Module2_Processes_and_Process_Variable
Module2_Processes_and_Process_Variable
Lecture 1
Madivala G. Basavaraj
Professor
Department of Chemical Engineering
IIT Madras
103
Process
What is a process?
104
Process
What is a process?
105
Process
What is a process?
106
Process
What is a process?
Process OPERATION
https://processdesign.mccormick.northwestern.edu/images/6/67/Io_example.JPG 109
Process
A typical process involves - a material that enters the process referred
to as the input or feed , and a material which leaves called the output
or product.
https://www.wikiwand.com/en/Perry%27s_Chemical_Engineers%27_Handbook#Media/File:Perry1thru9JMV_8693c
111
r93.jpg
Typical Process Variables
• Mass, Volume and Density
• Flow rates
• Composition
• Concentration
• Temperature
112
MASS AND VOLUME
Density:
Specific Volume:
114
Density of water as a function of temperature
115
Ref: https://www.geeksforgeeks.org/density-of-water/
MASS AND VOLUME
• The density of a substance can be used as a conversion factor to
relate the mass and the volume of a quantity of the substance.
117
MASS AND VOLUME
• Typically density decreases with increase in temperature When
you heat a liquid or a solid it normally expands.
118
MASS AND VOLUME
• Typically density decreases with increase in temperature When
you heat a liquid or a solid it normally expands.
119
MASS AND VOLUME
• Typically density decreases with increase in temperature When
you heat a liquid or a solid it normally expands.
121
Specific Gravity
ρ
SG
ρref
The density of a liquid or solid in g/cm3 is numerically equal to the
specific gravity of that substance. The notation
20°
SG
4°
signifies that the specific gravity of a substance at 20 °C with
reference to water at 4 °C is 0.6.
122
Test Yourself!
A liquid has a specific gravity of 0.50.
125
Test Yourself!
Calculate the density of mercury in lbm/ft3 from a tabulated specific
gravity, and calculate the volume in ft3 occupied by 215 kg of mercury.
+356.9 °C
• Density in lbm/ft3: 845.67678
• Mass in kg : 215
• Mass in lbm: 215*2.20462= 473.9933
• Volume occupied in ft3= (473.9933/ 845.67678)=0.5605
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FLOW RATE - Mass and Volumetric Flow Rate
• Chemical processes involve the movement of material from one
point to another— (i) between process units, (ii) between a
production facility and a transportation depot.
127
FLOW RATE - Mass and Volumetric Flow Rate
• Chemical processes involve the movement of material from one
point to another— (i) between process units, (ii) between a
production facility and a transportation depot.
128
FLOW RATE - Mass and Volumetric Flow Rate
• Chemical processes involve the movement of material from one
point to another— (i) between process units, (ii) between a
production facility and a transportation depot.
129
Image credit: https://navbharattimes.indiatimes.com
FLOW RATE - Mass and Volumetric Flow Rate
• Chemical processes involve the movement of material from one
point to another— (i) between process units, (ii) between a
production facility and a transportation depot.
• If the mass flow rate of the fluid is (kg/s), then every second
kilograms of the fluid pass through the cross section.
• If the volumetric flow rate of the fluid at the given cross section is
(m3/s), then every second cubic meters of the fluid pass through
the cross section. 131
Relation between Mass and Volumetric Flow Rate
The mass flow rate of the fluid, (kg/s) is related to the volumetric
flow rate of the fluid, (m3/s) as:
132
Relation between Mass and Volumetric Flow Rate
• The mass flow rates of process streams must be known for many
process calculations, but it is frequently more convenient to
measure volumetric flow rates.
133
Flow rate measurement
A flowmeter is a device mounted in a process line that provides a
continuous reading of the flow rate in the line.
134
Flow rate measurement
A flowmeter is a device mounted in a process line that provides a
continuous reading of the flow rate in the line. Two commonly used
flowmeters — the rotameter and the orifice meter
135
Flow rate measurement
The rotameter is a tapered vertical tube
containing a float; the larger the flow rate, the
higher the float rises in the tube.
Rotameter
136
Flow rate measurement
The rotameter is a tapered vertical tube
containing a float; the larger the flow rate, the
higher the float rises in the tube.
AR0 is the narrowest area between the tube and the floats
largest cross section when the float is at zero position in the
rotameter; h is the height of the float relative to the zero
position in the rotameter; θ is the angle of the tapered tube;
Rotameter Dm is the diameter of the tapered tube in the zero position; Vf
is the volume of the float; ρ is the fluid density; ρf is the
density of the float; and Af is the largest cross section of the
float 137
See Page 10: https://www.iea.lth.se/publications/ms-theses/Full%20document/5406_full_document.pdf
Flow rate measurement
Orifice meter
138
Flow rate measurement
The orifice meter is an obstruction in the
flow channel with a narrow opening through
which the fluid passes.
Orifice meter
139
Flow rate measurement
The orifice meter is an obstruction in the
flow channel with a narrow opening through
which the fluid passes.
