Atlas-Steels-Product_Manual-1
Atlas-Steels-Product_Manual-1
www.atlassteels.com.au
Atlas Steels a division of Atlas Specialty Metals - ABN 29 616 786 648 - www.atlassteels.com.au
July 2020
Contents
SECTION
1 Conducting Business with Atlas Steels
8 Atlas AlFacade
9 Appendices
www.atlassteels.com.au
Conducting Business with Atlas Steels
1
Atlas Steels – Product Reference Manual
Section 1 – Conducting Business with Atlas Steels
Conducting Business with Atlas Steels
Welcome to Atlas Steels, the leading stockist and distributor of stainless steels and special metals
across Australia.
This Reference Manual provides information on the range and grades of stainless and special
metals we distribute. It also contains general technical information that may be of interest to users
and outlines the processing facilities and services provided to our customers.
In many respects the Atlas of today with operations across Australia remains true to the vision of its
forefathers and still retains its focus and strength in specialty metals but with a larger products base in
stainless steels, alloy steels, aluminium and carbon steels in specialised applications.
The Atlas of today is a private company with a distribution and warehousing network across Australia’s
major cities and regional centres.
For more information about Atlas, please visit our website at www.atlassteels.com.au
There is limited production of specialty metals in Australia with the majority being imported from overseas
mills. Because of this it is most important that users have a high level of confidence in the product and
services supplied by specialty metals stockists/distributors.
Atlas has, through years of participation in the industry, established a network of reputable mill suppliers
to service its customers. These mills have been chosen following a rigorous selection process based on
Atlas criteria of mill adherence to strict quality standards, history of reliable supply and support for product
in the field.
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Atlas Steels – Product Reference Manual
Section 2 – Flat Product – Stainless Steel Sheet, Coil, Strip & Plate
Stainless Steel Sheet, Coil, Strip & Plate
Specifications
ASTM A240M. Chromium and chromium-nickel stainless steel plate, sheet and strip for pressure
vessels and for general applications.
ASTM 480M. General requirements for flat rolled stainless and heat-resisting steel plate, sheet and
strip.
The internationally recognized crossover thickness between what is referred to as sheet and plate is
5.0mm. This is specified in ASTM A480M.
Therefore, sheet is thickness less than 5.0mm and plate is 5.0mm and over.
Production
Stainless steel coil and plate consumed by the Australian market is supplied from mills throughout the
world in hot rolled and cold rolled conditions.
It is common practice for large stainless steel coils to be brought into Australia and processed by a
specialty metals service centre into smaller coils, sheet, strip and plate. Product over 12mm is brought
into Australia as plate only.
Page – Section 2
Atlas Steels – Product Reference Manual
Section 2 – Flat Product – Stainless Steel Sheet, Coil, Strip & Plate
Protective Coating
Stainless Steel Sheet, Coil and Strip 0.45mm to less than 5mm thick – ASTM
A240M
Product outside the standard range can be indented from overseas mills or stocked by special
arrangement.
The maximum plate width produced by mills from coil is 2000mm and the maximum thickness is 13mm
for hot rolled and 8mm for cold rolled.
Grades 304/304L, 316/316L, AtlasCR12, 253MA, 2205, 2507. (Indent 321, 321H etc)
Thickness (mm) 5.0, 6.0, 8.0, 10.0, 12.0, 16.0, 20.0, 25.0, 32.0, 40.0, 50.0
Non-standard grades, widths and lengths can be obtained to individual customer-specific requirements.
Quarto plate is commonly stocked as “dual certified” in the most common grades, 304/304L and
316/316L.
Grades 304
Chequer plate pattern is typically as in the photograph below. There are minor differences in tread pattern
depending on the manufacturing mill.
• Plasma cutting
• Laser cutting
• Water jet cutting
• Bending or folding
• Polishing
• Plastic coating
Please contact your sales representative for individual State processing capabilities and service
parameters.
3
Stainless Steel Tube and Fittings
4
Atlas Steels – Product Reference Manual
Section 4 – Stainless Steel Tube and Fittings
Stainless Steel Tube and Fittings
Stainless steel tube is typically specified by OD (outside diameter) or A/F (across flat) dimensions,
WT (wall thickness), grade, condition and surface finish.
