LECTURE 4 Installation Planning and Design Foundations Grouting Alignment and Fasteners
LECTURE 4 Installation Planning and Design Foundations Grouting Alignment and Fasteners
2025
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4.1 Review of Factors considered for electrical designs
2. Supply System
• Power Source: Define the point of entry from the utility grid or a
generator system. The capacity of the supply system must match
the load assessment.
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• Distribution Boards: These boards must be strategically placed
for ease of access and ensure that each circuit is protected by
appropriate overcurrent protection devices.
• UPS (Uninterruptible Power Supply): For critical systems (e.g.,
servers, medical equipment), a UPS might be included in the design
to provide backup power during outages.
3. Load Assessment
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3. Requirements
4. Inventory
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• Redundancy: For critical systems (e.g., hospitals or data centers),
designs should include redundancy to prevent system failures. This
may involve backup generators, UPS systems, or dual feeds from
the power supply.
• Voltage Rating: The voltage level of the system should match the
supply voltage, ensuring that all equipment operates within its
rated capacity. Voltage fluctuations should also be considered in
the design to protect sensitive equipment.
• Frequency Considerations: The frequency of the electrical supply
(50Hz or 60Hz, depending on the region) is crucial for
compatibility with equipment. The design must account for any
variations that may occur, particularly in industrial systems.
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8. Safety Standards and Regulations
9. Energy Efficiency
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exposure to chemicals or dust) must be considered when selecting
materials, insulation types, and equipment.
• Weatherproofing: For outdoor or exposed installations, weather-
resistant enclosures and equipment should be selected to prevent
damage from the environment.
• Corrosion Resistance: In corrosive environments (e.g., coastal
areas or industrial sites), corrosion-resistant materials (e.g.,
stainless steel enclosures, corrosion-proof cables) should be used.
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• Fire Resistance: Cables and materials used must be chosen for
their fire resistance, especially in commercial and industrial
installations. Fire-rated cables and circuit protection are essential
in areas with high fire risk.
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• Flexibility: The design should also allow flexibility in adapting to
future technological advances (e.g., electric vehicles, renewable
energy integration) or changes in building usage.
• Utility Grid Supply: In most cases, the primary power source will
be the local utility grid. The supply system should be designed to
handle the voltage and current available from the utility, ensuring
that it meets the load requirements of the building or facility.
• Backup Power Systems: For critical installations (e.g., hospitals,
data centers), a reliable backup power system is necessary. This
may include:
o Uninterruptible Power Supplies (UPS) for short-term
backup.
o Generators (diesel, natural gas, or other types) for long-term
backup.
• Renewable Energy Integration: In some cases, renewable energy
systems like solar panels or wind turbines can supplement or
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replace grid power, particularly in remote locations or to achieve
sustainability goals.
• Capacity and Demand: The supply system must provide enough
power to meet the maximum demand of the building, considering
both peak loads and the diversity factor (how often the maximum
load will actually occur).
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• Surge Protection: Protecting against voltage surges (such as
lightning strikes or grid fluctuations) is important. Surge
protectors (SPDs) should be installed to protect sensitive
equipment from electrical spikes.
• Earthing and Grounding: Proper earthing ensures the safe
dissipation of fault currents into the ground, preventing electrical
shock hazards and equipment damage.
5. Distribution Network
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• Cabling and Conduits: The distribution network includes the wiring
that carries electrical power from the supply point to the various
circuits and devices. Proper cable sizing is essential to prevent
overheating, voltage drop, and ensure safe operation.
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8. Redundancy and Reliability
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o Flexible cables (for movable or portable applications).
• Cable Sizes: Proper cable sizing is essential to handle the
anticipated load while maintaining safety standards. This includes:
o The gauge (diameter) of wires to handle current.
o The insulation type (e.g., PVC, rubber, or cross-linked
polyethylene) for protection.
o Voltage rating, temperature rating, and fire resistance.
