conformity
The material is correctly supplied when the appropriate MCB is closed
Y N
Supply the lighting and heating circuits with 230 VAC and close the appropriate
MCBs. Then verify the operation of door switch, light, socket, thermostat,
heating resistor on each cabinet.
Supply the main equipment’s by closing the appropriate MCBs .Then verify the
operation of this equipment’s.

Equipment 1 :
Equipment2:
Equipment3 :

Observations:
………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………………………………………

Decisions:

DATE CHECKED BY WITNESSEDBY

Name Signature Name Signature