ABB industrial drives

ACS800, single drives, 0.55 to 2800 kW

Technical catalogue

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ACS800s_EN_revB.pmd 1 30.3.2005, 11:39

 Contents

Type code ACS800 - 01 - XXXX - X + XXXX

11
02
07
17
37

1 Product series

2 Single drives
Types and constructions
Ratings
Voltages

Dimensions

3 Hardware options

4 Control connections and communications

5 Application software and programming

6 PC tools

7 Summary of features and options

8 Services and support

9 Contact and web information

2 3AFE 68375126 REV B EN 30.3.2005

ACS800s_EN_revB_v2.pmd 2 31.3.2005, 9:27

 ABB industrial drives, single drives

ABB industrial drives ....................................................... 4

Single drive main features ............................................... 6
Technical specification .................................................... 8
1
Wall-mounted drive, ACS800-01 ..................................... 9
Wall-mounted regenerative drive, ACS800-11 ............... 12
Free-standing drive, ACS800-02 ................................... 14
2
Cabinet-built drive, ACS800-07 ..................................... 16
Cabinet-built regenerative drive, ACS800-17 ................. 20
Cabinet-built low harmonic drive, ACS800-37 ............... 23

Brake options ............................................................... 26

EMC filters .................................................................... 29
Sine filters ..................................................................... 30
3
Sine filter drives ............................................................. 32
du/dt filters ................................................................... 33

Standard user interface

Control panel ........................................................... 35
Standard I/O ........................................................... 36
4
Options
Optional I/O ............................................................. 37
Fieldbus control ....................................................... 38
Remote monitoring and diagnostics tool .................. 39

Standard application software ....................................... 40

Optional application software
Control solutions for different applications ................. 41
5
DriveSize ...................................................................... 43
DriveAP ........................................................................ 44
DriveWindow 2 ............................................................. 45
6
DriveWindow Light 2 ..................................................... 46
DriveOPC ..................................................................... 47

Table ............................................................................ 48
7
Services and support .................................................... 50
8
www.abb.com/motors&drives ....................................... 51
9
3AFE 68375126 REV B EN 30.3.2005 3

ACS800s_EN_revB_v2.pmd 3 31.3.2005, 9:27

 ABB industrial drives
ACS800 - 01 - XXXX - X + XXXX
11
02
07
17
37

ABB industrial drives IndustrialIT enabled

ABB industrial drives are designed for industrial ABB industrial drives are IndustrialIT enabled. This
applications, and especially for applications in process guarantees the user that ABB industrial drives can be
industries such as the pulp & paper, metals, mining, easily integrated into ABB Industrial IT systems.
cement, power, chemical, and oil & gas industries.
ABB industrial drives are highly flexible AC drives that Single drives
can be configured to meet the precise needs of indus-
trial applications, and hence order-based configuration The single drive configuration contains a rectifier, DC
is an integral part of the offering. These drives cover a link and an inverter in one single AC drive unit.
wide range of powers and voltages, including indus-
Single drive
trial voltages up to 690 V. ABB industrial drives come
with a wide range of inbuilt options. A key feature of
these drives is programmability, which makes adapta- Rectifier DC link Inverter
tion to different applications easy.

Industrial design

ABB industrial drives are designed with current ratings

to be used in industrial environment for applications
requiring high overloadability. The heart of the drive is
DTC, Direct Torque Control, that provides high perfor- The single drives are complete AC drives that can be
mance and significant benefits: e.g. accurate static and installed without any additional cabinet or enclosure.
dynamic speed and torque control, high starting torque The single drives are available as wall-mounted, free-
and long motor cables. Inbuilt drive options make the standing and cabinet-built constructions. The protection
installation work fast and easy. The robust enclosures class of the single drives is at least IP 21, and higher
and cabinets, with a wide range of enclosure classes, protection classes are available as an option.
as well as power terminals, are designed for harsh
environments. Type code

One of the most significant design criteria of ABB This is the unique reference number that clearly
industrial drives has been the long lifetime. Wearing identifies your drive by construction, power rating
parts such as fans and capacitors have been selected voltage and selected options. By type code you can
accordingly. This means - together with extensive specify your drives from the wide range of available
protection features - excellent reliability in the de- options, customer specific ones are added to the type
manding industrial market. code using the corresponding + code.

Other products
Please also see the separate technical catalogues
ACS800, multidrive, code 3AFE 68248531 EN and
ACS800, drive modules, code 3AFE 68404592 EN.

4 Product series 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 4 3/30/2005, 7:41 AM

 Wall-mounted drive, ACS800-01 Cabinet-built drive, ACS800-07

The wall-mounted drive, ACS800-01 offers all that you The cabinet-built drive, ACS800-07 offers standardized
need up to 110 kW. All important features and options configurations that can be adapted to any applica-
are built inside the drive: line choke, EMC filter, brake tion. It covers a wide power range up to 2800 kW and
chopper etc. The user gets everything in a single and is very compact, the largest drive is only 3.2 meters
complete IP 21 or IP 55 package. Still the drive is also wide. It is available with IP 21, IP 22, IP 42, IP 54 and
extremely small. A wide range of software alternatives IP 54R protection classes. A wide range of inbuilt
makes this drive suitable for any application. options is available and application engineering
services can be offered when customization is needed.
Wall-mounted regenerative drive,
ACS800-11 Cabinet-built regenerative drive, ACS800-17

The wall-mounted drive, ACS800-11 is equipped with The cabinet-built drive, ACS800-17 is equipped with
active supply unit. It offers a full performance regenera- active supply unit. It is intended to drive applications
tive drive in a single compact package. All important where regenerative operation is required. It covers a
features and options including an LCL line filter and wide power range and has an extensive range of
EMC filter are built inside the drive. The power ratings standardised configurations that can be adapted to
start from 7.5 kW and go up to 110 kW. It is available any application. It is available with IP 21, IP 22, IP 42,
with IP 21 protection class. IP 54 and IP 54R protection classes.

Free-standing drive, ACS800-02 Cabinet-built low harmonic drive,

ACS800-37
The free-standing drive, ACS800-02 is a new innova-
tive bookshelf enclosure. The power ratings start from The cabinet-built drive, ACS800-37 provides a unique
45 kW and go up to 560 kW. The ACS800-02 is avail- low harmonic solution that is incorporated in the
able in an extremely compact IP 21 enclosure and drive. It has exceptionally low line harmonic content
uniquely offers two mounting directions. It also offers and it fulfils even the strictest harmonic requirements
a wide range of inbuilt options including, EMC filters, without external filtering devices or multi-pulse trans-
brake choppers, line apparatus such as fuse switch former arrangements. Like other cabinet-built stand-
and contactor. alone drives, it has a wide range of standardised
configurations and is available with IP 21, IP 22, IP 42,
IP 54 and IP 54R protection classes.

3AFE 68375126 REV B EN 30.3.2005 Product series 5

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 Single drive main features

Features Benefits Notes

Compact and complete
Compact size, everything Less space and installation work required. No need to install extra components such as input
integrated chokes or EMC filter.

Inbuilt harmonic filter in all Low harmonics, meaning less interference and less For the lowest harmonic level, ACS800-37 offers
ACS800 drives heating in cables and transformers. almost a harmonic free solution.

Filter also protects the drive from line side transients.

Wide range of options Standard solutions available from ABB that meets Custom made solutions are available in the
available most of the customer needs. ACS800-07/-17/-37.

Versatile braking options Always the optimal braking option available. Brake chopper inbuilt in all frame sizes
(standard/optional).
No need for external braking chopper
thus reducing size and installation cost. Regenerative braking with ACS800-11 and
ACS800-17.

User interface

User friendly customer Easy and fast commissioning and operation. Clear, alphanumeric display with start-up assistant
interface that guides through the start-up procedure.

Easy to use PC tools available for commissioning,

maintenance, monitoring and programming.

Versatile connections and Standard I/O covers most requirements. Extensive standard and optional I/O.
communications
Connectable to commonly usedfieldbuses. I/O fulfills PELV (EN 50178).

Extensive programmability Flexibility. Possible to replace relays or even PLC in Two levels of programmability:
some applications. 1. Parameter programming (standard)
2. Adaptive programming (free block programming)
- standard feature
- more blocks available as options
- all I/Os are programmable

Industrial design

Wide power and voltage One product series suits everywhere, meaning less
range training and spare parts and standardized interface
to drives.

Wide range of robust Suitable solutions available for different IP 21 - IP 55.

enclosures available environments.

Robust main circuit design Suitable for heavy industrial use. Components dimensioned for heavy duty and long
lifetime.
Reliable.
Advanced thermal model allows high overloadability.
Long motor cables can be used without extra
output filters.

6 Product series 3AFE 68375126 REV B EN 30.3.2005

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 Single drive main features

Features Benefits Notes

Industrial design

Extensive protections Enhanced reliability, fewer process interruptions. Several adjustable limits to protect other equipment
also.
Possibility also to protect motors and process.

Galvanic isolation of I/O Safe and reliable operation without separate Isolated input signals and relay outputs as standard.
isolators and relays.

All terminals designed for Sufficient size even for large aluminum cables.
industrial use
No need for special tools in I/O cabling.

Worldwide approvals: CE, UL, Safe products that can be used everywhere in the
cUL, CSA, C-Tick, GOST R world.

Right performance for every

application

DTC, accurate dynamic and Excellent process control even without pulse
static speed and torque encoder - improved product quality, productivity,
control reliability and lower investment cost.

DTC - allows high Reliable, smooth start without overdimensioning

overloadability and gives the drive.
high starting torque

DTC, fast control No unnecessary trips and process interruptions. Fast reaction to load or voltage variations prevents
tripping.

Rides through power interruptions by using kinetic

energy of the load.

DTC, flux optimization and Excellent motor and drive efficiency - cost savings. Optimal flux in the motor reduces losses.
sophisticated motor model

DTC, mechanics friendly Less stress for mechanics improves reliability. No shock torques.

No torque ripple - minimized risk for torsional

vibration.

Active oscillation damping.

DTC, line supply control High performance and robust control in active Applies for ACS800-11 and ACS800-17.
supply unit.

Made in ABB

Global market leader in Well proven, safe and reliable solutions.

AC drives.
Long experience. Application know-how.

World wide service and Professional support available around the world.
support network

3AFE 68375126 REV B EN 30.3.2005 Product series 7

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 Technical specification
ACS800 - 01 - XXXX - X + XXXX
11
02
07
17
37

Mains connection Environmental limits

Voltage and 3-phase, U2IN = 208 to 240 V, ± 10%, Ambient temperature
power range except -07, -17, -37 Transport -40...+70°C
3-phase, U3IN = 380 to 415 V, ± 10% Storage -40...+70°C
3-phase, U5IN = 380 to 500 V, ± 10% Operation -15...+50°C, no frost allowed
3-phase, U7IN = 525 to 690 V, ± 10% 40...50°C at reduced output current
(600 V UL, CSA) (1% / 1°C)

Frequency 48 to 63 Hz Cooling method: Dry clean air

Power factor cosM1 = 0.98 (fundamental) Altitude

cosM = 0.93...0.95 (total) 0...1000 m without derating
1000...4000 m with derating ~ (1% / 100 m)
Power factor (ACS800-17/-37) (690 V units 1000...2000 m with derating)
cosM1 = 1 (fundamental)
cosM = 0.99 (total) Relative humidity 5 to 95%, no condensation allowed

Efficiency (at nominal power) Protection class

ACS800-0x 98% IP 21 standard for -01, -11, -02, -07, -17, -37
ACS800-1X 97% IP 22 option for -07, -17, -37
IP 42 option for -07, -17, -37
IP 54 option for -07, -17, -37
Motor connection IP 54R option for -07, -17, -37
IP 55 option for -01
Voltage 3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN R = outlet air duct connection
for > 500 V units please see “Filter selection table for
ACS800” under the du/dt filters on page 33 Paint colour -07, -17, -37: RAL 7035
-01, -11, -02: NCS 1502-Y
Frequency 0...±300 Hz (RAL 90021, PMS 420 C)
(0...±100 Hz for -07/-17/-37 with du/dt filters) Contamination levels No conductive dust allowed
Storage IEC60721-3-1, Class 1C2 (chemical gases),
Field weakening point 8...300 Hz Class 1S2 (solid particles)
Transportation IEC60721-3-2, Class 2C2 (chemical gases),
Motor control ABB’s Direct Torque Control (DTC) Class 2S2 (solid particles)
Operation IEC60721-3-3, Class 3C1/3C2* (chemical
Torque control: Torque step rise time: gases), Class 3S2 (solid particles)
Open loop <5 ms with nominal torque
Closed loop <5 ms with nominal torque C = chemically active substances
Non-linearity: S = mechanically active substances
Open loop ±4% with nominal torque * coated circuit boards
Closed loop ±1% with nominal torque

Speed control: Static accuracy: Product compliance

Open loop 10% of motor slip
CE
Closed loop 0.01% of nominal speed
Low Voltage Directive 73/23/EEC with amendment 93/68/EEC
Dynamic accuracy:
Machinery Directive 98/37/EC
Open loop 0.3...0.4% sec. with 100% torque step
EMC Directive 89/336/EEC with amendment 93/68/EEC
Closed loop 0.1...0.2% sec. with 100% torque step
Quality assurance system ISO 9001 and
Environmental system ISO 14001
UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R

EMC (according to EN 61800-3)

2nd environment, unrestricted distribution
- standard in -07 (frame size nxR8i), -17 and -37 (frame sizes R7i-
nxR8i), option in the others
1st environment, restricted distribution as options up to 1000 A input
current

Available options are shown in the Summary of features and options

table. Please see pages 48-49.

8 Product series 3AFE 68375126 REV B EN 30.3.2005

ACS800s_EN_revB_v2.pmd 8 31.3.2005, 9:27

 Wall-mounted drive
ACS800-01, up to 110 kW

Compact and complete drive Main standard hardware features

The ACS800-01 offers all that you need in a single, ■ Wall mounting
extremely small, wall-mounted package making it a ■ IP 21 protection class
compact and complete drive. The standard degree of ■ Compact design
protection is IP 21. Optional IP 55 allows full perfor- ■ Harmonic filtering choke inside
mance without derating. Power ratings start from ■ Input rectifier protection
0.55 kW heavy-duty rating and go up to 110 kW ■ Brake chopper (in frame sizes R2-R3; R4 only 690 V)
continuous load rating. There are five different me- ■ Long lifetime cooling fan and capacitors
chanical frame sizes covering the power range. Each ■ Extensive, programmable I/O with galvanically
frame size is optimized in performance, size and isolated inputs
weight. ■ Three I/O and fieldbus extension slots inside
■ Alphanumeric, multilingual control panel with
Everything inside start-up assistant feature
■ Large power terminals allowing use of a wide range
From the smallest to the biggest ACS800-01 there is an of cable sizes
extensive range of inbuilt features and options. Stan-
dard features include a choke for harmonic filtering Options for ACS800-01
and drive protection, extensive and flexible I/O, user-
friendly control panel with Start-up Assistant feature Inbuilt options:
and a silent, long lifetime cooling fan. Brake chopper ■ IP 55 protection class
is included as standard in the two smallest frame sizes ■ Brake chopper (in frame sizes R4-R6)
R2 and R3 as well as in the 690 V R4 frame. In other ■ EMC filter for 1st environment, restricted distribution
frames the chopper is an inbuilt option. Inbuilt options according to EN 61800-3
include EMC filters and extension modules for addi- ■ EMC filter for 2nd environment, unrestricted distribu-
tional I/O, fieldbus and pulse encoder. tion according to EN 61800-3
■ Analog and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module

External options:
■ Brake resistor
■ Output filters
■ Ethernet module

Marine type approved design.

3AFE 68375126 REV B EN 30.3.2005 Single drives 9

11825 ACS800 single drives Rev B.p65 9 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-01

ACS800 - 01 - XXXX - 2 + XXXX

3

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA W m /h
UN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.
5.1 6.5 1.1 4.7 0.75 3.4 0.55 62 100 35 ACS800-01-0001-2 R2
6.5 8.2 1.5 6 1.1 4.3 0.75 62 100 35 ACS800-01-0002-2 R2
8.5 10.8 1.5 7.7 1.5 5.7 1.1 62 100 35 ACS800-01-0003-2 R2
10.9 13.8 2.2 10.2 2.2 7.5 1.5 62 120 35 ACS800-01-0004-2 R2
13.9 17.6 3 12.7 3 9.3 2.2 62 140 35 ACS800-01-0005-2 R2
19 24 4 18 4 14 3 62 160 69 ACS800-01-0006-2 R3
25 32 5.5 24 5.5 19 4 62 200 69 ACS800-01-0009-2 R3
34 46 7.5 31 7.5 23 5.5 62 250 69 ACS800-01-0011-2 R3
44 62 11 42 11 32 7.5 62 340 103 ACS800-01-0016-2 R4
55 72 15 50 11 37 7.5 62 440 103 ACS800-01-0020-2 R4
72 86 18.5 69 18.5 49 11 65 530 250 ACS800-01-0025-2 R5
86 112 22 80 22 60 15 65 610 250 ACS800-01-0030-2 R5
103 138 30 94 22 69 18.5 65 810 250 ACS800-01-0040-2 R5
141 164 37 132 37 97 30 65 1190 405 ACS800-01-0050-2 R6
166 202 45 155 45 115 30 65 1190 405 ACS800-01-0060-2 R6
202 282 55 184 55 141 37 65 1440 405 ACS800-01-0070-2 R6
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
5.1 6.5 1.5 4.7 1.5 3.4 1.1 62 100 35 ACS800-01-0003-3 R2
6.5 8.2 2.2 5.9 2.2 4.3 1.5 62 120 35 ACS800-01-0004-3 R2
8.5 10.8 3 7.7 3.0 5.7 2.2 62 140 35 ACS800-01-0005-3 R2
10.9 13.8 4 10.2 4.0 7.5 3 62 160 35 ACS800-01-0006-3 R2
13.9 17.6 5.5 12.7 5.5 9.3 4 62 200 35 ACS800-01-0009-3 R2
19 24 7.5 18 7.5 14 5.5 62 250 69 ACS800-01-0011-3 R3
25 32 11 24 11 19 7.5 62 340 69 ACS800-01-0016-3 R3
34 46 15 31 15 23 11 62 440 69 ACS800-01-0020-3 R3
44 62 22 41 18.5 32 15 62 530 103 ACS800-01-0025-3 R4
55 72 30 50 22 37 18.5 62 610 103 ACS800-01-0030-3 R4
72 86 37 69 30 49 22 65 810 250 ACS800-01-0040-3 R5
86 112 45 80 37 60 30 65 990 250 ACS800-01-0050-3 R5
103 138 55 94 45 69 37 65 1190 250 ACS800-01-0060-3 R5
141 164 75 132 55 97 45 65 1440 405 ACS800-01-0070-3 R6
166 202 90 155 75 115 55 65 1940 405 ACS800-01-0100-3 R6
202 282 110 184 90 141 75 65 2310 405 ACS800-01-0120-3 R6

10 Single drives 3AFE 68375126 REV B EN 30.3.2005

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 Ratings and dimensions
ACS800-01

