cat.dcs.sis.controller1
cat.dcs.sis.controller1
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EC-C1
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CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR7453-01
August 2017
© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Volume 1 of 2: DRIVE CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 360-9207 1 E-7
Accumulator Gp - Charge 456-1775 2 D-5
Cooler Gp - Hydraulic Oil (924K, 930K, 926M, 930M) 352-0357
3 B-4
Cooler Gp - Hydraulic Oil (938K, 938M) 354-8742
Cooler Gp - Transmission Oil (938K, 938M) 383-7596 4 D-3
Filter Gp - Gearbox 349-3667 5 E-3
Filter Gp - Hydraulic Oil 421-5475 6 F-6
Manifold Gp - Brake Accumulator 349-9089 7 E-7
Motor Gp - Hystat (110cc) 423-0092 10 D-3
Motor Gp - Hystat (160cc) 423-0096 11 D-1
Motor Gp - Radiator/Hydraulic Fan 398-7462 12 A-8
Motor Gp - Radiator/Hydraulic Fan (Reversing) 398-7465 13 B-8
Pedal Gp - Brake 423-7159 15 E-8
Pump Gp - Charge / Lub 398-7459 16 D-4
Pump Gp - Brake Charge 423-0094 17 D-7
Pump Gp - Hystat (924K, 926M) 423-0088
18 D-7
Pump Gp - Hystat (930K, 938K, 930M, 938M) 423-0084
Sensor Gp - Pressure (Brake Charge) 344-7391 19 E-8
Sensor Gp - Pressure (Hystat Loop FWD) 349-1178 20 E-6
Sensor Gp - Pressure (Hystat Loop REV) 349-1178 21 C-6
Sensor Gp - Pressure (Park Brake) 344-7391 22 E-7
Transmission Ar - Gearbox (924K, 930K, 926M, 930M) 451-2453
23 E-1
Transmission Ar - Gearbox (938K, 938M) 467-0625
Valve Gp - Check (Hyd Oil Cooler Bypass) 348-2078 24 C-7
Valve Gp - Check (Hystat Flushing) 370-2280 25 D-1
Valve Gp - Check (Xmsn Oil Cooler Bypass) 385-9391 27 D-3
Valve Gp - Park Brake 357-0377 28 E-7
Valve Gp - High Altitude / Cold Start 456-1772 30 F-6
Valve Gp - Thermal Bypass (Hydraulic Cooler) 260-3789 31 B-3
Valve Gp - Sol (Demand Fan Proportional Valve) 437-2841 32 A-8, C-8
Valve Gp - Sol (Demand Fan Reversing Valve) 437-2846 33 C-8
COMPONENT LOCATION
Volume 2 of 2: IMPLEMENT CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot 226-0420 34 E-8
Accumulator Gp - Ride Control (924K, 926M) 373-7017
35 F-3
Accumulator Gp - Ride Control (930K, 938K, 930M, 938M) 373-6960
Accumulator Gp - Ride Control (924K, 926M) 373-7016
36 F-3
Accumulator Gp - Ride Control (930K, 938K, 930M, 938M) 373-6962
Breather - Hydraulic Tank 258-2829 37 A-2
Cylinder Gp - Fusion Coupler 375-0724 38 D-7
Cylinder Gp - Wide Coupler 353-9375 39 D-5
Cylinder Gp - High Lift Tilt (926M) 351-8513
Cylinder Gp - High Lift Tilt (930K, 930M) 351-8514 40 F-4
Cylinder Gp - High Lift Tilt (938K, 938M) 351-8515
Cylinder Gp - Lift 924K 374-9705
Cylinder Gp - Lift 930K, 930M 339-5593
41 F-4
Cylinder Gp - Lift 938K, 938M 347-3853
Cylinder Gp - Lift 926M 339-5590
Cylinder Gp - Steering 924K, 930K, 926M, 930M 339-5595 B-8, D-1
42
Cylinder Gp - Steering 938K, 938M 347-3852 F-1
Cylinder Gp - Tilt 924K 374-9706
Cylinder Gp - Tilt 930K, 930M 339-5594
Cylinder Gp - Tilt 938K, 938M 347-3854 43 F-4
Cylinder Gp - Tilt 926M 339-5592
Cylinder Gp - Tilt 938K (Optional - Brazil Sugar Cane) 449-1000
Manifold Gp - Rear Frame Return 347-8096 44 D-8
Manifold Gp - Steering 346-5095 45 D-2, E-2
