Creating Innovative

Metrology Solutions

Extol 4

CONTENTS
Delta Structure Shop Floor CNC CMM

Axiom too 6
640mm Bridge Type Manual or CNC CMM

Axiom too HS 8
High Spec 640mm Bridge Type CNC CMM

Horizon 10
High Spec, Linear Drive, 800mm Bridge Type CNC CMM

Zenith 3 12
1000mm Bridge Type CNC CMM

Azimuth 14
1200mm Bridge Type CNC CMM

Aberlink Ltd is the largest UK-owned manufacturer of coordinate measuring Project X 16

machines, vision measuring systems and measurement software. Manual or CNC 2D Vision Measuring Machine

Probe & Camera Options 18

From our headquarters in Eastcombe, Gloucestershire, England we are engaged in every aspect of providing Common Probe, Probe Head & Camera Options
industry with innovative metrology products that are reliable, cost effective and above all easy to use. Through
our distributor network in over 40 countries worldwide we provide all sectors of manufacturing with world class
sales and aftercare service. Aberlink 3D & Vision Module 20
Revolutionary 3D Measurement Software
Incorporated in 1993, Aberlink has an impressive record of growth founded on innovation. This has been the
background for all our patented product development, with the tagline ‘Innovative Metrology’ firmly at the heart of CAD Software Modules 22
company philosophy. CAD Comparison and Programming from CAD

Aberlink always view things from a customer perspective and our revolutionary Aberlink 3D measurement software
has become the industry standard for ease of use. It is not only intuitive and simple to learn, but also extremely Accessories 24
CMM Accessories and Machine Options
powerful and is ideal for either the occasional user or metrology professional alike.

Our products and services provide customers with remarkable value for money. This has been achieved by
producing a fully self-contained business model from day one. Because we manufacture all the components
for the machines ourselves, we understand the manufacturing process fully, and clever design-for-manufacture
ensures simple and reliable products with no redundant costs. All assembly of the machines is performed
on-site in Gloucestershire, where the software is also written in-house. We are a fully integrated company with
minimal external costs and that is why we are able to offer the amazing value for which Aberlink has become
renowned throughout the world.

You really need to see our products demonstrated to appreciate just how easy they are to use.
Visit our website www.aberlink.com to find your local demonstration facility.

r e l i ab l e, inte llige nt, a ffor da b le

measurement solutions for manufacturing

www.aberlink.com
4 Extol Delta Structure Shop Floor CNC CMM 5

TP200B Probe
upgrade, ideal
for high volume
& high accuracy
applications

CMM ACCURACY WHEREVER YOU NEED IT

True to Aberlink’s heritage for innovation, the Extol is the
world’s first CMM to utilise a delta mechanism. Designed
for robustness and reliability, the Extol CMM will run around
the clock making it ideal whether it is positioned next to a
machine tool, in a manufacturing cell, or used in a dedicated
inspection area.

Five temperature sensors monitoring both the machine

and ambient temperature ensure that the Extol is capable
of operating in uncontrolled environments and reporting Technical Information:
measurements as though they had been taken at 20°C. The
software will also produce a warning should the temperature
Model: Extol 370 Extol 520
change at a rate that is not conducive with reasonable
metrology practice. Axis Travel (mm) XY 370 (a) XY 520
Cylindrical ZX 270 (b) ZX 300
The Automatic Tool Offset Correction available with the
At Centre ZX 365 (c) ZX 400
Aberlink 3D software compliments the attributes of the Extol
perfectly, allowing utilisation as part of a fully automated Overall Size (mm) X 715 (d) X 950
production process in the midst of a manufacturing Y 730 (f) Y 990
environment. Z 2000 (h) Z 2200
Overall Size (mm) X 1000 (e) X 1180
The ergonomics of the Extol have also been a significant with monitor arm Y 1030 (g) Y 1320
design factor. It is not only quick and easy to perform Z 2000 (i) Z 2200
one-off inspections, but also has ample access for either * Volumetric Accuracy: (2.6 + 0.4L/100) µm (2.6 + 0.4L/100) µm
batch inspection or to facilitate automatic loading. With a Scale Resolution: 0.1µm 0.1µm
larger measuring volume and smaller overall footprint than its
predecessor, the Xtreme, the Extol can be positioned exactly Operational Temp Range: 5 - 45°C 5 - 45°C
where the measurement is needed. Table: Granite plate Granite Plate

Robust, accurate and reliable, the Extol CMM is the perfect Max. Velocity Vector: 500mm/sec 500mm/sec
solution to automatically verify part quality for critical Max. Acceleration Vector: 750mm/sec² 750mm/sec²
components.
Air Consumption: None None
Required Air Pressure: Not required Not required
Key Features:
(e) (g)
• No compressed air required - the Extol is ‘plug and go’
(d) (f)
• Built-in temperature control - accuracy is maintained even when
ambient temperature is not controlled