ACS800 - 01 - XXXX - 5 + XXXX

7

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
A A kW A kW A kW dBA W m3/h
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
4.9 6.5 2.2 4.5 2.2 3.4 1.5 62 120 35 ACS800-01-0004-5 R2
6.2 8.2 3 5.6 3 4.2 2.2 62 140 35 ACS800-01-0005-5 R2
8.1 10.8 4 7.7 4 5.6 3 62 160 35 ACS800-01-0006-5 R2
10.5 13.8 5.5 10 5.5 7.5 4 62 200 35 ACS800-01-0009-5 R2
13.2 17.6 7.5 12 7.5 9.2 5.5 62 250 35 ACS800-01-0011-5 R2
19 24 11 18 11 13 7.5 62 340 69 ACS800-01-0016-5 R3
25 32 15 23 15 18 11 62 440 69 ACS800-01-0020-5 R3
34 46 18.5 31 18.5 23 15 62 530 69 ACS800-01-0025-5 R3
42 62 22 39 22 32 18.5 62 610 103 ACS800-01-0030-5 R4
48 72 30 44 30 36 22 62 810 103 ACS800-01-0040-5 R4
65 86 37 61 37 50 30 65 990 250 ACS800-01-0050-5 R5
79 112 45 75 45 60 37 65 1190 250 ACS800-01-0060-5 R5
96 138 55 88 55 69 45 65 1440 250 ACS800-01-0070-5 R5
124 164 75 115 75 88 55 65 1940 405 ACS800-01-0100-5 R6
157 202 90 145 90 113 75 65 2310 405 ACS800-01-0120-5 R6
180 282 110 163 110 141 90 65 2810 405 ACS800-01-0140-5 R6
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
13 14 11 11.5 7.5 8.5 5.5 62 300 103 ACS800-01-0011-7 R4
17 19 15 15 11 11 7.5 62 340 103 ACS800-01-0016-7 R4
22 28 18.5 20 15 15 11 62 440 103 ACS800-01-0020-7 R4
25 38 22 23 18.5 19 15 62 530 103 ACS800-01-0025-7 R4
33 44 30 30 22 22 18.5 62 610 103 ACS800-01-0030-7 R4
36 54 30 34 30 27 22 62 690 103 ACS800-01-0040-7 R4
51 68 45 46 37 34 30 65 840 250 ACS800-01-0050-7 R5
57 84 55 52 45 42 37 65 1010 250 ACS800-01-0060-7 R5
79 104 75 73 55 54 45 65 1220 405 ACS800-01-0070-7 R6
93 124 90 86 75 62 55 65 1650 405 ACS800-01-0100-7 R6
113 172 110 108 90 86 75 65 1960 405 ACS800-01-0120-7 R6

Enclosure
Degree of Protection:
IP 21 (Standard)
IP 55 (Optional)
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C)

H1 = Height with cable connection box

Type IP 21 IP 55
H2 = Height without cable connection box
H1 H2 W1 Depth Weight H1 W1 Depth Weight W1 = Width of the standard unit
mm mm mm mm kg mm mm mm kg
A)
R2 405 370 A) 165 226 9 528 263 241 16 ACS800-01 without cable connection box
R3 471 420 A) 173 265 14 528 263 273 18 does not fulfill IP 21 requirements.
R4 607 490 A) 240 274 26 774 377 278 33
R5 739 602 A) 265 286 34 775 377 308 51
R6 880 700 A) 300 399 67 923 420 420 77

Nominal Ratings:
Icont.max: rated current available continuously without overloadability at 40°C. The current ratings are the same regardless of the supply voltage within one voltage
range.
Imax: maximum output current. Available for 10 s at start, otherwise as long as
allowed by drive temperature. Note: max. motor shaft power is 150% Phd. The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is 1% / 1°C.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.

Light-overload use
IN: continuous current allowing 110% IN for 1min/ 5 min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use
Ihd: continuous current allowing 150% Ihd for 1min/ 5 min at 40°C.

Phd : typical motor power in heavy-duty use.

3AFE 68375126 REV B EN 30.3.2005 Single drives 11

11825 ACS800 single drives Rev B.p65 11 3/30/2005, 7:41 AM

 Wall-mounted regenerative drive
ACS800-11, up to 110 kW
ACS800 - 11 - XXXX - 2 + XXXX
3
5

Wall-mounted regenerative drive Main standard hardware features

The ACS800-11 is a wall-mounted drive equipped with „ Wall-mounting

active supply unit. It offers a full performance regen- „ IP 21 protection class
erative drive in one compact package. The drive has „ LCL line filter inside
extensive selection of inbuilt features and options. „ Active supply unit inside
The power ratings start from 5.5 kW heavy-duty „ Long lifetime cooling fan and capacitors
rating and go up to 110 kW continuous rating. It is „ Extensive, programmable I/O with galvanically
available with IP 21 protection class. isolated inputs
„ Three I/O and fieldbus extension slots inside
Complete regenerative drive „ Alphanumeric, multilingual control panel with start-
up assistant feature
The ACS800-11 offers you a complete regenerative
„ Large power terminals allowing the use of a wide
drive in a single, compact wall-mounted package. All
range of cable sizes
the functions of a regenerative drive, such as active
supply unit, LCL line filter and charging circuitry, are
Options for ACS800-11
integrated inside the drive. All this makes it possible
to save installation time and space on the site, and
also prevents installation mistakes as the drive is Inbuilt options:
tested at the factory as a complete package. „ EMC filter for 1st environment, restricted distribution
according to EN 61800-3
Energy savings „ EMC filter for 2nd environment, unrestricted distribu-
tion according to EN 61800-3
The regenerative drive offers significant energy sav- „ Analog and digital I/O extension modules
ings compared with other braking methods such as „ Fieldbus modules
mechanical and resistor braking, as energy is fed back „ Pulse encoder interface module
to the network. No external brake resistor is needed,
which translates into simplified installation and no External options:
wasted heat. „ Output filters
„ Ethernet module

12 Single drives 3AFE 68375126 REV B EN 30.3.2005

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 Ratings and dimensions
ACS800-11
ACS800 - 11 - XXXX - 2 + XXXX
3
5
Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air
use use use level dissipation flow
Icont. max Imax Pcont. max IN PN I hd Phd Type code Frame
size
A A kW A kW A kW dBA W m3/h
UN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.
34 52 7.5 32 7.5 26 5.5 70 505 350 ACS800-11-0011-2 R5
47 68 11 45 11 38 7.5 70 694 350 ACS800-11-0016-2 R5
59 90 15 56 15 45 11 70 910 350 ACS800-11-0020-2 R5
75 118 22 69 18.5 59 15 70 1099 350 ACS800-11-0025-2 R5
88 137 22 83 22 72 18.5 70 1315 350 ACS800-11-0030-2 R5
120 168 37 114 30 84 22 73 1585 405 ACS800-11-0040-2 R6
150 234 45 143 45 117 30 73 2125 405 ACS800-11-0050-2 R6
169 264 45 157 45 132 37 73 2530 405 ACS800-11-0060-2 R6
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
34 52 15 32 15 26 11 70 550 350 ACS800-11-0016-3 R5
38 61 18.5 36 18.5 34 15 70 655 350 ACS800-11-0020-3 R5
47 68 22 45 22 38 18.5 70 760 350 ACS800-11-0025-3 R5
59 90 30 56 30 45 22 70 1000 350 ACS800-11-0030-3 R5
72 118 37 69 37 59 30 70 1210 350 ACS800-11-0040-3 R5
86 137 45 83 45 65 30 70 1450 350 ACS800-11-0050-3 R5
120 168 55 114 55 88 45 73 1750 405 ACS800-11-0060-3 R6
150 234 75 143 75 117 55 73 2350 405 ACS800-11-0070-3 R6
165 264 90 157 75 132 75 73 2800 405 ACS800-11-0100-3 R6
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
31 52 18.5 29 18.5 25 15 70 655 350 ACS800-11-0020-5 R5
36 61 22 34 22 30 18.5 70 760 350 ACS800-11-0025-5 R5
47 68 30 45 30 37 22 70 1000 350 ACS800-11-0030-5 R5
58 90 37 55 37 47 30 70 1210 350 ACS800-11-0040-5 R5
70 118 45 67 45 57 37 70 1450 350 ACS800-11-0050-5 R5
82 130 55 78 45 621) 37 70 1750 350 ACS800-11-0060-5 R5
120 168 75 114 75 88 55 73 2350 405 ACS800-11-0070-5 R6
139 234 90 132 90 114 75 73 2800 405 ACS800-11-0100-5 R6
156 264 110 1482) 90 125 75 73 3400 405 ACS800-11-0120-5 R6

Enclosure IP 21
Frame Height Width Depth Weight
Degree of Protection:
size mm mm mm kg
IP 21 (Standard)
R5 816 265 390 62
Paint color:
R6 970 300 440 100
NCS 1502-Y (RAL 90021/PMS 420C)

Note:
1)
65 A is allowed at 460 V.
2)
156 A is allowed at 460 V.

Nominal Ratings:
Icont.max: rated current available continuously without overloadability at 40°C.

Imax: maximum output current. Available for 10 s at start, otherwise as long as

allowed by drive temperature. Note: max. motor shaft power is 150% Phd.

Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.

Light-overload use
IN: continuous current allowing 110% IN for 1min/ 5 min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use
Ihd: continuous current allowing 150% Ihd for 1min/ 5 min at 40°C.

Phd : typical motor power in heavy-duty use.

The current ratings are the same regardless of the supply voltage within one voltage
range.

The ratings apply at 40°C ambient temperature.

At higher temperatures (up to 50°C) the derating is 1% / 1°C.

For sine filter selections and ratings, contact ABB.

3AFE 68375126 REV B EN 30.3.2005 Single drives 13

11825 ACS800 single drives Rev B_a.p65 13 3/30/2005, 3:05 PM

 Free-standing drive
ACS800-02, up to 560 kW

Compact and complete drive Main standard hardware features

The ACS800-02 single drive is a unique, extremely ■ Free-standing

compact bookshelf-style unit with a new innovative ■ IP 21 protection class
free-standing enclosure. The power ratings start from ■ Very narrow bookshelf design
45 kW heavy duty rating and go up to 560 kW continu- ■ Two mounting directions as standard enabling
ous load rating. It is available in IP 21 protection class. optimization of depth
■ Harmonic filtering choke inside
Fits anywhere ■ Input rectifier protection
■ Long lifetime cooling fan and capacitors
The ACS800-02 drive is extrelemely compact without ■ Extensive, programmable I/O with galvanically
sacrificing user-friendliness. When using bookshelf isolated inputs
mounting, even side-by-side installation is possible. In ■ Three I/O and fieldbus extension slots inside
addition to bookshelf mounting, the ACS800-02 offers ■ Alphanumeric, multilingual control panel with
the possibility for flat type (sideways) mounting, start-up assistant feature
making it possible to optimize depth instead of width. ■ Large power terminals allowing the use of a wide
range of cable sizes
Everything inside
Options for ACS800-02
The ACS800-02 has an extensive selection of inbuilt
features and options. Standard features include a Inbuilt options:
choke for harmonic filtering and drive protection, ■ Brake chopper
extensive and flexible I/O, user-friendly control panel ■ EMC filter for 1st environment, restricted distribution
with Start-up Assistant feature and a silent, long life- according to EN 61800-3
time cooling fan. ■ EMC filter for 2nd environment, unrestricted distribu-
tion according to EN 61800-3
Inbuilt options include EMC ■ Analog and digital I/O extension modules
filters, brake chopper, com- ■ Fieldbus modules
mon mode filter for motor ■ Pulse encoder interface module
protection and extension ■ Common mode filters for motor protection
modules for additional I/O,
fieldbus and pulse encoder. Options available with enclosure extension:
An enclosure extension is also ■ Fuse switch
available for incoming appara- ■ Contactor with emergency stop push button
tus, further enhancing the ■ 1 or 2 thermistor relays
versatility of the drive. ■ 3 Pt100 relays
■ Cable top entry and exit
■ Customer terminal block

External options:
■ Brake resistor
■ Output filters
■ Ethernet module

14 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 14 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-02
ACS800 - 02 - XXXX - 2 + XXXX
3
5
7
Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air
use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
A A kW A kW A kW dBA W m3/h
UN = 230 V (Ranges 208-240 V). The power ratings are valid at nominal voltage 230 V.
214 326 55 211 55 170 45 71 2900 540 ACS800-02-0080-2 R7
253 404 75 248 75 202 55 71 3450 540 ACS800-02-0100-2 R7
295 432 90 290 90 240 1) 55 71 4050 540 ACS800-02-0120-2 R7
405 588 110 396 110 316 90 72 5300 1220 ACS800-02-0140-2 R8
447 588 132 440 132 340 90 72 6100 1220 ACS800-02-0170-2 R8
528 588 160 516 160 370 110 72 6700 1220 ACS800-02-0210-2 R8
613 840 160 598 160 480 132 72 7600 1220 ACS800-02-0230-2 R8
693 1017 200 679 200 590 2) 160 72 7850 1220 ACS800-02-0260-2 R8
720 1017 200 704 200 635 3) 200 72 8300 1220 ACS800-02-0300-2 R8
U N = 400 V (Ranges 380-415 V). The power ratings are valid at nominal voltage 400 V.
206 326 110 202 110 163 90 71 3000 540 ACS800-02-0140-3 R7
248 404 132 243 132 202 110 71 3650 540 ACS800-02-0170-3 R7
289 432 160 284 160 240 4) 132 71 4300 540 ACS800-02-0210-3 R7
445 588 200 440 200 340 160 72 6600 1220 ACS800-02-0260-3 R8
521 588 250 516 250 370 200 72 7150 1220 ACS800-02-0320-3 R8
602 840 315 590 315 477 250 72 8100 1220 ACS800-02-0400-3 R8
693 1017 355 679 355 590 2) 315 72 8650 1220 ACS800-02-0440-3 R8
720 1017 400 704 400 635 3) 355 72 9100 1220 ACS800-02-0490-3 R8
UN = 500 V (Ranges 380-500 V). The power ratings are valid at nominal voltage 500 V.
196 326 132 192 132 162 110 71 3000 540 ACS800-02-0170-5 R7
245 384 160 240 160 192 132 71 3800 540 ACS800-02-0210-5 R7
289 432 200 284 200 224 160 71 4500 540 ACS800-02-0260-5 R7
440 588 250 435 250 340 200 72 6850 1220 ACS800-02-0320-5 R8
515 588 315 510 315 370 250 72 7800 1220 ACS800-02-0400-5 R8
550 840 355 545 355 490 315 72 7600 1220 ACS800-02-0440-5 R8
602 840 400 590 400 515 2) 355 72 8100 1220 ACS800-02-0490-5 R8
684 1017 450 670 450 590 2) 400 72 9100 1220 ACS800-02-0550-5 R8
718 1017 500 704 500 632 3) 450 72 9700 1220 ACS800-02-0610-5 R8
UN = 690 V (Ranges 525-690 V). The power ratings are valid at nominal voltage 690 V.
134 190 132 125 110 95 90 71 2800 540 ACS800-02-0140-7 R7
166 263 160 155 132 131 110 71 3550 540 ACS800-02-0170-7 R7
166/2035) 294 160 165/1955) 160 147 132 71 4250 540 ACS800-02-0210-7 R7
175/2305) 326 160/2005) 175/2125) 160/2005) 163 160 71 4800 540 ACS800-02-0260-7 R7
315 433 315 290 250 216 200 72 6150 1220 ACS800-02-0320-7 R8
353 548 355 344 315 274 250 72 6650 1220 ACS800-02-0400-7 R8
396 656 400 387 355 328 315 72 7400 1220 ACS800-02-0440-7 R8
445 775 450 426 400 387 355 72 8450 1220 ACS800-02-0490-7 R8
488 853 500 482 450 426 400 72 8300 1220 ACS800-02-0550-7 R8
560 964 560 537 500 482 450 72 9750 1220 ACS800-02-0610-7 R8

Enclosure Type IP 21
Height Width 1 Width 2 Depth Weight Weight with
Degree of Protection:
mm mm mm mm kg enclosure
IP 21 (Standard)
extension *) kg
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C) R7 1507 250 A) 602 524 A) B) 110 234
R8 2024 347 A) 793 622 A) B) 240 450
W1 = Width of the standard unit Light-overload use
W2 = Width with enclosure extension IN: continuous current allowing 110% IN for 1 min / 5 min at 40°C.
A)
The dimensions apply to bookshelf mounting. In flat type mounting the width PN: typical motor power in light-overload use.
and depth change places.
B)
With enclosure extension the depth is increased by 25 mm due to the switch Heavy-duty use
fuse handle. Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.
*)
Weights are for the basic configuration with switch fuse, but without contactor
and other options. Phd: typical motor power in heavy-duty use.

Nominal Ratings: The current ratings are the same regardless of the supply voltage within one
Icont.max: rated current available continuously without overloadability at 40°C. voltage range.

Imax: maximum output current. Available for 10 s at start, otherwise as long as The ratings apply at 40°C ambient temperature.
allowed by drive temperature. Note: max. motor shaft power is 150% P hd. At higher temperatures (up to 50°C) the derating is 1% / 1°C.

Typical Ratings: Notes:

1)
No-overload use 50% overload available if T amb < 35°C. If Tamb = 40°C, max overload is 45%.
2)
Pcont.max: typical motor power in no-overload use. 50% overload available if T amb < 30°C. If Tamb = 40°C, max overload is 40%.
3)
50% overload available if T amb < 20°C. If Tamb = 40°C, max overload is 30%.
4)
50% overload available if T amb < 25°C. If Tamb = 40°C, max overload is 37%.
5)
Higher value available if output frequency is above 41 Hz.

3AFE 68375126 REV B EN 30.3.2005 Single drives 15

11825 ACS800 single drives Rev B_a.p65 15 3/30/2005, 7:49 AM

 Cabinet-built drive
ACS800-07, up to 2800 kW

Customized solutions ■ Common mode filters for motor protection

(in frame sizes R8i)
The ACS800-07 is built in a robust cabinet designed for ■ Fuse switch (in frame sizes R6-R8)
heavy industrial applications. ■ Main switch (in frame sizes nxR8i)
■ Extensive, programmable I/O
The ACS800-07 offers a wide variety of standardized ■ Inputs galvanically isolated
configurations to adapt to different application require- ■ 6- or 12-pulse operation (in frame sizes nxR8i)
ments, from line contactor to prevention of unexpected ■ Long lifetime cooling fan and capacitors
motor start, or ATEX-approved motor protections. ■ I/O and fieldbus extension slots inside
■ Alphanumeric multilingual control panel with
If your application requires more, ABB’s application start-up assistant feature
engineering services can add special features to the ■ EMC filter for 2nd environment, unrestricted distribu-
standard product such as an additional cabinet for tion according to EN 61800-3 (in frame sizes nxR8i)
customer specific devices to ensure exact suitability
for the application. Options for ACS800-07

Smart module concept ■ Analog and digital I/O extension modules

■ ATEX approved motor protection
The drives up to 560 kW are based on a compact ■ Brake chopper and resistor
single module including rectifier and inverter. ■ Cabinet heater
Larger drives consist of separate rectifier and inverter ■ Common mode filters for motor protection
modules, which have plug-in power connectors (in frame sizes R7-R8)
providing easy maintenance and redundancy with ■ Customer terminal block
parallel connected units. If one module becomes ■ Du/dt filters (in frame sizes R6-R8)
defective, the drive can continue running with reduced ■ Earth fault monitoring for unearthed network
power after disconnecting the faulty module. ■ EMC filter for 1st environment, restricted distribution
The rectifier module of the larger drives provides 6- or according to EN 61800-3
12-pulse operation as standard. ■ EMC filter for 2nd environment, unrestricted distribu-
tion according to EN 61800-3 (in frame sizes R6-R8)
Extensive range of features ■ Fieldbus modules
■ IP 22, IP 42, IP 54 or IP 54R enclosure classes
The ACS800-07 has an extensive range of inbuilt ■ Line contactor with emergency stop push button
features and options. Typical option choices include ■ Line fuse switch (in frame size nxR8i)
extended I/O and fieldbus options, line contactor, EMC ■ Marine construction
filtering, common mode filtering and du/dt (voltage ■ Output for fan motor
rise) filtering, all mountable within the single cabinet. ■ Pulse encoder interface module
■ Prevention of unexpected start up of motor
Main standard features ■ Top entry and exit of cables
■ 1 or 2 thermistor relays
■ Compact design ■ 3, 5 or 8 Pt100 relays
■ IP 21 protection class
■ Inbuilt harmonic filtering choke Plus tailor made options through ABB's application
■ Du/dt filters (in frame sizes nxR8i) engineering.