Orifice Gp - Ride Control PC 456-1827 46 E-3
Pump Gp - Hand Metering (Basic) 924K, 930K, 926M, 930M 307-3053
47 F-2, A-8
Pump Gp - Hand Metering (Basic) 938K, 938M 341-7623
Pump Gp - Hand Metering 924K, 930K, 926M, 930M (w/Dual Mode Steering) 307-3081
48 C-1
Pump Gp - Hand Metering 938K, 938M (w/Dual Mode Steering) 341-7639
Pump Gp - Implement /Steering 924K, 926M 378-2837
Pump Gp - Implement /Steering 930K, 930M 307-3044 49 C-5
Pump Gp - Implement /Steering 938K, 938M 341-7662
Pump Gp - Secondary Steering (W/Integrated Relief) 307-3051 50 D-1
Sensor Gp - Pressure (Implement Pump Discharge) 344-7391 51 E-8
Sensor Gp - Pressure (Primary Steering) 344-7391 52 D-3
Tank Gp - Hydraulic 491-8126 53 A-3
Tube As - Front Frame Return Manifold 433-1417 54 D-4
Valve Gp - Bank 2 (Implement) 924K, 926K 421-5435
Valve Gp - Bank 2 (Implement) 930K, 930M 421-5438 55 F-8
Valve Gp - Bank 2 (Implement) 938K, 938M 421-5441
Valve Gp - Bank 3 (Implement) 924K, 926K 421-5436
Valve Gp - Bank 3 (Implement) 930K, 930M 421-5439 56 F-8
Valve Gp - Bank 3 (Implement) 938K, 938M 421-5442
Valve Gp - Bank 4 (Implement) 924K, 926K 421-5437
Valve Gp - Bank 4 (Implement) 930K, 930M 421-5440 57 F-8
Valve Gp - Bank 4 (Implement) 938K, 938M 421-5443
Valve Gp - Ball (Dead Engine Lower) 112-1817 58 F-4
Valve Gp - Check (Implement Backpressure) 352-1045 59 E-8
Valve Gp - Check (Ride Control Supply) 201-7657 60 F-3
Valve Gp - Check (Secondary Steering) 9T-1013 61 D-2
Valve Gp - Check (Steering Backpressure) 192-2684 62 D-7
Valve Gp - Check LRC (Steering Inlet) 384-8658 A-7
63
Valve Gp - Check (Steering Inlet) 175-0447 D-3, E-2
Valve Gp - Differential Lock (924K, 930K, 926M, 930M) 233-7133
64 F-8, C-8
Valve Gp - Differential Lock (938K, 938M) 365-6860
Valve Gp - Dual Mode Steering 247-4503 65 C-2
Valve Gp - Quick Coupler 352-1108 66 D-6
Valve Gp - Ride Control 280-9978 67 F-3
Valve Gp - Shutoff (Petcock) 6V-7238 68 D-7
Additional
Motor Gp - Electric (Secondary Steering) 117-3915 69 C-1
TAP LOCATION
Volume 1 of 2: DRIVE CIRCUITS
Tap Description Schematic
Number Location
P7 Charge Pressure F-6
P8 Charge Fill F-6
P9 Gearbox SOS Gauge E-3
P10 Hystat Forward Drive Pressure D-1
P11 Hystat Reverse Drive Pressure C-2
P12 Hydraulic SOS Gauge F-6
P13 Gearbox Pressure E-3
P14 Lube Pressure E-3
P15 Clutch Pressure E-2
P16 Front Service Brake Pressure E-8
P17 Rear Service Brake Pressure E-8
TAP LOCATION
Volume 2 of 2: IMPLEMENT CIRCUITS
Tap Schematic
Description
Number Location
P1 Steering Discharge Pressure A-8, C-2, E-1
P2 Steering Loadsense Pressure D-3
P3 Implement Discharge Pressure E-6
P4 Implement Loadsense Pressure D-4
P5 Implement Pilot Pressure E-6
P6 Quick Coupler Pressure D-6
P18 Differential Lock Pressure C-8
8 7 6 5 4 3 2 1
(6) FILTER GP- HYD OIL
421-5475
P8
P12 P7
G
F F
(30) VALVE GP
HIGH ALTITUDE / COLD START
456-1772
(1) ACCUMULATOR GP
(15) PEDAL GP - BRAKE BRAKE ACCUMULATOR
423-7159 360-9207
To
P13 P14 Front P15 (23) TRANSMISSION AR - GEARBOX
Axle 467-0625 :(938K, 938M)
Dual Mode
Steering
Manifold
Steering
P17 (28) VALVE GP
451-2453 :(924K, 930K, 926M, 938M)
Front
(22) SENSOR GP-PRESS
Sec.
