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Session 6 - Solution

The document presents data on the surface roughness of wooden table legs based on varying depth of cut and feed rates, with results indicating average roughness values and variances for different settings. ANOVA analysis shows significant effects of depth of cut and feed rate on surface roughness, while interaction effects were not significant. Additionally, the document includes observations from a case study with sample means and capability analysis, indicating the process is capable with low defect rates.

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Vijay Jalneela
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0% found this document useful (0 votes)
8 views

Session 6 - Solution

The document presents data on the surface roughness of wooden table legs based on varying depth of cut and feed rates, with results indicating average roughness values and variances for different settings. ANOVA analysis shows significant effects of depth of cut and feed rate on surface roughness, while interaction effects were not significant. Additionally, the document includes observations from a case study with sample means and capability analysis, indicating the process is capable with low defect rates.

Uploaded by

Vijay Jalneela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Surface roughness of a wooden table leg used in a popular dining ta

Depth of
cut Feed rate Surface roughness (microns)
mm cm/min 1 2 3 4 5
6 0.8 10 10 8 9 9
6 1Optimal
setting 10 11 10 9 10
6 1.2 12 10 11 12 12
8 0.8 12 12 9 13 11
8 1 13 10 14 13 13
8 1.2 15 12 15 13 15

0.8 1 1.2
6 10 10 12
10 11 10
8 10 11
9 9 12
9 10 12
8 12 13 15
12 10 12
9 14 15
13 13 13
11 13 15

CI of mean 8.095
10.305
used in a popular dining table model is examined by varying depth of cut and

Average
9.2
10
11.4
11.4
12.6 Anova: Two-Factor With Replication
14
SUMMARY 0.8 1 1.2
6
Count 5 5 5
Sum 46 50 57

Average 9.2 10 11.4

Variance 0.7 0.5 0.8

Count 5 5 5

Sum 57 63 70

Average 11.4 12.6 14

Variance 2.3 2.3 2

Total

Count 10 10 10
Sum 103 113 127
Average 10.3 11.3 12.7
Variance 2.677778 3.122222 3.122222

ANOVA
Source of Variation SS df MS
Depth of cut 45.63333 1 45.63333
Feed rate 29.06667 2 14.53333
Interaction 0.266667 2 0.133333
Within 34.4 24 1.433333

Total 109.3667 29
0.314538
depth of cut and feed rate.

Total

15
153

10.2

1.457143

15

190

12.66667

3.095238

F P-value F crit
31.83721 8.259E-06 4.259677 Significant
10.13953 0.000643 3.402826 Significant
0.093023 0.911499 3.402826 Not significant
La Ventana Case Data
Observations
Day-Shift Operator Sample 1 2 3 4
1-1 Juanita 1 25.505 25.498 25.493 25.501
1-2 Tex 2 25.498 25.506 25.495 25.509
2-1 Juanita 3 25.493 25.5 25.503 25.511
2-2 Tex 4 25.496 25.496 25.496 25.505
3-1 Juanita 5 25.499 25.498 25.506 25.501
3-2 Tex 6 25.497 25.5 25.5 25.489
4-1 Juanita 7 25.502 25.5 25.508 25.5
4-2 Tex 8 25.498 25.497 25.503 25.502
trial x bar chart
5-1 Shane 9 25.482 25.485 25.484 25.466
25.51
5-2 Tex 10 25.492 25.504 25.51 25.5
25.505
6-1 Juanita 11 25.499 25.495 25.5 25.499
6-2 Tex 12 25.5 25.5 25.495 25.509 25.502
7-1 Juanita 13 25.495 25.504 25.5 25.495 25.497
7-2 Tex 14 25.49 25.503 25.501 25.5 25.5
8-1 Juanita 15 25.485 25.499 25.503 25.502 25.504
8-2 Tex 16 25.48 25.499 25.495 25.507 25.499
9-1 Juanita 17 25.475 25.492 25.498 25.506 25.507
9-2 Tex 18 25.47 25.498 25.5 25.5 25.495
10-1 Juanita 19 25.465 25.499 25.501 25.502 25.501
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
10-2 Tex 20 25.505 25.5 25.503 25.499
11-1 Shane 21 25.481 Sample25.498
means UCL25.482 LCL 25.484CL
11-2 Tex 22 25.497 25.499 25.501 25.497
12-1 Juanita 23 25.514 25.505 25.512 25.494
2-2 Shane 24 25.474 25.481 25.505 25.499
13-1 Juanita 25 25.502 25.496 25.507 25.491
13-2 Tex 26 25.504 25.498 25.506 25.503
14-1 Juanita 27 25.498 25.497 25.511 25.494
14-2 Tex 28 25.5 25.506 25.494 25.497
15-1 Juanita 29 25.504 25.51 25.498 25.504
15-2 Tex 30 25.506 25.504 25.508 25.499