Industrial • Automation and automatic tool offset compensation options mean

that the Extol is ideally suited for automated manufacturing cells
joystick supplied
as standard with • Fully sealed recirculating bearings that improve smoothness and
the Extol dirt immunity
• The Extol’s direct drive belts eliminate the need for a gearbox and
any associated backlash issues
(a)
• Aberlink’s revolutionary easy-to-use measurement software

(h)
(c)
(b)
• Free software upgrades - no maintenance fees or contracts Measuring volume

Machine Options:

(i)
• Dual monitors, ideal for use with CAD software options
• TP20 probe offers robust measurement solution
• TP200B Probe upgrade available where high volume or high
accuracy solutions are required
• 3 or 6-Port change racks available for both TP20 & TP200 options. *The machine should not be positioned where it will be subjected to rapid changes in
temperature. Max rate of ambient temperature change should not be more than 1°C/hour.
(6-Port recommended for Extol 520 only)
• Fixturing kit provides a flexible solution for locating
components to be measured www.aberlink.com
6 Axiom too 640mm Bridge Type Manual or CNC CMM 7

THE COMPLETE INSPECTION SYSTEM

Fast, accurate and reliable, the Axiom too CMM comes in four
different sizes with Y axis travel up to 1500mm. Available as
either a manual machine or with full CNC control, the Axiom
too can be used with touch trigger probe, continuous contact
scanning probe or with Aberlink’s revolutionary non-contact
Available with solid granite camera system.
table if loads are over 300kg
The all aluminium bridge structure not only ensures that the
Axiom too has low inertia and hence high acceleration to Technical Information:
get the job done quickly, but also that the temperature of the
machine rapidly follows the temperature of the room, ideal Axis Travel (mm) X 640
when the CMM is not housed in a controlled environment. Y 600, 900, 1200, 1500
Z 500
Temperature compensation in the software reports results as if
they had been measured at 20°C/68°F. Overall Size (mm) X 1040
Y 900, 1200, 1500, 1800
The standard high-tech granite and aluminium table, originally Z 2320
developed for the optics industry, provides fantastic natural *Volumetric Accuracy: TP20 (2.4 + 0.4L/100) µm
damping of high frequency vibration. The granite Y rail allows TP200 (2.3 + 0.4L/100) µm
pre-loading of the bridge air bearings in both directions for SP25M (2.1 + 0.4L/100) µm
superior accuracy. Scale Resolution: 0.5µm
**Optimum Temp Range: 18 - 22°C
Another unique feature of the Axiom too is that manual
machines can be easily upgraded to CNC at any point in the Operational Temp Range: 5 - 45°C
future, which is great if you are not sure of your requirement
Table: Honeycomb aluminium & granite
or perhaps can’t initially justify the additional cost of a CNC or solid granite
machine.
Table Load Capacity: 300kg (Honeycomb) or 500kg (Solid)
Because of Aberlink’s fully integrated manufacturing Max. Velocity Vector: 600mm/sec
processes, the Axiom too offers unbelievable value, but above
Max. Acceleration Vector: 600mm/sec²
all it is easy to use.
Air Consumption: 50 l/min (1.8 cfm)
Required Air Pressure: 5 bar (72 psi)
Key Features:

• Shortest learning curve of any equivalent system

• Smallest overall footprint of any comparable size CMM
• Choice of Y axis sizes ranging from 600mm to 1500mm
• Suitable for the workshop environment
• Protection from environmental vibrations as standard
Z
• Optimised friction free air bearings, aluminium bridge and granite
table
• Free software upgrades - no maintenance fees or contracts

Common Probe Options: Machine Options:

• MH20i • Auto Temperature Compensation

• RTP20 • Touch Screen Joystick Y X
• PH10T (w/TP20, TP200) • CCD Camera System
• PH10M (w/SP25) • Collimated Back Light Option
*Maximum Permissible Error MPEE according to 10360-2, 2009 within the thermal limits defined
• PH6M (w/SP25) • Dual Monitor for optimum temperature range.
• Fixture Kit
**Installation environment thermal limits:
Rate of change <1°C/hr and <2°C/24hr | Temperature gradient <1°C/m

†Dual monitor arm optional extra www.aberlink.com

8 Axiom too HS High Spec 640mm Bridge Type CNC CMM 9

ELIMINATE INSPECTION BOTTLENECKS

The Axiom too HS is both faster and more accurate than the
standard model, and all without compromising the fantastic
0.1µm resolution scales fitted as standard value for money for which Aberlink have become renowned.