16 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 16 3/30/2005, 7:41 AM

 Motor connection terminals
behind the modules

Line fuses (optional) Withdrawable inverter

modules
I/O - connection Withdrawable diode
and control supply modules

ACS800-07-3190-7 2600 kW drive

Diode supply and inverter units of nxR8i drives are on

wheels providing quick and easy maintenance.

3AFE 68375126 REV B EN 30.3.2005 Single drives 17

11825 ACS800 single drives Rev B.p65 17 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-07

ACS800 - 07 - XXXX - 3 + XXXX

5

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
141 164 75 132 55 97 45 63 1.44 405 ACS800-07-0070-3 R6
166 202 90 155 75 115 55 63 1.94 405 ACS800-07-0100-3 R6
202 282 110 184 90 141 75 63 2.31 405 ACS800-07-0120-3 R6
206 326 110 202 110 163 90 71 3.00 540 ACS800-07-0140-3 R7
248 404 132 243 132 202 110 71 3.65 540 ACS800-07-0170-3 R7
289 432 160 284 160 240 1) 132 71 4.30 540 ACS800-07-0210-3 R7
445 588 200 440 200 340 160 72 6.60 1220 ACS800-07-0260-3 R8
521 588 250 516 250 370 200 72 7.15 1220 ACS800-07-0320-3 R8
602 840 315 590 315 477 250 72 8.10 1220 ACS800-07-0400-3 R8
693 1017 355 679 355 590 2) 315 72 8.65 1220 ACS800-07-0440-3 R8
720 1017 400 704 400 635 3) 355 72 9.00 1220 ACS800-07-0490-3 R8
879 1315 500 844 500 657 400 73 13.0 3120 ACS800-07-0610-3 1xD4 + 2xR8i
1111 1521 630 1067 630 831 450 74 17.2 3840 ACS800-07-0770-3 2xD4 + 2xR8i
1255 1877 710 1205 710 939 500 74 18.5 3840 ACS800-07-0870-3 2xD4 + 2xR8i
1452 1988 800 1394 800 1086 630 74 23.9 3840 ACS800-07-1030-3 2xD4 + 2xR8i
1770 2648 1000 1699 1000 1324 710 75 27.5 5040 ACS800-07-1230-3 2xD4 + 3xR8i
2156 2951 1200 2070 1200 1613 900 76 35.4 5760 ACS800-07-1540-3 3xD4 + 3xR8i
2663 3894 1450 2556 1450 1992 1120 76 42.7 6960 ACS800-07-1850-3 3xD4 + 4xR8i
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
124 164 75 115 75 88 55 63 1.94 405 ACS800-07-0100-5 R6
157 202 90 145 90 113 75 63 2.31 405 ACS800-07-0120-5 R6
180 282 110 163 110 141 90 63 2.81 405 ACS800-07-0140-5 R6
196 326 132 192 132 162 110 71 3.00 540 ACS800-07-0170-5 R7
245 384 160 240 160 192 132 71 3.80 540 ACS800-07-0210-5 R7
289 432 200 284 200 224 160 71 4.50 540 ACS800-07-0260-5 R7
440 588 250 435 250 340 200 72 6.85 1220 ACS800-07-0320-5 R8
515 588 315 510 315 370 250 72 7.80 1220 ACS800-07-0400-5 R8
550 840 355 545 355 490 315 72 7.60 1220 ACS800-07-0440-5 R8
602 840 400 590 400 515 2) 355 72 8.10 1220 ACS800-07-0490-5 R8
684 1017 450 670 450 590 2) 400 72 9.10 1220 ACS800-07-0550-5 R8
718 1017 500 704 500 632 3) 450 72 9.70 1220 ACS800-07-0610-5 R8
883 1321 630 848 630 660 500 73 14.0 3120 ACS800-07-0760-5 1xD4 + 2xR8i
1050 1524 710 1008 710 785 560 74 17.2 3840 ACS800-07-0910-5 2xD4 + 2xR8i
1258 1882 900 1208 900 941 630 74 19.9 3840 ACS800-07-1090-5 2xD4 + 2xR8i
1372 1991 1000 1317 1000 1026 710 74 23.8 3840 ACS800-07-1210-5 2xD4 + 2xR8i
1775 2655 1250 1704 1200 1328 900 75 29.4 5040 ACS800-07-1540-5 2xD4 + 3xR8i
2037 2956 1450 1956 1400 1524 1120 76 35.0 5760 ACS800-07-1820-5 3xD4 + 3xR8i
2670 3901 1900 2563 1850 1997 1400 76 45.4 6960 ACS800-07-2310-5 3xD4 + 4xR8i

18 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 18 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-07

ACS800 - 07 - XXXX - 7 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
79 104 75 73 55 54 45 63 1.22 405 ACS800-07-0070-7 R6
93 124 90 86 75 62 55 63 1.65 405 ACS800-07-0100-7 R6
113 172 110 108 90 86 75 65 1.96 405 ACS800-07-0120-7 R6
134 190 132 125 110 95 90 71 2.80 540 ACS800-07-0140-7 R7
166 263 160 155 132 131 110 71 3.55 540 ACS800-07-0170-7 R7
166/2034) 294 160 165/1954) 160 147 132 71 4.25 540 ACS800-07-0210-7 R7
175/2304) 326 160/2004) 175/2124) 160/2004) 163 160 71 4.80 540 ACS800-07-0260-7 R7
315 433 315 290 250 216 200 72 6.15 1220 ACS800-07-0320-7 R8
353 548 355 344 315 274 250 72 6.65 1220 ACS800-07-0400-7 R8
396 656 400 387 355 328 315 72 7.40 1220 ACS800-07-0440-7 R8
445 775 450 426 400 387 355 72 8.45 1220 ACS800-07-0490-7 R8
488 853 500 482 450 426 400 72 8.30 1220 ACS800-07-0550-7 R8
560 964 560 537 500 482 450 72 9.75 1220 ACS800-07-0610-7 R8
628 939 630 603 630 470 500 73 13.9 3120 ACS800-07-0750-7 1xD4 + 2xR8i
729 1091 710 700 710 545 560 73 17.1 3120 ACS800-07-0870-7 1xD4 + 2xR8i
885 1324 800 850 800 662 630 73 18.4 3120 ACS800-07-1060-7 1xD4 + 2xR8i
953 1426 900 915 900 713 710 74 20.8 3840 ACS800-07-1160-7 2xD4 + 2xR8i
1258 1882 1200 1208 1200 941 900 75 27.0 5040 ACS800-07-1500-7 2xD4 + 3xR8i
1414 2115 1400 1357 1400 1058 1000 75 32.5 5040 ACS800-07-1740-7 2xD4 + 3xR8i
1774 2654 1700 1703 1700 1327 1250 76 40.1 6240 ACS800-07-2120-7 2xD4 + 4xR8i
1866 2792 1900 1791 1800 1396 1400 76 43.3 6960 ACS800-07-2320-7 3xD4 + 4xR8i
2321 3472 2300 2228 2200 1736 1600 77 51.5 8160 ACS800-07-2900-7 3xD4 + 5xR8i
2665 3987 2600 2558 2500 1993 1900 78 58.0 9360 ACS800-07-3190-7 3xD4 + 6xR8i
2770 4144 2800 2659 2700 2072 2100 78 63.6 10080 ACS800-07-3490-7 4xD4 + 6xR8i

Enclosure
Degree of Protection:
IP 21 (Standard)
IP 22, IP 42, IP 54, IP 54R (Optional)
Paint color:
Light beige RAL 7035 semi-gloss

Frame Width Width with line Height Height Depth D) Depth top Weight Weight with
size fuse switch IP 21/22/42 IP 54 entry/exit D) line fuse switch
mm mm mm mm mm mm kg kg
R6 - 430 A) 2130 2315 646 646 - 300
R7 - 830 B) 2130 2315 646 646 - 400
R8 - 830 C) 2130 2315 646 646 - 500
1xD4 + 2xR8i 1330 1730 2130 2315 646 776 890 1100
2xD4 + 2xR8i 1630 2030 2130 2315 646 776 1200 1410
2xD4 + 3xR8i 1830 2230 2130 2315 646 776 1350 1560
2xD4 + 4xR8i 2230 2630 2130 2315 646 776 1680 1890
3xD4 + 3xR8i 2030 2630 2130 2315 646 776 1540 1800
3xD4 + 4xR8i 2430 3030 2130 2315 646 776 1870 2130
3xD4 + 5xR8i 2630 3230 2130 2315 646 776 2020 2280
3xD4 + 6xR8i 2830 3430 2130 2315 646 776 2170 2430
4xD4 + 6xR8i 3230 4030 2130 2315 646 776 2520 2940

A)
630 mm for types ACS800-07-0120-3 and 0140-5 if equipped with du/dt filter. PN: typical motor power in light-overload use.
B)
1030 mm it equipped with 1st environment EMC filter.
C)
1230 mm it equipped with 1st environment EMC filter. Heavy-duty use
D)
The depth without the handle. Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Nominal Ratings: Phd: typical motor power in heavy-duty use.

Icont.max: rated current available continuously without overloadability at 40°C.
The current ratings are the same regardless of the supply voltage within one
Imax: maximum output current. Available for 10 s at start, otherwise as long as voltage range.
allowed by drive temperature. The ratings apply at 40°C ambient temperature. At higher temperatures (up to 50°C)
Note: max. motor shaft power is 150% Phd. the derating is 1% / 1°C.

Typical Ratings: Notes:

1)
No-overload use 50% overload available if Tamb < 25°C. If Tamb = 40°C, max overload is 37%.
2)
Pcont.max: typical motor power in no-overload use. 50% overload available if Tamb < 30°C. If Tamb = 40°C, max overload is 40%.
3)
50% overload available if Tamb < 20°C. If Tamb = 40°C, max overload is 30%.
4)
Light-overload use Higher value available if output frequency is above 41 Hz.
IN: continuous current allowing 110% IN for 1 min / 5 min at 40°C.

3AFE 68375126 REV B EN 30.3.2005 Single drives 19

11825 ACS800 single drives Rev B.p65 19 3/30/2005, 7:41 AM

 Cabinet-built regenerative drive
ACS800-17, up to 2500 kW

Complete regenerative drive Main standard features

The ACS800-17 offers you a complete regenerative ■ Compact design

drive in a single, compact cabinet-built package. The ■ IP 21 protection class
drive includes everything that is needed for regenera- ■ LCL line filter inside
tive operation, including line filter. The active supply ■ EMC filter for 2nd environment, unrestricted distribu-
unit allows full power flow both in motoring and tion according to EN 61800-3 (option in frame size R6)
generating modes. ■ Main switch with aR fuses (in frame sizes R6-R8i)
■ Line contactor (in frame sizes R7i-R8i, option in
Energy savings frame size R6)
■ Withdrawable air circuit breaker (in frame size
Compared with other braking methods such as me- nxR8i)
chanical and resistor braking, the energy savings can ■ Du/dt filters (in frame size nxR8i)
be significant with the ACS800-17. The braking energy ■ Coated boards
is returned to network, not wasted as heat. Handling ■ Extensive, programmable I/O
of waste heat may also be a problem if braking power ■ Long lifetime cooling fan and capacitors
is significant. As no external braking devices are ■ Inputs galvanically isolated
needed with the ACS800-17, installation work is simpler ■ I/O and fieldbus extension slots inside
and the space requirement for installation is less. ■ Alphanumeric multilingual control panel with start-up
assistant feature
High performance
Accessories for the ACS800-17
The ACS800-17 is especially suitable for demanding
applications. Transition between motoring and gener- ■ Analogue and digital I/O extension modules
ating is fast due to the patented DTC control method. ■ ATEX approved motor protection
The active supply unit is able to boost output voltage, ■ Cabinet heater
which guarantees full motor voltage even when the ■ Customer terminal block
supply voltage is below nominal. ■ Du/dt filters (in frame sizes R6-R8i)
■ Earth fault monitoring for unearthed network
The active supply unit combined with the DTC control ■ EMC filter for 1st environment, restricted distribution
can even compensate for fast variations in line voltage. according to EN 61800-3
There is no risk of fuse blow or component damage ■ Fieldbus modules
due to voltage drops in the network. ■ IP 22, IP 42, IP 54 or IP 54R enclosure classes
■ Emergency stop, category 0 or 1
Extensive range of features ■ Marine construction
■ Output for motor fan
Adaptation to different application requirements is ■ Pulse encoder interface module
possible by selecting from a wide range of standardized ■ Prevention of unexpected start up of motor
configurations. The cabinet-built drive series enables ■ Top entry and exit of cables
having a significant amount of features and accessories ■ 1 or 2 thermistor relays
as inbuilt options. ■ 3, 5 or 8 Pt100 relays

Plus tailor made accessories through ABB's application

engineering.

20 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 20 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-17
ACS800 - 17 - XXXX - 3 + XXXX
5

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN I hd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
120 168 55 114 55 84 45 73 1.8 500 ACS800-17-0060-3 R6
150 234 75 142 75 117 55 73 2.4 500 ACS800-17-0070-3 R6
165 264 90 157 75 132 75 73 2.8 500 ACS800-17-0100-3 R6
195 270 110 183 90 146 75 74 6 1300 ACS800-17-0140-3 R7i
240 330 132 226 110 180 90 74 7 1300 ACS800-17-0170-3 R7i
292 400 160 280 160 218 110 75 8 3160 ACS800-17-0210-3 R8i
370 506 200 355 200 277 132 75 10 3160 ACS800-17-0260-3 R8i
469 642 250 450 250 351 200 75 13 3160 ACS800-17-0320-3 R8i
565 773 315 542 315 423 250 75 16 3160 ACS800-17-0390-3 R8i
704 963 400 675 355 526 250 75 22 3160 ACS800-17-0490-3 R8i
919 1258 500 882 500 688 355 77 24 6400 ACS800-17-0640-3 2xR8i
1111 1521 630 1067 630 831 450 77 31 6400 ACS800-17-0770-3 2xR8i
1379 1888 800 1324 710 1031 560 77 43 6400 ACS800-17-0960-3 2xR8i
1535 2102 900 1474 800 1149 630 78 46 10240 ACS800-17-1070-3 3xR8i
1978 2707 1200 1899 1100 1479 800 78 63 10240 ACS800-17-1370-3 3xR8i
2610 3573 1600 2506 1400 1953 1100 79 83 12800 ACS800-17-1810-3 4xR8i
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
120 168 75 114 75 96 55 73 2.4 500 ACS800-17-0070-5 R6
139 234 90 132 90 114 75 73 2.8 500 ACS800-17-0100-5 R6
156 264 110 148 90 125 75 73 3.4 500 ACS800-17-0120-5 R6
186 269 132 175 110 140 90 74 6 1300 ACS800-17-0170-5 R7i
230 333 160 216 132 173 110 74 8 1300 ACS800-17-0210-5 R7i
302 438 200 289 200 226 132 75 9 3160 ACS800-17-0260-5 R8i
365 530 250 350 250 273 160 75 11 3160 ACS800-17-0320-5 R8i
455 660 315 437 315 340 200 75 14 3160 ACS800-17-0400-5 R8i
525 762 355 504 355 393 250 75 16 3160 ACS800-17-0460-5 R8i
595 863 400 571 400 445 315 75 18 3160 ACS800-17-0510-5 R8i
670 972 500 643 450 501 315 75 22 3160 ACS800-17-0580-5 R8i
892 1294 630 856 630 667 450 77 26 6400 ACS800-17-0780-5 2xR8i
1005 1458 710 965 630 752 500 77 32 6400 ACS800-17-0870-5 2xR8i
1313 1906 900 1261 900 982 710 77 43 6400 ACS800-17-1140-5 2xR8i
1528 2217 1120 1467 1120 1143 800 78 46 10240 ACS800-17-1330-5 3xR8i
1884 2734 1400 1809 1300 1409 1000 78 64 10240 ACS800-17-1640-5 3xR8i
2486 3608 1800 2387 1700 1860 1300 79 84 12800 ACS800-17-2160-5 4xR8i

3AFE 68375126 REV B EN 30.3.2005 Single drives 21

11825 ACS800 single drives Rev B.p65 21 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-17
ACS800 - 17 - XXXX - 7 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN I hd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
135 202 132 127 110 101 90 74 8 1300 ACS800-17-0170-7 R7i
165 247 160 155 132 124 110 74 9 1300 ACS800-17-0210-7 R7i
201 301 200 193 160 150 132 75 12 3160 ACS800-17-0260-7 R8i
279 417 250 268 250 209 200 75 15 3160 ACS800-17-0320-7 R8i
335 502 315 322 250 251 200 75 18 3160 ACS800-17-0400-7 R8i
382 571 355 367 355 286 250 75 19 3160 ACS800-17-0440-7 R8i
447 668 450 429 400 334 315 75 21 3160 ACS800-17-0540-7 R8i
659 985 630 632 630 493 450 77 35 6400 ACS800-17-0790-7 2xR8i
729 1091 710 700 710 545 500 77 37 6400 ACS800-17-0870-7 2xR8i
876 1310 900 840 800 655 630 77 42 6400 ACS800-17-1050-7 2xR8i
1112 1663 1120 1067 1120 831 800 78 54 10240 ACS800-17-1330-7 3xR8i
1256 1879 1250 1206 1200 940 900 78 62 10240 ACS800-17-1510-7 3xR8i
1657 2480 1700 1591 1600 1240 1200 79 82 12800 ACS800-17-1980-7 4xR8i
2321 3472 2300 2228 2300 1736 1600 79 106 17920 ACS800-17-2780-7 5xR8i
2460 3680 2500 2362 2400 1840 1800 79 121 19200 ACS800-17-2940-7 6xR8i

Enclosure
Degree of Protection:
IP 21 (Standard)
IP 22, IP 42, IP 54, IP 54R (Optional)
Paint color:
Light beige RAL 7035 semi-gloss

Frame Width Height Height Depth E) Depth top Weight

size IP 21/22/42 IP 54 entry/exit E) kg
mm mm mm mm mm
A)
R6 430 2130 2315 646 646 250
R7i 730 2130 2315 646 646 400
R8i 1230 B) 2130 2315 646 646 1200
2xR8i 2430 C) 2130 2315 646 776 F) 2260
3xR8i 3230 2130 2315 646 776 F) 3060
4xR8i 3830 D) 2130 2315 646 776 F) 3600
5xR8i 5130 D) 2130 2315 646 776 F) 4780
6xR8i 5330 D) 2130 2315 646 776 F) 4930

A)
630 mm for type ACS800-17-0100-3, ACS800-17-0120-5, if du/dt filter used Light-overload use
B)
1530 mm if equipped with 1st environment filter and common motor terminal. IN: continuous current allowing 110% IN for 1 min / 5 min at 40°C.
C)
2730 mm if equipped with 1st environment filter
(only types 0640-3/0770-3/0780-5/0870-5). PN: typical motor power in light-overload use.
D)
Add 300 mm if top entry.
E)
The depth without the handle. Heavy-duty use
F)
The depth is 646 mm if common motor terminal is used. Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Nominal Ratings: Phd: typical motor power in heavy-duty use.