Product Spec Capability analysis


USL 25.53 Cp 1.7102941176 Capable
LSL 25.47 Cpk 1.6639261438

Fraction defective 0.00000037 0.367346

Conformance level 4.9519611932


Sample means chart Sample range chart
5 Sample means Sample range Sample SD UCL LCL CL UCL
25.5 25.4994 0.012 0.0043931765 25.50703 25.49134 25.49919 0.02875
25.5 25.5016 0.014 0.0057706152 25.50703 25.49134 25.49919 0.02875
25.493 25.5 0.018 0.0075498344 25.50703 25.49134 25.49919 0.02875
25.5 25.4986 0.009 0.0039749214 25.50703 25.49134 25.49919 0.02875
25.495 25.4998 0.011 0.0040865633 25.50703 25.49134 25.49919 0.02875
25.511 25.4994 0.022 0.0078930349 25.50703 25.49134 25.49919 0.02875
25.5 25.502 0.008 0.0034641016 25.50703 25.49134 25.49919 0.02875
25.498 25.4996 0.006 0.0027018512 25.50703 25.49134 25.49919 0.02875
25.491 25.4816 0.025 0.0093434469 25.50703 Trial25.49134
R chart25.49919 0.02875
25.509 25.503 0.018 0.0073484692 25.50703 25.49134 25.49919 0.02875
0.035
25.505 25.4996 0.01 0.0035777088 25.50703 25.49134 25.49919 0.02875
0.03
25.503 25.5018 0.014 0.0050695167 25.50703 25.49134 25.49919 0.02875
25.489 25.497 0.025
0.015 0.0056124861 25.50703 25.49134 25.49919 0.02875
25.513 25.5034 0.013 0.0055045436 25.50703 25.49134 25.49919 0.02875
0.02
25.503 25.5022 0.005 0.0019235384 25.50703 25.49134 25.49919 0.02875
0.015
25.502 25.5004 0.012 0.0044497191 25.50703 25.49134 25.49919 0.02875
25.502 25.501 0.01
0.015 0.006164414 25.50703 25.49134 25.49919 0.02875
25.493 25.4972 0.007 0.0031144823 25.50703 25.49134 25.49919 0.02875
0.005
25.505 25.5016 0.006 0.0021908902 25.50703 25.49134 25.49919 0.02875
19 20 21 22 23 24 25 26 27 28 29 30 0
25.503 25.502 0.006
1 2 0.0024494897
3 4 5 6 7 8 25.50703
9 10 11 12 1325.49134
14 15 16 17 25.49919
18 19 20 21 220.02875
23 24 25 26 27 28 29 30
LCL CL 25.485 25.486 0.017 0.0068920244 25.50703 25.49134
Sample range UCL
25.49919
LCL
0.02875
CL
25.488 25.4964 0.013 0.0049799598 25.50703 25.49134 25.49919 0.02875
25.495 25.504 0.02 0.0093005376 25.50703 25.49134 25.49919 0.02875
25.492 25.4902 0.031 0.0127161315 25.50703 25.49134 25.49919 0.02875
25.504 25.5 0.016 0.0064420494 25.50703 25.49134 25.49919 0.02875
25.503 25.5028 0.008 0.0029495762 25.50703 25.49134 25.49919 0.02875
25.487 25.4974 0.024 0.0087349871 25.50703 25.49134 25.49919 0.02875
25.506 25.5006 0.012 0.0053665631 25.50703 25.49134 25.49919 0.02875
25.498 25.5028 0.012 0.0050199602 25.50703 25.49134 25.49919 0.02875
25.504 25.5042 0.009 0.0033466401 25.50703 25.49134 25.49919 0.02875
Process mean 25.4991866667 0.0136 0.0054110411
Process SD 0.00584694755