• Specialized Cables: Some installations require specific types of
cables, such as:
o Armored cables for protection against physical damage.
o Fire-resistant cables for high-risk areas like tunnels or
high-rise buildings.
o Low smoke, zero halogen (LSZH) cables for environments
where smoke and toxicity must be minimized in case of a fire.
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3. Transformers and Voltage Regulators
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• Light Switches and Dimmers: Required for controlling lighting in
different areas.
• Mounting Hardware: Includes hangers, brackets, and other
mounting accessories for securing lighting systems.
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8. Control Systems and Automation Components
1. Load Calculation
2. Types of Loads
• Connected Load: This is the total sum of all the electrical loads in
the system, calculated by adding up the individual ratings of all
electrical equipment and devices connected to the system.
• Maximum Demand Load: This is the highest load the installation is
likely to experience at any given time. It is important for correctly
sizing transformers, switchgear, and cabling to ensure the system
can handle peak demand without failure.
• Continuous Load: This refers to the load that is expected to run
for an extended period (e.g., 3 hours or more). The design should
ensure that the equipment handling continuous loads is adequately
sized for prolonged operation.
• Non-continuous Load: These are loads that operate intermittently
or for shorter periods of time, such as motor startup loads or
devices that are only used occasionally.
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3. Voltage and Frequency Considerations
• Lighting Load: Calculate the total load of all lighting circuits. This
includes incandescent, fluorescent, or LED lights. Special
considerations may be necessary for emergency lighting, exit signs,
and outdoor lighting.
• Power Circuits: These include circuits for motors, HVAC systems,
office equipment, and large appliances. The power rating of each
device or system should be accounted for in the load calculation.
• HVAC Load: Heating, ventilation, and air conditioning (HVAC)
systems can represent a significant portion of the total load,
particularly in commercial and industrial installations. Special
attention should be given to the sizing of HVAC equipment to
ensure the system can meet environmental and comfort needs.
• Motors and Pumps: The load calculation should account for the full
power rating of motors and pumps. In the case of motors, the
starting current (which can be several times higher than the
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running current) should be considered to avoid overloading the
supply system.
• Other Special Loads: For specialized equipment like lifts,
elevators, welding machines, or other industrial machinery,
individual load calculations are required.
5. Load Diversity
• Diversity Factor: This factor accounts for the fact that not all
equipment will be operating at full load simultaneously. By applying
a diversity factor, the load can be adjusted to reflect typical usage
patterns, preventing the over-sizing of equipment and
infrastructure.
• Load Diversity in Residential Installations: For residential
installations, not all electrical devices will be on at the same time,
so the diversity factor reduces the load estimate. For example,
lighting might account for 25%
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• Lighting and Power Circuits:
o The exact location of all power and lighting circuits should be
included in the layout. This includes specifying the load
connected to each circuit and the wiring routes.
o For lighting, it’s crucial to show the location of all light
fixtures, control switches, dimmers, and other related
components.
• Emergency and Exit Lighting:
o Emergency lighting, including exit signs and backup systems,
should be clearly indicated in the layout, especially for
safety-critical areas like stairwells, hallways, and public.
• Residential Installations:
o In homes and apartments, wiring systems need to
accommodate relatively low loads and should prioritize
safety, ease of installation, and compliance with local codes.
Common systems include conduit wiring, PVC-sheathed
cables, and flexible cables.
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• Commercial Installations:
o In office buildings, retail spaces, and other commercial
properties, the wiring system should support higher loads,
more complex lighting and power requirements, and
integration with HVAC and IT systems. Here, trunking
systems, metal conduit, and armored cables are frequently
used.
• Industrial Installations:
o Industrial settings typically require heavy-duty wiring
systems capable of withstanding harsh environments,
including high temperatures, vibrations, and exposure to
chemicals. Steel conduit, armored cables, and busbars are
common choices in such settings.
• Specialized Installations:
o Some installations, like hospitals or laboratories, may require
specialized wiring systems such as explosion-proof wiring
systems or medical-grade wiring, which ensure safety and
compliance with industry standards.