Rather than using the belt drive system, the Axiom too HS
incorporates drive rod technology developed on our larger
machines and vision products. This allows even greater
accelerations to be achieved meaning that the HS model Technical Information:
measures approximately 20% quicker than the standard
variant – ideal for high volume measurement. Axis Travel (mm) X 640
Y 600, 900, 1200, 1500
Z 500
The Axiom too HS also utilises 0.1µm resolution scales on
each axis. Incorporated with state-of-the-art error mapping Overall Size (mm) X 1040
techniques this means that the HS model is the most accurate Y 900, 1200, 1500, 1800
Z 2320
machine ever produced by Aberlink – ideal when measuring
tight tolerances. *Volumetric Accuracy: TP20 (2.1 + 0.4L/100) µm
TP200 (2.0 + 0.4L/100) µm
SP25M (1.8 + 0.4L/100) µm
Key Features:
Scale Resolution: 0.1µm
• Fitted with 0.0001mm linear encoders for superior accuracy **Optimum Temp Range: 18 - 22°C
• Angled bearing zero backlash drive system for quicker acceleration Operational Temp Range: 5 - 45°C
and faster travel
Table: Honeycomb aluminium & granite
• Shortest learning curve of any equivalent system or solid granite
• Choice of Y axis sizes ranging from 600mm to 1500mm Table Load Capacity: 300kg (Honeycomb) or 500kg (Solid)
• Suitable for the workshop environment Max. Velocity Vector: 866mm/sec
• Protection from environmental vibrations as standard Max. Acceleration Vector: 1200mm/sec²
• Optimised friction free air bearings, aluminium bridge and granite Air Consumption: 50 l/min (1.8 cfm)
table
Required Air Pressure: 5 bar (72 psi)
• Free software upgrades - no maintenance fees or contracts

Common Probe Options: Machine Options:

• MH20i • Auto Temperature Compensation

• RTP20 • Touch Screen Joystick
Z
• PH10T (w/TP20, TP200) • CCD Camera System
• PH10M (w/SP25) • Collimated Back Light Option
• PH6M (w/SP25) • Dual Monitor
• Fixture Kit

Y X

*Maximum Permissible Error MPEE according to 10360-2, 2009 within the thermal limits defined
for optimum temperature range.

**Installation environment thermal limits:

Rate of change <1°C/hr and <2°C/24hr | Temperature gradient <1°C/m
Drive rod technology allows
for greater acceleration
www.aberlink.com
10 Horizon High Spec, Linear Drive, 800mm Bridge Type CNC CMM 11

STARTING THE LINEAR DRIVE REVOLUTION

The Horizon CMM breaks new ground in design and innovation
Frictionless linear drives produce a smooth motion using frictionless linear drives, which are the key to its fast and
improving both metrology and reliability. This reduces exceptionally smooth motion.
maintenance and makes the Horizon perfect for fast
contact scanning The kinematic isolated drive structure is completely independent of
the CMM structure and ensures that the motor thrust is direct-
ed through the centre of gravity of the moving parts. This not
only avoids acceleration induced metrology errors but also has
the effect of thermally isolating the motors from the metrology Technical Information:
structure of the CMM.
Axis Travel (mm) X 800
Linear motors are non-contact and therefore have no wearing Y 1000, 1500, 2000
parts and thus provide the perfect solution for CMM drives, im- Z 600
proving reliability and reducing maintenance. Overall Size (mm) X 1403
Y 1530, 2030, 2530
The Horizon is the stand-out machine with fast, Z 2700
smooth, silent motion ideally suited to contact scanning *Volumetric Accuracy: TP20 (1.9 + 0.4L/100) μm
and with a first-term accuracy specification of under two TP200 (1.8 + 0.4L/100) μm
microns. SP25M (1.75 + 0.4L/100) μm
Scale Resolution: 0.1µm

Key Features: **Optimum Temp Range: 18 - 22°C

Operational Temp Range: 5 - 45°C
• Linear motors offer frictionless, smooth, silent motion.
Table: Granite
• No wearing parts means greater reliability and reduced
maintenance. Table Load Capacity: 1000kg as standard.
• Drives applied through the centre of gravity improves both speed Max. Velocity Vector: 1020mm/sec
and accuracy.
Max. Acceleration Vector: 1020mm/sec²
• Thermal isolation of linear motors from the metrology structure
avoids thermally induced metrology errors. Air Consumption: 50 l/min (1.8 cfm)

• Smooth motion allows for fast and accurate contact scanning. Required Air Pressure: 5 bar (72 psi)

• The most accurate machine in the Aberlink range. First term

volumetric error specification under 2μm
• Automatic temperature compensation ensures that measurement
results are reported as if they had been measured at 20°C
• Free software upgrades - no maintenance fees or contracts

Z
Common Probe Options: Machine Options:

• RTP20 • Auto Temperature Compensation

• PH10T (w/TP20, TP200) • CCD Camera System
• PH10M (w/SP25) • Collimated Back Light Option
• PH6M (w/SP25) • Dual Monitor
• Fixture Kit
Y X

*Maximum Permissible Error MPEE according to 10360-2, 2009 within the thermal limits
defined for optimum temperature range.

