CLIENT –M/S NILKAMAL LTD.

,
ESB 1075 VILLIANOOR PATHUKANNU ROAD Test Report
DURGA PUDUCHERRY – 605 502 LTD.,
CLIENT –M/S NILKAMAL
SWITHGEARS
ESB 1075 VILLIANOOR PATHUKANNU ROAD Page
TestNo: 1
Report
DURGA PUDUCHERRY – 605 502
SWITHGEARS Date: 23/06/2009
Page No: 2
TEST REPORT FOR TRANSFORMER
TEST REPORT FOR TRANSFORMER
Date : 23-06-09
Date of Test: 22nd June 2009
Date of Test: 22nd June 2009
1. INSULATION RESISTANCE TEST
S.NO DESCRIPTION DETAILS

1. REFERENCE
Equipment Description IR VALUES IN MEGA
TRANSFORMER
OHMS
HV – EARTH 1400
2. Location LV – EARTH 300 OUR DOOR
HV - LV 1300
TESTED 3. WITH 5 KV
Name DIGITAL
plate data MEGGER
MAKE : HTC
Serial No.: 2808204Transformer Phases: 3PHASE
2. RATIO TEST HV / LV: 22000 / 433 volts
Make: VOLTAMP TRANSFORMERS
Serial No: 4467
Capacity:
VOLTAGE1500APPLIED
KVA VOLTAGE MEASURED AT SECONDARY
TAP ACROSS TERMINALSImpedance Voltage: 6.27 %
IN AC VOLTS
Rated Voltage
POSITION IN AC VOLTS 2r -2n 2y -2n 2b -2n 2r -2y 2y -2b 2b -2r
Primary : 22000 VOLTS
1R-1Y 1Y – 1B 1B – 1R Maximum Temperature Rise
Secondary: 433 VOLTS In Oil: 50 C
1 4.40 4.40 In4.40
Winding:7.70
55 C 7.10 7.70
2 Rated Current 4.52 4.52 4.52 7.90 7.90 7.90
Primary: 39.36 AMPS Year Of Manufacture: 1997
3 4.65 4.65 4.65 8.12 8.12 8.12
Secondary: 2000.05 AMPS
4 4.76 4.77 of Oil:
Weight 4.76985 kgs
8.38 8.33 8.33
5 410 50 410
Frequency: HZ 410 4.90 4.94Weight:
Total 4.905510 kgs
8.60 8.60 8.54
6 5.05 5.05 5.05 8.83 8.83 8.79
Voltage Group: DYn 11 Oil Quantity: 1106 litres
7 5.18 5.18 5.18 9.05 9.05 9.05
8 5.35 5.35of Cooling:
Type 5.35 ONAN 9.35 9.35 9.35
9 5.50 5.50 5.50 9.60 9.60 9.60
PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION

NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
 CLIENT –M/S NILKAMAL LTD.,
ESB 1075 VILLIANOOR PATHUKANNU ROAD Test Report
DURGA PUDUCHERRY – 605 502
SWITHGEARS Page No: 3

TEST REPORT FOR TRANSFORMER

Date : 23-06-09
nd
Date of Test: 22 June 2009
3. SHORT-CIRCUIT TEST

VOLTAGE APPLIED IN
TAP AC VOLTS SHORT CIRCUIT CURRENT
POSITION ACROSS MEASURED IN AC AMPS

1R-1Y 1Y-1B 1B-1R r y b n

3 545 532 482 93

6 410 410 410 550 540 498 93

9 543 535 486 87

VOLTAGE APPLIED IN
TAP AC VOLTS HV SIDE CURRENT
POSITION ACROSS MEASURED IN AC AMPS

1R-1Y 1Y-1B 1B-1R R Y B

3 9.84 9.95 10.6

6 410 410 410 10.8 11.7 11.7

9 11.5 12.5 12.5

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION

NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
ESB 1075 CLIENT –M/S NILKAMAL LTD., Test Report
Durga VILLIANOOR PATHUKANNU ROAD
Page No: 4
Switchgears PUDUCHERRY – 605 502
LOCATION : MV PANEL ROOM DATE : 22-06-09
FEEDED NAME : HT VCB PANEL RELAY SL. NO : 97080073006
RELAY MAKE : ENGLISH ELECTRIC RELAY TYPE : CDG 31EG011SB(M)
SYSTEM VOLTAGE : 22000 VOLTS CT SECONDARY : 5 AMPS

