Finite Element Substructuring Methods for Composite Mechanics
Finite Element Substructuring Methods for Composite Mechanics
ib
and
Christos C. Chamis
Lewis R ~ S Center
W ~
Cleveland, Ohio
Pappu L.N. M u r t h y
Cleveland S t a t e U n i v e r s i t y
C i v i l E n g i n e e r i n g Department
C l e v e l a n d , O h i o 44115
Cristos C. Chamis
N a t i o n a l A e r o n a u t i c s and Space A d m i n i s t r a t i o n
Lewis Research Center
C l e v e l a n d , O h i o 44135
SUMMARY
F i n i t e element s u b s t r u c t u r i n g s t r a t e g i e s t o o b t a i n n u m e r i c a l s o l u t i o n s
f o r t h r e e t y p i c a l problems of i n t e r e s t t o t h e composites community, a r e p r e -
sented i n t h i s paper. The key i s s u e common t o these problems i s t h e presence
o f s i n g u l a r or near s i n g u l a r s t r e s s f i e l d s . The r e g i o n s prone t o s e e steep
s t r e s s g r a d i e n t s , a r e s u b s t r u c t u r e d w i t h p r o g r e s s i v e l y r e f i n e d meshes t o s t u d y
t h e l o c a l response s i m u l t a n e o u s l y w i t h t h e g l o b a l response. The r e s u l t s from
t h e s e l e c t examples i n d i c a t e t h a t f i n i t e element s u b s t r u c t u r i n g methods a r e
co c o m p u t a t i o n a l l y e f f e c t i v e f o r composite s i n g u l a r i t y mechanics.
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INTRODUCTION
2
u n i d i r e c t i o n a l composites w i t h t h e f i b e r s p a r a l l e l t o t h e l e n g t h ( x - a x i s ,
f i g . 1 ) o f t h e specimen.
The p l a n e s t r e s s - s t r a i n r e l a t i o n s h i p ( s t i f f n e s s ) c o e f f i c i e n t s r e q u i r e d t o
i n p u t t o NASTRAN a r e o b t a i n e d by u s i n g t h e r e s i d e n t data-bank i n t h e composite
mechanics computer code I C A N ( r e f . 7 ) .
=e;
‘Bll yxyyyx
c
E
where GZ2 -- A (2)
‘B22 - yxyyyx
where p i s t h e mass d e n s i t y o f t h e m a t e r i a l .
3
These v a l u e s a r e i n c l o s e agreement w i t h t h e v a l u e s p r e d i c t e d u s i n g equa-
t i o n ( 2 ) f o r cB22. The same t r e n d i s a l s o seen for t h e 3 and 5 ps frames.
I t can be concluded t h a t t h e i n i t i a l shock t r a v e l s w i t h t h e b u l k wave v e l o c i -
t y cB22 a l o n g t h e d i r e c t i o n o f impact.
S-Glass/Epoxy 11 0.0510
T-3001 EPOXY 9 .0416
Kevlar/Epoxy 7 .0320
~
CF = 2Pf = 0.0137 i n . / p s
I
Free-Edge S t r e s s A n a l y s i s o f Composite Laminates
4
t o t h e edge i s 1/512 i n . from t h e edge. The boundary c o n d i t i o n s imposed a r e
such t h a t a l o n g t h e edge x = 0 e v e r y node i n t h e midplane i s c o n s t r a i n e d from
displacements i n x , y-, and z - d i r e c t i o n s . Also, t h e r e s t of t h e nodes a l o n g
t h e edge x = 0 a r e c o n s t r a i n e d from d i s p l a c e m e n t i n t h e x - d i r e c t i o n . Along
t h e edge x = 28 i n . a u n i f o r m s t r e s s o f magnitude u n i t y i s p r e s c r i b e d .
Free-edge s t r e s s . - I n o r d e r t o s t u d y t h e t h r e e - d i m e n s i o n a l s t r e s s behav-
i o r near t h e s t r a i g h t f r e e edge, a small r e g i o n c l o s e t o edge i s i s o l a t e d and
modeled as a s u b s t r u c t u r e ( s u p e r e l e m e n t ) . T h i s r e g i o n i s shown i n f i g u r e 4.