ppm
Sample range chart
LCL CL
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
1 22 23 24 25 26 27 28 29 0
30 0.0136
CL
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
0 0.0136
La Ventana Case Data
Observations
Day-Shift Operator Sample 1 2 3 4
1-1 Juanita 1 25.505 25.498 25.493 25.501
1-2 Tex 2 25.498 25.506 25.495 25.509
2-1 Juanita 3 25.493 25.5 25.503 25.511
2-2 Tex 4 25.496 25.496 25.496 25.505
3-1 Juanita 5 25.499 25.498 25.506 25.501
3-2 Tex 6 25.497 25.5 25.5 25.489
4-1 Juanita 7 25.502 25.5 25.508 25.5
4-2 Tex 8 25.498 25.497 25.503 25.502
5-2 Tex 10 25.492 25.504 25.51 25.5
6-1 Juanita 11 25.499 25.495 25.5 25.499
6-2 Tex 12 25.5 25.495 25.509 25.502
7-1 Juanita 13 25.504 25.5 25.495 25.497
7-2 Tex 14 25.503 25.501 25.5 25.5
8-1 Juanita 15 25.499 25.503 25.502Trial25.504
sample means chart
8-2 Tex 16 25.499 25.495 25.507 25.499
25.51
9-1 Juanita 17 25.492 25.498 25.506 25.507
9-2 Tex 18 25.498 25.5 25.5 25.495
25.505
10-1 Juanita 19 25.499 25.501 25.502 25.501
10-2 Tex 20 25.505 25.525.5 25.503 25.499
11-2 Tex 22 25.497 25.499 25.501 25.497
12-1 Juanita 23 25.514 25.505
25.495 25.512 25.494
13-1 Juanita 25 25.502 25.496 25.507 25.491
13-2 Tex 26 25.504 25.498
25.49 25.506 25.503
14-1 Juanita 27 25.498 25.497 25.511 25.494
14-2 Tex 28 25.5 25.506
25.485 25.494 25.497
1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 2
15-1 Juanita 29 25.504 25.51 25.498 25.504
15-2 Tex 30 25.506 25.504 Sample
25.508 means
25.499 UCL LCL