Icont.max: rated current available continuously without overloadability at 40°C.
The current ratings are the same regardless of the supply voltage within one
Imax: maximum output current. Available for 10 s at start, otherwise as long as voltage range.
allowed by drive temperature. The ratings apply at 40°C ambient temperature. At higher temperatures
Note: max. motor shaft power is 150% Phd. (up to 50°C) the derating is 1% / 1°C.

Typical Ratings: For sine filter selections and ratings, contact ABB.
No-overload use
Pcont.max: typical motor power in no-overload use.

22 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 22 3/30/2005, 7:41 AM

 Cabinet-built low harmonic drive
ACS800-37, up to 2800 kW

Simple low harmonic solution Main standard features

There is increasing concern among end users and ■ Compact design

power companies about the harmful effects of harmon- ■ IP 21 protection class
ics. Harmonic distortion may disturb or even damage ■ Inbuilt low harmonic LCL filter
sensitive equipment connected in the same environ- ■ EMC filter for 2nd environment, unrestricted distribu-
ment. Harmonic standards are thus becoming stricter tion according to EN 61800-3 (option in frame size R6)
and there is a growing demand for low harmonic ■ Main switch with aR fuses (in frame sizes R6-R8i)
solutions. ■ Line contactor (in frame sizes R7i-R8i, option in
frame size R6)
The ACS800-37 drive offers an easy solution to the ■ Removable air circuit breaker (in frame size nxR8i)
problem of harmonics. The solution itself is incorpo- ■ Du/dt filters (in frame size nxR8i)
rated in the drive, eliminating the need for any ■ Coated boards
additional filtering equipment or complicated multi- ■ Extensive, programmable I/O
pulse transformer arrangements. ■ Long lifetime cooling fan and capacitors
■ Inputs galvanically isolated
Meets the strictest standards ■ I/O and fieldbus extension slots inside
■ Alphanumeric multilingual control panel with a
The ACS800-37 eliminates low order harmonics with start-up assistant feature
line converter DTC control, and high order harmonics
with an LCL line filter. The result is exceptionally low Accessories for ACS800-37
harmonic content in the network; exceeding, e.g., the
requirements set by standard IEEE519 even in the ■ Analogue and digital I/O extension modules
weakest network. The ACS800-37 provides you with a ■ ATEX approved motor protection
simple, compact solution to meet stringent power ■ Braking chopper and resistor
quality standards. ■ Cabinet heater
■ Customer terminal block
Beats external solutions ■ Du/dt filters (in frame sizes R6-R8i)
■ Earth fault monitoring for unearthed network
The ACS800-37 does not require a dedicated multi-pulse ■ EMC filter for 1st environment, restricted distribution
transformer and thus is simpler in terms of cabling according to EN 61800-3
arrangements and requires less floor space. Harmonic ■ Fieldbus modules
performance is better than with 12- and 18-pulse ■ IP 22, IP 42, IP 54 or IP 54R enclosure classes
solutions. Passive or active external filtering devices ■ Emergency stop, category 0 or 1
are avoided with the ACS800-37, making the solution ■ Marine construction
compact and simple. Another advantage of the ACS800-37 ■ Output for motor fan
is that it always operates with power factor 1. ■ Pulse encoder interface module
■ Prevention of unexpected start up of motor
Extensive range of features ■ Top entry and exit of cables
■ 1 or 2 thermistor relays
In line with other ACS800 cabinet-built drives, the ■ 3, 5 or 8 Pt100 relays
ACS800-37 offers a wide variety of standardized configu-
rations to adapt to different application requirements. Plus tailor made accessories through ABB's application
The smart module concept enables easy maintenance engineering.
and redundancy in the high power range.

3AFE 68375126 REV B EN 30.3.2005 Single drives 23

11825 ACS800 single drives Rev B.p65 23 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-37
ACS800 - 37 - XXXX - 3 + XXXX
5

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN I hd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
120 168 55 114 55 84 45 73 1.8 500 ACS800-37-0060-3 R6
150 234 75 142 75 117 55 73 2.4 500 ACS800-37-0070-3 R6
165 264 90 157 75 132 75 73 2.8 500 ACS800-37-0100-3 R6
195 270 110 183 90 146 75 74 6 1300 ACS800-37-0140-3 R7i
240 330 132 226 110 180 90 74 7 1300 ACS800-37-0170-3 R7i
292 400 160 280 160 218 110 75 8 3160 ACS800-37-0210-3 R8i
370 506 200 355 200 277 132 75 10 3160 ACS800-37-0260-3 R8i
469 642 250 450 250 351 200 75 13 3160 ACS800-37-0320-3 R8i
565 773 315 542 315 423 250 75 16 3160 ACS800-37-0390-3 R8i
730 1000 400 701 355 546 250 75 23 3160 ACS800-37-0510-3 R8i
919 1258 500 882 500 688 355 77 24 6400 ACS800-37-0640-3 2xR8i
1111 1521 630 1067 630 831 450 77 31 6400 ACS800-37-0770-3 2xR8i
1379 1888 800 1324 710 1031 560 77 43 6400 ACS800-37-0960-3 2xR8i
1535 2102 900 1474 800 1149 630 78 46 10240 ACS800-37-1070-3 3xR8i
2056 2814 1200 1973 1100 1538 800 78 63 10240 ACS800-37-1430-3 3xR8i
2610 3573 1600 2506 1400 1953 1100 79 83 12800 ACS800-37-1810-3 4xR8i
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
120 168 75 114 75 96 55 73 2.4 500 ACS800-37-0070-5 R6
139 234 90 132 90 114 75 73 2.8 500 ACS800-37-0100-5 R6
156 264 110 148 90 125 75 73 3.4 500 ACS800-37-0120-5 R6
186 269 132 175 110 140 90 74 6 1300 ACS800-37-0170-5 R7i
230 333 160 216 132 173 110 74 8 1300 ACS800-37-0210-5 R7i
302 438 200 289 200 226 132 75 9 3160 ACS800-37-0260-5 R8i
365 530 250 350 250 273 160 75 11 3160 ACS800-37-0320-5 R8i
455 660 315 437 315 340 200 75 14 3160 ACS800-37-0400-5 R8i
525 762 355 504 355 393 250 75 16 3160 ACS800-37-0460-5 R8i
595 863 400 571 400 445 315 75 18 3160 ACS800-37-0510-5 R8i
700 1016 500 672 450 524 315 75 23 3160 ACS800-37-0610-5 R8i
892 1294 630 856 630 667 450 77 26 6400 ACS800-37-0780-5 2xR8i
1005 1458 710 965 630 752 500 77 32 6400 ACS800-37-0870-5 2xR8i
1338 1941 900 1284 900 1001 710 77 44 6400 ACS800-37-1160-5 2xR8i
1528 2217 1120 1467 1120 1143 800 78 46 10240 ACS800-37-1330-5 3xR8i
2037 2956 1400 1956 1300 1524 1000 78 67 10240 ACS800-37-1820-5 3xR8i
2529 3670 1800 2428 1700 1892 1300 79 81 12800 ACS800-37-2200-5 4xR8i

Alternatives in reducing line harmonics

6 pulse rectifier 12 pulse rectifier 18 pulse rectifier ACS800-37

Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling
simple complicated complicated simple

Current very distorted >Ithd 30% Current distorted >Ithd 12% Current wave form good >Ithd 6% Current wave form best Ithd 4%

24 Single drives 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 24 3/30/2005, 7:41 AM

 Ratings and dimensions
ACS800-37
ACS800 - 37 - XXXX - 7 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN I hd Phd Type code Frame
size
3
A A kW A kW A kW dBA kW m /h
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
135 202 132 127 110 101 90 74 8 1300 ACS800-37-0170-7 R7i
165 247 160 155 132 124 110 74 9 1300 ACS800-37-0210-7 R7i
201 301 200 193 160 150 132 75 12 3160 ACS800-37-0260-7 R8i
279 417 250 268 250 209 200 75 15 3160 ACS800-37-0320-7 R8i
335 502 315 322 250 251 200 75 18 3160 ACS800-37-0400-7 R8i
382 571 355 367 355 286 250 75 19 3160 ACS800-37-0440-7 R8i
447 668 450 429 400 334 315 75 21 3160 ACS800-37-0540-7 R8i
659 985 630 632 630 493 450 77 35 6400 ACS800-37-0790-7 2xR8i
729 1091 710 700 710 545 500 77 37 6400 ACS800-37-0870-7 2xR8i
953 1425 900 914 900 713 710 77 46 6400 ACS800-37-1160-7 2xR8i
1112 1663 1120 1067 1120 831 800 78 54 10240 ACS800-37-1330-7 3xR8i
1256 1879 1250 1206 1200 940 900 78 62 10240 ACS800-37-1510-7 3xR8i
1866 2791 1800 1791 1750 1396 1400 79 89 12800 ACS800-37-2320-7 4xR8i
2321 3472 2300 2228 2300 1736 1600 79 106 17920 ACS800-37-2780-7 5xR8i
2770 4144 2800 2659 2400 2072 1800 79 121 19200 ACS800-37-3310-7 6xR8i

Enclosure
Degree of Protection:
IP 21 (Standard)
IP 22, IP 42, IP 54, IP 54R (Optional)
Paint color:
Light beige RAL 7035 semi-gloss

Frame Width Height Height Depth E) Depth top Weight

size IP 21/22/42 IP 54 entry/exit E) kg
mm mm mm mm mm
R6 430 A) 2130 2315 646 646 250
R7i 730 2130 2315 646 646 400
R8i 1230 B) 2130 2315 646 646 1200
2xR8i 2430 C) 2130 2315 646 776 F) 2260
3xR8i 3230 2130 2315 646 776 F) 3060
4xR8i 3830 D) 2130 2315 646 776 F) 3600
5xR8i 5130 D) 2130 2315 646 776 F) 4780
6xR8i 5330 D) 2130 2315 646 776 F) 4930

A)
630 mm for type ACS800-17-0100-3, ACS800-17-0120-5, if du/dt filter used Light-overload use
B)
1530 mm if equipped with 1 st environment filter and common motor terminal. I N: continuous current allowing 110% IN for 1 min / 5 min at 40°C.
C)
2730 mm if equipped with 1 st environment filter
(only types 0640-3/0770-3/0780-5/0870-5). PN: typical motor power in light-overload use.
D)
Add 300 mm if top entry.
E)
The depth without the handle. Heavy-duty use
F)
The depth is 646 mm if common motor terminal is used. I hd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Nominal Ratings: Phd: typical motor power in heavy-duty use.

Icont.max: rated current available continuously without overloadability at 40°C.
The current ratings are the same regardless of the supply voltage within one
Imax: maximum output current. Available for 10 s at start, otherwise as long as voltage range.
allowed by drive temperature. The ratings apply at 40°C ambient temperature. At higher temperatures (up to
Note: max. motor shaft power is 150% Phd. 50°C) the derating is 1% / 1°C.

Typical Ratings: For sine filter selections and ratings, contact ABB.
No-overload use
Pcont.max: typical motor power in no-overload use.

3AFE 68375126 REV B EN 30.3.2005 Single drives 25

11825 ACS800 single drives Rev B.p65 25 3/30/2005, 7:41 AM

 Brake options

Brake chopper Brake resistor

The ACS800 series has inbuilt brake choppers for all The SACE/SAFUR brake resistors are separately avail-
types. Therefore, no additional space or installation able for all ACS800 types. Resistors other than the
time is needed. The brake chopper is part of the standard resistors may be used providing the specified
standard delivery for the frame sizes R2 - R3; R4 only resistance value is not decreased, and the heat dissipa-
690 V. For the other frames a brake chopper is a tion capacity of the resistor is sufficient for the drive
selectable option. application.

Braking control is integrated into the ACS800 series. It For ACS800 units, no separate fuses in the brake circuit
controls the braking, supervises the system status and are required if the following conditions are met:
detects failures such as brake resistor and resistor cable ■ The ACS800 mains cable is protected with fuses
short circuits, chopper short circuit, and calculated ■ No mains cable/fuse overrating takes place
resistor overtemperature.
UN = 230 V (Range 208-240 V)
Brake ACS800 type Brake chopper power Brake resistor(s)
ACS800 type chopper Brake resistor(s)
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-02-0080-2 68 68 68 54 SAFUR 160F380 1.78 3600 9
ACS800-01-0001-2 0.6 SACE08RE44 44 248 1 ACS800-02-0100-2 83 83 83 54 SAFUR 160F380 1.78 3600 9
ACS800-01-0002-2 0.8 SACE08RE44 44 248 1 ACS800-02-0120-2 105 67 60 40 2xSAFUR200F500 1.35 10800 27
ACS800-01-0003-2 1.1 SACE08RE44 44 248 1 ACS800-02-0140-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18
ACS800-01-0004-2 1.5 SACE08RE44 44 248 1 ACS800-02-0170-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18
ACS800-01-0005-2 2.2 SACE15RE22 22 496 2 ACS800-02-0210-2 165 165 165 98 2xSAFUR160F380 0.89 7200 18
ACS800-01-0006-2 3 SACE15RE22 22 496 2 ACS800-02-0230-2 165 165 165 113 2xSAFUR160F380 0.89 7200 18
ACS800-01-0009-2 4 SACE15RE22 22 496 2 ACS800-02-0260-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36
ACS800-01-0011-2 5.5 SACE15RE13 13 496 2 ACS800-02-0300-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36
ACS800-01-0016-2 11 SAFUR90F575 8 1800 4.5
ACS800-01-0020-2 17 SAFUR90F575 8 1800 4.5
ACS800-01-0025-2 23 SAFUR80F500 6 2400 6
ACS800-01-0030-2 28 SAFUR125F500 4 3600 9
ACS800-01-0040-2 33 SAFUR125F500 4 3600 9
ACS800-01-0050-2 45 2 x SAFUR125F500 2 7200 18
ACS800-01-0060-2 56 2 x SAFUR125F500 2 7200 18
ACS800-01-0070-2 68 2 x SAFUR125F500 2 7200 18

UN = 400 V (Range 380-415 V)

Brake
ACS800 type Brake chopper power Brake resistor(s)
ACS800 type chopper Brake resistor(s)
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-02/07-0140-3 135 135 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0003-3 1.1 SACE08RE44 44 248 1 ACS800-02/07-0170-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0004-3 1.5 SACE08RE44 44 248 1 ACS800-02/07-0210-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0005-3 2.2 SACE08RE44 44 248 1 ACS800-02/07-0260-3 240 240 240 173 2XSAFUR210F575 1.70 8400 21
ACS800-01-0006-3 3 SACE08RE44 44 248 1 ACS800-02/07-0320-3 300 300 300 143 2xSAFUR200F500 1.35 10800 27
ACS800-01-0009-3 4 SACE08RE44 44 248 1 ACS800-02/07-0400-3 375 375 273 130 4xSAFUR125F500 1.00 14400 36
ACS800-01-0011-3 5.5 SACE15RE22 22 496 2 ACS800-02/07-0440-3 473 355 237 120 4xSAFUR210F575 0.85 16800 42
ACS800-01-0016-3 7.5 SACE15RE22 22 496 2 ACS800-02/07-0490-3 500 355 237 120 4xSAFUR210F575 0.85 16800 42
ACS800-01-0020-3 11 SACE15RE22 22 496 2
ACS800-01-0025-3 23 SACE15RE13 13 496 2
ACS800-01-0030-3 28 SACE15RE13 13 496 2
ACS800-01-0040-3 33 SAFUR90F575 8 1800 4.5
ACS800-01-0050-3 45 SAFUR90F575 8 1800 4.5
ACS800-01-0060-3 56 SAFUR90F575 8 1800 4.5
ACS800-01/07-0070-3 68 SAFUR80F500 6 2400 6
ACS800-01/07-0100-3 83 SAFUR125F500 4 3600 9
ACS800-01/07-0120-3 113 SAFUR125F500 4 3600 9

26 Hardware options 3AFE 68375126 REV B EN 30.3.2005

11825 ACS800 single drives Rev B.p65 26 3/30/2005, 7:41 AM

 Brake options

UN = 500 V (Range 380-500 V)

Brake
ACS800 type Brake resistor(s) ACS800 type Brake chopper power Brake resistor(s)
chopper
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-02/07-0170-5 165 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0004-5 1.5 SACE08RE44 44 248 1 ACS800-02/07-0210-5 198 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0005-5 2.2 SACE08RE44 44 248 1 ACS800-02/07-0260-5 198 1) 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-01-0006-5 3 SACE08RE44 44 248 1 ACS800-02/07-0320-5 300 300 300 300 2xSAFUR125F500 2.00 7200 18
ACS800-01-0009-5 4 SACE08RE44 44 248 1 ACS800-02/07-0400-5 375 375 375 234 2XSAFUR210F575 1.70 8400 21
ACS800-01-0011-5 5.5 SACE08RE44 44 248 1 ACS800-02/07-0440-5 473 473 450 195 2xSAFUR200F500 1.35 10800 27
ACS800-01-0016-5 7.5 SACE15RE22 22 496 2 ACS800-02/07-0490-5 480 480 470 210 2xSAFUR200F500 1.35 10800 27
ACS800-01-0020-5 11 SACE15RE22 22 496 2 ACS800-02/07-0550-5 600 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-01-0025-5 15 SACE15RE22 22 496 2 ACS800-02/07-0610-5 600 3) 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-01-0030-5 28 SACE15RE13 13 496 2
ACS800-01-0040-5 33 SACE15RE13 13 496 2
ACS800-01-0050-5 45 SAFUR90F575 8 1800 4.5
ACS800-01-0060-5 56 SAFUR90F575 8 1800 4.5
ACS800-01-0070-5 68 SAFUR90F575 8 1800 4.5
ACS800-01/07-0100-5 83 SAFUR125F500 4 3600 9
ACS800-01/07-0120-5 113 SAFUR125F500 4 3600 9
ACS800-01/07-0140-5 135 SAFUR125F500 4 3600 9

UN = 690 V (Range 525-690 V)