T y p i c a l r e s u l t s f o r a ( ~ 1 0 )AS-graphite/epoxy
~ l a m i n a t e a r e shown i n f i g u r e 5 .
The s i x s t r e s s e s , which were o b t a i n e d near t h e free-edge r e g i o n , a r e summarized
i n f i g u r e 5. These r e s u l t s a r e p l o t t e d a g a i n s t a l e n g t h parameter Xf a l o n g
a c e n t r a l l i n e p e r p e n d i c u l a r t o t h e f r e e edge. The l e n g t h parameter Xf i s
r e l a t e d t o t h e d i s t a n c e from t h e f r e e edge Lf ( f i g . 4) by
Xf = 1 - Lf (4)
I n t h e f i g u r e t h e dashed l i n e s r e p r e s e n t t h e s t r e s s computed a t t h e c e n t e r o f
(+.e> p l y elements. The s o l i d l i n e s r e p r e s e n t t h e s t r e s s computed a t t h e cen-
t e r o f t h e i n t e r p l y l a y e r between (+e) and (-8)l a y e r s . The s t r e s s e s a r e n o r -
m a l i z e d w i t h r e s p e c t t o t h e a p p l i e d s t r e s s uXxaD.The c l a s s i c a l l a m i n a t e
a n a l y s i s p r e d i c t i o n s f o r these n o r m a l i z e d s t r e s s e s a r e
0
-xx = 1; k = O (5)
0 U
x X" x xm
I n p l a n e s t r e s s e s o~~~~ and u . - The i n p l a n e s t r e s s e s u X x , ox
and u approach c l a s s i c a l l a d z o r y p r e d i c t i o n s i n t h e i n t e r i o r o f ' t h e
p l y . Syose t o t h e f r e e edge, however, s i g n i f i c a n t changes i n t h e s e s t r e s s e s
a r e c l e a r l y seen. The t r a n s v e r s e normal s t r e s s uYy i n t h e +e p l y appears
t o be n e g l i g i b l e . However, i t does n o t v a n i s h because of t h e presence o f t h e
i n t e r p l y l a y e r . The maximum uYy observed i n t h e +e p l y i s l e s s t h a n
10 p e r c e n t o f t h e a p p l i e d s t r e s s . The oxy s t r e s s i n t h e i n t e r p l y l a y e r i s
n e g l i g i b l e and can n o t be seen d i s t i n c t l y . Both oxy and u X x i n t h e +e
p l y a r e seen t o approach a f i n i t e v a l u e near t h e edge. A s i g n r e v e r s a l i s
observed f o r these s t r e s s e s .
I n t e r l a m i n a r s t r e s s e s uX7, u ~ ~ ,
uXz has t h e g r e a t e s t magnitude among and "'r .
- The i n t e r l a m i n a r shear s t r e s s
these s r e s s e s . A s t e e p i n c r e a s e i n mag-
n i t u d e i s seen near t h e free-edge zone. The s t r e s s magnitude i n t h e i n t e r p l y
l a y e r i s h i g h e r t h a n t h a t o f t h e +e p l y . The i n t e r l a m i n a r normal s t r e s s uZz
appears t o be of minor s i g n i f i c a n c e . However, i t does have a d e f i n i t e t r e n d .
Two s i g n r e v e r s a l s a r e c l e a r l y noted. I t s t a r t s as a compressive s t r e s s i n t h e
5
i n t e r i o r of t h e p l y or t h e i n t e r p l y l a y e r , becomes a t e n s i l e s t r e s s f o r a s h o r t
d i s t a n c e c l o s e r t o t h e edge, and t h e n r e v e r t s t o a compressive s t r e s s near t h e
edge. The maximum uZz observed i s about 3 p e r c e n t o f t h e a p p l i e d s t r e s s .
E f f e c t o f w i d t h t o t h i c k n e s s r a t i o on i n t e r l a m i n a r s t r e s s peaks. - A l i m -
i t e d s t u d y w i t h (245) symmetric l a m i n a t e has been conducted t o assess t h e
e f f e c t o f - w i d t h t o t h i c k n e s s r a t i o on t h e i n t e r l a m i n a r s t r e s s peaks. The
s t r e s s e s o X z and uZz a r e s e l e c t e d for t h e s t u d y because t h e y appeared t o be
t h e o n l y s i g n i f i c a n t i n t e r l a m i n a r s t r e s s e s . The r e s u l t s a r e shown i n f i g u r e 6 .