It is resistant to many forms of corrosion, has hygienic sterile properties, high quality aesthetic
appeal and exceptional strength.
Tube is manufactured in round, square and rectangular sections in a variety of wall thicknesses and
usually by the processes of longitudinal welding, hot and cold drawing (seamless) or spiral welding.
Finishes or appearance range from unpolished to very highly polished. Unpolished has a 2B mill finish,
standard polished is a finely grit polished finish and there is a finer buffed finish giving close to a mirror
appearance. Finishes are selected to suit application and aesthetic appeal.
Stainless steel tube can be joined by welding, which facilitates rigidity in construction, or by the use of
mechanical fittings which enables dismantling for hygienic cleaning.
The tubular products system incorporates a comprehensive range of stainless steel fittings in the form of
elbows, tees, reducers and flanges in various sizes, wall thickness, grades and finishes to suit tube
dimensions and tolerances.
Decorative & Structural Tube – This tubing is produced direct off the continuous tube welding mill, using
cold rolled stainless steel strip made to ASTM standards, with tube produced to commercial limits of
straightness in standard or specific customer lengths.
AW tube is generally used for structural and decorative applications in mildly corrosive conditions. It is
not suitable for applications requiring significant flaring, expanding or bending, nor for fluid transfer or
pressure applications.
AW tube is also available with one or two rebate slots for support of architectural glass panels.
SupaBrite Mirror Polished Tube – This As-Welded tube is ideal for decorative structural applications
where a highly reflective appearance is desired, such as prestigious hand rails. The bright finish is not
only aesthetically attractive but also gives high corrosion resistance and ease of maintenance.
Food Quality Tube – As-welded food quality tube is stocked by Atlas Steels. This tube at the point of
manufacture goes through a process where the internal weld bead is rolled to blend in with the
surrounding tube wall profile. The result is an improved internal finish along the weld, reducing the
chance of a crevice where liquid or food product may be trapped. This assists with ‘clean in place’ (CIP)
of food and beverage process lines and other applications such as the pharmaceutical industry. Further
assurance of reliability of food tube comes from the 100% weld NDT mandatory for this product.
Complimenting the food quality tube is an extensive range of fittings, also intended for hygienic
applications. These are also covered by AS 1528 and include butt welding, screwed and clamp fittings.
Annealing both increases the corrosion resistance and softens the tube which allows severe manipulation
such as bending, expanding and forming.
Manufacturing specification: ASTM A269M for general service. ASTM A213M for heat
exchanger service and A268M for ferritic and martensitic tubes.
Typical applications include water and pulp in paper mills, product and effluent lines in chemical
processing, water lines for brewing, dust fume extraction, furnace and boiler flues, stormwater down-
pipes in high-rise applications and ventilation ducts and condensation lines for air-conditioning.
Manufacturing specification: generally to ASTM A778M, except mechanical properties are not
generally tested or reported.
Grades:
Duplex 2205
Table Flanges are available bored for tube. These flanges are covered in the section of this Atlas
Product Reference Manual on Stainless Steel Pipe.
AS 1528
AS 1528
mm inch mm kg/m mm inch mm kg/m
Grade 304 and 316 Stainless Steel Spiral Welded Tube – Specification refer pages 3 - 4
• Grades 304, 304L, 316, 316L, 321, 409 and 2205 can be produced in spiral welded tube.
• Also available in 5mm wall thickness from 355.5 mm diameter.
• Larger sizes up to 1500mm diameter can be manufactured.
• Pipe sizes DN80/NPS3 and above can be manufactured.
• Special sizes can also be manufactured.
• Lobster back bends, fabricated tees, angle neck rings and galvanized or stainless steel backing flanges are also
available to match spiral welded tube.
Tube Fittings
Complementing our stock of round tube is a range of tube fittings. The more common tube fittings include
bends, tees, reducing tees, eccentric and concentric reducers, BSM unions and tube clamps.