**Installation environment thermal limits:

Rate of change <1°C/hr and <2°C/24hr | Temperature gradient <1°C/m

www.aberlink.com
12 Zenith 3 1000mm Bridge Type CNC CMM 13

LARGE, AFFORDABLE PRECISION

The Zenith 3 CNC CMM is the result of a design evolution
of the award winning Zenith too range of machines. Many of
the design improvements revolve around the right leg of the
machine, which has been modelled on the hugely successful
Azimuth machine.

Greater air bearing separation results in greater stiffness, and

Available in 600mm or 800mm Z so has improved the accuracy significantly. The first term error Technical Information:
heights at no additional cost. for this new model is more than a micron better than the Zenith
too. Axis Travel (mm) X 1000
Y 1000, 1500, 2000, 2500, 3000
All moving parts are light and this, combined with good design, Z 600, 800
means that the Zenith 3 has low inertia and therefore optimal Overall Size (mm) X 1520
acceleration characteristics. The improved Zenith is fast, Y 1700, 2200, 2700, 3200, 3700
minimising inspection times. Z 2500, 2900
*Volumetric Accuracy: TP20 (2.7 + 0.4L/100) µm
The Zenith 3 range is the best value-for-money for the TP200 (2.6 + 0.4L/100) µm
measuring volume of any CMM available in the market - the SP25M (2.4 + 0.4L/100) µm
perfect affordable metrology solution for big and heavy parts. Scale Resolution: 0.5µm
**Optimum Temp Range: 18 - 22°C
Operational Temp Range: 5 - 45°C
Key Features: Table: Granite

• Shortest learning curve of any equivalent system Table Load Capacity: 1500kg as standard.
Options up to 4400kg
• Smallest overall footprint of any comparable size CMM
Max. Velocity Vector: 600mm/sec
• Choice of Y axis sizes ranging from 1000mm to 3000mm
Max. Acceleration Vector: 600mm/sec²
• Suitable for the workshop environment
Air Consumption: 50 l/min (1.8 cfm)
• Optimised friction free air bearings, aluminium bridge and granite
table Required Air Pressure: 5 bar (72 psi)
• Supplied with the CMM touch screen joystick as standard
• Free software upgrades - no maintenance fees or contracts

Common Probe Options: Machine Options:

• RTP20 • 4400Kg load capacity

• PH10T (w/TP20, TP200) • Auto Temperature Compensation Z
• PH10M (w/SP25) • CCD Camera System
• PH6M (w/SP25) • Collimated Back Light Option
• Dual Monitor
• Fixture Kit

Y X

*Maximum Permissible Error MPEE according to 10360-2, 2009 within the thermal limits
defined for optimum temperature range.

**Installation environment thermal limits:

Rate of change <1°C/hr and <2°C/24hr | Temperature gradient <1°C/m

www.aberlink.com
14 Azimuth 1200mm Bridge Type CNC CMM 15

FROM STRENGTH TO STRENGTH

As CMMs get larger, it is not simply a case of scaling up the
design of smaller models. Stiffness of the structure is critical,
but weight must also be kept to a minimum. The Azimuth CMM
is not only Aberlink’s largest in their range of CMM products,
but it is the culmination of over twenty-nine years experience
and excellence in the design and manufacture of innovative
metrology equipment incorporating the very latest materials
technology.
State of the art design ensures Technical Information:
maximum stiffness for both The revolutionary bridge of the Azimuth incorporates aluminium
greater speed and higher honeycomb sheets developed for use in formula one and the Axis Travel (mm) X 1200
accuracy aerospace industry. The remarkable stiffness to weight ratio that Y 1000, 1500, 2000, 2500, 3000
this provides gives the Azimuth an edge in both performance Z 1000
and speed. For a machine of this size, the Azimuth is not only Overall Size (mm) X 1940
fast, but extremely accurate. Y 2000, 2500, 3000, 3500, 4000
Z 3595
The drive systems designed for the Azimuth offer simplicity and *Volumetric Accuracy: TP20 (2.9 + 0.4L/100) µm
reliability and the novel system used on the Y axis ensures that TP200 (2.8 + 0.4L/100) µm
there is no degradation of performance across the full range of SP25M (2.6 + 0.4L/100) µm
machine sizes offered up to 3m. Scale Resolution: 0.1µm

A big machine should also be able to measure a heavy **Optimum Temp Range: 18 - 22°C
component, this is another area where Aberlink has applied Operational Temp Range: 5 - 45°C
innovative thinking. Rather than simply increasing the depth
Table: Granite
of the granite table, which adds huge cost and weight to the
machine, we offer a specially designed load plate to sit on the Table Load Capacity: 1500kg as standard.
granite base. This plate can accept up to a six tonne load which Options up to 6000kg
will then be transmitted directly through the feet of the machine Max. Velocity Vector: 650mm/sec
bench directly to the floor, meaning no loss of metrology
performance. Max. Acceleration Vector: 850mm/sec²
Air Consumption: 50 l/min (1.8 cfm)