The s t r e s s e s a r e computed 31512 i n . from t h e f r e e edge. Four r a t i o s o f W/h,
where W i s t h e and h i s t h e t h i c k n e s s , a r e chosen i n t h e s t u d y . The
r e s u l t s show s i g n i f i c a n t s e n s i t i v i t y t o t h e W/h r a t i o . Both s t r e s s e s appear
t o have s u b s t a n t i a l magnitudes for t h e l a m i n a t e w i t h W/h = 8 . A s t h e l a m i -
n a t e becomes t h i n n e r , however, uzz appears t o r e a c h a z e r o v a l u e w h i l e o X z
c o n t i n u e s t o have a s i g n i f i c a n t magnitude.
F r a c t u r e Toughness P r e d i c t i o n s o f Composites f o r I n d i v i d u a l
and Combined F r a c t u r e o f Modes I,11, 111.
6
( 2 ) The two methods p r e d i c t s i m i l a r composite i n t e r l a m i n a r f r a c t u r e
behavior .
7
i n t e r l a m i n a r c r a c k l o c a t i o n s were s e l e c t e d o n l y for c o m p u t a t i o n a l s i m u l a t i o n
convenience. They r e p r e s e n t j u s t one a p p l i c a t i o n of t h e p r e s e n t p r o c e d u r e .
Effects o f P l y O r i e n t a t i o n
The above o b s e r v a t i o n s l e a d t o t h e f o l l o w i n g c o n c l u s i o n s : ( 1 ) t h e r a p i d
or u n s t a b l e i n t e r l a m i n a r c r a c k g r o w t h i s dominated by t h e opening f r a c t u r e
mode; ( 2 ) t h e t e a r i n g f r a c t u r e mode SERR (GI) i s n e g l i g i b l e compared t o GT
f o r p l y o r i e n t a t i o n a n g l e s g r e a t e r t h a n 60"; ( 3 ) t h e i n d i v i d u a l f r a c t u r e modes
(GI and GII) and t h e mixed mode f r a c t u r e a r e p r a c t i c a l l y independent o f p l y
o r i e n t a t i o n a n g l e g r e a t e r t h a n 60"; and ( 4 ) p l y o r i e n t a t i o n angles l e s s t h a n
60" have s i g n i f i c a n t i n f l u e n c e on t h e SERR o f i n d i v i d u a l f r a c t u r e mode and
mixed mode f r a c t u r e .
E f f e c t s of Laminate C o n f i g u r a t i o n
SUMMARY OF RESULTS
The s i g n i f i c a n t g e n e r a l and s p e c i f i c c o n c l u s i o n s of t h e p r e s e n t i n v e s t i g a -
t i o n a r e 1 i s t e d below:
General Conclusions
1 . F i n i t e element s u b s t r u c t u r i n g methods a r e c o m p u t a t i o n a l l y e f f e c t i v e i n
d e a l i n g w i t h t h e i s s u e s r e l a t e d t o s i n g u l a r l n e a r s i n g u l a r s t r e s s f i e l d s encoun-
t e r e d i n advanced composite s t r u c t u r e s .
8
2 . These methods a r e used a t NASA Lewis Research C e n t e r t o a n a l y z e a v a r i -
e t y o f problems o f c u r r e n t i n t e r e s t t o t h e composites community.
3. The r e s u l t s i n d i c a t e t h e v e r s a t i l i t y o f t h e f i n i t e element s u b s t r u c t u r -
i n g methods i n t h e c o m p u t a t i o n a l s i m u l a t i o n o f t h e complex composite s i n g u l a r -
it y problems.
S pe c if i c Con c 1 u s ion s
1 . The wave p r o p a g a t i o n v e l o c i t i e s can be e s t i m a t e d from t h e e a r l y t i m e
displacement p r o p a g a t i o n response,. t h e e s t i m a t e s a r e i n f a i r agreement w i t h
the t h e o r e t i c a l p r e d i c t i o n s .