Tube bends – Bends are generally stocked as 45, 90 or 180 degree. Three common manufacturing
processes are pulled bends (cold drawn bend), pressed bends and lobster back bends. The process of
manufacturing often relates to the diameter of the tube and thickness of material used. Up to and
including 152.4mm the bends are generally pulled, by far the most commonly supplied bends. Pressed
bends can be from 101.6 to 305mm OD. Lobster back bends are generally supplied in diameters
101.6mm and above and these bends are used generally to suit spiral welded tube.
To maintain a level of quality and consistency Atlas stocks pulled bends with an extended leg. The
importance of this style of bend ensures each end of the bend is finished off true and accurate. The
extended leg gives the ability to maintain the original circularity of the tube and a precise 45 or 90 degree
radius measured from across the end face of the bends.
Tees – Two common processes of manufacturing are welded or pulled tees. To maintain product quality
and consistency welded tees are stocked as opposed to pulled tees.
Tees are stocked in two forms; equal or reducing. An equal tee has all three branches of the tee equal in
diameter. A reducing tee has a reduced diameter of tube on the branch section of the tee.
As tube fittings are often used in the food industry and both aesthetics and hygiene are important many of
these fittings are stocked in an externally polished finish.
• Usual stock range is 1.6mm wall thickness up to 127mm diameter, and 2.0mm wall thickness for larges sizes.
• Specification: AS 1528.3. Sizes over 127mm are usually to EN 10253-3 or EN 10253-4.
• Standard stock includes a straight “extended leg” on all bends.
• Other fittings do not have the extended leg.
• Specification: AS 1528.3.
• Reducers and tees have no extended leg.
(mm) 25.40 31.75 38.10 50.80 63.50 76.20 88.90 101.6 127.0 152.4 203.2
1 1 1 1
(inches) 1 1 /4 1 /2 2 2 /2 3 3 /2 4 5 6 8
• Plastic end inserts to suit square tube 25.40, 31.75, 38.10mm A/F.
• Stainless steel feet machine adjust tread with base 50mm or 63.5mm.
• Clamps and feet are grade 304 as standard.
July 2020 www.atlassteels.com.au
Atlas Steels – Product Reference Manual
Section 4 – Stainless Steel Tube and Fittings
BSM Unions
British Standard Milk (BSM) stainless steel unions were designed specifically for tube installation in the
dairy industry, but they are now commonly used in food and beverage processing and the pharmaceutical
industries where crevice-free hygienic conditions are required. A commonly used term is ‘CIP’ which
comes from the phrase Clean In Place.
Specification: AS 1528.2
BSM Unions
A range of spanners and valves (ball and butterfly) is also available to match nominal tube dimensions.
Specification: AS 1528.4
5
Stainless Steel Bar
Round, Flat, Angle and Sections
6
6 Flat, Angle, Sections & Wires
Atlas Steels – Product Reference Manual
Section 6 – Stainless Steel Bar - Round, Flat, Angle and Sections
Improved Machinery Bar
Range of IM Grades
The benefits
• Improved machinability
• Increased cutting speeds
• Lower unit cost of production
• Increased tool life
• Lower production power requirements
• Consistent machinability
• Improved product surface finish
• Chemical composition within ASTM standards
• Properties the same as commercial grades of stainless steel
o corrosion resistance
o mechanical properties
o weldability
o formability
• improved drilling and tapping characteristics
There is a decrease in flank wear and crater wear of carbide tooling which results in:
Atlas Steels distributes Ugima “Improved Machinability” grades but also other generic brands are
available.
Stainless steel bar comprises numerous products referred to by the shape, the section
dimension, grade, condition and surface finish.
Grade
303, 304/304L, 316/316L, 321, 253MA, 416, 431, 2205, 630
Condition
H&T: Hardened and tempered
ANN: Annealed
PH: Precipitation hardened
Surface Finish
CD: Cold drawn BD: Bright drawn
CG: Centreless ground CF: Cold finished
P&T: Peeled and turned ST: Smooth turned
P: Polished SRE: Slit rolled edge
HF: Hot finished HRAP: Hot rolled annealed and pickled
RT: Rough turned / peeled PR: Peeled and reeled
Cold Finished is a generic term to cover: CD, CG, Peeled, Turned, BD and ST.