Brake ACS800 type Brake resistor(s)
ACS800 type Brake resistor(s) Brake chopper power
chopper
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-02/07-0140-7 125 5) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0011-7 8 SACE08RE44 44 248 1 ACS800-02/07-0170-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0016-7 11 SACE08RE44 44 248 1 ACS800-02/07-0210-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-01-0020-7 16 SACE08RE44 44 248 1 ACS800-02/07-0260-7 135 7) 120 100 80 SAFUR80F500 6.00 2400 6
ACS800-01-0025-7 22 SACE15RE22 22 496 2 ACS800-02/07-0320-7 300 300 300 260 SAFUR200F500 2.70 5400 13.5
ACS800-01-0030-7 28 SACE15RE13 13 496 2 ACS800-02/07-0400-7 375 375 375 375 SAFUR200F500 2.70 5400 13.5
ACS800-01-0040-7 33 SACE15RE13 13 496 2 ACS800-02/07-0440-7 430 430 430 385 SAFUR200F500 2.70 5400 13.5
ACS800-01-0050-7 45 SACE15RE13 13 496 2 ACS800-02/07-0490-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-01-0060-7 56 SACE15RE13 13 496 2 ACS800-02/07-0550-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-01/07-0070-7 68 SAFUR90F575 8 1800 4.5 ACS800-02/07-0610-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-01/07-0100-7 83 SAFUR90F575 8 1800 4.5
ACS800-01/07-0120-7 113 SAFUR90F575 8 1800 4.5
Additional width for ACS800-07
Brake resistor Height Width Depth Weight Resistor quantity mm
mm mm mm kg
SACE08RE44 365 290 131 6.1 1 x SAFUR 400
SACE15RE22 365 290 131 6.1 2 x SAFUR 800
SACE15RE13 365 290 131 6.8 4 x SAFUR 1000
SAFUR80F500 600 300 345 14
SAFUR90F575 600 300 345 12
SAFUR180F460 1320 300 345 32
SAFUR125F500 1320 300 345 25
SAFUR200F500 1320 300 345 30
SAFUR210F575 1320 300 345 27

1)
Maximum braking power of the ACS800 equipped with the standard chopper and 240 kW possible if ambient below 33°C.
2)
the standard resistor. 160 kW possible if ambient below 33°C.
3)
P br5 = 5 s / 1 min. 630 kW possible if ambient below 33°C.
4)
P br10 = 10 s / 1 min. 450 kW possible if ambient below 33°C.
5)
P br30 = 30 s / 1 min. 135 kW possible if ambient below 33°C.
6)
The drive and the chopper will withstand this braking power for 5/10/30 148 kW possible if ambient below 33°C.
7)
seconds every one minute. Note: The braking energy transmitted to the 160 kW possible if ambient below 33°C.
resistor during any period shorter than 400 seconds may not exceed Er .
(E r varies depending on the resistor). All brake resistors are to be installed outside the converter module.
Pbrcont = Continuous brake chopper power. The value The SACE brake resistors are inbuilt an IP 21 metal housing.
applies to the minimum resistance value. With a higher resistance value the The SAFUR brake resistors are inbuilt an IP 00 metal frame.
Pbrcont may increase in some ACS800-02/07 units.
R = Resistance value for the listed resistor type. Note: This is also the
minimum allowable resistance value for the brake resistor.
Er = Energy pulse that the resistor assembly will withstand (400 s duty cycle).
This energy will heat the resistor element from 40°C to the maximum
allowable temperature.
Prcont = Continuous power (heat) dissipation of the resistor when placed correctly.
Energy Er dissipates in 400 seconds.

3AFE 68375126 REV B EN 30.3.2005 Hardware options 27

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 Brake options

Brake chopper and resistor options for ACS800-07 in frame sizes 2xR8i and 3xR8i.
Type Nominal ratings Duty cycle Duty cycle
(1 min / 5 min) (10 s / 60 s)
Pbr. max R Imax Irms Pcont. Pbr. Irms Pbr. Irms Er Brake chopper Resistor Additional
type type width
kW ohm A A kW kW A kW A kJ mm
UN = 400 V
ACS800-07-0610-3+D150 706 2x1.2 1090 298 192 606 936 706 1090 - 2xNBRA659 - 800
ACS800-07-0770-3+D150 706 2x1.2 1090 298 192 606 936 706 1090 - 2xNBRA659 - 800
ACS800-07-0870-3+D150 1058 3x1.2 1635 447 288 909 1404 1059 1635 - 3xNBRA659 - 1200
ACS800-07-1030-3+D150 1058 3x1.2 1635 447 288 909 1404 1059 1635 - 3xNBRA659 - 1200
ACS800-07-0610-3+D150+D151 706 2x1.2 1090 168 108 333 514 575 888 24000 2xNBRA659 2x(2xSAFUR180F460) 2400
ACS800-07-0770-3+D150+D151 706 2x1.2 1090 168 108 333 514 575 888 24000 2xNBRA659 2x(2xSAFUR180F460) 2400
ACS800-07-0870-3+D150+D151 1058 3x1.2 1635 252 162 500 771 862 1332 36000 3xNBRA659 3x(2xSAFUR180F460) 3600
ACS800-07-1030-3+D150+D151 1058 3x1.2 1635 252 162 500 771 862 1332 36000 3xNBRA659 3x(2xSAFUR180F460) 3600
UN = 500 V
ACS800-07-0760-5+D150 806 2x1.43 1142 272 218 634 782 806 996 - 2xNBRA659 - 800
ACS800-07-0910-5+D150 806 2x1.43 1142 272 218 634 782 806 996 - 2xNBRA659 - 800
ACS800-07-1090-5+D150 1208 3x1.43 1713 408 327 951 1173 1209 1494 - 3xNBRA659 - 1200
ACS800-07-1210-5+D150 1208 3x1.43 1713 408 327 951 1173 1209 1494 - 3xNBRA659 - 1200
ACS800-07-0760-5+D150+D151 806 2x1.35 1210 134 108 333 412 575 710 21600 2xNBRA659 2x(2xSAFUR200F500) 2400
ACS800-07-0910-5+D150+D151 806 2x1.35 1210 134 108 333 412 575 710 21600 2xNBRA659 2x(2xSAFUR200F500) 2400
ACS800-07-1090-5+D150+D151 1208 3x1.35 1815 201 162 500 618 862 1065 32400 3xNBRA659 3x(2xSAFUR200F500) 3600
ACS800-07-1210-5+D150+D151 1208 3x1.35 1815 201 162 500 618 862 1065 32400 3xNBRA659 3x(2xSAFUR200F500) 3600
UN = 690 V
ACS800-07-0750-7+D150 807 2x2.72 828 214 238 596 534 808 722 - 2xNBRA669 - 800
ACS800-07-0870-7+D150 807 2x2.72 828 214 238 596 534 808 722 - 2xNBRA669 - 800
ACS800-07-1060-7+D150 1211 3x2.72 1242 321 357 894 801 1212 1083 - 3xNBRA669 - 1200
ACS800-07-1160-7+D150 1211 3x2.72 1242 321 357 894 801 1212 1083 - 3xNBRA669 - 1200
ACS800-07-0750-7+D150+D151 807 2x1.35 1670 194 108 333 298 575 514 21600 2xNBRA669 2x(2xSAFUR200F500) 2400
ACS800-07-0870-7+D150+D151 807 2x1.35 1670 194 108 333 298 575 514 21600 2xNBRA669 2x(2xSAFUR200F500) 2400
ACS800-07-1060-7+D150+D151 1211 3x1.35 2505 291 162 500 447 862 771 32400 3xNBRA669 3x(2xSAFUR200F500) 3600
ACS800-07-1160-7+D150+D151 1211 3x1.35 2505 291 162 500 447 862 771 32400 3xNBRA669 3x(2xSAFUR200F500) 3600

Brake chopper and resistor options for ACS800-37 in frame sizes R6-2xR8i.
Type Nominal ratings Duty cycle Duty cycle
(1 min / 5 min) (10 s / 60 s)
Pbr. max R Imax Irms Pcont. Pbr. Irms Pbr. Irms Er Brake chopper Resistor Additional
type type width
kW ohm A A kW kW A kW A kJ mm
UN = 400 V
ACS800-37-0060...0170-3+D150 230 1.7 384 109 70 230 355 230 355 - NBRA658 - 400
ACS800-37-0210...0510-3+D150 353 1.2 545 149 96 303 468 353 545 - NBRA659 - 400
ACS800-37-0640...0770-3+D150 706 2x1.2 1090 298 192 606 936 706 1090 - 2 x NBRA659 - 800
ACS800-37-0960-3+D150 1058 3x1.2 1635 447 288 909 1404 1059 1635 - 3 x NBRA659 - 1200
ACS800-37-0060...0170-3+D150+D151 230 1.7 384 65 42 130 200 224 346 8400 NBRA658 2 x SAFUR210F575 1200
ACS800-37-0210...0510-3+D150+D151 353 1.2 545 84 54 287 444 287 444 12000 NBRA659 2 x SAFUR180F460 1200
ACS800-37-0640...0770-3+D150+D151 706 2x1.2 1090 168 108 333 514 575 888 24000 2 x NBRA659 2 x (2 x SAFUR180F460) 2400
ACS800-37-0960-3+D150+D151 1058 3x1.2 1635 252 162 500 771 862 1332 36000 3 x NBRA659 3 x (2 x SAFUR180F460) 3600
UN=500 V
ACS800-37-0070...0210-5+D150 268 2.15 380 101 81 268 331 268 331 - NBRA658 - 400
ACS800-37-0260...0610-5+D150 403 1.43 571 136 109 317 391 403 498 - NBRA659 - 400
ACS800-37-0780...0870-5+D150 806 2x1.43 1142 272 218 634 782 806 996 - 2 x NBRA659 - 800
ACS800-37-1160-5+D150 1208 3x1.43 1713 408 327 951 1173 1209 1494 - 3 x NBRA659 - 1200
ACS800-37-0070...0210-5+D150+D151 268 2 408 45 36 111 137 192 237 7200 NBRA658 2 x SAFUR125F500 1200
ACS800-37-0260...0610-5+D150+D151 403 1.35 605 67 54 167 206 287 355 10800 NBRA659 2 x SAFUR200F500 1200
ACS800-37-0780...0870-5+D150+D151 806 2x1.35 1210 134 108 333 412 575 710 21600 2 x NBRA659 2 x (2 x SAFUR200F500) 2400
ACS800-37-1160+D150+D151 1208 3x1.35 1815 201 162 500 618 862 1065 32400 3 x NBRA659 3 x (2 x SAFUR200F500) 3600
UN=690 V
ACS800-37-0170...0540-7+D150 404 2.72 414 107 119 298 267 404 361 - NBRA669 - 400
ACS800-37-0790...0870-7+D150 807 2x2.72 828 214 238 596 534 808 722 - 2 x NBRA669 - 800
ACS800-37-1160-7+D150 1211 3x2.72 1242 321 357 894 801 1212 1083 - 3 x NBRA669 - 1200
ACS800-37-0170...0540-7+D150 404 1.35 835 97 54 167 149 287 257 10800 NBRA669 2 x SAFUR200F500 1200
ACS800-37-0790...0870-7+D150 807 2x1.35 1670 194 108 333 298 575 514 21600 2 x NBRA669 2 x (2 x SAFUR200F500) 2400
ACS800-37-1160-7+D150 1211 3x1.35 2505 291 162 500 447 862 771 32400 3 x NBRA669 3 x (2 x SAFUR200F500) 3600

Brake choppers and resistors for larger types are available as customised option.
The drive may limit the available braking power. Pcont. = Maximum continous braking power.
Er = SAFUR resistor nominal braking capacity without forced cooling.
Pbr.max = Maximum short time braking power. Pbr. = Braking power during corresponding cycle load:
R = Recommended braking resistor resistance. 1 min / 5 min = 1 minute braking with power Pbr. and 4 minutes unload.
Also nominal resistance of corresponding SAFUR resistor. 10 s / 60 s = 10 second braking with power Pbr. and 50 seconds unload.
Imax = Maximum peak current during braking. Irms = Corresponding rms current per chopper during load cycle.
Current is achieved with recommended resistor resistance.

28 Hardware options 3AFE 68375126 REV B EN 30.3.2005

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 EMC filters

1st environment vs 2nd environment designed to have adequate immunity against interfer-
ence from other equipment. Likewise, the equipment
1st environment must not disturb or interfere with any other product or
“1st environment includes domestic premises. system within its locality. This is called emission. Each
It also includes establishments directly connected ACS800 model can be equipped with an inbuilt filter
without intermediate transformer to a low-voltage to reduce high frequency emission.
power supply network which supplies buildings used
for domestic purposes.” All declarations concerning CE marking can be found
on the www.abb.com/motors&drives website.
2nd environment
“2nd environment includes all establishments other EMC standards
than those directly connected to a low-voltage power
supply network which supplies buildings used for The EMC product standard [EN 61800-3 + Amendment
domestic purposes.” A11 (2000)] covers requirements stated for drives within
the EU. In some cases other standards may be appli-
EMC - Electromagnetic Compatibility and cable. The emission limits are comparable according
ACS800 to table EMC standards.

The electrical/electronic equipment must be able to Selecting an EMC filter

operate without problems within an electromagnetic
environment. This is called immunity. The ACS800 is The following table gives the correct filter selection.

EMC standards

EN 61800/A11, product standard EN 55011, standard for ISM equipment EN 61000-6-4, generic standard EN 61080-6-3, generic standard
1st environment, Class B - Class B
unrestricted distribution
1st environment, Class A Class A -
restricted distribution
2nd environment, - - -
unrestricted distribution
2nd environment, - - -
restricted distribution

Type Voltage Frame 1st environment, 2nd environment, 2nd environment,

sizes restricted distribution, grounded network floating network
grounded network (TN) (IT)
(TN)
800-01 400-500 R1-R6 +E202 +E200 -
690 R1-R6 - +E200 -
800-11 400-500 R5-R6 +E202 +E200 -
800-02 400-500 R7-R8 +E202 +E210 +E210
690 R7-R8 - +E210 +E210
800-07 400-500 R6 +E202 +E200 -
R7-R8 +E202 +E210 +E210
nxR8i +E202 (up to 1000A) standard standard
690 R6 - +E200 -
R7-R8 - +E210 +E210
nxR8i - standard standard
800-17 400-500 R6 +E202 +E200 -
R7i-nxR8i +E202 (up to 1000 A) standard standard
690 R7i-nxR8i - standard standard
800-37 400-500 R6 +E202 +E200 -
R7i-nxR8i +E202 (up to 1000 A) standard standard
690 R7i-nxR8i - standard standard

3AFE 68375126 REV B EN 30.3.2005 Hardware options 29

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 Sine filters

ABB sine filter solution Main features

The ACS800 sine filter solution is an ACS800 industrial ■ Optimized LC design that takes into account
drive equipped with a sine filter. It enjoys most of the switching frequency, voltage drop and filtering
premium features of the standard ACS800 industrial characteristics
drive. The LC filter suppresses the high frequency ■ Proven technology as ABB has delivered hundreds
components of the output voltage. of sine filter solutions over the last 20 years
■ Cost effective solution
filter
■ Standard software has all the parameters that need
to be set

Feature Benefit Note

Sinusoidal output No additional stress
This means that the output voltage waveform is almost voltage on the motor
sinusoidal without high voltage peaks. insulation: non-VSD
compliant motors can
be used, motor
Filters are available in IP 00 degree of protection over reliability and lifetime
the whole power range. The ACS800-01 power range are maximized.
Allows the use of Voltage drop at motor
has also IP 23 filters available. The ACS800-07 sine transformers in the cable can be compen-
filter drives are complete cabinet-built units. drive output to match sated with transformer
any required motor i.e. there are no
voltage. restrictions to motor
The ABB sine filter solution can be used in a variety of cable length.
applications: Standard distribution High starting torque is
■ Motor does not have adequate insulation for VSD duty transformer can be available with special
used in step-up transformer design.
■ Total motor cable length is long e.g. there are a solutions.
number of parallel motors
Less motor noise. Usually the motor fan
■ Step-up applications e.g. medium voltage motor is the biggest noise
needs to be driven source with sine filter
solutions.
■ Step-down applications
■ There are industry specific requirements for peak AP programming, The effects of load Scalar control is
voltage level and voltage rise time advanced IR- changes to motor required with sine
compensation and voltage can be filters.
■ Motor noise needs to be reduced flux control compensated i.e. the
■ Maximum safety and reliability is needed in e.g. EX motor always has the
optimum voltage.
applications
■ Submersible pumps with long motor cables e.g. in
the oil industry

690 V AC

ACS800 Sine
Step filter Step Up 2-13.8 kV AC
2-13.8 kV AC
Down trans-
trans- former
former

30 Hardware options 3AFE 68375126 REV B EN 30.3.2005

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 Sine filters
Types and ratings for ACS800-01 and ACS800-02