PARK BRAKE PARK BRAKE
357-0377
344-7391
(5) FILTER GP - GEARBOX
To Brakes
E 349-3667 E
P16
Pilot Drain
G
T
P C
(7) MANIFOLD GP
BRAKE ACCUMULATOR
(19) SENSOR GP - PRESSURE 349-9089
(BRAKE CHARGE) (20) SENSOR GP-PRESS
344-7391 HYSTAT LOOP(FORWARD) HMU
349-1178 P9
A1 A2 Rear Drain
(27) VALVE GP - CHECK
(XMSN OIL COOLER BYPASS)
(17) PUMP GP - BRAKE CHARGE Mb Manifold 385-9391
423-0094 B E
M3
To
(4) COOLER GP Rear
(18) PUMP GP - HYSTAT
Implement
(2) ACCUMULATOR GP XMSN OIL Axle
(924K, 926K): 423-0088 383-7596
Steering
CHARGE ACCUMULATOR
(930K, 938K, 926M, 938M) 423-0084
SW 456-1775
D B1 B2 D
Lube
Pump
Fan Brake
M Hystat Charge
S2
(10) MOTOR GP
(11) MOTOR GP
(25) VALVE GP-CHECK
P10
HYSTAT FLUSHING
370-2280
L2 L4 Ma A
A1 A
M4 M5
M5 M4 L2
A
A
Hydraulic
(3) COOLER GP - HYDRAULIC OIL
B
B Tank 924K, 930K, 926M, 930M: 352-0357
938K, 938M: 354-8742
C
C
B B
(31) VALVE GP - THERMAL BYPASS
(HYDRAULIC COOLER)
260-3789 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT
LUBE PUMP CIRCUIT
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
SUPPLY LINE
BRAKE CIRCUIT
DRAIN / RETURN LINE
HYSTAT CIRCUIT
Optional LUBE PUMP SUPPLY CIRCUIT
THIS SCHEMATIC IS FOR THE 924K, 930K, 938K, 926M, 930M, AND 938M
C SMALL WHEEL LOADER HYDRAULIC SYSTEM
C VOLUME 1 of 2: DRIVE CIRCUITS
B
MEDIA NUMBER: UENR7453-01
B SCHEMATIC PART NUMBER: 478-9871, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Fan Motor (Standard) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
(55) VALVE GP - BANK 2 (IMPLEMENT)
(924K, 926M): 421-5435
(930K, 930M): 421-5438 (58) VALVE GP - BALL (40) CYL GP - HIGH LIFT TILT (42) CYLINDER GP - STEERING
(938K, 938M): 421-5441 DEAD ENGINE LOWER (926M): 351-8513 Ride Control 924K, 930K, 926M, 930M: 339-5595
(56) VALVE GP - BANK 3 (IMPLEMENT) 112-1817 (930K, 930M): 351-8514 938K, 938M: 347-3852
(924K, 926M): 421-5436 (938K, 938M): 351-8515
(930K, 930M): 421-5439
(938K, 938M): 421-5442
P
(57) VALVE GP - BANK 4 (IMPLEMENT)
(924K, 926M): 421-5437 (43) CYL GP - TILT
(930K, 930M): 421-5440 (35) ACCUMULATOR GP - RIDE CONTROL
(924K): 374-9706
(938K, 938M): 421-5443 (924K, 926M): 373-7017
(930K, 930M): 339-5594
F R (930K, 938K, 930M, 938M): 373-6960 F
(938K, 938M): 347-3854
(926M): 339-5592
(938K OPT: BRAZIL SUGAR CANE): 449-1000 Tilt Cylinder (47) PUMP GP - HAND METERING UNIT