Note: Round bar stocked in sizes above 101.6mm is usually in a Rough Turned (Peeled) condition with an all-plus
diameter tolerance.
Notes
Units are millimetres h = all minus, k = all plus
Examples
25.40mm diameter bright drawn bar to h9 tolerance = +nil, -0.052mm
90mm diameter peeled bar to k12 tolerance = +0.35, -nil
ASTM A276M Hot or cold finished bar except bars for reforging (see ASTM A314). Includes
rounds, squares, hexagons, hot rolled or extruded shapes such as angles, flats,
channels and commonly used grades of stainless steel, including ‘improved
machinability’. Free machining grades such as 303 and 416 are not included (see
spec. A582/A582M).
ASTM A479M This specification covers the same sections as ASTM A276M, for use in pressure
vessel construction. Also referred to in ASME boiler and pressure vessel code.
ASTM A582M Hot or cold finished free-machining stainless steel bar (except bars for forging),
primarily grades 303 and 416. These high sulphur grades have excellent
machinability but reduced corrosion resistance, formability and weldability.
ASTM A484M General requirements for stainless steel wrought bars, shapes, forgings and
billets, under each ASTM specification.
Grades: 431 and 2205 are often stocked in a smooth turned or centreless ground finish.
Diameter Diameter
Weight Weight
mm inches (kg/m) mm Inches (kg/m)
Angle Bar – ASTM A276M Hexagonal Bar – ASTM A276M Square Bar – ASTM A276M
Condition: HRAP Condition: cold drawn Condition: cold drawn
Grades 304, 316 Grades 303,316 Grades 304, 316
Leg length Thickness Weight ‘AF’ across flats Weight ‘AF’ across flats Weight
mm mm (mm) (kg/m) mm inches (kg/m) mm inches (kg/m)
20.00 20.00 3.00 0.90 6.35 0.250 0.27 6.00 0.240 0.28
3.00 1.10 7.93 0.312 0.43 6.35 0.250 0.32
25.00 25.00 5.00 1.80 8.00 0.315 0.44 8.00 0.310 0.50
6.00 2.10 9.53 0.375 0.62 9.52 0.370 0.71
3.00 1.30 11.11 0.437 0.84 10.00 0.930 0.78
4.00 1.80 13.34 0.525 1.21 12.00 0.470 1.13
30.00 30.00
5.00 2.20 15.27 0.601 1.59 12.70 0.500 1.26
6.00 2.05 18.03 0.710 2.21 14..00 0.550 1.54
3.00 1.80 19.05 0.750 2.47 15.88 0.630 1.98
4.00 2.40 20.83 0.820 2.95 16.00 0.630 2.01
40.00 40.00
5.00 2.90 22.00 0.866 3.29 19.05 0.750 2.84
6.00 3.50 22.23 0.875 3.36 20.00 0.790 3.14
3.00 2.30 23.37 0.920 3.72 25.00 0.980 4.90
4.00 3.00 24.00 0.945 3.92 25.40 1.000 5.06
50.00 50.00 5.00 3.70 25.65 1.010 4.48 31.75 1.250 7.90
6.00 4.40 28.58 1.125 5.56 32.00 1.260 8.03
10.00 7.10 30.00 1.181 6.13 38.10 1.500 11.38
6.00 5.80 30.48 1.200 6.32 40.00 1.570 12.54
65.00 65.00
10.00 9.40 31.75 1.250 6.86 50.80 2.000 20.23
6.00 6.80 33.05 1.300 7.42
75.00 75.00
10.00 9.40 34.92 1.374 8.30
6.00 9.10 37.59 1.479 9.59
100.00 100.00 10.00 14.90 38.10 1.500 9.93
12.00 17.70 42.42 1.670 12.22
47.63 1.875 15.40
50.80 2.000 17.52
57.15 2.250 22.17
63.50 2.500 27.37
Laser fused structural stainless steel sections are a new product range that has wide application in
architecture, building and construction, machinery, food processing plants, automotive and shipbuilding,
water and sewage treatment plants and petrochemical industries.
