8071D/8072D

PID Controllers & Accessories

Operation, Installation and

Maintenance Manual

Doc No: OMM807100043

Revision: 2 – Dec 06
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Contents

Introduction ......................................................................................................5
1.1 Scope of Manual .................................................................5
1.2 Safety ...............................................................................5
1.3 Typographical Conventions...................................................6
Description.........................................................................................................7
2.1 Overview ...........................................................................7
2.2 Features............................................................................7
2.3 Interfaces..........................................................................8
2.4 Model Number Identification............................................... 10
2.5 Controls and Indicators ..................................................... 11
2.6 Menu Structure ................................................................ 12
2.7 Alarm Messages ............................................................... 15
Installation ......................................................................................................17
3.1 Dimensions...................................................................... 17
3.2 Installation Guidance Notes................................................ 18
3.3 Mounting the Controller ..................................................... 19
3.4 Electrical Connections........................................................ 19
3.5 Configure the Controller .................................................... 21
Quick Start Guide ..........................................................................................23
4.1 Install the Controller ......................................................... 23
4.2 Normal Display................................................................. 23
4.3 Menu Navigation and Changing Values................................. 23
4.4 Configure the Controller. ................................................... 25
4.5 Set the Operating Parameters ............................................ 25
Operation..........................................................................................................27
5.1 Normal Operation ............................................................. 27
5.2 Level Inhibit..................................................................... 28
5.3 Parameter Set Switching.................................................... 28
5.4 Setpoint Switching ............................................................ 28
5.5 Operator Level Settings ..................................................... 29
5.6 Parameter Level Settings ................................................... 30
Configuration Settings ................................................................................33
6.1 Analogue Inputs ............................................................... 34
6.2 Controller ........................................................................ 37
6.3 Generator ........................................................................ 38
6.4 Limit Comparators ............................................................ 39
6.5 Outputs........................................................................... 43
6.6 Binary Functions............................................................... 45
6.7 Display............................................................................ 46
6.8 Timer.............................................................................. 47
6.9 Interfaces........................................................................ 48

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Contents

Communications Interface ........................................................................ 49

7.1 Description ...................................................................... 49
7.2 Functions......................................................................... 54
7.3 Address Tables ................................................................. 57
Calibration and Maintenance .................................................................... 67
8.1 Calibration ....................................................................... 67
8.2 Auto Tuning ..................................................................... 68
8.3 Check the Tuning.............................................................. 72
8.4 Maintenance .................................................................... 72
Accessories...................................................................................................... 75
9.1 8072D Controller .............................................................. 75
9.2 8073C Relay Module.......................................................... 85
9.3 47581L001 Solid State Relay .............................................. 89
Technical Data................................................................................................ 91
10.1 8071D Controller .............................................................. 91
10.2 8072D Controller .............................................................. 94
10.3 8073C Relay Module.......................................................... 95

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Introduction

Section 1

Introduction
Contents

Para Page
1.1 Scope of Manual......................................................................... 5
1.2 Safety....................................................................................... 5
1.3 Typographical Conventions .......................................................... 6
1.3.1 Pushbuttons .................................................................... 6
1.3.2 Displays ......................................................................... 6
1.3.3 Factory Settings .............................................................. 6

1.1 Scope of Manual

This manual details the information to enable the user to install, operate and
maintain the 8071D PID Controller and its accessories.

It is divided into the following sections:

Section 1 Introduction ........................................ Page 5

Section 2 Description ......................................... Page 7
Section 3 Installation ......................................... Page 17
Section 4 Quick Start Guide ................................ Page 23
Section 5 Operation ........................................... Page 27
Section 6 Configuration Settings .......................... Page 33
Section 7 Communications Interface .................... Page 49
Section 8 Maintenance ....................................... Page 67
Section 9 Accessories ......................................... Page 75
Section 10 Technical Data .................................... Page 91

1.2 Safety
Certain operations within this manual are potentially hazardous and could
cause injury to personnel or equipment damage if the instructions are not
carried out exactly as described. Where a significant potential hazard exists,
the following text appears immediately before steps in the procedure that
present a particular hazard:

WARNING
A Warning identifies a hazard that could cause injury to personnel.
The text of the warning describes the hazard and details of the
precautions that must be applied before the next step of the procedure
is carried out.