• Power Load:
o The size and type of wiring system will depend on the power
requirements of the building. A larger facility with heavy
electrical loads, such as an industrial plant, may require high-
capacity cables, busbars, or multi-core cables.
o The current-carrying capacity of the wiring system must be
carefully calculated to prevent overheating, voltage drop, and
potential fire hazards. Cable sizing is critical, and system
components should be rated to handle peak loads.
• Voltage Level:
o For high-voltage installations, high-voltage cables or
insulated busbars may be required to safely carry power over
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longer distances. For lower voltage installations, such as
residential wiring, PVC-insulated cables are commonly used.
3. Environmental Conditions
• Exposure to Weather:
o In outdoor or exposed environments, such as rooftops,
gardens, or construction sites, wiring systems must be
resistant to weather conditions (rain, UV radiation,
temperature fluctuations). UV-resistant cables,
weatherproof conduits, and armored cables are often
selected to withstand harsh conditions.
• Temperature Extremes:
o In areas with extreme temperature variations (such as cold
storage facilities or industrial areas with high heat), the
wiring system must be selected to handle those conditions
without degradation. Heat-resistant cables and
temperature-rated wires are required.
• Chemical Exposure:
o In environments exposed to chemicals or corrosive
substances (e.g., factories, laboratories), wiring systems
must be protected against corrosion. Chemical-resistant
cables and corrosion-resistant conduits (e.g., galvanized
steel) are used in such environments.
• Moisture and Humidity:
o In damp environments like basements or swimming pools,
wiring systems need to be moisture-resistant. Waterproof
cables and sealed junction boxes can prevent short circuits
and corrosion.
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4. Safety and Protection
• Fire Resistance:
o Fire safety is a major consideration when selecting wiring
systems. In high-risk areas (e.g., public buildings, hospitals,
or industrial plants), fire-resistant cables (e.g., FR-LSF,
fire-resistant and low smoke cables) are used to prevent the
spread of fire.
o The use of flame-retardant wiring and conduits helps
mitigate fire hazards, especially in enclosed spaces like risers
or conduits.
• Electrical Faults:
o In installations where electrical faults (such as short circuits
or overloads) may occur, wiring systems must incorporate
protective mechanisms like fuses or circuit breakers.
Armored cables or metallic conduits help protect cables
from mechanical damage and provide additional protection
against electrical faults.
• Earthing and Grounding:
o The wiring system should include provisions for proper
earthing and grounding to protect against electrical shocks.
Grounding conductors should be specified in the design and
be integrated with the system.
• Conduit and Cable Insulation:
o The insulation of cables plays a crucial role in safety. The
selection of insulated cables (e.g., PVC, XLPE) depends on the
voltage and environmental factors, ensuring that the wiring
remains safe under normal operating conditions and during
faults.
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o Wiring systems must comply with local and international
standards (e.g., NEC, IEC, BS 7671) to ensure safety,
reliability, and efficiency. Standards specify minimum
requirements for cable sizing, installation methods,
protection, and safety.
• Building Codes:
o Local building codes and regulations dictate the types of
wiring systems that can be used in certain installations.
Compliance with these codes ensures the system is legally
acceptable and minimizes risks.
• Fire Safety Standards:
o Many regions have specific fire safety codes that govern the
types of wiring materials that can be used, especially in high-
risk environments. The use of non-flammable or fire-
resistant wiring may be required by regulations.
• Ease of Installation:
o The wiring system chosen should be easy to install, minimizing
time and labor costs. Systems like pre-terminated cables,
plug-and-play connectors, and modular distribution systems
are often preferred in commercial and industrial installations
to simplify installation and reduce errors.
• Future Expansion:
o The wiring system should be flexible enough to accommodate
future upgrades or expansions in electrical load. Conduits and
cable trays should be oversized to allow for the addition of
new circuits or equipment without major rewiring.
• Accessibility for Maintenance:
o The wiring system should be easy to inspect and maintain,
with cables and equipment placed in accessible locations.
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Systems that use trunking or raceways can provide easier
access for maintenance and troubleshooting.
7. Cost Considerations
Conclusion
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