Key Features: Required Air Pressure: 5 bar (72 psi)

• Capable of measuring parts up to 6000kg in weight

• Fitted with 0.0001mm linear encoders for superior accuracy
• Unique self-contained drive system ensures excellent performance
over the entire measuring volume
• Choice of Y axis sizes ranging from 1000mm to 3000mm
• Supplied with the CMM touch screen joystick as standard
Z
• Free software upgrades - no maintenance fees or contracts

Common Probe Options: Machine Options:

• PH10T (w/TP20, TP200) • Load plate for loads up to 6 tonnes

• PH10M (w/SP25) • Auto Temperature Compensation
• PH6M (w/SP25) • CCD Camera System
• Collimated Back Light Option Y X
• Dual Monitor
• Fixture Kit
*Maximum Permissible Error MPEE according to 10360-2, 2009 within the thermal limits
defined for optimum temperature range.

**Installation environment thermal limits:

Rate of change <1°C/hr and <2°C/24hr | Temperature gradient <1°C/m

www.aberlink.com
16 Project X Manual or CNC 2D Vision measuring machine 17

ADVANCED VISION SYSTEM

Project X finally replaces the old technology of a profile
projector. It is easier to use than a profile projector. It is
quicker to use than a profile projector and it will deliver
reliable, consistent inspections time after time. Project X
is available as either a manual machine or with full CNC
control.

Project X is different. It utilises a totally new, patented

technology XY scale, that records not only X and Y position
but also any rotational movement of the camera system. In
addition, this is an absolute scale system, which means as
soon as you switch on the machine it knows exactly where Technical Information:
it is - no need for referencing. The camera is free to glide
around the measurement area mounted on a simple air
bearing system, without any worry about constraining the Axis Travel (mm) Overall Size(mm) 2D Accuracy
mechanics to avoid losing accuracy.
X 400 X 583
Components can be placed on a glass table and remain Y 300 Y 722 7.5μm
stationary, while the camera is moved around taking Z 125 (focus only) Z 670
measurements above. There is no need to secure the
component on the table as there would be on a moving Stand Off (mm) Field of View (mm) Temp Range
stage machine.
125.0 10.0 18 - 22°C
Combine this simple mechanical structure, made possible
by the revolutionary scale technology, with the Aberlink
measurement software and you will soon understand why
Project X is the standard for 2-dimensional measurement.

Key Features:
Z
• High speed optical scanning - up to 5000 points/second
• Fully programmable digital zoom, no need to change lenses
• Powerful edge detection tools for maximum accuracy
• Aberlink’s easy-to-use vision measurement software Y X
• Free software upgrades - no maintenance fees or contracts

Project X contains an integrated top Free-standing bench Glass graticule available for pixel
light ring as well as back lighting option available calibration & measurement verification

www.aberlink.com
18 Probe Options Probing & Camera Configurations 19

Every bridge-type Aberlink CMM fully supports the range of probe heads and PH10M Probe Head
both touch trigger and scanning probes supplied by Renishaw. The following
are common options: Like the PH10T probe head, the PH10M is also a fully PH6M Probe Head
motorised probe head that offer immediate indexing from
0° to 105° in the A axis and through 360° in the B axis, in 7.5° This head provides a fixed
increments. The M head, however, incorporates an auto-joint auto-joint for when an SP25M
with multiwire capability, which is necessary for the SP25M scanning probe is needed
TP8 Probe scanning probe. The PH10M probe head can also be fitted without the requirement for
with either TP20 or TP200 probes and should be chosen indexing. PH6M with
in preference to the PH10T when using these probes if the SP25M
The TP8 probe offers an entry level option for customers that
scanning
require infrequent indexing of the probe and no indexing future use of a scanning technology may be required.
probe
during the running of a measurement programme. The TP8 is
supplied with two knuckle joints to allow infinite alignment of
SP25M Scanning Probe
the probe to the feature being measured, but this alignment PH10M
with SP25M
The SP25M scanning probe uses an isolated optical metrology transducer system to
is non-repeatable, meaning that the stylus will need to be
scanning enable extremely accurate measurements to be taken with the stylus in continuous
re-qualified following each index. The TP8 probe accepts the
probe contact with the feature being inspected. This enables more data to be taken which
M3 range of styli.
is important when form is critical. A range of modules are available for the SP25M to
provide optimised scanning performance using M3 styli up to 400mm long.