(64) VALVE GP
H (924K, 930K, 926M, 930M): 307-3053
DIFFERENTIAL LOCK
(36) ACCUMULATOR GP - RIDE CONTROL (938K, 938M): 341-7623
(924K, 930K, 926M, 930M): 233-7133
(924K, 926M): 373-7016
Aux Aux (930K, 938K, 930M, 938M): 373-6962
Tilt Lift LP RP
T 1 2
T To A B A B A B A B (41) CYL GP - LIFT
P
P5 (924K): 374-9705 T S
P C (930K, 930M): 339-5593 (67) VALVE GP
PPG
Lx (938K, 938M): 347-3853 Lift RIDE CONTROL
280-9978
(926M): 339-5590 Cylinders
(60) VALVE GP - CHECK
RIDE CONTROL SUPPLY
Ls 201-7657
(46) ORIFICE GP
(34) ACCUMULATOR GP - PILOT RIDE CONTROL PC
226-0420 TP LS PP
456-1827
(59) VALVE GP - CHECK DL
(63) VALVE GP - CHECK
IMPLEMENT BACK PRESSURE (STEERING INLET)
352-1045 RCS
ACC 175-0447
S3
S1
E P S2 E
T P3
CS PG (45) MANIFOLD GP
STEERING
(51) SENSOR GP - PRESSURE P1 346-5095
IMPLEMENT PUMP
DISCHARGE
344-7391 STANDARD STEERING
B S
T
T P18 C1 C2
P
P DL
M
(65) VALVE GP
DUAL MODE
T P STEERING
247-4503
C C
TP LS PP (69) MOTOR GP
(49) PUMP GP - IMPLEMENT / STEERING
(924K, 926M): 378-2837 S3 ELECTRIC
(930K, 930M): 307-3044 S2 (SECONDARY STEERING)
(938K, 938M): 341-7662 117-3915
B1 B2
Lube
Pump
(42) CYLINDER GP - STEERING
924K, 930K, 926M, 930M: 339-5595
938K, 938M: 347-3852
M
1:1 Drive Ratio
Implement Pump Steering Pump Charge
Pump S2
From Gear Box
LINE PATTERNS
Pressure Line
CALLOUTS
Do not operate or work on this product unless you have
TP LS PP
read and understood the instruction and warnings in the YY Taps (Pressure, Sampling, Sensor - by letter)
(47) PUMP GP - HAND METERING UNIT relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- Callout Number Component
(924K, 930K, 926M, 930M): 307-3053 (52) VALVE GP - CONTROL
A (938K, 938M): 341-7623
(63) VALVE GP - CHECK
Fan Motor Return
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
(Machine Location from
Component Locations Table)
138-1234
Name
A
(STEERING INLET) Part Number
8 7 6 5 4 3 2 1
LEFT SIDE VIEW
2 1 30 13 12
15 P17
P16
23
3
27 33
32
P9
31
24 18 20 22 16
17
19
21 28 11 P10 P11 25 10
FRONT CYLINDERS
41 40 43 38
FRONTAL VIEW
59
P5
51
P3
34
55 56 57
IMPLEMENT VALVE
39
RIGHT SIDE VIEW
37 62 P2 P6 66 63 47 48
35
53 36
68
54
P4
60
44
64
P18
42 49 58 61 67 46
STEERING MANIFOLD DETAIL
45
P1
P4
52
STEERING PUMP DETAIL
65
50
69