EA 2616 – Durga Switchgears (98843 20732) Page 1a

TEST
Client: M/S REPORT
NILKAMAL LTD.,FOR MAINTENANCE
Villianoor Pathukannu Road, TESTING
Puducherry – OF RELAYS
605 502.

TEST REPORT FOR OVER CURRENT & EARTH FAULT RELAY

Date of Test : 15th Feb 2011 AT

Location : HT Panel Room

Feeder Name :Main HT Incomer Relay Make : L&T

Type / Sl. No. : MC 61A / 08170635 CT Sec. : 5 Amps System Voltage : 22KV

SETTINGS:-
I > /In = 0.75 M/S NILKAMAL
t > (s) = 0.10 LTD., NI 1.3 Curve

I >>/ In = 2.00

Io >/ In = 0.20 to> (s) = 0.10 NI 1.3 Curve

VILLIANOOR PATHUKANNU ROAD
Io>> /In = 1.50

PH,CT = 15 x 5 = 75 / 5A E/F CT = 15 X 5 = 75 / 5A
PUDUCHERRY - 605 502.
SECONDARY INJECTION TEST:

% of Applied Graph Actual time in seconds E/F Graph Actual

current current in Time in Current time in Time in
R- Y- B-
Amps seconds
Phase ON
Phase Phase
in Amps seconds seconds

TH
200 % 7.50 0.38 150.38FEBRUARY
0.39 2011
0.38 2.00 0.38 0.37

500 % 18.75 0.18 0.18 0.18 0.17 5.00 0.18 0.16

Description R - Phase Y - Phase B - Phase Earth Fault

Pick-up Current in Amps 3.76 3.77 3.76 1.08

Closing Current in 21.6 22.1 20.9 15.7
seconds

High Set in AmpsDURGA SWITCHGEARS

9.93 9.96 (98843 9.95
20732) 7.53
Tripping time EA
in seconds 0.06 0.05 0.06
2616 ------- A-Grade Electrical Contractors 0.04
No. 8/5, John Vasu Street,
Madhavaram Milk Colony,
Remarks: - Test results are satisfactory.
Chennai – 600 051

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 1b
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR AUXILIARY RELAY

Date of Test : 15th Feb 2011 Location : LV Panel Room

Feeder Name :Main HT Incomer Relay Make :GEC ALSTOM System Voltage : 22KV

Type / Sl. No. : VAA 33 / 9704 3391 008 CT Sec. : 5 Amps Volts : 30V. DC.

Relay that operates in response to the opening or closing of its operating circuit to
assist another relay or device in performing a function

SECONDARY INJECTION TEST:

REF PICK-UP DC
VOLTS
Buch Holz 10
Trip
Winding 10
temp. Trip
Oil Temp. 11
Trip

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 1c
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR MASTER TRIP RELAY

Date of Test : 15th Feb 2011 Location : LV Panel Room

Feeder Name :Main HT Incomer Relay Make : GEC ALSTOM

Type / Sl. No. : VAJH 13 / 9612 3809 019 Volts : 30V. DC.

THE RELAY THAT SENDS TRIP SIGNAL TO THE CIRCUIT BREAKER.

SECONDARY INJECTION TEST:

REF PICK-UP DC
VOLTS
Coil 11

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 2a
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR OVER CURRENT & EARTH FAULT RELAY

Date of Test : 15th Feb 2011 Location : LT Panel Room

Feeder Name :Main LT Incomer Relay Make : GEC ALSTOM

Type / Sl. No. : CDG 31 / 9601 6386 003 CT Sec. : 5 Amps System Voltage : 440 Volts

An "Over current Relay" is a type of protective relay which operates when the load current
exceeds a preset value. The ANSI Device Designation Number is 50 for an Instantaneous Over
Current (IOC), 51 for a Time Over Current (TOC).
SETTINGS:-
Plug Setting
Plug Setting Time
DESCRIPTION in DMT
in % Lever
Amps

OVERCURRENT 100 5.0 1.0 3

EARTH FAULT 20 1.0 0.3 3

SECONDARY INJECTION TEST:

Actual time in E/F

Applied Graph Graph Actual
% of seconds Current
current Time in Time in Time in
current R- Y- B- in
in Amps seconds Seconds Seconds
Phase Phase Phase Amps

200 % 10.0 10.0 9.13 --- 9.17 2.00 3.00 2.92

500% 25.0 4.30 4.25 --- 4.26 5.00 1.29 1.22

1000% 50.0 3.00 2.89 --- 2.88 10.0 0.90 0.85

Description R - Phase Earth Fault B - Phase

Pick-up Current in Amps 4.82 1.11 4.81

Closing Time in seconds 143.5 36.6 141.2

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 2b
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR MASTER TRIP RELAY

Date of Test : 15th Feb 2011 Location : LV Panel Room

Feeder Name :Main LT Incomer Relay Make : GEC ALSTOM

Type / Sl. No. : VAJH 13 / 9606 6891 053 L.H. Volts : 220V. DC.

