0% found this document useful (0 votes)
6 views22 pages

ENGLISH (1)

This installation manual provides detailed instructions for installing a ceiling cassette air conditioner, including safety precautions, required parts, and tools. It emphasizes the importance of following national wiring standards and retaining the manual for future reference. Key installation steps include selecting the best location, ensuring proper wiring connections, and installing the decoration panel and drain piping correctly.

Uploaded by

rwar22
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
6 views22 pages

ENGLISH (1)

This installation manual provides detailed instructions for installing a ceiling cassette air conditioner, including safety precautions, required parts, and tools. It emphasizes the importance of following national wiring standards and retaining the manual for future reference. Key installation steps include selecting the best location, ensuring proper wiring connections, and installing the decoration panel and drain piping correctly.

Uploaded by

rwar22
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

ENGLISH

ITALIANO
ESPAÑOL
FRANÇAIS
INSTALLATION MANUAL
AIR CONDITIONER DEUTSCH

• Please read this installation manual completely before installing the product.
• Installation work must be performed in accordance with the national wiring
PORTUGUÊS

standards by authorized personnel only.


• Please retain this installation manual for future reference after reading
it thoroughly.

TYPE: Ceiling Cassette - 1Way (Art Type)


êìëëäàâüáõä

www.lg.com
P/NO : MFL57199003
Ceiling Cassette - 1Way(Art Type) Type Indoor Unit Installation Manual

TABLE OF CONTENTS
Installation Requirements Required Parts Required Tools

Installation Parts ....................3

Safety Precautions.................4

Installation

Selection of the Best Location...7

Ceiling Dimension and ❏ Installation guide map ❏ Level gauge


Hanging Bolt Location ...........8 ❏ Four type "A" screws & plastic ❏ Screw driver
anchors ❏ Electric drill
❏ Hole core drill
Wiring Connection .................9 ❏ Connecting cable ❏ Horizontal meter

Installation of Decoration ❏ Pipes: Gas side ❏ Flaring tool set


Panel (Panel Type)..............10 ❏ Specified torque wrenches
Liquid side
❏ Insulation materials ❏ Spanner .......Half union
❏ Hexagonal wrench
❏ Gas-leak detector
Installation of Decoration ❏ Vacuum pump
Panel (Grille Type) ...............11 ❏ Gauge manifold

Drain Piping .........................12 ❏ Additional drain pipe

Installation of Wired Remote ❏ Owner's manual


Controller..............................13 ❏ Thermometer

Name and function of wired


remote controller(Accessory)
..............................................15

Dip Switch Setting ...............16

Group Control Setting..........17

2 Indoor Unit
Installation Parts

Installation Parts

ENGLISH
Panel type Grille type

Outlet

Air Inlet

Remote
TEMP
Controller

Remote
TEMP
Controller

Inlet Wired remote Inlet


Outlet Wired remote
controller
controller

Washer for Insulation for


Name Drain hose Clamp metal hanging bracket Plastic band
fitting

Quantity 1 EA 2 EA 8 EA 4 EA 1 SET

Shape for gas pipe

for liquid pipe

Name Paper pattern for installation Installation and Owner's manual

Quantity 1EA 1EA

Shape

Installation Manual 3
Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
■ Be sure to read before installing the air conditioner.
■ Be sure to observe the cautions specified here as they include important items related to safety.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the
following indications.

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

■ Installation
Do not use a defective or under- For electrical work, contact the Always ground the product.
rated circuit breaker. Use this dealer, seller, a qualified electri-
appliance on a dedicated circuit. cian, or an Authorized Service
Center.
• There is risk of fire or electric shock. • Do not disassemble or repair the • There is risk of fire or electric shock.
product. There is risk of fire or elec-
tric shock.

Install the panel and the cover Always install a dedicated cir- Use the correctly rated breaker
of control box securely. cuit and breaker. or fuse.

• There is risk of fire or electric shock. • Improper wiring or installation may • There is risk of fire or electric shock.
cause fire or electric shock.

4 Indoor Unit
Safety Precautions

Do not modify or extend the Do not let the air conditioner Be cautious when unpacking
power cable. run for a long time when the and installing the product.
humidity is very high and a door

ENGLISH
or a window is left open.
• There is risk of fire or electric shock. • Moisture may condense and wet or • Sharp edges could cause injury. Be
damage furniture. especially careful of the case edges
and the fins on the condenser and
evaporator.