MH20i Probe Head

Probe Head Integral Index Maximum Index Index Repeatable Repeatable Stylus
Comparison Probe Motion Length Resolution Positions Indexing Changing
The MH20i probe offers repeatable manual indexing of
the probe head from 0° to 90° in the A axis and through
360° in the B axis, in 15° increments. Ideal for manual TP8
CMMs, it can also be used on CNC models, but will require Yes Manual 105mm Infinite Infinite No No
intervention from the operator whenever indexing is
required. The MH20i uses a TP20 stylus module, which in MH20i
turn accepts the M2 range of styli. Yes Manual 150mm 15° 168 Yes Yes

RTP20
Yes Automated 168mm 15° 168 Yes Yes

PH10T
RTP20 Probe Head No Motorised 450mm 7.5° 720 Yes Yes

The RTP20 probe offers a really cost effective solution PH6M

for customers that require automatic indexing on CNC No No 450mm No No No Yes
machines. Modelled on the MH20i body, the RTP20 uses
the CNC motion of the CMM to position itself using a post PH10M
mounted to the bed of the machine. Like the MH20i it is No Motorised 450mm 7.5° 720 Yes Yes
able to index from 0° to 90° in the A axis and through 360°
in the B axis, in 15° increments and uses a TP20 stylus
module, which in turn accepts the M2 range of styli. The
RTP20 is also fully compatible with the MCR20 change
rack to provide an option that provides both automatic
stylus changing as well as automatic indexing. CMM CAMERA
TOUCH & VISION ON THE SAME MACHINE
Aberlink’s camera system offers a non-contact facility on any Aberlink CMM. A clever
PH10T Probe Head design of magnetic, kinematic joint allows the probe and camera to be swapped in just
seconds. This means that components can be inspected using both touch trigger and
The PH10T is a fully motorised probe head that offers immediate vision inspection technology on the same machine.
indexing from 0° to 105° in the A axis and through 360° in the
B axis, in 7.5° increments. This probe head should be used by
The camera incorporates a telecentric lens that gives a distortion-free image on the
customers requiring frequent indexing or when more precise
alignment to the features being measured is required.
monitor. It also contains a fully programmable 16-LED light ring which contains alternate
white and UV LEDs. The white LEDs provide surface illumination in the normal manner
Common probe options for the PH10T: while the UV LEDs provide an ingenious solution to the perennial problem of backlighting
on a CMM - the component to be measured is simply placed on a plate containing special
TP20 TP200 reflective paper.

The TP20 is a robust The TP200 probe utilises Key Features: Specification:
probe for general purpose strain gauge technology and
measurement that can be so does not exhibit lobing
• Swap between touch probe and CMM • Fully programmable digital zoom (no • Sensor: 3 Mega pixel high speed colour
used in conjunction with characteristics and therefore PH10T probe camera in seconds need to change lenses) camera
the MCR20 change rack to should be considered by head fitted
facilitate automatic stylus customers requiring more with TP20 • Use touch and vision technology within • Directional overhead lights and back • Resolution: 2048 x 1536 (QXGA)
changing. The TP20 stylus accurate measurement of form. probe the same inspection programme light for profile and surface feature
modules can be supplied with It can be used with the SCR200 • Stand off: min 125mm | max 1000mm
inspection
different trigger forces which change rack for automatic • High precision edge detection for (manually adjusted)
accept M2 styli up to 60mm stylus changing and the TP200 feature inspection • Telecentric lens measures accurately
• Field Of View: min 9.5mm | max 125mm
long, and with different length modules are available as even when the feature is out of focus
• Thread measurement - min/max/mean
modules to assist with probing standard or low force for use pitch, left/right angles, effective diameter • Pixel Size: min 4.8µm | max 48µm
at greater depths. with M2 styli up to 100mm long.
A collimated back light option is available for when measuring 3D or
small turned components - see accessories (inside back cover) www.aberlink.com
20 Aberlink 3D 3D Measurement Software 21

Aberlink 3D software is revolutionary. As a

component is measured a representation of it is
built up on the screen. The user simply clicks on the
measured features to call up dimensions exactly as
they would appear on a drawing.

Inspection reports can be in the form of fully

dimensioned graphical representations as created
on the screen, or tabulated reports in
various formats that can show nominals,
tolerances, errors, pass/fails, geometric
tolerances etc. These reports can also be output to
an Excel spreadsheet.

Further reports are available to show the form of

features (roundness, straightness etc.), hole or point
positions, or complete batch results on one report.
The user’s company name also appears on all
outputs.

Every time a component is inspected, a programme for measuring subsequent components is automatically created. The
software also calculates ‘safe’ moves between features, even when the probe is indexing – just another thing that the operator
doesn’t have to worry about!

Popular throughout the world and available in many languages, Aberlink’s revolutionary measurement software provides the
user with a powerful, yet easy-to-use solution for inspection measurements. This not only increases component throughput but
vastly reduces the learning period for new users.

Every Aberlink 3D license also benefits from no annual subscription or maintenance fees and free software upgrades for

ABERLINK 3D life, hence minimal cost of ownership.

DID YOU KNOW?