1 1 . C o l l e c t i v e l y t h e r e s u t s demonstrate t h a t t h e procedure d e s c r i b e d
h e r e i n can be used t o computat o n a l l y s i m u l a t e / e v a l u a t e mixed mode f r a c t u r e
toughness parameters i n compos t e components s u b j e c t e d t o complex l o a d i n g s .
9
REFERENCES
I 10
I
1 +0887--] 'L450
I
END SUPPORT
B
FIGURE 1. - ASTM CHARPY TEST SPECIMEN AND F I N I T E ELEMENT IDEALIZATION
of SMOOTH AND NOTCHED SPECIMENS.
DISPLACEMENT PROPAGATI ON
KEVLAR/EPOXY
S/GLASS/EPOXY
FIGURE 2 . - DYNAMIC DISPLACEMENT PROPAGATION I N THE THREE COMPOSITE SYSTEMS SELECTED AFTER 3 US AND 5 VS.
11
yii$
~
65
y!i$ii$ 65
-4
FREE-EDGE SUPERELEPENT X
12 ORIGINAL PAGE IS
pbi JDOR QUALITY
8
,007
8
.2 r 1.5
x 8
X X
\p 0
\
w. x
0 0 0%
c
k-.
. 0 2 r .06
II I-
x
-.01
FIGURE 5 . - FREE-EDGE STRESSES I N +loo AND INTERPLY LAYERS OF (f10)LAMINATE. (SOLID CURVE. INTERPLY LAYER: DASHED
CURVE, CNETER OF THE PLY).
.8 '
13
V
2. w
, I *
1.---Lic"-I
MIXED-MODE-FLEXURE ( P W - M I X E D NODE ( I 11)
FIGURE 7. - SCHEMATIC OF FLEXURAL TEST FOR INTERLAMINAR FRACTURE MODE TOUGHNESS.
NOTE: ORIGIN AT LEFT SUPPORT BOTTOM.
14
I DELFECTION (W)
b- 4.0" 4-
-
-----
GLOBAL MIXED (I 8 1 1 )
-
--
LOCAL MIXED ( I 8 11)
LOCAL
LOCAL
I
I1
5-
!ODE ( 1 1 ) E 4-
MEASURED v)
a
RANGE
W
.3-
I-
W
0 I
1 .o 1.1 1.2 1.3 1 .o 1.1 1.2 1.3
CRACK LENGTH. a, IN. CRACK LENGTH. a, IN.
FIGURE 9. - END-NOTCH FLEXURE ENERGY RELEASE RATE COMPARISON. FIGURE 10. - MIXED-MODE-FLEXURE ENERGY RELEASE RATE AND
COMPONENTS ( A W E ) . LOCAL CLOSURE METHOD.
e = goo 75O
I ,- 450
/ 6oo
450
30'
15'
00
2"
(A) OPENING RODE (6';). (C) TEARING MODE (GIII).
-
I
. 6or e = goo
36 -
7.00 1.05 1.10 1.15 1.20 1.25 .OO 1.05 1-10 1.15 1.20 1.25
CRACK OPENING LENGTH. IN.
(B) SHEARING RODE (GII). (D) MIXED MODE (GT).
FIGURE 11. - EFFECT OF LAHINATE CONFIGURATION ON STRAIN ENERGY RELEASE RATES ([-e36/+e12~:
A W E WITH 0.6 FVR).
15
NASA
National Aeronautics and
Report Documentation Page
1. Report No. 2. Government Accession No. 3. Recipient's Catalog No.
NASA TM-100297
5. Report Date
505-63-1 1
9. Performing Organization Name and Address
11. Contract or Grant No.
National Aeronautics and Space Administration
Lewis Research Center
C1 eve1 and, Ohio 441 35-31 91 13. Type of Report and Period Covered
5. Supplementary Notes
Prepared for the International Conference on Composite Materials and Structures,
sponsored by the India Institute of Technology at Madras, Madras, India, January
6-9, 1988. Pappu L.N. Murthy, Cleveland State University, Civil Engineering
Department, Cleveland, Ohio 44115; Christos C. Chamis, NASA Lewis Research
Center.
6. Abstract