For installation, always contact Do not install the product on a Be sure the installation area
the dealer or an Authorized defective installation stand. does not deteriorate with age.
Service Center.
• There is risk of fire, electric shock, • It may cause injury, accident, or • If the base collapses, the air condi-
explosion, or injury. damage to the product. tioner could fall with it, causing prop-
erty damage, product failure, and
personal injury.

Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air
or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
• There is the risk of death, injury, fire or explosion.

■ Operation
Do not store or use flammable gas or combustibles near the product.
• There is risk of fire or failure of product.

Gasolin

Installation Manual 5
Safety Precautions

■ Installation

Always check for gas (refriger- Install the drain hose to ensure Keep level even when installing
ant) leakage after installation or that water is drained away prop- the product.
repair of product. erly.

• Low refrigerant levels may cause • A bad connection may cause water • To avoid vibration or water leakage.
failure of product. leakage.

90˚

Do not install the product where Use two or more people to lift Do not install the product where
the noise or hot air from the out- and transport the product. it will be exposed to sea wind
door unit could damage the (salt spray) directly.
neighborhoods.
• It may cause a problem for your • Avoid personal injury. • It may cause corrosion on the product.
neighbors. Corrosion, particularly on the con-
denser and evaporator fins, could
cause product malfunction or inefficient
operation.

If you eat the liquid from the


batteries, brush your teeth and
see doctor. Do not use the
remote if the batteries have
leaked.
• The chemicals in batteries could
cause burns or other health
hazards.

6 Indoor Unit
Installation

Installation

ENGLISH
Read completely, then follow step by step.

Selection of the Best Location


• There should not be any heat source or steam near the unit.
• There should not be any obstacles to the air circulation.
• A place where air circulation in the room will be good.
• A place where drainage can be easily obtained.
• A place where noise prevention is taken into consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
• The indoor unit must have the maintenance space.

200 or more
Ceiling Ceiling board
Ceiling board

300 or less
or more

500 or 500 or
3300 or less
Above 2500
1000

more more

Unit:mm

Floor

In case that the unit is installed near the sea, the installation parts may be corroded
by salt. The installation parts (and the unit) should be taken appropriate anti-corro-
sion measures.

NOTICE
• Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated.
These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
In these cases, take the following actions;
• Make sure that ventilation fan is enough to cover all noxious gases from this place.
• Ensure enough distance from the cooking room to install the air conditioner in such a place where it may
not suck oily steam.
2. Avoid installng air conditioner in such
places where cooking oil or iron powder is Air conditioner
generated.
3. Avoid places where inflammable gas is
generated. Take enough
distance
4. Avoid place where noxious gas is Use the ventilation fan
generated. for smoke-collecting
hood with sufficient
5. Avoid places near high frequency capacity.
Cooking table
generators.

Installation Manual 7
Installation

Ceiling Dimension and Hanging Bolt Location


• The dimensions of the paper model for installation are the same as those of the ceiling opening dimensions.

1,385
600 50 1,285 50
Ceiling

40

448
Level gauge

400

306

354
466
1,180

40
250 TT Chassis
1,065
• This air-conditioner uses a drain pump. 600 50 965 50
• Install the unit horizontally using a level

40
gauge.

448
• During the installation, care should be

400

306

354
466
860
taken not to damage electric wires.

40
250
TU Chassis
(unit: mm)

• Select and mark the position for fixing bolts and piping hole.
• Decide the position for fixing bolts slightly tilted to the drain
direction after considering the direction of drain hose.
Ceiling board
• Drill the hole for anchor bolt on the wall.

Ceiling
Hanging bolt Keep the length of the bolt
from the bracket to 40mm

70mm
(W3/8 or M10)
Nut
Flat washer for M10
(W3/8 or M10)
(accessory) Ceiling board Air conditioner body Ceiling board
Spring washer
(M10)
Keep the length of 20~22mm
between the air conditioner bottom
Flat washer for M10 surface and the ceiling surface
(accessory) Paper model Set screw of
Nut for installation paper model (4 pieces)
(W3/8 or M10)

Adjust the same height Open the ceiling board


along the outer edge of the
paper model

• The following parts are local purchasing.


① Hanging bolt - W 3/8 or M10
② Nut - W 3/8 or M10 Tighten the nut and bolt to prevent unit
③ Spring washer - M10 from falling off.
④ Plate washer - M10

8 Indoor Unit
Installation

Wiring Connection
• Connect the wires to the terminals on the control board individually according to the outdoor unit connection.

ENGLISH
• Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively.