MAKING MEASUREMENT EASY Welcome to cost-effective precision.
Aberlink’s revolutionary 3D software inspection
package is available for CMM retrofits, vision systems,
The whole philosophy for Aberlink is to make articulating arms and other metrology platforms
measurement easy. Aberlink 3D software has
been written by engineers for engineers and sets
the industry standard for simple-to-use software.
Designed around a graphical interface, Aberlink

VISION SOFTWARE
3D can work in 2D or 3D, on manual or CNC CMMs
and is equally at home when used with either touch,
scanning or vision systems. It is easy to understand
why Aberlink 3D has become the software of
SOFTWARE MODULE
choice not only for Aberlink, but for numerous other
manufacturers of measuring devices around the The Aberlink Vision software module allows Aberlink 3D software to be used for non-
world. contact measuring. Fully automatic edge detection tools can be used in both manual and
CNC mode ensuring fast and repeatable results without relying on the skill of the operator.
Aberlink 3D software is not only way ahead of its competition in being the industry standard for ‘easy-to-use’ software, but also has
the depth of functionality to make it the choice for either occasional users or full-time inspection professionals. Powerful tools allow both geometric and complex shapes to be measured easily.
Dimensions can either be called up by clicking on the measured features in the normal
way, or alternatively measurement points can be best-fitted against a DXF file. As well as
Key Features: Programme Tools: Report Formats: edge detection the operator may use either full cross hairs or mouse cross hairs with other
• Automatic measurement routines • Teach & repeat programming • Engineering drawing GD&T report
advanced tools available including “smart measure”, centre line detection, an “all edge
points” function, a “thread measure” tool and a “screen ruler” for quick measurements
• Powerful interactive graphics window • Drag and drop programme editor • Simple PASS/FAIL report between any two points on the image.
• Automatic feature recognition • Run programs from any point • Form plots
• 2D and 3D manual and CNC inspection • Measure a subset of features • Batch summary report Key Features:
• Geometric feature inspection • Simple object-based programming • Tabulated reports
• Full colour video image • Automatic 2D profile scanning
• Free form surface measurement • No complex programming language • Graphical fly-out labels
• CNC and manual machine controls • Scan geometric features
• DXF data import/export • Automated batch inspection • Drag & drop reporting
• Auto focus • Scan individual features
• STEP and IGES export for reverse engineering • Password protect programmes • Real-time SPC
• Digital Zoom • Scan all visible features with a single mouse click
• Feature construction • Automatic safety moves • Combine multiple views
• Light intensity and direction • Digitise 2D profiles - data export via DXF
• GD&T dimensions and tolerances • Feature replicator • Export to Excel
• Align to edge • One-click feature measurement
• RPS Allignment • Mirror imaging • Historical data reporting
• Smart auto-recognition & measurement
• Leap frogging

www.aberlink.com
22 CAD Software Modules | CAD Comparison CAD Software Modules | Programming from CAD 23

CAD COMPARISON PROGRAMMING FROM CAD

SOFTWARE MODULE SOFTWARE MODULE

The Aberlink CAD Comparison software module For many years Aberlink 3D software has been setting
enhances Aberlink 3D with the capability to compare the industry standard for both ease of use and speed
measured points to a CAD model. Often this will be of programming. However, until now this has been
the only way to measure complex parts, or perhaps best done by using the teach-and-repeat method of
sometimes drawings for the component simply don’t programming when measuring a component. But what
exist. if you want to prepare the measurement programme
before you even have the first component? Introducing
Powerful alignment routines allow measurement points our CAD programming module, which in true Aberlink
to be best-fitted to the model. Colour coded errors fashion, allows the simplest programming possible
can then be displayed on the model to produce both from either an IGES or STEP CAD model.
graphical and tabulated reports that are extremely
clear and very easy to understand. If you can use Aberlink 3D software then you will
already know how to use the CAD programming
Aberlink’s CAD comparison module allows the input module – it couldn’t be easier. Rather than taking
of either STEP or IGES files as standard and allows measurement points on a component, you can now
reports to be exported as an Excel spreadsheet. It just click on the surface of the model where you would
really does make measuring complex parts easy, like the points to be taken.
whether on a manual or CNC CMM.
Feature Predict works in the same way as when
measuring. For instance, if you click in four places on
the same plane on the model, then the software will
automatically create a Plane Measure unit with those
four points in it. Then click on a different feature and it
will automatically close the Plane window and look for
another feature. If you click on a circular feature it will
take just one click to produce a circle or two clicks for
a cylinder. Suddenly programming in Aberlink 3D just
got even easier!