TEST REPORT FOR OVER CURRENT AND EARTH FAULT RELAY

SETTINGS:-
Plug Setting
Plug Setting Time
DESCRIPTION in DMT
in % Lever
Amps

OVERCURRENT 100 5.0 0.1 1.3

EARTH FAULT 20 1.0 0.1 1.3

SECONDARY INJECTION TEST:

Actual time in E/F

Applied Graph Graph Actual
% of seconds Current
current Time in Time in Time in
current R- Y- B- in
in Amps seconds Seconds Seconds
Phase Phase Phase Anps

200 % 10.0 0.38 0.37 --- 0.35 2.00 0.38 0.30

Description R - Phase Earth Fault B- Phase
500% 25.0 0.18 0.17 --- 0.17 5.00 0.18 0.19
Starting Current in Amps 5.12 1.08 A 5.19 A

Closing time in seconds 4.8 2.3 3.6

REMARKS:- TEST RESULTS ARE SATISFACTORY.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION

NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732

ESB 1075 CLIENT –M/S NILKAMAL LTD., Test Report

 Durga VILLIANOOR PATHUKANNU ROAD Page No: 5
ESB 1075
Switchgears CLIENT –M/S NILKAMAL
PUDUCHERRY – 605 502 LTD., Test Report
Durga
LOCATION : VILLIANOOR
MV PANEL ROOM PATHUKANNU ROAD DATE : 22-06-09
FEEDED NAME : ACB EB INCOMER Page
RELAY SL. NO No: 6
: 96016386003
Switchgears
RELAY MAKE : PUDUCHERRY
ENGLISH ELECTRIC – 605 502 RELAY TYPE : CDG 31EG011SB(M)
LOCATION
SYSTEM VOLTAGE : : MV
440PANEL
VOLTSROOM DATE
CT SECONDARY: 22-06-09
: 5 AMPS
FEEDED NAME : 1250KVA DG INCOMER RELAY SL. NO : 131179660717004
RELAY MAKE : ALSTOM RELAY TYPE : CDG 11 AF004SACH
TEST REPORT
SYSTEM VOLTAGE FOR OVER
: 440 VOLTS CURRENT ANDCT EARTH FAULT
SECONDARY RELAY
: 5 AMPS

SETTINGS:- TEST REPORT FOR EARTH FAULT RELAY

Earth fault protection in time graded Plug Setting
Plug system
Setting for Transformers and A.C. machines. The relay
Time
DESCRIPTION
characteristics match the thermal characteristics of in
the relay protected DMT
in % Lever apparatus very closely
Amps
thus affording a high degree of overload protection. The long time characteristics on the relay
allow better time grading with fuses. 75
OVERCURRENT 3.75 0.3 3.0
EARTH FAULT 20 1.0 0.3 1.3
SETTINGS:-
Plug Setting
Plug Setting Time
DESCRIPTION in DMT
in % Lever
SECONDARY INJECTION TEST: Amps

EARTH FAULT 20 1.0 time in 0.3

Actual E/F 3.0
Applied Graph Graph Actual
% of seconds Current
current Time in Time in Time in
current R- Y- B- in
in Amps seconds Seconds Seconds
Phase Phase Phase Anps
SECONDARY INJECTION TEST:
200 % 7.5 3.0 2.65 --- 2.77 2.00 3.0 3.12
Description R - Phase
Actual time in Earth Fault B- Phase
Applied Graph
%500%
of 18.75 1.29 1.26seconds --- 1.18 5.00 1.29 1.33
current Time in
current Starting Current in
in Amps seconds EARTH 3.9 FAULT 1.1 3.7
Amps

200 % Closing
2.0 time in
3.00
seconds 3.11
35.1 37.8 29.9

500% 5.0 1.29 EARTH

1.31
Description
FAULT

Starting Current in Amps 1,12

Closing time in seconds 32.2

REMARKS:- TEST RESULTS ARE SATISFACTORY.