Terminal block of outdoor unit


Terminal block of indoor unit Terminal block of indoor unit Outdoor unit Indoor unit Central controller
1(L) 2(N) 3 4 SODU SODU IDU IDU INTERNET DRY1 DRY2 GND 12V

Indoor power input

Make sure that the screws of the terminal are free from looseness.

After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have separate power specially for the air conditioner. As for the method of wiring, follow the cir-
cuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to
which the unit is subjected during the course of transportation. Check them and make sure that they are all
tightly fastened. (If they are loose, it could give rise to burn-out of the wires.)
4) Confirm the Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the
name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Do not install the leakage breaker in a place which is wet or moist.
Water or moist may cause short circuit.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function
of a overload protection device.
• Proper starting power is not given to the compressor.

Installation Manual 9
Installation

Installation of Decoration Panel (Panel Type)


The decoration panel has its installation Before installing the decoration panel,
direction. always remove the paper template.

1. Open the air outlet vane, and extract side covers.


2. Remove the air inlet panel from the decoration panel.
3. Hook decoration panel to indoor unit, using hooks attached at the backside of both side of decoration panel.
4. Arrange wires not to get caught between decoration panel and indoor unit.
5. Screw 7 fixing screws. (7,9,12kBtu : 6 screws)
6. Connect the vane motor connector ,display connector and air inlet panel connector.
7. Install the air inlet panel (including the air filter) and side covers.

Air conditioner unit

Mesh
Control box cover

Side cover
Robot kit

Decorative panel
fixing screws
(hexagon M6 screws)
(tightening about 20mm)

Air inlet panel

Decorative panel
Air outlet vane

Good example Bad example

Install certainly the Air conditioner Air conditioner


unit Cool air leakage unit
decoration panel. (no good)
Ceiling Ceiling
Cool air leakage caus- board board
es sweating.
Decorative panel Decorative panel
⇨ Waterdrops fall.
Fit the insulator (this part) and
be careful for cool air leakage

10 Indoor Unit
Installation

Installation of Decoration Panel (Grille Type)


The decoration panel has its installation Before installing the decoration panel,

ENGLISH
direction. always remove the paper template.

1. Open the air outlet vane, and extract side covers.


2. Remove the air inlet grille from the decoration panel.
3. Hook decoration panel to indoor unit, using hooks attached at the backside of both side of decoration panel.
4. Arrange wires not to get caught between decoration panel and indoor unit.
5. Screw 7 fixing screws. (7,9,12kBtu : 6 screws)
6. Connect the vane motor connector and display connector. (Plasma connector for plasma model)
7. Install the air inlet grille (including the air filter) and side covers.

Air conditioner unit

Mesh

Control box cover

Side cover

Plasma filter
(applied only to plasma model)
Decorative panel
fixing screws
(hexagon M6 screws)
(tightening about 20mm)

Air inlet grille

Decorative panel

Air inlet grille

Good example Bad example

Install certainly the Air conditioner Air conditioner


unit Cool air leakage unit
decoration panel. (no good)
Ceiling Ceiling
Cool air leakage caus- board board
es sweating.
Decorative panel Decorative panel
⇨ Waterdrops fall.
Fit the insulator (this part) and
be careful for cool air leakage

Installation Manual 11
Installation

Drain Piping
• Drain piping must have down-slope (1/50 to 1/100): be sure not to
Upward
provide up-and-down slope to prevent reversal flow. Pipe clamp
routing
• During drain piping connection, be careful not to exert extra force not allowed
on the drain port on the indoor unit. Indoor unit
• The outside diameter of the drain connection on the indoor unit is
32mm.
Piping material: Polyvinyl chloride pipe VP-25 and
Maintenance
pipe fittings drain port

• Be sure to install heat insulation on the drain piping.


Heat insulation material: Polyethylene foam with thick-
1/50~1/100
ness more than 8 mm.
Max 700mm

Drain Test
The air conditioner uses a drain pump to drain water.
Use the following procedure to test the drain pump operation:
Feed water Flexible drain hose
(accessory) • Connect the main drain pipe to the exterior
Main and leave it provisionally until the test
drain pipe comes to an end.
• Feed water to the flexible drain hose and
Drain check the piping for leakage.
Drain pump port Glue the joint • Be sure to check the drain pump for normal
Drain hose connection operating and noise when electrical wiring
Use the clip (accessory) is complete.
• When the test is complete, connect the flex-
ible drain hose to the drain port on the
Drain pan indoor unit.