CAD Formats Alignments Report Formats

• IGES and STEP import and export • Point cloud best-fit • On CAD fly-out labels
• DXF export • Feature best-fit • Colour deviation whiskers
• Re-scale Models • Best-fit constraints • Colour point markers
• Simple measurement of complex parts • Graphical and tabulated reports • Configurable colour options
• Export to Excel • Combine multiple views
• Graphical and tabulated reports
• Export to Excel
DID YOU KNOW?
The Programming from CAD module allows
programmes to be created away from the CMM so the
machine is free to measure other parts. You don’t even
need a part to create a program - just the model.

www.aberlink.com
24 CMM Accessories & Machine Options CMM Accessories & Machine Options 25

ACCESSORIES
FURTHER CMM ENHANCEMENTS Automation Interface Unit

The Aberlink automation interface adds the capability for Aberlink 3D programmes to be
CMM Touch Screen Joystick remotely controlled and monitored using an external system allowing any Aberlink CMM
to be integrated with an automated component handling system, whether this be a fully
controlled, PLC driven manufacturing system, a robotic loader or just an automatic bar
The touch screen joystick gives you control of the Aberlink 3D inspection
feeder. The package comprises of an optically isolated digital I/O system and a software
software and the 3-axis machine motion from an easy to operate
module that enables the software to be setup to follow a defined operating sequence to
handheld device.
allow the automated operation.
The CMM touch screen joystick allows users complete control of the
The automation interface includes documentation and a software utility package, but
Aberlink 3D inspection software, clearly displayed through the unique
because of the need to have detailed knowledge for the automated handling system for
joystick graphical user interface and high resolution touch sensitive
each installation, integration must be handled by the system integrator and cannot be
screen - there is no need to interface with the PC. This is especially
supported by Aberlink.
useful on larger CMMs when you need to stand over the part or around
the back of the machine, to position the probe or clearly see probe
measurements.

The colour touch screen joystick is invaluable when creating and running
inspection programmes, enabling complete control of the X, Y and Z-axis
Collimated Back Light
machine movement, probe head indexing and machine status. You have
complete control at your fingertips.
The CMM collimated light enables backlight illumination of 3D or turned components when
The touch screen joystick is supplied as standard with both the Zenith 3 used with the CMM Camera System. When using collimated light to backlight components,
and Azimuth CMMs. a clear and crisp silhouette, similar to using a profile projector, is produced. A single-LED
collimated light features a compact, lightweight design which is perfect for the Axiom too
range of CMMs and is fully programmable and controllable within Aberlink vision software.

Industrial CMM Joystick

The industrial CMM joystick is a robust lower-cost version of the

acclaimed CMM touch-screen joystick. It has full X-Y-Z axis motion
control, X-Y-Z +/- direction measurement capability, feed rate override
and the ability to insert Move Via points as required. The industrial Automatic Temperature Compensation
joystick has been ergonomically designed for left or right handed
operation, and includes a magnetic mount to enable quick placement The Aberlink Temperature Compensation option enables your CMM to maintain accuracy
on the CMM. in an uncontrolled environment, such as on the shop floor.

In an ideal world, your CMM would be installed in a perfectly temperature controlled room.
However, in the real world of manufacturing, sometimes that isn’t possible or practical
because you need your CMM next to where your parts are being made.
Fixture Kit
A USB temperature sensor embedded in the bridge of the CMM provides feedback to
Patent pending T-slot and T-nut technology provides infinite adjustment compensate as though measurements have been taken at 20°C
of the fixture components in multiple directions. Clamps, locators and
supports can be placed in exactly the right position to suit the part.
Greater flexibility results in less complicated designs, fixtures are easier
to assemble and completed in less time.

Fixture mountings incorporate one or Air Dryer

more t-slot. The slot receives a sliding
Dual Monitor
t-nut which is used to secure the fixture
The vertically mounted SMC IDFA series
components in place. For rapid repeat set-
dual-monitor arm enables refrigeration air dryer - to
ups, fixture components can be removed
Aberlink CAD or Vision ensure a good quality of air
and replaced without disturbing the t-nut
software modules to be supply and maximise the
while laser engraved scales and alpha
viewed on a separate tilt- performance and life of the
markings facilitate more precise builds.
able screen to the CMM.
Any number of designs can be created from a single fixture kit. Over one Aberlink 3D inspection
hundred high quality parts manufactured from anodised aluminium and software.
stainless steel are supplied in a compartmented storage case. All types
of prismatic and free form parts can be held and supported correctly
during measurement.

www.aberlink.com
 The largest UK-owned manufacturer of coordinate measuring machines
with a distribution and sales network spanning over 40 countries Worldwide.

www.aberlink.com

Aberlink Ltd T +44 (0) 1453 884461

Vatch Lane, F +44 (0) 1453 882348
Eastcombe, E [email protected]
Gloucestershire
GL6 7DY
United Kingdom www.aberlink.com

The material in this document is for information only and is correct at the time of publication. Aberlink assumes no liability for any inaccuracies,
errors or omissions and reserves the right to change specifications without notice. ©2022 Aberlink Ltd. All rights reserved. | Revision 4.8