REMARKS: - TEST
PRECOMMISSIONING RESULTS
– RELAY ARE TEST
TESTING – HIPOT SATISFACTORY.
– FAULT LEVEL CALCULATION
PRECOMMISSIONING
NO. 8/5, JOHN VASU–STREET,
RELAY TESTING – HIPOTMILK
MADHAVARAM TESTCOLONY,
– FAULT CHENNAI
LEVEL CALCULATION
– 600 051. PHONE : 9884320732
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
DURGA SWITCHGEARS ESB 1075 PH: 9884320732
(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 7
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09
TEST REPORT
 TO,
Breaker Sl. No. 0096-0389
M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU ROAD, Breaker Make KILBURN
PUDUCHERRY – 605 502. Type VAA5012/24-2
Rating 1250 Amps
System Voltage 22 KV
TITLE HT VCB PANEL

CHECKED REMARKS
S.NO. DESCRIPTION TYPE OF CHECK

1 PHYSICAL INSPECTION VISUAL FOR DAMAGE OK

2 INSTALLATION/CONNECTION VISUAL/MECHANICAL FOR OK

CORRECTNESS
3 OPERATIONS
a)Manual Spring charging MECHANICAL CORRECTNESS OK
Closing / Tripping
FOR
b) Normal Closing/Tripping MECHANICAL & PERFORMANCE OK
ELECTRICAL
FOR
c) Tripping through switch & ELECTRICAL PERFORMANCE OK
Relays
FOR
d) Spring Charging Motor ELECTRICAL PERFORMANCE OK
230 V. AC

e) Closing MECHANICAL FOR OK

PERFORMANCE

f) Opening ELECTRICAL FOR OK

PERFORMANCE

4 CONTACT PENETRATION FOR CONTINUITY FOR CONTACT OK

VCB CLOSING

5 INSULATION RESISTANCE ELECTRICAL FOR ABNORMALITY

R-E = 200 G OHMS
Y-E = 200 G OHMS
B-E = 200 G OHMS
R-Y = 200 G OHMS
Y-B = 200 G OHMS
B-R = 200 G OHMS

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 8
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09
TEST REPORT
 TO, Breaker Sl. No. 111755/97
M/S NILKAMAL LTD., Breaker Make English Electric
VILLIANOOR PATHUKANNU ROAD, Type M-PACT
PUDUCHERRY – 605 502.
Rating 2500 Amps
System Voltage 440 VOLTS
TITLE EB INCOMER

CHECKED REMARKS
S.NO. DESCRIPTION TYPE OF CHECK

1 PHYSICAL INSPECTION VISUAL FOR DAMAGE OK

2 INSTALLATION/CONNECTION VISUAL/MECHANICAL FOR OK

CORRECTNESS
3 OPERATIONS
a)Manual Spring charging MECHANICAL CORRECTNESS OK
Closing / Tripping
FOR
b) Normal Closing/Tripping MECHANICAL & PERFORMANCE OK
ELECTRICAL
FOR
c) Tripping through switch & ELECTRICAL PERFORMANCE OK
Relays
FOR
d) Spring Charging Motor ELECTRICAL PERFORMANCE OK
230 V. AC

e) Closing MECHANICAL FOR OK

PERFORMANCE

f) Opening ELECTRICAL FOR OK

PERFORMANCE

4 CONTACT PENETRATION FOR CONTINUITY FOR CONTACT 0 OHMS

ACB CLOSING

5 INSULATION RESISTANCE ELECTRICAL FOR ABNORMALITY

R-E = 100 M OHMS
Y-E = 100 M OHMS
B-E = 100 M OHMS
R-Y = 100 M OHMS
Y-B = 100 M OHMS
B-R = 100 MOHMS

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 9
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
Breaker Sl. No. 111756/97
DATE: 22-06-09 Breaker Make English Electric
TEST REPORT Type M-PACT
TO, Rating 2500 Amps
System Voltage 440 VOLTS
TITLE BUS COUPLER
 M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU ROAD,
PUDUCHERRY – 605 502.