Hanger
Max 300mm distance Hanger bracket
The supplied flexible drain hose should 1~15m 1/50~1/100 slope
not be curved, neither screwed. The Metal
Max 700mm

clamp
curved or screwed hose may cause a leak-
age of water. Flexible drain hose
Insulation

12 Indoor Unit
Installation

Installation of Wired Remote Controller


1. Please fix tightly using provided screw after placing remote controller setup board on the place where

ENGLISH
you like to setup.
- Please set it up not to bend because poor setup could take place if setup board bends.
Please set up remote controller board fit to the reclamation box if there is a reclamation box.

2. Can set up Wired remote controller cable into three directions.


- Setup direction: the surface of wall reclamation, upper, right
- If setting up remote controller cable into upper and right side, please set up after removing remote controller
cable guide groove.

❈ Remove guide groove with long nose. 2 2

① Reclamation to the surface of the wall 3


② Upper part guide groove 3
1
③ Right part guide groove

<Wire guide grooves>

3. Please fix remote controller upper part into the


setup board attached to the surface of the wall, as <Connecting order>
the picture below, and then, connect with setup
board by pressing lower part.
- Please connect not to make a gap at the remote con-
troller and setup boardʼs upper and lower, right and left Wall Wall
part. Side Side

When separating remote controller from setup <Separating order>


board, as the picture below, after inserting into the
lower separating hole using screw driver and then,
spinning clockwise, remote controller is separated.
- There are two separating holes. Please individually Wall Wall
separate one at a time. Side Side
- Please be careful not to damage the inside
components when separating.

Installation Manual 13
Installation
4. Please connect indoor unit and remote controller using connection cable.

Please check if connector is normally connected.

Indoor
Unit side
Connecting cable

5. Please use extension cable if the distance between wired remote controller and indoor unit is
more than 10m.

When installing the wired remote controller, do not bury it in the wall.
(It can cause damage in the temperature sensor.)
Do not install the cable to be 50m or above.
(It can cause communication error.)
• When installing the extension cable, check the connecting direction of the connector of the remote controller side
and the product side for correct installation.
• If you install the extension cable in the opposite direction, the connector will not be connected.
• Specification of extension cable: 2547 1007 22# 2 core 3 shield 5 or above.

Wired Remote Controller Inatallation


• Since the room temperature sensor is in the remote controller, the remote controller box should be installed in a place away
from direct sunlight, high humidity and direct supply of cold air to maintain proper space temperature.
Install the remote controller about 5ft(1.5m) above the floor in an area with good air circulation at an average temperature.
Do not install the remote controller where it can be affected by:
- Drafts, or dead spots behind doors and in corners.
- Hot or cold air from ducts.
- Radiant heat from sun or appliances.
- Concealed pipes and chimneys.
- Uncontrolled areas such as an outside wall behind the remote controller.
- This remote controller is equipped with a seven segment LED. display. For proper display of the remote controller
LED's, the remote controller should be installed properly as shown in Fig.1.
(The standard height is 1.2~1.5 m from floor level.)

Remote Controller
TEMP
yes

no
TEMP

Remote Controller

no
TEMP
5feet
Remote
Controller

(1.5meters)
no

Fig.1 Typical locations for remote controller

14 Indoor Unit
Installation

Name and function of wired remote controller(Accessory)

ENGLISH
1. Operation indication screen
2. Set temperature button
• It will set not room temperature but outlet air temperature.
1
3. Fan speed button
10
• Fan Speed have 3 Steps.
9 • Middle and Low step is same
8 2
4. ON/OFF button
3
7 5. Opration mode selection button
4 6. Wireless remote controller receiver
11
• Some products don't receive the wireless signals.
12 5
7. Air flow button
13 6
8. Subfunction button
14 9. Function setting button
15 10. Ventilation button
11. Reservation
12. Up,down,left,right button
• To check the indoor temperature, press button.
13. Room temperature button
• Displays only the room temperature of the remote
controller perception.
• There is no control of room temperature.
Please attach the inform label inside of the door.
Please choose proper language depend on your • In case of fresh air intake unit, displays only the
country. temperature around remote controller.
14. Setting/Cancel button
15. Exit button

※ Some functions may not be operated and displayed depending on the product type.
※ It will display strange value to the room temperature if wired remote controller is not connected.