Icont. max Pcont. max Noise Heat Air flow Type code Filter IP class Filter Filter Filter Filter
level dissipation size height width depth weight
3
A kW dB W m /h mm mm mm kg
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
8.5 3 67 180 35 1) ACS800-01-0005-3 NSIN 0006-5 IP00/IP23 160/234 155/230 120/170 6/9
19 7.5 68 350 69 1) ACS800-01-0011-3 NSIN 0016-5 IP00/IP23 280/460 240/470 190/270 15/26
25 11 68 450 69 1) ACS800-01-0016-3 NSIN 0020-5 IP00/IP23 280/460 240/470 200/270 19/30
33 15 68 560 69 1) ACS800-01-0020-3 NSIN 0025-5 IP00/IP23 280/460 240/470 210/270 21/32
44 22 69 630 103 1) ACS800-01-0025-3 NSIN 0030-5 IP00/IP23 280/460 240/470 220/270 26/37
54 26 69 730 103 1) ACS800-01-0030-3 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45
72 35 73 950 250 1) ACS800-01-0040-3 NSIN 0050-5 IP00/IP23 315/510 300/580 240/325 37/53
86 42 73 1100 250 1) ACS800-01-0050-3 NSIN 0060-5 IP00/IP23 320/510 300/580 270/325 53/69
102 52 73 1500 250 1) ACS800-01-0060-3 NSIN 0070-5 IP00/IP23 415/510 360/580 210/325 66/82
141 71 75 1800 405 1) ACS800-01-0070-3 NSIN 0100-5 IP00/IP23 415/510 360/580 225/325 69/85
164 84 75 2200 405 1) ACS800-01-0100-3 NSIN 0120-5 IP00/IP23 415/620 360/700 240/425 75/105
1)
199 102 75 2700 405 ACS800-01-0120-3 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165
2)
206 100 79 4100 1240 ACS800-02-0140-3 NSIN 0315-6 3) IP00 2060 400 600 230
2)
248 120 79 4900 1240 ACS800-02-0170-3 NSIN 0315-6 3) IP00 2060 400 600 230
266 130 79 5600 1240 2) ACS800-02-0210-3 NSIN 0315-6 3) IP00 2060 400 600 230
445 215 80 8800 1920 2) ACS800-02-0260-3 NSIN 0485-6 3) IP00 2060 400 600 250
521 250 80 9700 3220 2) ACS800-02-0320-3 NSIN 0900-6 3) IP00 2120 1000 600 690
602 295 80 11100 3220 2) ACS800-02-0400-3 NSIN 0900-6 3) IP00 2120 1000 600 690
693 340 80 12100 3220 2) ACS800-02-0440-3 NSIN 0900-6 3) IP00 2120 1000 600 690
720 350 80 12600 3220 2) ACS800-02-0490-3 NSIN 0900-6 3) IP00 2120 1000 600 690
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
8.1 4.4 67 300 35 1) ACS800-01-0006-5 NSIN 0006-5 IP00/IP23 160/234 155/230 120/170 6/9
19 11 68 590 69 1) ACS800-01-0016-5 NSIN 0016-5 IP00/IP23 280/460 240/470 190/270 15/26
25 15 68 780 69 1) ACS800-01-0020-5 NSIN 0020-5 IP00/IP23 280/460 240/470 200/270 19/30
33 20 68 1000 69 1) ACS800-01-0025-5 NSIN 0025-5 IP00/IP23 280/460 240/470 210/270 21/32
42 26 69 1100 103 1) ACS800-01-0030-5 NSIN 0030-5 IP00/IP23 280/460 240/470 220/270 26/37
47 29 69 1400 103 1) ACS800-01-0040-5 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45
65 40 73 1800 250 1) ACS800-01-0050-5 NSIN 0050-5 IP00/IP23 315/510 300/580 240/325 37/53
79 48 73 2200 250 1) ACS800-01-0060-5 NSIN 0060-5 IP00/IP23 320/510 300/580 270/325 53/69
94 60 73 2600 250 1) ACS800-01-0070-5 NSIN 0070-5 IP00/IP23 415/510 360/580 210/325 66/82
1)
124 78 75 3400 405 ACS800-01-0100-5 NSIN 0100-5 IP00/IP23 415/510 360/580 225/325 69/85
1)
155 99 75 4300 405 ACS800-01-0120-5 NSIN 0120-5 IP00/IP23 415/620 360/700 240/425 75/105
1)
177 114 75 5400 405 ACS800-01-0140-5 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165
2)
196 125 79 4300 1240 ACS800-02-0170-5 NSIN 0315-6 3) IP00 2060 400 600 230
2)
245 150 79 5400 1240 ACS800-02-0210-5 NSIN 0315-6 3) IP00 2060 400 600 230
258 160 79 6200 1240 2) ACS800-02-0260-5 NSIN 0315-6 3) IP00 2060 400 600 230
440 275 80 9600 1920 2) ACS800-02-0320-5 NSIN 0485-6 3) IP00 2060 400 600 250
515 320 80 11100 3220 2) ACS800-02-0400-5 NSIN 0900-6 3) IP00 2120 1000 600 690
550 345 80 11100 3220 2) ACS800-02-0440-5 NSIN 0900-6 3) IP00 2120 1000 600 690
602 375 80 11900 3220 2) ACS800-02-0490-5 NSIN 0900-6 3) IP00 2120 1000 600 690
684 430 80 13400 3220 2) ACS800-02-0550-5 NSIN 0900-6 3) IP00 2120 1000 600 690
700 440 80 14100 3220 2) ACS800-02-0610-5 NSIN 0900-6 3) IP00 2120 1000 600 690
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
13 10.6 67 400 103 1) ACS800-01-0011-7 NSIN 0011-7 IP00/IP23 280/460 240/470 190/270 20/31
17 14 67 460 103 1) ACS800-01-0016-7 NSIN 0020-7 IP00/IP23 280/460 240/470 220/270 26/37
22 18 68 560 103 1) ACS800-01-0020-7 NSIN 0020-7 IP00/IP23 280/460 240/470 220/270 26/37
25 21 68 650 103 1) ACS800-01-0025-7 NSIN 0025-7 IP00/IP23 320/510 300/580 222/325 35/51
31 26 69 740 103 1) ACS800-01-0030-7 NSIN 0040-7 IP00/IP23 320/510 300/580 235/325 40/56
34 29 70 820 103 1) ACS800-01-0040-7 NSIN 0040-7 IP00/IP23 320/510 300/580 235/325 40/56
48 40 73 1000 250 1) ACS800-01-0050-7 NSIN 0060-7 IP00/IP23 330/510 300/580 275/325 57/73
52 46 73 1200 250 1) ACS800-01-0060-7 NSIN 0060-7 IP00/IP23 330/510 300/580 275/325 57/73
1)
79 69 75 1500 405 ACS800-01-0070-7 NSIN 0070-7 IP00/IP23 415/510 360/580 240/325 75/91
1)
93 82 75 1900 405 ACS800-01-0100-7 NSIN 0120-7 IP00/IP23 500/510 420/580 290/325 126/142
1)
104 92 75 2300 405 ACS800-01-0120-7 NSIN 0120-7 IP00/IP23 500/510 420/580 290/325 126/142
2)
130 115 78 4000 1240 ACS800-02-0140-7 NSIN 0210-6 3) IP00 2060 400 600 250
2)
142 125 79 4600 1240 ACS800-02-0170-7 NSIN 0210-6 3) IP00 2060 400 600 250
169 150 79 6000 1240 2) ACS800-02-0210-7 NSIN 0210-6 3) IP00 2060 400 600 250
315 280 80 9000 1920 2) ACS800-02-0320-7 NSIN 0485-6 3) IP00 2060 400 600 250
336 300 80 9700 1920 2) ACS800-02-0400-7 NSIN 0485-6 3) IP00 2060 400 600 250
367 330 80 10700 1920 2) ACS800-02-0440-7 NSIN 0485-6 3) IP00 2060 400 600 250
444 395 80 12300 1920 2) ACS800-02-0550-7 NSIN 0485-6 3) IP00 2060 400 600 250
Nominal Ratings: 1)
Air flow of the drive.
I cont.max: rated current of the drive-filter combination available continuously without 2)
Combined air flow of the drive and the filter.
overload at 40 °C. 3)
Dimensions are approximations for a cabinet that can house the filter.
Weight is approximately the total weight of the cabinet and the filter.
Typical Ratings: The filter assembly is supplied as loose items, which include choke modules,
Pcont.max : typical motor power. capacitors and cooling fan.
Notes:
Noise level is a combined value for the drive and the filter. Heat dissipation is a ACS800-11: for sine filter selections and ratings, contact ABB.
combined value for the drive and the filter.

3AFE 68375126 REV B EN 30.3.2005 Hardware options 31

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 Sine filter drives
Types and ratings for cabinet-built ACS800-07

Icont. max Pcont. max

Noise Heat Air flow Type code Filter Total Total Total Total
level dissipation size height width depth weight
3
A kW dB kW m /h mm mm mm kg
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
206 100 79 4 1240 ACS800-07-0140-3 NSIN 0315-6 2130 1230 646 650
248 120 79 5 1240 ACS800-07-0170-3 NSIN 0315-6 2130 1230 646 650
266 130 79 6 1240 ACS800-07-0210-3 NSIN 0315-6 2130 1230 646 650
445 215 80 9 1920 ACS800-07-0260-3 NSIN 0485-6 2130 1230 646 800
521 250 80 10 3220 ACS800-07-0320-3 NSIN 0900-6 2130 1830 646 1200
602 295 80 11 3220 ACS800-07-0400-3 NSIN 0900-6 2130 1830 646 1200
693 340 80 12 3220 ACS800-07-0440-3 NSIN 0900-6 2130 1830 646 1200
720 350 80 13 3220 ACS800-07-0490-3 NSIN 0900-6 2130 1830 646 1200
879 430 81 17 5120 ACS800-07-0610-3 NSIN 1380-6 2130 2330 646 1700
1111 555 81 23 5840 ACS800-07-0770-3 NSIN 1380-6 2130 2630 646 2000
1255 630 81 25 5840 ACS800-07-0870-3 NSIN 1380-6 2130 2630 646 2000
1452 725 82 31 7840 ACS800-07-1030-3 2xNSIN 0900-6 2130 3830 646 2600
1770 885 82 36 9040 ACS800-07-1230-3 2xNSIN 1380-6 2130 4030 646 2600
2156 1080 82 46 9760 ACS800-07-1540-3 2xNSIN 1380-6 2130 4230 646 3100
2663 1330 83 56 12960 ACS800-07-1850-3 3xNSIN 1380-6 2130 5630 646 4200
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
196 125 79 4 1240 ACS800-07-0170-5 NSIN 0315-6 2130 1230 646 650
245 150 79 5 1240 ACS800-07-0210-5 NSIN 0315-6 2130 1230 646 650
258 160 79 6 1240 ACS800-07-0260-5 NSIN 0315-6 2130 1230 646 650
440 275 80 10 1920 ACS800-07-0320-5 NSIN 0485-6 2130 1230 646 800
515 320 80 11 3220 ACS800-07-0400-5 NSIN 0900-6 2130 1830 646 1200
550 345 80 11 3220 ACS800-07-0440-5 NSIN 0900-6 2130 1830 646 1200
602 375 80 12 3220 ACS800-07-0490-5 NSIN 0900-6 2130 1830 646 1200
684 430 80 13 3220 ACS800-07-0550-5 NSIN 0900-6 2130 1830 646 1200
700 440 80 14 3220 ACS800-07-0610-5 NSIN 0900-6 2130 1830 646 1200
883 565 81 20 5120 ACS800-07-0760-5 NSIN 1380-6 2130 2330 646 1700
1050 675 81 24 5840 ACS800-07-0910-5 NSIN 1380-6 2130 2630 646 2000
1258 805 81 28 5840 ACS800-07-1090-5 NSIN 1380-6 2130 2630 646 2000
1372 880 82 33 7840 ACS800-07-1210-5 2xNSIN 0900-6 2130 3830 646 2600
1775 1135 82 41 9040 ACS800-07-1540-5 2xNSIN 1380-6 2130 4030 646 2600
2037 1305 82 48 9760 ACS800-07-1820-5 2xNSIN 1380-6 2130 4230 646 3100
2670 1710 83 63 12960 ACS800-07-2310-5 3xNSIN 1380-6 2130 5630 646 4200
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
130 115 78 4 1240 ACS800-07-0140-7 NSIN 0210-6 2130 1230 646 650
142 125 79 5 1240 ACS800-07-0170-7 NSIN 0210-6 2130 1230 646 650
169 150 79 6 1240 ACS800-07-0210-7 NSIN 0210-6 2130 1230 646 650
315 280 80 9 1920 ACS800-07-0320-7 NSIN 0485-6 2130 1230 646 800
336 300 80 10 1920 ACS800-07-0400-7 NSIN 0485-6 2130 1230 646 800
367 330 80 11 1920 ACS800-07-0440-7 NSIN 0485-6 2130 1230 646 800
444 395 80 12 1920 ACS800-07-0550-7 NSIN 0485-6 2130 1230 646 800
628 575 81 20 5120 ACS800-07-0750-7 NSIN 0900-6 2130 2330 646 1600
729 665 81 24 5120 ACS800-07-0870-7 NSIN 0900-6 2130 2330 646 1600
885 810 81 27 5120 ACS800-07-1060-7 NSIN 1380-6 2130 2330 646 1700
953 870 81 30 5840 ACS800-07-1160-7 NSIN 1380-6 2130 2630 646 2000
1258 1150 82 39 9040 ACS800-07-1500-7 2xNSIN 0900-6 2130 4030 646 2800
1414 1290 82 45 9040 ACS800-07-1740-7 2xNSIN 0900-6 2130 4030 646 2800
1774 1620 82 56 10240 ACS800-07-2120-7 2xNSIN 1380-6 2130 4430 646 3200
1866 1705 82 60 10960 ACS800-07-2320-7 2xNSIN 1380-6 2130 4630 646 3400
2321 2070 83 72 14160 ACS800-07-2900-7 3xNSIN 1380-6 2130 5830 646 4300
2665 2435 83 82 15360 ACS800-07-3190-7 3xNSIN 1380-6 2130 6030 646 4500
2770 2530 83 89 16080 ACS800-07-3490-7 3xNSIN 1380-6 2130 6430 646 4800

Nominal Ratings:
Icont.max : rated current of the drive-filter combination available continuously without
overload at 40 °C.

Typical Ratings:
Pcont.max: typical motor power.

Notes:
Dimensions apply to IP 21 and bottom entry / exit.

ACS800-17/-37: for sine filter selections and ratings, contact ABB.

32 Hardware options 3AFE 68375126 REV B EN 30.3.2005

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 du/dt filters

du/dt filtering suppresses inverter output voltage tion of the motor insulation, consult the manufacturer.
spikes and rapid voltage changes that stress motor If the motor does not fulfil the following requirements,
insulation. Additionally, du/dt filtering reduces capaci- the lifetime of the motor might decrease.
tive leakage currents and high frequency emission of
the motor cable as well as high frequency losses and Insulated N-end (non-driven end) bearings and / or
bearing currents in the motor. common mode filters are also required for motor
bearing currents with motors bigger than 100 kW. For
The need for du/dt filtering depends on the motor more information please see the ACS800 hardware
insulation. For informatioDt=0.3 µs,n on the construc- manuals.

Filter selection table for ACS800

Motor type Nominal mains Motor insulation requirement
voltage (UN )
ABB M2 and UN d 500 V Standard insulation system.
M3 motors 500 V < UN d 600 V Standard insulation system in conjunction with du/dt filtering or reinforced insulation.
600 V < UN d 690 V Reinforced insulation system in conjunction with du/dt filtering.
ABB form-wound 380 V < UN d 690 V Standard insulation system.
HXR and AM motors
ABB random-wound 380 V < UN d 690 V Check motor insulation system with the motor manufacturer.
HXR and AM motors du/dt filtering with voltages over 500 V.
Non-ABB UN d 420 V Insulation system must withstand ÛLL=1300 V.
Random-wound and 420 V < UN d 500 V If the insulation system withstands ÛLL=1600 V and 't=0.2 µs, du/dt filtering is not
Form-wound required. With du/dt filtering, the insulation system must withstand ÛLL=1300 V.
500 V < UN d 600 V If the insulation system withstands ÛLL=1800 V, du/dt filtering is not required.
With du/dt filtering, the insulation system must withstand ÛLL=1600 V.
600 V < UN d 690 V If the motor insulation system withstands ÛLL=2000 V and 't=0.3 µs,
du/dt filtering is not required. With du/dt filtering, the insulation system must
withstands ÛLL=1800 V

Symbol Explanation
UN Nominal mains voltage.
Û LL Peak line to line voltage at motor terminals.
't Rise time, i.e. interval during which line to line voltage at motor terminals changes from 10% to 90% of
full voltage range.

3AFE 68375126 REV B EN 30.3.2005 Hardware options 33

ACS800s_EN_revB.pmd 33 30.3.2005, 11:40

 du/dt filters

External du/dt filters for ACS800-01/-02/-11 Applicability

du/dt filter type (3 filters included in kits marked *)

Protected Protected
Factory-installed du/dt filters are
Unprotected (IP 00)
to IP 22 to IP 54 available for the ACS800-07/-17/-37.
ACS800 They are installed inside the drive
*NOCH0120-60
*NOCH0260-60
*AOCH0260-70
*AOCH0400-70
NOCH0016-60
NOCH0030-60
NOCH0070-60

NOCH0016-62
NOCH0030-62
NOCH0070-62
NOCH0120-62
NOCH0016-65
NOCH0030-65
NOCH0070-65
NOCH0120-65
cabinet. The filters are also sepa-
rately available for other ACS800
types.
400 V 500 V 690 V
-0003-3 Separate filters need to be mounted
-0004-3 -0004-5
-0005-3 -0005-5
separately. Unprotected IP 00 filters
-0006-3 -0006-5 1 1 1 must be placed into an enclosure of
-0009-3 -0009-5 adequate degree of protection.
-0011-3 -0011-5 -0011-7
-0016-5
-0016-3 -0020-5 -0016-7
-0020-3 -0020-7 1 1 1
-0025-7
-11-0020-3*)
-0025-3 -0025-5 -0030-7
-0030-3 -0030-5 -0040-7
-0040-3 -0040-5 -0050-7 1 1 1
-0050-3 -0050-5 -0060-7
-0060-5
-0060-3 -0070-5 -0070-7
-0070-3 -0100-5 -0100-7 1 1 1
-0120-7
-11-0070-3*) -11-0100-5*) 1
-0100-3 -0120-5 1
-0120-3 -0140-5 1
-0140-3 -0170-5 -0140-7 1
-0170-3 -0210-5 -0170-7
-0210-3 -0260-5 -0210-7 1
-0260-3 -0320-5 -0260-7
-0320-3 -0400-5 -0320-7 2
-0400-7
-0400-3 -0440-5 -0440-7
-0440-3 -0490-5 -0490-7 2 *) Note the exceptions in
-0490-3 -0550-5 -0550-7 ACS800-11-0020-3, ACS800-11-0070-3 and
-0610-5 -0610-7 ACS800-11-0100-5.

Dimensions and weights of the du/dt filters

du/dt filter Height Width Depth Weight
mm mm mm kg
NOCH0016-60 195 140 115 2.4
NOCH0016-62/65 323 199 154 6
NOCH0030-60 215 165 130 4.7
NOCH0030-62/65 348 249 172 9
NOCH0070-60 261 180 150 9.5
NOCH0070-62/65 433 279 202 15.5
NOCH0120-60** 200 154 106 7
NOCH0120-62/65 765 308 256 45
NOCH0260-60** 383 185 111 12
AOCH0260-70** 340 190 242 15.9
AOCH0400-70** 340 190 257 20.7
** 3 filters included, dimensions apply for one filter.

34 Hardware options 3AFE 68375126 REV B EN 30.3.2005

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 Standard user interface
Control panel

The industrial drive control panel has a multilingual

alphanumeric display (4 lines x 20 characters) with
plain text messages in 14 languages.

The control panel is removable and can be mounted

on the drive enclosure or remotely.

Start-up assistant Parameter copying

Easy commissioning with Parameter copy feature

the start-up assistant. The allows all drive parameters
start-up assistant actively to be copied from one
guides you through the frequency converter to
commissioning procedure another to simplify
step by step. It also has a commissioning.
unique on-line help function.
Centralised control
Actual value display
One panel can control
The control panel can display three separate actual up to 31 drives.
values simultaneously.
Examples of these are:
■ Motor speed ■ DC bus voltage Easy programming
■ Frequency ■ Output voltage
■ Current ■ Heatsink temperature Parameters are organised
■ Torque ■ Operating hours into groups for easy
■ Power ■ Kilowatt hours programming.
■ References

Fault memory

A inbuilt fault memory

stores information relating
to the latest 64 faults, each
with a time stamp.

3AFE 68375126 REV B EN 30.3.2005 Control connections and communications 35

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 Standard user interface
Standard I/O

Analog and digital I/O channels are used for different Below are the standard drive control I/O of the ABB
functions such as control, monitoring and measurement industrial drive with Factory Macro. For other ACS800
purposes (e.g. motor temperature). In addition, op- application macros the functions may be different.
tional I/O extension modules are available providing
additional analog or digital I/O connections.