Orifice meter
• The fluid pressure drops (decreases) from the upstream side of the
orifice to the downstream side;
Lecture 2
Madivala G. Basavaraj
Professor
Department of Chemical Engineering
IIT Madras
142
Re-cap
Process, Process variables:
Flow rate
Flow meters
• Rotameter
• Orifice meter
143
Chemical Composition
144
Moles and Molecular Weight
145
Moles and Molecular Weight
• Moles can also be expressed in: kg-moles or kmol, lb-moles, ton-
moles
147
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
(a) mol CO2:
148
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
(b) molecules of CO2:
149
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
151
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
(d) mol C; (e) mol O2; (f) mol O;
152
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
(g) g O; (h) g O2;
(h)
g O2 = g CO2 x (Mol. wt of O2/ Mol. wt of CO2)
=(100)x(32/44.01)=72.71 g 153
Mass to Moles Conversion
Consider 100.0 g of CO2 ( M = 44.01). Calculate the following:
(g) g O; (h) g O2;
(h)
g O2 = g CO2 x (Mol. wt of O2/ Mol. wt of CO2)
=(100)x(32/44.01)=72.71 g 154
Converting mass flow rate to molar flow rate
The molecular weight of a species can be used to relate the mass flow
rate of a continuous stream of any species to the corresponding molar
flow rate
155
Converting mass flow rate to molar flow rate
The molecular weight of a species can be used to relate the mass flow
rate of a continuous stream of any species to the corresponding molar
flow rate
156
Converting mass flow rate to molar flow rate
The molecular weight of a species can be used to relate the mass flow
rate of a continuous stream of any species to the corresponding molar
flow rate
159
160
Basis: 100 g of the mixture
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Basis: 100 g of the mixture
162
163
Molecular weight of a mixture
The average molecular weight (or mean molecular weight) of a
mixture, (kg/kmol, lbm/lb-mole, etc.), is the ratio of the mass of a
sample of the mixture (mt) to the number of moles of all species (nt)
in the sample.
=
164
Molecular weight of a mixture
=
= …….
= …….
165
Molecular weight of a mixture
166
Concentration of a mixture
The mass concentration of a component of a mixture or solution is the
mass of this component per unit volume of the mixture (g/cm3 ,
lbm/ft3, kg/in3,… ).
The definitions may refer to mass ratios (usual for liquids) or mole
ratios (usual for gases) and signify how many parts (grams, moles) of
the species are present per million or billion parts (grams, moles) of
the mixture. 168
Test yourself!
169
Test yourself!
(3)
×10-9×1000 g phenol/Kg of water
Since phenol is only present in trace amount
Density of water = 1000 kg/m3 = 1 kg/L
×10-9×1000 g phenol/L of water
×10-6g/L 171
Module 2
Processes and Process Variables
Lecture 3
Madivala G. Basavaraj
Professor
Department of Chemical Engineering
IIT Madras
172
Pressure fluid pressure, pressure head, absolute
pressure, atmospheric pressure, gauge pressure
173
Pressure fluid pressure, pressure head, absolute
pressure, atmospheric pressure, gauge pressure
174
Pressure
Definition and units:
Pressure is the ratio of force to the area on which the force acts.
Units of pressure force units divided by area units (e.g., N/m2 also
called pascal (Pa), dynes/cm2, and lb /in.2 or psi).
175
Fluid Pressure
Consider a gas or a liquid contained in a closed vessel or flowing
through a pipe.
The fluid pressure may be defined as the ratio F/A, where F is the
minimum force that would have to be exerted on a frictionless plug in
the hole to keep the fluid from emerging (or coming out).
177
Hydrostatic Pressure
178
Hydrostatic Pressure
• The pressure of the fluid at the base of the
column, called the hydrostatic pressure of
the fluid, is the force F exerted on the base
divided by the base area A.
P = P0+ρgh P = ρgPh
181
Atmospheric Pressure
• The pressure of the atmosphere can be thought of as the pressure at the
base of a column of fluid (air) located at the point of measurement (for
example, at sea level).
182
Atmospheric Pressure
• The pressure of the atmosphere can be thought of as the pressure at the
base of a column of fluid (air) located at the point of measurement (for
example, at sea level).
189
Manometers
• The pressure at the height of the lower surface of a manometer
fluid is the same in both arms of the manometer.
190
Differential manometer equation
In a differential manometer, fluids 1 and 2 are the same
ρ1=ρ2=ρ.
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Differential manometer equation
In a differential manometer, fluids 1 and 2 are the same
ρ1=ρ2=ρ.
192
Temperature
193
Temperature
• The temperature of a substance (solid, liquid, or gas) is a measure of
the average kinetic energy possessed by substance’s molecules.
194
Temperature
• The temperature of a substance (solid, liquid, or gas) is a measure of
the average kinetic energy possessed by substance’s molecules.
195
Temperature
• The temperature of a substance (solid, liquid, or gas) is a measure of
the average kinetic energy possessed by substance’s molecules.
197
Temperature Scale
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Temperature Scales
The two most common temperature scales are defined using the
freezing point (Tf) and boiling point (Tb) of water at a pressure of 1
atm.
In addition,
the Kelvin and Rankine scales are defined such that absolute zero
has a value of 0 and the size of a degree is the same as a Celsius
degree (Kelvin scale) or a Fahrenheit degree (Rankine scale).
200
Temperature Scales
The following relationships can be used to convert a temperature
expressed in one defined scale unit to its equivalent in another:
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202
Problem 1
203
(ft3) and (1/hr2)
204
ln(V)=ln(3.53x10-2)+2t2 ln(V) vs. t2 (linear plot)
You can also use semi-log plot (V on the logarithmic axis and t2 on the linear axis)
205
V(m3)=(0.000999)exp(2/(3600)2)t2
=(1x10-3)exp(1.5x10-7)t2
206
Problem 2
207
Problem 3
208
lnP vs. lnV
10
4
y = -1.573x + 12.736
0
0 1 2 3 4 5
209
Problem 4
210
211
ρtoluene= 0.866 g/cm3 ρHg= 13.6 g/cm3
214
Problem 6 and 7
215
Problem 8
Answers:
(a) (P1 +14.7)V1= 10.7n1(T1+ 460)
(b) The total amount of gas (lb-mole) = 0.31
The mass of CO (lbm)=2.61
(a) 2730 F
216