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Tunin paramelen
PI ke Tt
P

fhis me thad is dereloped for elosed bat

tunig process wifh the Controller remaing
in the toop an actire controller n
automatie mode
Thi_ Tne thod wses ltimategein kl
utimate pemiod (Puy ob tained from a
closed test of the actual brocess
ºThe value of gain & the þeriod af
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utimate þepod.

4
k, = A-R.= Amlitud
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hain
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Limitatons'
()It's essental to ob tain Phase Mergin
Qccurate open loop
() TA the cali braton f gain lsi_ not comet
then t feads to ehron.
Cann't when the ytem hjunty
become stable & unstrble,
 Methode
) Ths methode i_ baed on frequen
()
respone analysis.
online tunig methode.
8) This is
s tefe.
the
) Bring () contro ller ony.
Use the prertional
y wtmate goin.
(9 Compute the wlttmate ferod s
) Com pute the

Controller Tpee Ke
P(Poporhena/ ) ky
ku
PI
Pu 'ot

pertod o aseillabon
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ttmate contrelle
mn e that of the
s3
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Fnd the
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g 2 Z - N

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I80

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(2
 BIRLA INSTITUTE OF TECHNOLOGY,
MESRA, RANCHI
(MID SEMESTER EXAMINATION)
CLASS: B.TECH.
RANCH: CHEMICAL ENGINEERING SEMESTER: VI
SESSION: SP/2025
TIME: SUBJECT: CL333 PROCESS CONTROL &
02 Hours INSTRUMENTATION
FULL MARKS: 25
INSTRUCTIONS:
1. The question paper contains 5
2. Attempt all questions. questions each of 5 marks and total 25 marks.
3. The missing data, if any,
4. Tables/Data handbook/Graphmay be assumed suitably.
paper etc., if applicable, will be supplied to the
candidates:
Q.1(a) In a CSTR, an exothermic reaction is CO BL
be controlled with the help of cooling taking
water
place, where temperature needs to (2.] CO1 3
What will be the types of control valve and flowing in a jacket around the CSTR.
this system and why? controller action recommended for
Draw and explain the (a) feedforward, and (b) feedback
separately for a stirred tank heater. control system (2.5] CO2 3

Q.2(a) State the degree of freedom and how to reduce it?

Q.2(b) (2] CO2 3
A 1t order element is subjected to a step change of
magnitude 50 units.
response shows the ultimate output as 25 units and an output of 15.8 units Its [3] CO2 3
time t =15 secs after the step change is given. Calculate at a
and the time constant. the steady state gain,

Q.3. Athermocouple has the following characteristics when it is immersed in a stirred

bath: Mass of thermocouple =1.5 gm, heat capacity of the thermocouple = 0.65 2.5] (2.5 CO2 4

cal/gm°C, heat transfer coefficient = 40 cal/cm²hr°C (for thermocouple and

bath), surface area of thermocouple - 5 cm?.
i) Derive a transfer function model for the thermocouple relating the change
in
its indicated output T to the change in the temperature of its surroundings
T, assuming uniform temperature (no gradients in the thermocouple bead),
no conduction in the leads, constant physical properties and conversion of
the millivolt-level output directly to an °C reading by a very fast meter.
ii) If the thermocouple is initially out of the bath and at room temperature (25
°C), what is the maximum temperature that it will register if it is suddenly
plunged into the bath (100 °C) and held there for 20 sec?
Q.4(a) A step input of magnitude 4 is introduced into a system having the transfer [3] CO2 4
function.
Y(s) 10
X(s) s² +1.6s +4
Determine: a) Percent overshoot, b) Rise time, c) Ultimate value of Y(),
d) Maximum value of Y(t), e) Period of oscillation.
Q.4(b) Reduce the block diagram to a single block and find C/R. [2] CO2 4

G4
R(S) C(S)
G3
H1

H2

PTO
Q5(a) The two tank system shown in fig is operating at steady state. At time t=0, 10 ft [3) CO2 4
of water is quickly added to the first tank. Using appropriate figures
and
equations in the text, determine the maximum deviation in level (feet) in both
tanks from the ultimate steady state values and the time at which each maximum
occurs. Data: A1 =A, = 10 ft'; R, =0.1 ft/cfm; Rz = 0.35 ft/cfm

20 ft/min 10 ft/min

A, h, R1
Tank 1

h2 Az R
Tank 2
Q5(b) Develop a transfer function for two non-interacting tanks in series with input [2] CO2 4
step response.
:#25/02/2025::::E
 SEMI-LOG PARER (S CYCLESx 1/10")
5 6 2 3 4 56789 1 91 2 3 5 6 91
5 6 A91
Slaro Giatn Cnossven reg(he
40 188S
20
OdB
-96
-3s
-480°
Pnase