X20
Standard I/O on RMIO-01 Board
1 VREF- Reference voltage -10 VDC,
2 AGND RL > 1 kohm
■ 3 analog inputs: differential, common mode X21
voltage ±15 V, galvanically isolated as a group. 1 VREF+ Reference voltage 10 VDC,
■ One ±0(2)...10 V, resolution 12 bit 2 AGND RL > 1 kohm
■ Two 0(4)...20 mA, resolution 11 bit 3 AI1+ Speed reference 0(2) ... 10 V, Rin >
4 AI1- 200 kohm
■ 2 analog outputs:
5 AI2+ By default, not in use. 0(4) ... 20 mA,
■ 0(4)...20 mA, resolution 10 bit AI2- Rin = 100 ohm
6
■ 7 digital inputs: galvanically isolated as a group 7 AI3+ By default, not in use. 0(4) ... 20 mA,
(can be split in two groups) 8 AI3- Rin = 100 ohm
9 AO1+ ^ 0...motor
■ Input voltage 24 V DC rpm Motor speed 0(4)...20 mA =
10 AO1- nom. speed, RL < 700 ohm
■ Filtering (HW) time 1 ms
A 11 AO2+ ^ 0...motor
Output current 0(4)...20 mA =
■ 3 digital (relay) outputs: 12 AO2- nom. current, RL < 700 ohm
■ Changeover contact X22
■ 24 V DC or 115/230 V AC 1 DI1 Stop/Start
■ Max. continious current 2 A 2 DI2 Forward/Reverse
3 DI3 By default, not in use.
■ Reference voltage output:
4 DI4 Acceleration & deceleration select
■ ±10 V ±0.5%, max. 10 mA DI5 Constant speed select
5
■ Auxiliary power supply output: 6 DI6 Constant speed select
■ +24 V ±10%, max. 250 mA 7 +24VD +24 V DC max. 100 mA
8 +24VD
9 DGND1 Digital ground
10 DGND2 Digital ground
11 DIIL Start interlock (0 = stop)
X23 Power supply
1 +24V Auxiliary power supply output, non-isolated,
2 GND 24 V DC 250 mA
X25
1 RO11 Relay output 1: ready
2 RO12
3 RO13
X26
1 RO21 Relay output 2: running
2 RO22
3 RO23
X27
1 RO31 Relay output 3: fault (-1)
2 RO32
3 RO33

36 Control connections and communications 3AFE 68375126 REV B EN 30.3.2005

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 Options
Optional I/O

Standard I/O can be extended by using analog and modules can be added with the I/O extension adapter
digital extension modules or pulse encoder interface which has three slots. The available number and
modules which are mounted in the slots on the combination of I/O's depends on the control software
ASC800 control board. The control board has two used. The standard application software supports
slots available for extension modules. More extension 2 analog and 2 digital extension modules.

Optional I/O

Analog I/O extension module RAIO-01 (+L500)

■ 2 analog inputs: galvanically isolated from 24 V
supply and ground
■ ±0(2)...10 V, 0(4)... 20 mA or ±0...2 V, resolution
12 bits
■ 2 analog outputs: galvanically isolated from 24 V
supply and ground
■ 0(4)...20 mA, resolution 12 bit
Digital I/O extension module RDIO-01 (+L501)
■ 3 digital inputs: individually galvanically isolated
■ Signal level 24 to 250 V or 115/230 V AC
■ 2 relay (digital) outputs:
■ Switchover contact
■ 24 V or 115/230 V AC
■ Max. 2 A
Pulse encoder interface module RTAC-01 (+L502)
■ 1 incremental encoder input:
■ Channels A, B and Z (zero pulse)
■ Signal level and power supply for the encoder is
24 or 15 V
■ Single ended or differential inputs
■ Maximum input frequency 200 kHz

I/O extension adapter AIMA-01

■ Three slots for I/O extension modules

■ Connection to the ACS800 control board through
optic link
■ Dimensions: 78 × 325 × 28 mm
■ Mounting: onto 35 × 7.5 mm DIN rail
■ External power supply connection
■ Supply voltage: 24 V DC ±10%
■ Current consumption: depends on connected I/O
extension modules

3AFE 68375126 REV B EN 30.3.2005 Control connections and communications 37

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 Options
Fieldbus control

ABB industrial drives have connectivity to major Reduced installation and engineering effort
automation systems. This is achieved with a dedicated
gateway concept between the fieldbus systems and Cabling
ABB drives. Substituting the large amount of conventional drive
control cabling with a single twisted pair reduces costs
The fieldbus gateway module can easily be mounted and increases system reliability.
inside the drive. Because of the wide range of fieldbus
gateways, your choice of automation system is indepen- Design
dent of your decision to use first-class ABB AC drives. The use of fieldbus control reduces engineering time
at installation due to the modular structure of the
Manufacturing flexibility hardware and software.

Drive control Commissioning and assembly

The drive control word (16 bit) provides a wide variety The modular machine configuration allows pre-com-
of functions from start, stop and reset to ramp genera- missioning of single machine sections and provides
tor control. Typical setpoint values such as speed, easy and fast assembly of the complete installation.
torque and position can be transmitted to the drive
with 15 bit accuracy. Currently available gateways

Drive monitoring
A set of drive parameters and/or actual signals, such as Fieldbus Protocol Device profile Baud rate
torque, speed, position, current etc., can be selected
PROFIBUS DP, DPV1 PROFIdrive 9.6 kbit/s - 12 Mbit/s
for cyclic data transfer providing fast data for operators (+K454) ABB Drives *)
and the manufacturing process. DeviceNet - AC/DC drive 125 kbit/s - 500 kbit/s
(+K451) ABB Drives *)
CANopen - Drives and motion control 10 kbit/s - 1 Mbit/s
(+K457) ABB Drives *)
Drive diagnostics ControlNet - AC/DC drive 5 Mbit/s
Accurate and reliable diagnostic information can be (+K462) ABB Drives *)
Modbus RTU ABB Drives *) 600 bit/s - 19.2 kbit/s
obtained via the alarm, limit and fault words, reducing (+K458)
the drive downtime and therefore also the downtime Ethernet Modbus/TCP ABB Drives *) 10 Mbit/s / 100 Mbit/s
(+K464)
of the manufacturing process. InterBUS-S I/O, PCP ABB Drives *) 500 kbit/s
(+K453)
LONWORKS® LONTALK® Variable speed motor
Drive parameter handling (+K452) drive 78 kbit/s
Total integration of the drives in the production pro- *) Vendor specific profile
cess is achieved by single parameter read/write up to
complete parameter set-up or download.

38 Control connections and communications 3AFE 68375126 REV B EN 30.3.2005

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 Options
Remote monitoring and diagnostics tool

Browser-based, user-friendly Powerful and versatile

The intelligent ethernet NETA-01 module gives simple Up to nine drives can be connected to the intelligent
access to the drive via the internet, communicating via ethernet module via fiber optic links. It is available as
a standard web browser. The user can set up a virtual an option for new drives, as well as an upgrade for
monitoring room wherever there is a PC with an existing systems. Access to the module is secured by
internet connection or via a simple dial-up modem user ID and passwords.
connection. This enables remote monitoring, configu-
ration, diagnostics and, when needed, control. The It connects to the drive with fiber optic cables. The
drive can also provide process related information, size of the module is 93 (h) x 35 (w) x 76.5 (d) mm.
such as load level, run time, energy consumption and
I/O data, the bearing temperature of the driven ma- The web page of the module is opened like any other
chine, for instance. web address. The home page shows a general over-
view of the system with traffic lights and action
This opens up new possibilities for the monitoring and buttons to guide the user through the different sections.
maintenance of unmanned applications across a range
of industries, for instance water, wind power, building Features
services and oil & gas, as well as any application
where the user needs access to the drives from more ■ Virtual monitoring room for
than one location. It also provides an opportunity for ■ Monitoring
OEMs and system integrators to support their installed ■ Configuration of parameters
base globally. ■ Diagnostics
■ Control, if needed
No PC needed at local end ■ Browser-based access via
■ Intra-/extra-/internet or
The intelligent ethernet module has an embedded ■ Simple dial-up modem connection
server with the necessary software for the user inter- ■ No PC needed at the local end
face, communication and data storage. This gives ■ Can be used as a Modbus/TCP bridge for process
ease of access, realtime information and the possibil- control
ity for two-way communication with the drive,
enabling immediate response and actions, saving time
and money. This is possible without using a PC at the
local end, as required by other remote solutions.

3AFE 68375126 REV B EN 30.3.2005 Control connections and communications 39

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 Standard application software

Standard application software ■ Flux braking

■ Flux optimization
Based on Direct Torque Control technology, the ■ IR compensation
ACS800 offers highly advanced features as standard. ■ Master/follower control
The ACS800 standard application software provides ■ Mechanical brake control
solutions to virtually all AC drives applications. ■ Motor identification
■ Parameter lock
Adaptive programming ■ Power loss ride-through
■ Process PID control
In addition to parameters, industrial drives have the ■ Programmable I/O
possibility for function block programming as standard. ■ Scalar control
Adaptive programming with 15 programmable function ■ Speed controller tuning
blocks makes it possible to replace e.g. relays or even ■ Start-up assistant
a PLC in some applications. Adaptive programming ■ Support for sine filter in the drive output
can be done either by standard control panel or ■ Trim function
DriveAP, a user-friendly PC tool. ■ User-selectable acceleration and deceleration ramps
■ User adjustable load supervision/limitation
The standard application macros
Pre-programmed protection functions
The ACS800 features inbuilt, pre-programmed applica-
tion macros for configuration of such parameters as A wide range of features provides protection for the
inputs, outputs and signal processing. drive, motor and the process.
■ FACTORY SETTINGS for basic industrial applications ■ Ambient temperature
■ HAND/AUTO CONTROL for local and remote ■ DC overvoltage
operation ■ DC undervoltage
■ PID CONTROL for closed loop processes ■ Drive temperature
■ SEQUENTIAL CONTROL for repetitive cycles ■ Input phase loss
■ TORQUE CONTROL for processes ■ Overcurrent
where torque control is required ■ Power limits
■ USER MACRO 1 & 2 for user’s own parameter ■ Short circuit
settings
Programmable protection functions
Software features
■ Adjustable power limits
A complete set of standard software features offers ■ Control signal supervision
premium functionality and flexibility. ■ Critical frequencies lock-out
■ Accurate speed control ■ Current and torque limits
■ Accurate torque control without speed feedback ■ Earth fault protection
■ Adaptive programming ■ External fault
■ Automatic reset ■ Motor phase loss
■ Automatic start ■ Motor stall protection
■ Constant speeds ■ Motor thermal protection
■ Controlled torque at zero speed ■ Motor underload protection
■ DC hold ■ Panel loss
■ DC magnetizing
■ Diagnostics

40 Application software and programming 3AFE 68375126 REV B EN 30.3.2005

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 Optional application software
Control solutions for different applications

ABB provides a set of ready-made control solutions for header information is saved in the flash memory of the
specific industrial drive applications. Such software control board of the drive.
adds application-dedicated features and protection
without an external PLC - improving productivity and Pump control
reducing costs.
Intelligent pump control software is a combination of
Main advantages of ABB’s control solutions traditional PFC which is specially designed for multi-
motor pumping (or compressor, etc.) stations. While
■ Application-dedicated features directly controlling one motor, the drive is able to start
■ Improved production additional, direct-on-line motors whenever a higher
■ No external PLC capacity is needed.
■ User-friendly
■ Easy to use Multipump function
■ Energy savings Additional features such as the multipump function are
■ Smooth power loss ride-through designed for pumping stations that consist of multiple
■ Reduced costs pumps, each controlled by a separate drive. The drives
■ Adaptive protection can be connected so that in the case of pump failure
or maintenance action on one drive, the remaining
Multiblock programming drives continue operation - having 100% redundancy.
There is an autochange function to alternate between
The multiblock programming application has been the pumps so all pumps have an equal duty time.
specially designed for system integrators and local
engineering because of its flexibility, easy programming, Level control function
large number of I/O, master-follower link and fieldbus The liquid level of a container can be used as a
interfaces. Integrated into the drive control board are process variable for a pumping station either filling or
over 200 function blocks on 3 time levels: 20 ms, 100 ms emptying the container when the level control function
and 500 ms. These benefits mean that it is not always is activated. Three drives can be used in a master/
necessary to have separate PLC for drive and process follower configuration.
control.
Flow calculation
Extended I/O The flow calculation contains a function that enables
An analog and digital I/O extension is typically installed reasonably accurate calculation of flow without the
on the AIMA-01 I/O extension adapters. Three exten- installation of a separate flow meter.
sion modules can be installed on each I/O extension
adapter and an optical link connects the I/O extension Anti-jam function
adapters to the drive control board. The maximum The anti-jam function can be used for preventing
number of I/O connections is 62. solids from building up on pump impellers. The anti-
jam procedure consists of a programmable sequence
Programming of forward and reverse runs of the pump, effectively
Function blocks are easy to program using the DriveAP shaking off any residue on the impeller.
2 PC tool. For example, there are PROFIBUS fieldbus
blocks available to help users to understand the block Adaptive programming
program connections between the drive and Profibus Adaptive programming using 15 function blocks is
master. Block program information, as well as text possible with the pump control. The adaptive pro-
comments, symbolic names of block outputs and page gramming makes customizing possible without the
need for a special programming tool or language.

3AFE 68375126 REV B EN 30.3.2005 Application software and programming 41

11825 ACS800 single drives Rev B.p65 41 3/30/2005, 7:41 AM

 Centrifuge control Spinning control & traverse control

Practical programmable sequences for conventional Spinning control and traverse control make a perfect
centrifuges. Integrated decanter control for the accu- pair for the precise control of spinning and traverse
rate speed difference control of two shafts, where drives in textile machines.
direct communication via the fiber optic link between
bowl and scroll is used. System application

Crane drive control This application software is targeted for multi-motor

machines producing or processing metal, paper, plas-
Crane drive control with optimal operational safety tics, textile, rubber and cement, and for numerous
and performance built into the drive. other demanding applications. The basic control modes
■ Easy installation and start-up reduces the total are speed control and torque control. Fast communica-
project costs tion with the overriding controller can exchange
■ Ready to use with proven crane functionality operative data (references, command words) and
■ Accurate and fast response increases the support data (configuration data, diagnostics). Propri-
operational productivity etary (DDCS, Drive bus) and generic (PROFIBUS,
■ Multiple drives can be synchronized with internal InterBUS-S, DeviceNet) protocols enable linking of
optic link, reducing the need for separate control- drives to controllers, PLC and PCs.
lers. Everything needed is inbuilt
■ Smooth crane operation reduces maintenance costs Main features and benefits:
■ Available as single drive or multi-drive with ■ Motor fan control with diagnostics
dynamic and regenerative braking ■ Soft changeover between the speed and torque
control modes
Standard ready-to-use crane solution. ■ Speed control gain as a function of output on low
speed or as a function of motor frequency
Extruder control ■ Thermal model for motor cable protection
■ Torsional oscillation damping function to damp
High starting torque, accurate speed/torque control mechanical oscillations.
without an encoder for demanding extruder applica-
tions. The extruder screw and other delicate
mechanical parts can be protected against overload.

Master/follower control

Reliable control via the fiber optic link of several

drives when they are controlled by one master. This
is needed e.g. if the motor shafts are coupled to-
gether. The master/follower function enables the load
to be evenly distributed between the drives.

42 Application software and programming 3AFE 68375126 REV B EN 30.3.2005

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 DriveSize

Quality dimensioning DriveSize is for drive system components

DriveSize is a PC program for helping the user to ■ 3-phase standard, customized, Ex and user defined
select the optimal motor, frequency converter and motors
transformer, especially in those cases where a straight- ■ ABB low voltage AC drives
forward selection from a catalogue is not possible. ■ Transformers
Additionally it can be used to compute currents,
network harmonics and to create documents about the DriveSize features
dimensioning based on actual load. DriveSize contains
the current versions of the ABB motor and frequency ■ Selects the optimal motor, drive unit, supply unit
converter catalogues. and transformer
■ Calculates network harmonics for a single supply
The default values make DriveSize simple to use, but unit or for the whole system
the user is provided with ample options for drive ■ Allows importation of own motor database
selection. The shortcut keys make drive selection easy ■ Supplies dimensioning results in graphical and
while giving the optimal dimensioning result. A numerical format
manual selection mode is also supported. ■ Prints and saves the results

DriveSize is currently used by more than 1,000 engi- The DriveSize PC program can be downloaded from
neers globally. www.abb.com/motors&drives
➡ Drives
➡ Drive PC Tools
➡ DriveSize

3AFE 68375126 REV B EN 30.3.2005 PC tools 43

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 DriveAP

Programming tool The adaptive programs and multiblock programming

programs made off-line can be downloaded to any of
DriveAP is a PC software tool for creating, document- the connected drives that support corresponding
ing, editing and downloading adaptive programs and programs.
multiblock programming programs. DriveAP 1.1
supports adaptive programming, whereas DriveAP 2 Three operating modes
supports both adaptive programming and multiblock
programming applications. The adaptive programming ■ Stand-alone mode - DriveAP is not connected to a
contains 15 function blocks and is available in a drive. The adaptive programming and multiblock
standard application. The multiblock programming programming can be carried out in the office, for
application contains over 200 function blocks, and example, and later downloaded to a drive.
also includes PROFIBUS fieldbus and drive I/O blocks. ■ Off-line mode - DriveAP is connected to a drive. The
DriveAP offers a clear and easy way to develop, test adaptive programming and multiblock programming
and document these programs with a PC. can be carried out in batch mode.
■ On-line mode - DriveAP is connected to a drive.
It is a user-friendly tool for modifying function blocks Changes to the adaptive programs and multiblock
and their connections. No special programming skills programs are written immediately to the drive and
are required, a basic knowledge about block program- actual values are shown on the screen in real-time.
ming is enough. DriveAP supports IEC61131.
DriveAP features
The adaptive programs are easy to document as hard
copies or store as PC files. The multiblock program- ■ Easy-to-use tool, no special skills required
ming with all related information is saved directly to ■ Create and download new programs
the drive. ■ Document programs
■ Upload existing programs from the drive
Upload or download ■ Operating modes
■ Stand-alone
Both program types can be uploaded from connected ■ Off-Line
drives and displayed graphically on a PC screen for ■ On-Line
service or documentation purposes, for example.

DriveAP with adaptive program of standard application. DriveAP with multiblock programming application.

44 PC tools 3AFE 68375126 REV B EN 30.3.2005

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 DriveWindow 2

Start-up and maintenance tool Versatile back-up functions

ABB's DriveWindow is an advanced, easy-to-use PC Drive parameters can be saved to the PC with
software tool for the start-up and maintenance of ABB DriveWindow, and can easily be downloaded back to
industrial drives. Its host of features and clear, graphi- the drive whenever needed. The same goes for the
cal presentation of the operation make it a valuable software. DriveWindow allows the entire control board
addition to your system, providing information neces- software to be saved and restored later, if needed. This
sary for troubleshooting, maintenance and service, as makes it possible to use one control board as a spare
well as training. part for many different sizes of drives.