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Introduction

CAUTION
A Caution identifies a hazard that could cause damage to equipment.
The text of the caution describes the hazard and details of the
precautions that must be applied before the next step of the
procedure is carried out.

Note
A Note contains supplementary information that may be useful to the
Operator and may appear before or after a particular step in the procedure.

1.3 Typographical Conventions

1.3.1 Pushbuttons
The following conventions are used throughout this Manual when referring to
the operation of the pushbuttons on the 8071D Controller. A plus “+” sign
between two pushbuttons means press and hold both pushbuttons together.

PGM Press the “PGM” pushbutton.

EXIT Press the “EXIT” pushbutton.

S Press the Up arrow pushbutton.
T Press the Down arrow pushbutton.

PGM + S Press and hold the “PGM” and Up arrow

pushbuttons together.

1.3.2 Displays
When referring to the seven segment displays in the text, it is represented as
follows.
e.g. 59.4 , disp

1.3.3 Factory Settings

In the parameter and configuration menus, the factory setting is shown
enclosed in a border.

e.g. Resistance thermocouple in a 3-wire circuit

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Description

Section 2

Description
Contents

Para Page
2.1 Overview................................................................................... 7
2.2 Features ................................................................................... 7
2.3 Interfaces.................................................................................. 8
2.3.1 Assignment of Inputs and Outputs ..................................... 9
2.4 Model Number Identification ...................................................... 10
2.5 Controls and Indicators ............................................................. 11
2.6 Menu Structure ........................................................................ 12
2.7 Alarm Messages ....................................................................... 15

2.1 Overview
The 8071D controller is an instrument for controlling temperature, pressure
and other process variables and can be used as 2-state, 3-state, modulating or
continuous controller.

A high contrast, multicolour LED displays process value, setpoint and operator
prompting. Operation, parameter setting and configuration is achieved using
four pushbuttons on the front panel.

Linearizations for standard temperature sensors are stored, and a customer-

specific linearization table can be programmed if required.

An RS485 interface can be used to integrate the instrument into a data

network.

Electrical connection is made at the back of the instrument, via screw

terminals.

2.2 Features
• Max. two programmable Analogue inputs
• Four programmable setpoints, two parameter sets
• Four limit comparators
• Two timer functions
• Two self-optimization procedures
• RS485 interface

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Description

2.3 Interfaces
Fig 1 shows the 8071D controller interfaces with the optional items shown in
shaded boxes.

Fig 1 8071D Interfaces

Inputs
• Analogue input 1 – Used for the temperature sensor which can be a
resistance thermometer or a sensor producing a standard 4-20 mA signal.
• Binary inputs 3 and 4 – Floating switches which can be configured to
perform a number of functions. They are normally used for switching
between setpoints and parameter sets.
• Analogue input 2 (optional) – Can be used as a standard or powered
4-20 mA input. When used as a powered input, the 23 V, 30 mA Power
Supply output is used. This input is normally used as a remote setpoint.
• Power Supply – The 8071D operates on 110-240 V ac.

Outputs
• Binary output 1 and 2 – Changeover relay contacts (not used).
• Binary output 3 and 4 – 12 V dc logic outputs which can be configured
to indicate a number of events. They are normally used as the main
controller outputs (actuator control signals).
• Analogue output 5 and 6 (optional) – Standard 4-20 mA outputs
which can be configured to represent a number of parameters within the
controller.
• 23 V, 30 mA DC Supply – Used for the analogue input power supply if a
powered 4-20 mA input is required.

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Description

2.3.1 Assignment of Inputs and Outputs

Using the configuration menu (Section 6), the inputs and outputs can be set to
represent different values and functions as detailed below.

Analogue Output Selector

The following controller parameters can be assigned to analogue outputs (see
Section 6.5.2, page 44).