THE RELAY THAT SENDS TRIP SIGNAL TO THE CIRCUIT BREAKER.

SECONDARY INJECTION TEST:

REF PICK-UP DC
VOLTS
Coil 125

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 3a
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR EARTH FAULT RELAY

Date of Test : 15th Feb 2011 Location : LT Panel Room

Feeder Name : DG Control Panel Relay Make : AREVA

Type / Sl. No. : CDG 31 / 1311 7966 0717004 CT Sec. : 5 Amps System Voltage : 440 Volts

Earth fault protection in time graded system for Transformers and A.C. machines. The relay
characteristics match the thermal characteristics of the relay protected apparatus very closely
thus affording a high degree of overload protection. The long time characteristics on the relay
allow better time grading with fuses.

SETTINGS:-
Plug Setting
Plug Setting Time
DESCRIPTION in DMT
in % Lever
Amps

EARTH FAULT 20 1.0 0.3 3

SECONDARY INJECTION TEST:

Applied Graph Actual time in

% of seconds
current Time in
current
in Amps seconds EARTH FAULT

200 % 2.0 3.00 2.97

500% 5.0 1.29 1.20

1000% 10.0 0.90 0.87

EARTH
Description
FAULT

Pick-up Current in Amps 1.03

Closing time in seconds 56.2

Remarks: - Test results are satisfactory

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 – Durga Switchgears (98843 20732) Page 4a
Client: M/S NILKAMAL LTD., Villianoor Pathukannu Road, Puducherry – 605 502.

TEST REPORT FOR EARTH FAULT RELAY

Date of Test : 15th Feb 2011 Location : LT Panel Room

Feeder Name : 125KVA DG Control Panel Relay Make : AREVA

Type / Sl. No. : CDG 31 / 9509 0302 024 CT Sec. : 5 Amps System Voltage : 440 Volts

Earth fault protection in time graded system for Transformers and A.C. machines. The relay
characteristics match the thermal characteristics of the relay protected apparatus very closely
thus affording a high degree of overload protection. The long time characteristics on the relay
allow better time grading with fuses.

SETTINGS:-
Plug Setting
Plug Setting Time
DESCRIPTION in DMT
in % Lever
Amps

EARTH FAULT 10 0.5 0.1 3

SECONDARY INJECTION TEST:

Applied Graph Actual time in

% of seconds
current Time in
current
in Amps seconds EARTH FAULT

200 % 1.0 1.00 0.95

500% 2.5 0.43 0.40

1000% 5.00 0.30 0.28

EARTH
Description
FAULT

Pick-up Current in Amps 0.53

Closing time in seconds 2.87

Remarks: - Test results are satisfactory

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
EA 2616 CLIENT –M/S Nilkamal Ltd., Test Report
Durga Villianoor Pathukannu Road,
Page No: 5a
Switchgears Puducherry – 605 502.
LOCATION : HT PANEL ROOM DATE OF TEST : 15 th Feb. 2011
FEEDER NAME : MAIN HT INCOMER SERIAL NUMBERS : R PHASE – 8057
MAKE : P.G.R.TRANSFORMERS Y PHASE - 8058
CORE 1 : CT RATIO : 75/5 AMPS B PHASE - 8059
15 VA, CL 1.0
CORE 2 : CT RATIO : 75/5 AMPS
5 VA, CL 5P10
ILV : 50 / 125 KVP

PRIMARY INJECTION TEST REPORT FOR CURRENT TRANSFORMER

PRIMARY TERMINAL TIGHTNESS : SATISFACTORY

SECONDARY TERMINAL TIGHTNESS : SATISFACTORY

POLARITY TEST : OK

RATIO TEST:
CORE 1 - METERING

Current Calculated Actual secondary current in Amps

current
Injected secondary current
in Amps R-Phase Y-Phase B-Phase
in %age in Amps
20% 15 1.0 1.01 0.99 0.99
40% 30 2.0 1.99 2.01 2.01
60% 45 3-0 2.99 3.01 2.98
80% 60 4.0 3.99 4.01 4.00
100% 75 5.0 5.02 4.99 4.98
CORE 2 - PROTECTION

Current Calculated Actual secondary current in Amps

current
Injected secondary current
in Amps R-Phase Y-Phase B-Phase
in %age in Amps
20% 15 1.0 1.01 0.99 1.01
40% 30 2.0 1.99 2.00 1.99
60% 45 3-0 3.01 2.99 3.01
80% 60 4.0 4.01 4.01 4.01
100% 75 5.0 4.99 5.02 5.00

TEST RESULTS ARE FOUND SATISFACTORY.

 DURGA SWITCHGEARS
A-Grade Electrical contractors

INDEX

S NO DESCRIPTION PAGE NO.

1 HT Incomer Panel Relays 1a - 1c
2 LT Incomer Panel Relays 2a – 2b
3 DG Panel Relays 3a & 4a

4 Primary Injection Test for 5a

CurrentTransformers of
HT Incomer Panel