CHECKED REMARKS
S.NO. DESCRIPTION TYPE OF CHECK

1 PHYSICAL INSPECTION VISUAL FOR DAMAGE OK

2 INSTALLATION/CONNECTION VISUAL/MECHANICAL FOR OK

CORRECTNESS
3 OPERATIONS
a)Manual Spring charging MECHANICAL CORRECTNESS OK
Closing / Tripping
FOR
b) Normal Closing/Tripping MECHANICAL & PERFORMANCE OK
ELECTRICAL
FOR
c) Tripping through switch & ELECTRICAL PERFORMANCE OK
Relays
FOR
d) Spring Charging Motor ELECTRICAL PERFORMANCE OK
230 V. AC

e) Closing MECHANICAL FOR OK

PERFORMANCE

f) Opening ELECTRICAL FOR OK

PERFORMANCE

4 CONTACT PENETRATION FOR CONTINUITY FOR CONTACT 0 OHMS

ACB CLOSING

5 INSULATION RESISTANCE ELECTRICAL FOR ABNORMALITY

R-E = 100 M OHMS
Y-E = 100 M OHMS
B-E = 100 M OHMS
R-Y = 100 M OHMS
Y-B = 100 M OHMS
B-R = 100 MOHMS

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 10
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.

DATE: 22-06-09 Breaker Sl. No. 112010/97

TEST REPORT Breaker Make English Electric
TO, Type M-PACT
M/S NILKAMAL LTD., Rating 2500 Amps
System Voltage 440 VOLTS
TITLE 725KVA DG I/C
VILLIANOOR PATHUKANNU ROAD,
PUDUCHERRY – 605 502.

CHECKED REMARKS
S.NO. DESCRIPTION TYPE OF CHECK

1 PHYSICAL INSPECTION VISUAL FOR DAMAGE OK

2 INSTALLATION/CONNECTION VISUAL/MECHANICAL FOR OK

CORRECTNESS
3 OPERATIONS
a)Manual Spring charging MECHANICAL CORRECTNESS OK
Closing / Tripping
FOR
b) Normal Closing/Tripping MECHANICAL & PERFORMANCE OK
ELECTRICAL
FOR
c) Tripping through switch & ELECTRICAL PERFORMANCE OK
Relays
FOR
d) Spring Charging Motor ELECTRICAL PERFORMANCE OK
230 V. AC

e) Closing MECHANICAL FOR OK

PERFORMANCE

f) Opening ELECTRICAL FOR OK

PERFORMANCE

4 CONTACT PENETRATION FOR CONTINUITY FOR CONTACT 0 OHMS

ACB CLOSING

5 INSULATION RESISTANCE ELECTRICAL FOR ABNORMALITY

R-E = 100 M OHMS
Y-E = 100 M OHMS
B-E = 100 M OHMS
R-Y = 100 M OHMS
Y-B = 100 M OHMS
B-R = 100 MOHMS

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 11
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09
CABLE TEST REPORT

TO,
M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU
 ROAD, TITLE: CABLE FROM AB SWITCH
PUDUCHERRY – 605 502. TO
HT VCB PANEL

HIPOT
KV APPLIED LEAKAGE KIT
REF FOR ONE MINUTE CURRNT TRIP
SETTING

R- PHASE
TO 30 KV DC. 99.9 5 MILLI
Y & B PHASE MICRO AMPS AMPS
EARTHED

Y- PHASE
TO 30 KV DC. 300 5 MILLI
R & B PHASE MICRO AMPS AMPS
EARTHED

B- PHASE
TO 30 KV DC. 103.5 5 MILLI
R & Y PHASE MICRO AMPS AMPS
EARTHED

TEST RESULTS:- CABLE IS FOUND TO BE HEALTHY

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 12
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09