“Low Impact” Laser Fused sections are also produced with low heat input welding so that pre-polished
special finish sections can be used for high-visibility prestige architectural applications.
Product Benefits
Laser fused sections are welded on automated lines ensuring sections with precise dimensions, minimal
distortion, very small heat affected zone and fusion zone and all can be manufactured in small batch size.
Manufacturer
Montanstahl AG, located in Switzerland, are the world leader in production of standard and custom laser
fused sections. The technology developed by Montanstahl utilises the advantages of laser welding to
produce sections not feasible by other processes. Further details are given at
http://www.montanstahl.com/
Grades
Specials available on request are limited only by the imagination! A vast range of shapes including box
sections can be produced.
The size range possible includes thicknesses from 3mm to 50mm, heights or flange widths up to
2,000mm and lengths up to a maximum of 15m
Finishes
Standard finish is grit blasted mill finish. Other grit finishes and mirror polished are also available on
request.
A vast range of options including decorative finishes both standard and special.
For other products refer to the relevant section of this Atlas Product Reference Manual.
Within our Service Centres we operate automated bandsaw and hacksaw facilities offering a
complete cutting service for your bar requirements. The local markets and regional centres are
supported by the nearest capital city when required.
For more details regarding our processing service please contact your nearest Service Centre.
Alloy Systems
Alloy series Major allying element Heat Treatable or Not
1??? = Pure aluminium (99.0% min. and greatest) Non–heat treatable
2??? = Copper is major addition Heat treatable
3??? = Manganese is major addition Non–heat treatable
4??? = Silicon is major addition Non–heat treatable
5??? = Magnesium is major addition Non–heat treatable
6??? = Magnesium and Silicon are major additions Heat treatable
7??? = Zinc is major addition Heat treatable
8??? = Alloys not covered above -
Non-heat treatable alloys can only be hardened by cold work. The degree of work hardening is designated by the Temper. Heat
treatable alloys (the 2000, 6000 and 7000 series) are able to be solution treated and then age-hardened. These have “T” tempers.
Three-Digit H Tempers
Plate Temper Codes
Code Description
Minor strain hardening so the product does not comply with annealed properties but also not enough
H111
hardening to comply with H11.
H112 Product strain hardened at elevated temperatures. Strength only slightly higher than annealed Temper O.
5xxx series alloys for marine applications. Final operation is strain hardening. Strength equivalent to H32.
H116
Product is tested for intergranular and exfoliation corrosion resistance.
5xxx series alloys for marine applications. Strain hardened and then thermally stabilised. Strength equivalent
H321
to H32. Product is tested for intergranular and exfoliation corrosion resistance.
H114 Treadplate in Alloys 3003 or 5052 rolled from Temper O.
H224 Treadplate in Alloys 3003 or 5052 rolled from Temper H21.
Note: Plate tempers generally restricted to ½ hard maximum owing to heavy gauge – cannot get sufficient cold work for higher
tempers.
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Appendices
Appendices
Service Centre Locations
VICTORIA QUEENSLAND
Melbourne Brisbane
1302 Boundary Road
WACOL QLD 4076
Telephone: 03 9272 9999 Telephone: 07 3246 9999
Facsimile: 03 9272 9950 Facsimile: 07 3246 9966
Email: [email protected] Email: [email protected]
Shepparton Mackay
14 McHarry Place 4 A Commercial Avenue
SHEPPARTON VIC 3630 PAGET QLD 4740
Telephone: 03 5831 5499 Telephone: 07 4842 8000
Facsimile: 03 5831 7955 Facsimile: 07 4952 3378
Email: [email protected] Email: [email protected]
Newcastle
TASMANIA
Launceston
Telephone: 02 4922 5566
2-4 Derby Street
Facsimile: 02 4922 5565
MOWBRAY TAS 7248
Email: [email protected]
Telephone: 03 6335 2700
Email: [email protected]
www.atlassteels.com.au