Setting Parameter assigned Setting Parameter assigned

0 No function 14 Controller output 1
1 Analogue input 1 21 Program run time in sec
2 Analogue input 2 22 Residual program time in seconds
3 Process value 23 Segment run time in seconds
4 Present setpoint 24 Residual segment time in sec
5 Ramp end value 25 Timer run time for timer 1 in
seconds
6 Program setpoint 26 Timer run time for timer 2 in
seconds
7 Math 1 27 Residual run time for timer 1 in
seconds
8 Math 2 28 Residual run time for timer 2 in
seconds
9 Setpoint 1 29 Present segment end value
10 Setpoint 2 30 Analogue marker (Profibus)

11 Setpoint 3 31 Not used

12 Setpoint 4 32 Internal Pt100 in Ohm
13 Controller output level 33 Sampling cycle time in ms
15 Controller output 2

Binary Inputs
There are two binary inputs (1 and 2). The factory set functions are setpoint
and parameter set switching as follows:

6 6

Binary Input 1 10 10

Setpoint 1 selected Setpoint 2 selected

7 7

Binary Input 2 10 10

Parameter set 1 selected Parameter set 2 selected

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Description

If it is required to switch between the four available setpoints, two binary

functions must be set to setpoint switching (see Section 6.6, page 45). In this
case, the function highest in the configuration list is automatically designated
as “Z1” and the lower function as “Z2”.

For example:

Binary input 1 selected for setpoint switching (designated as “Z1”)

Limit comparator 1 selected for setpoint switching (designated as “Z2”)

Setpoint Z2 Z1
1 0 0
2 0 1
3 1 0
4 1 1
0 = contact open/Off
1 = contact closed/On

Binary Outputs
Binary outputs 3 and 4 are factory set for Controller output 1 and 2. These
signals are normally used for controlling the actuator.

If required, other functions may be assigned (see Section 6.5.1, page 43).

2.4 Model Number Identification

8071D 1 2 0 D -AA
Inputs
Input 1 = PT100, Input 2 = not fitted 0
Input 1 = PT100, Input 2 = 4-20mA 1
Input 1 = 4-20mA, Input 2 = not fitted 2
Input 1 = 4-20mA, Input 2 = 4-20mA 3
Outputs
Output 1 = SSR, Output 2 = not fitted 0
Output 1 = 4-20mA, Output 2 = not fitted 1
Output 1 = 4-20mA, Output 2 = 4-20mA 2
Communications
None 0
RS422/RS485 1
Direct/Reverse acting
Direct D
Reverse R

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Description

2.5 Controls and Indicators

Fig 2 Controls and Indications

Item Description
Upper display Four digit, red, 7 segment display.
The parameter displayed can be configured (see Sect
6.7, page 46). The default is process temperature.
Lower display Four digit, green 7 segment display.
The parameter displayed can be configured (see Sect
6.7, page 46). The default is Setpoint 1 value.
Setpoint indicators Indicates which setpoint value is displayed in the
lower display. (SP1, SP2, SP3 or SP4).
16 Segment display Two digit, green, 16 segment display.
Indicates the units of the lower display value.
Status indicators Eight yellow icons show the status of the following.

Down pushbutton T Used to scroll forwards through parameters in the

same menu and decrease a parameter value.
Up pushbutton S Used to scroll backwards through parameters in the
same menu and increase a parameter value.
Program pushbutton PGM Used to move down to the next level of parameter
and select a parameter for adjustment.
EXIT pushbutton EXIT Used to exit the current level of parameter and move
to the level above.

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Description

2.6 Menu Structure

The functions and configuration of the 8071D controller are accessed through a
menu system controlled by the pushbuttons on the front panel. From the
Normal display, there are three menu levels.

• Operator Level
• Parameter Level
• Configuration Level

Operator Level
Enables the setting of setpoints and the read only display of a various
parameters (see Fig 3).

Parameter Level
Enables the operator to set the operating parameters of the controller
(see Fig 3).

Configuration Level
Enables the operator to set up the mode of the controller (see Fig 4).