IR VALUE TEST
 BEFORE HIPOT TEST

S. NO REF IR VALUE

1 R TO Y&B EARTHED 2.7 G Ω

2 Y TO R&B EARTHED 570 M Ω

3 B TO R&Y EARTHED 165 M Ω

AFTER HIPOT TEST

S. NO REF IR VALUE

1 R TO Y&B EARTHED 3.8 G Ω

2 Y TO R&B EARTHED 525 M Ω

3 B TO R&Y EARTHED 107 M Ω

TESTED WITH 5 KV IR VALUE TESTER

MAKE : HTC
Serial No.: 2808204

TEST RESULTS:- CABLE IS FOUND TO BE HEALTHY

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 13
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09
CABLE TEST REPORT

TO,
M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU
 ROAD, TITLE: CABLE FROM HT VCB PANEL
PUDUCHERRY – 605 502. TO
TRANSFORMER

HIPOT
KV APPLIED LEAKAGE KIT
REF FOR ONE MINUTE CURRNT TRIP
SETTING

R- PHASE
TO 30 KV DC. 19.1 5 MILLI
Y & B PHASE MICRO AMPS AMPS
EARTHED

Y- PHASE
TO 30 KV DC. 22.1 5 MILLI
R & B PHASE MICRO AMPS AMPS
EARTHED

B- PHASE
TO 30 KV DC. 14.4 5 MILLI
R & Y PHASE MICRO AMPS AMPS
EARTHED

TEST RESULTS: - CABLE IS FOUND TO BE HEALTHY

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 13
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09

IR VALUE TEST

BEFORE HIPOT TEST

 S. NO REF IR VALUE IN GIGA OHMS

1 R TO Y&B EARTHED 5.5

2 Y TO R&B EARTHED 3.5

3 B TO R&Y EARTHED 2.2

AFTER HIPOT TEST

S. NO REF IR VALUE IN GIGA OHMS

1 R TO Y&B EARTHED 5.3

2 Y TO R&B EARTHED 3.4

3 B TO R&Y EARTHED 2.3

TESTED WITH 5 KV IR VALUE TESTER

MAKE : HTC
Serial No.: 2808204

TEST RESULTS:- CABLE IS FOUND TO BE HEALTHY

DURGA SWITCHGEARS ESB 1075 PH: 9884320732

(Servicing, Repairing and Testing of all kinds of LT/HT Circuit Breakers,
Protective relays, Transformers and Hipot.) Page 13
8/5,JOHN VASU STREET, MADHAVARAM MILK COLONY
CHENNAI – 600 051.
DATE: 22-06-09

CONCLUSION

The results of tests conducted on 22nd June 2009 indicates that Except the
Transformer all other test results are satisfactory.
 Transformer test results :-

1. IR Value test results are satisfactory.

2. Ratio test results are satisfactory.
3. Short circuit test result indicates that B-phase winding is weak; This may be
due to Insulation failure or short circuit of certain turns of HT WINDING.

The transformer may function without trouble up to 60% of its total

capacity And may break-down, if insulation failure occurs heavily.

T0 rectify this defect the transformer core may be removed and

inspected from the tank at your site itself before sending it for repair.

Thanking you
Yours truly,
For Durga Switchgears,

(R.Venkatesan.)

TIN 33251085384 CST 872774/08-01-08 AREA CODE 0 5 5

INVOICE
DURGA SWITCHGEARS
NO :SR001/ SITE
8/5,JOHN VASU STREET DATE :22-06-09
MADHAVARAM MILK COLONY
CHENNAI- 600 051.
To M/S NILKAMAL LTD., Your Ref: PURCHASE ORDER REF:
VILLIANOOR PATHUKANNU
ROAD Phone Call by your Executive Mr.Senthil
Murugan
PUDUCHERRY – 605 502
Terms of Payment: Our ref-
BY CASH -----------

Delivery Note Ref:

-----------

S.No Details Qty. Unit Rate Value

Rs. P Rs. p
Lump sum charges for the testing
of HT CABLES, RELAYS ,
1 TRANSFORMER , HT VCB & AIR 1 set 9,000 00
CIRCUIT BREAKERS at your Sub-
station inclusive of Transport and
traveling Charges

(Rupees nine Thousand only)

For DURGA SWITCHGEARS

(R.VENKATESAN.)