Model : PQRCVSL0 (Black Color)


PQRCVSL0QW (White Color)

Installation Manual 15
Installation

Dip Switch Setting


Function Description Setting Off Setting On Default
SW1 Communication N/A (Default) - - Off
SW2 Cycle N/A (Default) - - Off
SW3 Group Control Selection of Master or Slave Master Slave Off

SW4 Dry Contact Mode Selection of Dry Contact Wired/Wireless remote


Mode controller Off
Auto
Selection of Manual or Auto
operation Mode
SW5 Installation Fan continuous operation Continuous operation -
Off
Removal
SW6 Heater linkage N/A - - Off
SW7 Ventilator linkage Selection of Ventilator
linkage Linkage Removal Working
Off
Vane selection Selection of up/down Up side Vane
(Console) side Vane Up side + Down side Vane Only
Region selection Selection tropical region General model Tropical model

SW8 Etc. Spare - - Off

For Multi V Models, Dip switch 1, 2, 6, 8 must be set OFF.

16 Indoor Unit
Installation

Group Control Setting


1. Group Control 1

ENGLISH
Wired remote controller 1 + Standard Indoor Units

LGAP Network System

GND
Master Slave Slave Slave Signal
12 V

Display Error Message


Only connect serial signal and GND lines
between slave indoor unit
Master

Dip Switch in PCB (Cassette and Duct Type indoor units)

- No. 3 Off - No. 3 On

1. It is possible to 16 indoor units(Max) by one wired remote controller.


Set only one indoor unit to Master, set the others to Slave.
2. It is possible to connect with every type of indoor units.
3. It is possible to use wireless remote controller at the same time.
4. It is possible to connect with Dry Contact and Central controller at the same time.
- The Master indoor unit is possible to recognize Dry Contact and Central Controller only.
- In case of Central controller and Group controller at the same time, it is possible to connect
standard 2series indoor units or later since Feb. 2009.
- In case of Central controller setting, the Central controller can control indoor units after
setting only the address of master indoor unit.
- Slave indoor unit will be operated like master indoor unit.
- Slave indoor unit can not be individually controlled by Central controller.
- Some remote controller can’t perform with Dry Contact and Central controller at the same
time. So contact us further information about it.

Installation Manual 17
Installation

5. In case of any error occurs at indoor unit, display on the wired remote controller.
Exception of the error indoor unit, an individual indoor unit control possibility.
6. In case of Group Control, it is possible to use following functions.
- Selection of operation options (operation/stop/mode/set temperature)
- Control of flow rate (High/Middle/Low)
- It is not possible at some functions.
Master/Slave setting of indoor units be set possible using a PCB Dip Switch.
It is possible to connect indoor units since Feb. 2009.
In the other cases, please contact LGE.
It can be the cause of malfuctions when there is no setting of master and slave.

2. Group Control 2
Wired remote controllers + Standard Indoor Units

LGAP Network System

GND
Master Slave Slave Slave Signal
12 V

Donʼt connect serial 12V line

Display Error Message

Master Slave

It is possible to control N indoor units by wired remote controller M units. (M+N≤17 Units)
Set only one indoor unit to Master, set the others to Slave.
Set only one wired remote controller to Master, set the others to Slave.
Other than those, it is same with the Group Control 1.

18 Indoor Unit
Installation
3. Group Control 3
Mixture connection with indoor units and Fresh Air Intake Unit

ENGLISH
LGAP Network System

GND
FAU FAU
Master Slave Master Slave Signal
12 V

Display Error Message

Master Master

In case of connecting with standard indoor unit and Fresh Intake Unit, separate Fresh Air Intake
Unit with standard units.
(Because setting temperature are different.)

Other than those, it is same with Group Control 1.

FAU FAU Standard Standard FAU FAU Standard Standard

* FAU : Fresh Air Intake Unit


Standard: Standard Indoor Unit

Installation Manual 19
Installation
4. 2 Remote Control
Wired remote controller 2 + Indoor unit 1

LGAP Network System

Master

Display Error Message

Master Slave

1. It is possible to connect two wired remote controllers with one indoor unit.
2. Every types of indoor unit is possible to connect two remote controller.
3. It is possible to use wireless remote controller at the same time.
4. It is possible to connect with Dry Contact and Central controller at the same time.
5. In case of any error occurs at indoor unit, display on the wired remote controller.
6. There isnʼt limits of indoor unit function.
❈ Maximum 2wired remote controllers can be connected with 1 indoor unit.

20 Indoor Unit
5. Accessories for group control setting
It is possible to set group control by using below accessories.

ENGLISH
Indoor unit 2 EA +Wired remote controller Indoor unit 1 EA +Wired remote controller 2EA

❈ PZCWRCG3 cable used for connection ❈ PZCWRC2 cable used for connection

Mas te r S lave

PZC WRC 2

PZC WRC G3

Maste r S lave
Maste r

Installation Manual 21

You might also like