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Description

Configuration
See Fig 4 for

Menu

Fig 3 Main Menu

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Description

Fig 4 Configuration Menu

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Description

2.7 Alarm Messages

Display Cause Fault removal test/repair/replace
Underrange for the Is the medium being measured within
-1999
value being displayed. the range (too hot? too cold?)
(flashing)
Check probe for short-circuit and probe
Overrange for the break
9999 value being displayed Check the probe connection and the
(flashing) terminals.
Check the cable
all displays Watchdog or power-on Replace the controller if the initialization
on lower 7- trigger initialization continues for more than 5 seconds
segment (reset)
display
flashing
PROFIBUS error Can be suppressed by setting the
PrOF
PROFIBUS address to “0”
Hardware Check which option boards are installed
OPt
configuration error in the slots

Overrange / underrange covers the following events:

# Probe break or short-circuit

# Measurement is outside the controllable range for the probe that is
connected
# Display overflow

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Description

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Installation

Section 3

Installation
Contents

Para Page
3.1 Dimensions ............................................................................. 17
3.2 Installation Guidance Notes ....................................................... 18
3.3 Mounting the Controller ............................................................. 19
3.4 Electrical Connections ............................................................... 19
3.4.1 Terminal Strip 1............................................................. 19
3.4.2 Terminal Strip 2............................................................. 20
3.4.3 Terminal Strip 3............................................................. 21
3.5 Configure the Controller ............................................................ 21

3.1 Dimensions

Fig 5 8071D Dimensions

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Installation

3.2 Installation Guidance Notes

The following notes provide a guide to deciding where a controller can be
safely installed.

• The choice of cable, installation and electrical connection must conform

with the requirements of the appropriate local regulations.
• The electrical installation must only be carried out by suitably trained and
qualified personnel.
• The ambient temperature must be between 0 to 55° C.
• If contact with live parts is possible when working on the instrument, it
must be isolated on both poles from the supply.
• A fuse interrupts the supply circuit in case of a short-circuit. The load
circuit must be fused for the maximum relay current in order to prevent
welding of the output relay contacts in case of an external short-circuit.
• Run input, output and supply lines separately and not parallel to each
other.
• Sensor and interface lines should be arranged as twisted and screened
cables. Do not run them close to current-carrying components or cables.
Earth the screen at one end.
• Do not connect additional loads to the supply terminals of the instrument.
• The instrument is not suitable for installation in hazardous areas.
• Apart from faulty installation, there is a possibility of interference or
damage to controlled processes due to incorrect settings on the controller
(setpoint, data of parameter and configuration levels, internal
adjustments). Safety devices independent of the controller, such as
overpressure valves or temperature limiters/monitors, should always be
provided and should be capable of adjustment only by specialist
personnel. Refer to the appropriate safety regulations.
• Electromagnetic compatibility conforms to the standards and regulations
detailed in Section 10 (Technical Data) of this Manual.

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Installation

3.3 Mounting the Controller

1 Examine the controller for
cleanliness and signs of
damage. If any damage is
observed, rectify or obtain a
replacement before mounting
in the panel.
2 Place the seal supplied onto
the housing of the controller.
3 Insert the controller from the
front into the panel cut-out.
4 From the back of the panel,
slide the mounting brackets
into the guides.
5 Place the brackets against
the rear of the panel and
tighten evenly with a
screwdriver.
Fig 6 Controller Mounting

3.4 Electrical Connections

WARNING
Incorrectly wired units can cause injury to personnel from electric
shock and damage to the equipment. Electrical connections must only
be made by suitably trained and qualified personnel.

CAUTION
To prevent damage to the controller, terminals not documented in the
following table must not be connected.

The electrical connections to the 8071D controller are made with screw
terminals on the rear face. There are three terminal strips numbered 1 to 3
and contain the following connections.

3.4.1 Terminal Strip 1

Terminal Strip 1 connections are dependant on the options fitted.

The following figure details the connections used for each configured option
together with the relevant part number (see Sect 2.4, page 10).

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Installation

Fig 7 Terminal Strip 1

3.4.2 Terminal Strip 2

Fig 8 Terminal Strip 2

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Installation

3.4.3 Terminal Strip 3

Fig 9 Terminal Strip 3

3.5 Configure the Controller

The Controller must be configured to the system before it can be used.