With DriveWindow the user is able to follow the DriveWindow 2 features

operation of several drives simultaneously by collect-
ing the actual values from the drives onto a single ■ Easy-to-use tool for commissioning and maintenance
screen or printout. ■ Several drives connected and monitored at the same
time
Additionally, the client part of DriveWindow may ■ Monitor, edit or save signals and parameters, clear
reside on one intranet PC, and the server on another graphical presentation
PC closer to the drives. This enables easy plant-wide ■ High speed communication between PC and drive
monitoring with two PCs. ■ Versatile back-up functions
■ View data collected and stored in the drive
High speed communication ■ Fault diagnostics; DriveWindow indicates the status
of drives, and also reads fault history data from the
DriveWindow uses a high-speed fibre optic cable drive
network with DDCS communication protocol. This
enables very fast communication between PC and
drives. The fibre optic network is safe and highly
immune to external disturbance. A fibre optic commu-
nication card inside the computer is needed.

Monitoring drives

With DriveWindow you can monitor several drives

simultaneously. The history buffer makes it possible to
record a large amount of data in the PC's memory. The
drive's data logger can be accessed with DriveWindow
and viewed in graphical form. The fault logger inside
the drive automatically documents every fault, warning
and event which occurs. The fault history stored in the
drive can be uploaded to your computer.

3AFE 68375126 REV B EN 30.3.2005 PC tools 45

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 DriveWindow Light 2

Start-up and maintenance tool Highlights

DriveWindow Light 2 is an easy-to-use start-up and ■ Viewing and setting parameters in offline mode
maintenance tool for ACS800 drives. It supports the ■ Editing, saving and downloading parameters
following software: standard application, pump control, ■ Comparing parameters
and spinning and traverse control. ■ Graphical and numerical signal monitoring
■ Drive control
DriveWindow Light uses the drive’s panel connector
for communication, which makes communication setup DriveWindow Light requirements
very easy.
■ Windows 98/NT/2000/XP
Light software with heavy features ■ Free serial port from a PC
■ Free control panel connector
DriveWindow Light offers many functions in an easy- ■ NPCU-01 PC connection unit
to-use package. It can be used in an offline mode,
which enables parameter setting at the office even
before going to the actual site. The parameter browser
enables viewing, editing and saving of parameters. The
parameter comparison feature makes it possible to
compare parameter values between the drive and the
file. With the parameter subset you can create your
own parameter sets. Controlling of the drive is natu-
rally one of the features in DriveWindow Light.
With DriveWindow Light, you can monitor up to four
signals simultaneously. This can be done in both
graphical and numerical format. Any signal can be set
to stop the monitoring from a predefined level.

46 PC tools 3AFE 68375126 REV B EN 30.3.2005

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 DriveOPC

Integration tool High speed communication

DriveOPC is a software package which allows OLE for DriveOPC uses a high-speed fibre optic cable network
Process Control (OPC) communication between with DDCS communication protocol. This makes
Windows applications and ABB industrial drives. It communication between PC and drives very fast. The
allows Object Linking and Embedding (OLE) for fibre optic network is safe and highly immune to
Process Control (OPC) communication. This OPC external disturbance. A fibre optic communication card
server is an ideal tool for integrating ABB industrial inside the computer is needed.
drives and commercial PC software, and creating PC
based control and monitoring systems. DriveOPC features

Remote monitoring DriveOPC supports OPC’s data access 1.0A.

Read access to:
DriveOPC enables remote connection over LAN (local ■ Drive status: local, running, direction, fault,
area networks). The remote PC can be connected warning, reference
through its IP address (e.g. "164.12.43.33") or by the ■ Signals and parameters
DNS name (e.g. "Gitas213"). ■ Fault logger contents
■ Event logger contents
OPC based software ■ General drive information
■ Data logger settings, status and contents
OPC is an industry standard created in cooperation
with Microsoft. It is an open architecture interface Write access to:
design, managed by the international OPC foundation. ■ Drive control: local, start, stop, forward, reverse,
OPC is meant for different kinds of factory automation. coast stop, reset fault, home, teach-in, contactor
DriveOPC is based on the OPC foundation data access on/off, reference
standard 1.0A and Microsoft COM/DCOM technology. ■ Parameters
DriveOPC has full access to all drives, even when ■ Fault logger clear
remote connection over LAN is used. ■ Data logger init, start, trig, clear

3AFE 68375126 REV B EN 30.3.2005 PC tools 47

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 Summary of features and options

Ordering - 01 - 11 - 02 - 07 - 07 - 17 - 17 - 37 - 37
Power & voltage range Code R6-R8 nxR8i R6-R8i nxR8i R6-R8i nxR8i
230 V 0.55 - 55 kW 5.5 - 45 kW 45 - 200 kW
400 V 1.1 - 110 kW 11 - 90 kW 90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW
500 V 1.5 - 110 kW 15 - 110 kW 110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW
690 V 5.5 - 110 kW 90 - 560 kW 45 - 560 kW 500 - 2800 kW 90 - 450 kW 450 - 2500 kW 90 - 450 kW 450 - 2800 kW
Mounting
Wall mounting - - - - - - -
Free-standing - -
Two mounting directions:
bookshelf / flat (=sideways) - - - - - - - -
Cabling
Bottom entry & exit
Top entry & exit H351+H353 - - 1)
Enclosure class
IP 21 (UL type 1)
IP 22 (UL type 1) B053 - - -
IP 42 (UL type 1) B054 - - -
IP 54 (UL type 12) B055 - - -
IP 54R B059 - - -
IP 55 (UL type 12) B056 - - - - - - - -
DTC motor control
DTC
Software 2)
Start-up assistant 3) 3) 3) 3) 3) 3) 3) 3) 3)
Adaptive programming 3) 3) 3) 3) 3) 3) 3) 3) 3)
Optional software optimized
for different applications or for
enhanced programmability:
for more details see section
"Application software and
programming"
Control panel
Alphanumeric 4*20 character
control panel
Control connections (I/O)
and communications
3 pcs analog inputs,
programmable, galvanically
isolated
2 pcs analog outputs,
programmable
7 pcs digital inputs,
programmable, galvanically
isolated - can be divided
into two groups
3 pcs relay outputs,
programmable
Thermistor relay (1 or 2 pcs) L505 - -
Pt100 relays L506 - - 4)
Possibility for external control
voltage
Inbuilt I/O extension and
speed feedback modules: for
more details see section
"Control connections and
communications"
Inbuilt adapters for several
fieldbuses: for more details see
section "Control connections
and communications"

48 7 Summary of features and options 3AFE 68375126 REV B EN 30.3.2005

ACS800s_EN_revB_v2.pmd 48 31.3.2005, 9:27

 Summary of features and options

Ordering - 01 - 11 - 02 - 07 - 07 -17 - 17 - 37 - 37
Power & voltage range Code R6-R8 nxR8i R6-R8i nxR8i R6-R8i nxR8i
230 V 0.55 - 55 kW 5.5 - 45 kW 45 - 200 kW
400 V 1.1 - 110 kW 11 - 90 kW 90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW
500 V 1.5 - 110 kW 15 - 110 kW 110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW
690 V 5.5 - 110 kW 90 - 560 kW 45 - 560 kW 500 - 2800 kW 90 - 450 kW 450 - 2500 kW 90 - 450 kW 450 - 2800 kW
EMC filters
EMC 1st environment E202 5) 5) 5) 6) 5) 6) 5) 6)
EMC 2nd environment,
earthed networks only E200 - 7) 8) 8)
EMC 2nd environment,
earthed and unearthed
networks E210 - - 9) 9) 9)
Line filter
AC or DC choke - - - - -
LCL - - - -
Output filters
Common mode filter E208 - - 9) 9) 9)
du/dt filters E205 X X X
Braking
Brake chopper D150 10) - - -
Brake resistor D151 X - X 11) 11) - - 11) 11)
Regenerative braking - - - - - -
Rectifier bridge
12-pulse (can be connected
as a 6-pulse one also) - - - - - - - -
Line fuses
aR line fuses F260 - -
gG line fuses F251 - - 12) - - - -
Line side apparatus
Main switch C111 or C127 - - 12)
Line contactor + emergency
stop, category 0 F250+Q951 - -
Line contactor + emergency
stop, category 1 F250+Q952 - - -
Line contactor - - - -
Air circuit breaker F255+Q951 - - - - - -
Cabinet options
Control voltage 115 VAC G304 - -
Control voltage 230 VAC G320 - - 12)
Cabinet heater (ext. supply) G300 - - -
Output for motor heater
(ext. supply) G313 - - -
Customized options P902 - - -
Safety options
Prevention of unexpected
start-up Q950 - - -
Earth fault monitoring,
earthed mains
Earth fault monitoring,
unearthed mains
Emergency stop
(see Line side apparatus)
Approvals
CE
UL, cUL, CSA 13) 14)
GOST R pending pending pending pending pending
C-Tick pending pending pending pending pending pending pending
Marine design 15) - -

Standard 1) IP 54 or IP 54R require line fuse field F251 or F260. 10) Standard in ACS800-01 frame sizes R2 and R3 and
Selectable option, inbuilt 2) Software compatibility with different option modules at 690 V also in R4.
Selectable option, inbuilt, no plus code must be checked from ACS800 software compatibility 11) Not available as IP 54 or IP 54R, or with C129
X Selectable option, external, no plus code (doc no. 64638211) in ABB Library. (UL approved version of the frame sizes R6 - R8
ACS800-02 Enclosure extension option 3) Only in standard software. ACS800-07/ -17/ -37).
(requires also +C111 or +C127 code) 4) Always 3 pcs. 12) ACS800-02: standard in enclosure extension.
- Not available 5) Not for 690 V. 13) UL-type 1 only.
6) Only 0610-3 and 0760-5. 14) Option if enclosure extension is used.
7) Available for R6 only. 15) Type approval (ABS, DNV, Lloyd’s) with option +C132.
8) Selectable option, inbuilt in frame size R6.
9) Not available for R6.

3AFE 68375126 REV B EN 30.3.2005 Summary of features and options 7 49

ACS800s_EN_revB_v2.pmd 49 31.3.2005, 9:27

 Services and support

Global service network Training services

ABB provides professional spare part, maintenance ABB offers dedicated training on ACS800 drives for
and repair services using its own authorized and your service and operating personnel for acquiring the
certified service personnel as well as the personnel of required skills to use your ABB drives correctly and
the ABB channel partners all over the world. safely and to run the application in the most effective
way.
Note: Though all services are available globally, local
services may vary. ACS800 single drive training courses

For more information on our ACS800 services and

Would you like to study
service network, please contact your local ABB repre- the Web course in your
own office?
sentative or visit our website: Yes G152e 1-2 Days in the
http://www.abb.com/motors&drives. ? Web ACS800 single drive
Fundamentals
G152 2 Days
ACS800-01,-02,-11
No single drive
Productized services Do you have
G152A 1 Day
Yes Web course run in Training
Startup & Service
Hands on Exercises
Center with support from G158 2 Days
a knowledge ? teacher in classroom ACS800 drives
of ACS 600? ACS800 single drive DriveAP Programming
G156 1.5 Days
ABB’s drive lifecycle management model provides Fundamentals
ACS800-07,-17,-37
No single drive
customers with the maximum profit for the purchased G152B 2 Days
Start-up & Service
Hands-on Exercises
Web course run in Training
assets by maintaining high availability, eliminating Center with support from
teacher in classroom
unplanned repair costs and extending drive lifetime. ACS800 single drive
Fundamentals
The lifecycle management model comprises a palette
of dedicated services for the entire lifecycle of ACS800
drives. For more information on our training services, please
contact your local ABB representative or visit the ABB
Start-up services University website: http://www.abb.com/
abbuniversity.
Using ABB’s start-up services you can trust that your
drives are correctly commissioned and tuned to their On-site spares kits
application. ABB global service network personnel are
authorized professionals who are thoroughly trained ACS800 drive on-site spares kits contain the most
for their job. critical spare parts. You can choose your ACS800 drive
spares kits from a separate table. If you do not have a
copy, please contact your local ABB representative.

Service Service type Description

product code

68281873 ACS800, (R2- R6), Distance 1* Professional Start-up service

68281881 ACS800, (R2- R6), Distance 2* Professional Start-up service
68281890 ACS800, (R7- R8), Distance 1* Professional Start-up service
68281903 ACS800, (R7- R8), Distance 2* Professional Start-up service
* Distance defined locally

50 8 Services and support 3AFE 68375126 REV B EN 30.3.2005

ACS800s_EN_revB_v2.pmd 50 31.3.2005, 9:27

 Contact and web information
www.abb.com/motors&drives

ABB’s worldwide presence is built on strong local For further details about all our variable speed drive
companies working together with the local distributor products and services please contact your nearest ABB
and channel partner network across borders to achieve office or visit the ABB website www.abb.com/
a uniform level of services for all our customers. By motors&drives.
combining the experience and know-how gained in
local and global markets, we ensure that our customers
in all industries can gain the full benefit from our
products.

Argentina (Valentin Alsina) Croatia (Zagreb) Italy (Milano) Poland (Lodz) Switzerland (Zürich)
Tel: +54 (0)114 229 5707 Tel: +385 1 600 8550 Tel: +39 02 2414 3792 Tel: +48 42 299 3000 Tel: +41 (0)58 586 0000
Fax: +54 (0)114 229 5593 Fax: +385 1 6195111 Fax: +39 02 2414 3979 Fax: +48 42 299 3340 Fax: +41 (0)58 586 0603

Australia (Victoria) Czech Republic (Prague) Japan (Tokyo) Portugal (Amadora) Taiwan (Taipei)
Tel: 1800 222 435 Tel: +420 234 322 360 Tel: +81(0) 3 5784 6010 Tel: +351 21 425 6239 Tel: +886 2 2577 6090
Tel: +61 3 8544 0000 Fax: +420 234 322 310 Fax: +81(0) 3 5784 6275 Fax: +351 21 425 6392 Fax: +886 2 2577 9467
Fax: +61 3 8544 0004 Fax: +866 2 2577 9434
Denmark (Skovlunde) Latvia (Riga) Romania (Bucarest)
Austria (Vienna) Tel: +45 44 504 345 Tel: +371 7 063 600 Tel: +40 21 310 4377 Thailand (Bangkok)
Tel: 0800 201 009 Fax: +45 44 504 365 Fax: +371 7 063 601 Fax: +40 21 310 4383 Tel: +66 (0)2665 1000
Tel: +43 1 60109-0 Fax: +66 (0)2665 1042
Fax: +43 1 60109-8312 Estonia (Tallinn) Lithuania (Vilnius) Russia (Moscow)
Tel: +372 6 711 800 Tel: +370 5 273 8300 Tel: +7 095 960 22 00 Turkey (Istanbul)
Belarus (Minsk) Fax: +372 6 711 810 Fax: +370 5 273 8333 Fax: +7 095 913 96 96/95 Tel: +90 216 528 2200
Tel: +375 172 236 711 Fax +90 216 365 2944
Tel: +375 172 239 185 Finland (Helsinki) Luxembourg (Leudelange) Saudi-Arabia (Al Khobar)
Fax: +375 172 239 154 Tel: +358 10 22 11 Tel: +352 493 116 Tel: +966 (0)3 882 9394 United Kingdom
Tel: +358 10 222 1999 Fax: +352 492 859 Fax: +966 (0)3 882 4603 (Manchester)
Belgium (Zaventem) Fax: +358 10 222 2913 Tel: +44 (0)161 445 5555
Tel: +32 2 718 6313 Macedonia (Skopje) Serbia and Montenegro Fax. +44 (0)161 445 6066
Fax: +32 2 718 6664 France (Champagne) Tel: +389 2 118 010 (Belgrade)
Tel: +33 (0)810 020 000 Fax: +389 2 118 774 Tel: +381 11 324 4341 Uruguay (Montevideo)
Bolivia (La Paz) Fax: +33 (0)472 054 041 Fax: +381 11 324 1623 Tel: +598 2 707 7300
Tel: +591 2 242 3636 Malaysia (Kuala Lumpur) Tel: +598 2 707 7466
Fax: +591 2 242 3698 Germany (Lampertheim) Tel: +60 3 5628 4888 Singapore
Tel: +01805 123 580 Fax: +60 3 5631 2926 Tel: +65 6776 5711 USA (New Berlin)
Bosnia Herzegovina (Tuzla) Tel: +49 (0)6206 503 503 Fax: +65 6778 0222 Tel: +1 800 752 0696
Tel: +387 35 255 097 Fax: +49 (0)6206 503 600 Mexico (Mexico City) Tel: +1 262 785 3200
Fax: +387 35 255 098 Tel: +52 55 5328 1400 Slovakia (Banska Bystrica) Fax: +1 262 785 0397
Greece (Athens) Fax: +52 55 5328 1482/1439 Tel: +421 48 410 2324
Brazil (Sao Paulo) Tel: +30 210 289 1900 Fax: +421 48 410 2325 Venezuela (Caracas)
Tel: 0800 149 111 Fax: +30 210 289 1999 The Netherlands Tel: +58 212 203 1817
Tel: +55 11 3688 9282 (Rotterdam) Slovenia (Ljubljana) Fax: +58 212 237 6270
Fax: +55 11 3684 1991 Hungary (Budapest) Tel: +31 (0)10 407 8362 Tel: +386 1 587 5482
Tel: +36 1 443 2224 Fax: +31 (0)10 407 8433 Fax: +386 1 587 5495
Bulgaria (Sofia) Fax: +36 1 443 2144
Tel: +359 2 981 4533 New Zealand (Auckland) South Africa (Johannesburg)
Fax: +359 2 980 0846 India (Bangalore) Tel: +64 9 356 2170 Tel: +27 11 617 2000
Tel: +91 80 837 0416 Fax: +64 9 357 0019 Fax: +27 11 908 2061
Canada (Montreal) Fax: +91 80 839 9173
Tel: +1 514 215 3006 Norway (Oslo) South Korea (Seoul)
Fax: +1 514 332 0609 Indonesia (Jakarta) Tel: +47 22 872 000 Tel: +82 2 528 2794
Tel: +62 21 590 9955 Fax: +47 22 872 541 Fax: +82 2 528 2338
Chile (Santiago) Fax: +62 21 590 0115
Tel: +56 2 471 4391 Fax: +62 21 590 0116 Peru (Lima) Spain (Barcelona)
Fax: +56 2 471 4399 Tel: +51 1 561 0404 Tel: +34 (9)3 728 8700
Ireland (Dublin) Fax: +51 1 561 3040 Fax: +34 (9)3 728 8743
China (Beijing) Tel: +353 1 405 7300
Tel: +86 10 8456 6688 Fax: +353 1 405 7312 Philippines (Metro Manila) Sweden (Västerås)
Fax: +86 10 8456 7636 Tel: +63 2 821 7777 Tel: +46 (0)21 32 90 00
Israel (Tirat Carmel) Fax: +63 2 823 0309 Fax: +46 (0)21 14 86 71
Colombia (Bogota) Tel: +972 4 858 1188 Fax: +63 2 824 4637
Tel: +57 1 417 8000 Fax: +972 4 858 1199
Fax: +57 1 413 4086

3AFE 68375126 REV B EN 30.3.2005 Contact and web information 51

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 © Copyright 2005 ABB. All rights reserved. 3AFE 68375126 REV B EN 30.3.2005 Specifications subject to change without notice.

ABB Oy
Drives
P. O. Box 184
FI - 00381 Helsinki
Finland
Telephone +358 10 22 11
Telefax +358 10 22 22681
Internet http://www.abb.com/motors&drives

ACS800s_EN_revB.pmd 52 30.3.2005, 11:43