Product Spec Capability analysis


USL 25.53 Cp 1.8746865672 Capable
LSL 25.47 Cpk 1.8334897512

Fraction defective 0.00000002 0.023464

Conformance level 5.4625761839


Sample means chart Sample range chart
5 Sample means Sample range Sample SD UCL LCL CL UCL
25.5 25.4994 0.012 0.0043931765 25.50782 25.4935 25.50066 0.026229
25.5 25.5016 0.014 0.0057706152 25.50782 25.4935 25.50066 0.026229
25.493 25.5 0.018 0.0075498344 25.50782 25.4935 25.50066 0.026229
25.5 25.4986 0.009 0.0039749214 25.50782 25.4935 25.50066 0.026229
25.495 25.4998 0.011 0.0040865633 25.50782 25.4935 25.50066 0.026229
25.511 25.4994 0.022 0.0078930349 25.50782 25.4935 25.50066 0.026229
25.5 25.502 0.008 0.0034641016 25.50782 25.4935 25.50066 0.026229
25.498 25.4996 0.006 0.0027018512 25.50782 25.4935 25.50066 0.026229
25.509 25.503 0.018 0.0073484692 25.50782 25.4935 25.50066 0.026229
25.505 25.4996 0.01 0.0035777088 25.50782 25.4935 25.50066 0.026229
25.503 25.5018 0.014 0.0050695167 25.50782 25.4935 25.50066 0.026229
25.489 25.497 0.015 0.0056124861 25.50782 25.4935 25.50066 0.026229
25.513 25.5034 0.013 0.0055045436 25.50782 25.4935 25.50066 0.026229
Trial sample means 25.503
chart 25.5022 0.005 0.0019235384 25.50782 25.4935 Trial R chart0.026229
25.50066
25.502 25.5004 0.012 0.0044497191
0.03 25.50782 25.4935 25.50066 0.026229
25.502 25.501 0.015 0.006164414 25.50782 25.4935 25.50066 0.026229
25.493 25.4972 0.025
0.007 0.0031144823 25.50782 25.4935 25.50066 0.026229
25.505 25.5016 0.006 0.0021908902
0.02
25.50782 25.4935 25.50066 0.026229
25.503 25.502 0.006 0.0024494897 25.50782 25.4935 25.50066 0.026229
25.488 25.4964 0.013 0.0049799598
0.015 25.50782 25.4935 25.50066 0.026229
25.495 25.504 0.02 0.0093005376 25.50782 25.4935 25.50066 0.026229
0.01
25.504 25.5 0.016 0.0064420494 25.50782 25.4935 25.50066 0.026229
25.503 25.5028 0.008 0.0029495762
0.005 25.50782 25.4935 25.50066 0.026229
25.487 25.4974 0.024 0.0087349871 25.50782 25.4935 25.50066 0.026229
0
25.506 25.5006 0.012 0.0053665631
1 2 3 25.50782
4 5 6 7 8 25.4935
10 11 12 1325.50066 0.026229
14 15 16 17 18 19 20 22 23 25 26 27 28 29
8 10 11 12 13 14 15 16 17 18 19 20 22 23 25 26 27 28 29 30
25.498 25.5028 0.012 0.0050199602 25.50782 25.4935 25.50066 0.026229
UCL LCL CL Sample range
mple means UCL 25.504LCL CL
25.5042 0.009 0.0033466401 25.50782 25.4935 25.50066 0.026229
Process mean 25.5006592593 0.01240740741 0.0049399863
Process SD 0.00533422502

ppm
Sample range chart
LCL CL
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
art 0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
0 0.012407
6 17 18 19 20 22 23 25 260270.012407
28 29 30
0 0.012407
Sample range
0 0.012407
Observations
Day-Shift Operator Sample 1 2 3 4 5 Sample me
16-1 Juanita 31 25.509 25.504 25.499 25.505 25.503 25.504
16-2 Tex 32 25.500 25.495 25.487 25.505 25.500 25.4974
17-1 Juanita 33 25.513 25.504 25.506 25.498 25.489 25.502
17-2 Tex 34 25.494 25.503 25.492 25.514 25.495 25.4996
18-1 Juanita 35 25.509 25.514 25.502 25.498 25.504 25.5054
18-2 Tex 36 25.504 25.499 25.500 25.492 25.509 25.5008
19-1 Juanita 37
Trial
25.499
xbar chart
25.507 25.513 25.497 25.511 25.5054
19-2 Tex 25.510 38 25.501 25.509 25.510 25.507 25.495 25.5044
0.030
20-1 Juanita 39 25.506 25.508 25.518 25.505 25.505 25.5084
0.025
20-2 Tex 25.505 40 25.519 25.498 25.499 25.504 25.518 25.5076
0.020
25.500
0.015
25.495
0.010

25.490
0.005

25.485 0.000
31 32 33 34 35 36 37 38 39 40 31 32 33

Sample means UCL LCL CL Samp


Sample range chart
Sample ranSample SDUCL LCL CL UCL LCL CL
0.010 0.003606 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.018 0.006804 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.024 0.009028 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.022 0.009072 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.016 0.006229 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.017 0.006301 25.50782 25.4935 25.50066 0.026229 0 0.012407
Trial R chart
0.016 0.007127 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.030 0.015 0.006309 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.013 0.005505 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.025
0.021 0.010213 25.50782 25.4935 25.50066 0.026229 0 0.012407
0.020

0.015

0.010

0.005

0.000
31 32 33 34 35 36 37 38 39 40

Sample range UCL LCL CL

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