• Section 4 (Quick Start Guide) details the minimum configuration for

operating the Controller.
• Section 6 (Configuration Settings) details the full list of options available.
Note
The instructions for navigating through the menu system and changing the
parameter values are detailed in Section 4.3, page 23.

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Installation

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Quick Start Guide

Section 4

Quick Start Guide

Contents

Para Page
4.1 Install the Controller ................................................................. 23
4.2 Normal Display ........................................................................ 23
4.3 Menu Navigation and Changing Values ........................................ 23
4.4 Configure the Controller. ........................................................... 25
4.5 Set the Operating Parameters .................................................... 25

This section details the basic, minimum instructions to set up the controller for
use.

4.1 Install the Controller

Install the Controller in accordance with the instructions in Section 3.

4.2 Normal Display

The factory set Normal display shows the following information.

Fig 10 Normal Display

4.3 Menu Navigation and Changing Values

Menu Navigation
Fig 11 illustrates the method of navigating through the menu system using the
four pushbuttons on the front panel of the controller.

Button Action
PGM Move down through the menu to the next level
EXIT Move up through the menu to the level above.
S Move backwards through items in the same menu level.
T Move forwards through items in the same menu level.

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Quick Start Guide

Fig 11 Menu Navigation

Changing Values
After navigating to the required parameter, the pushbuttons have different
functions to enable changes to be made.

Button Action
PGM Select the displayed parameter for editing. The parameter
flashes when selected.
EXIT Cancel the editing of a parameter without saving the change.
S Increase the value of a parameter.
Press and hold to increment automatically.
T Decrease the value of a parameter.
Press and hold to decrement automatically.

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Quick Start Guide

Note
When a parameter is changed, it is automatically accepted and saved after
two seconds with no action required by the operator.
To reject a change without saving it, press EXIT within two seconds of the
change.
To accept and save the change immediately, press PGM within two seconds
of the change.

4.4 Configure the Controller.

Set the following values as described above.

• Operator Level
# Setpoint 1 0pr – proc - sp1
• Configuration Level
# Input sensor type Conf – Inp – Inp – sens (see Section 6.1).
# Linearization Conf – Inp – Inp – lin (see Section 6.1).
# Temperature units Conf – Inp – In12 – Unit (see Section 6.1).

4.5 Set the Operating Parameters

A suggested PID set up procedure is described below. Any one of the many
published set up methods may be used, of which, the Ziegler Nicholas Rules
are probably the most widely used.

Note
All the parameters in this procedure are located in para – par1.
1 Set the following parameter level values.
# Proportional band 1 pb1 = 0
# Derivative time dt = maximum
# Reset time rt = maximum
2 Allow the controller to run and measure the Cycle time (the time between
maximum values displayed in the upper display).
3 Set the following parameters.
# Reset time rt = Cycle time + 20%
# Derivative time dt = 0
4 Gradually increase the Proportional band 1 (pb1) parameter until the
system stabilises.
5 Gradually increase the Derivative time (dt) parameter to a maximum of
20% of Reset time (rt) to stop overshoot.

Note
To change the setpoint value, in the Normal display, press S to increase or T
to decrease.

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Quick Start Guide

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Operation

Section 5

Operation
Contents

Para Page
5.1 Normal Operation ..................................................................... 27
5.1.1 Change the Setpoint....................................................... 27
5.1.2 Manual Mode................................................................. 28
5.2 Level Inhibit ............................................................................ 28
5.3 Parameter Set Switching ........................................................... 28
5.4 Setpoint Switching.................................................................... 28
5.5 Operator Level Settings ............................................................. 29

5.1 Normal Operation

The Normal display is configurable but usually shows the process temperature
(upper display) and the current setpoint (lower display).

Fig 12 Normal Display

Note
The figure above shows that Binary output 4 is active which is configurable
but normally represents controller output 2.
Operation is automatic with no operator intervention required.

5.1.1 Change the Setpoint

# Press the S pushbutton to increase the setpoint.
# Press the T pushbutton to decrease the setpoint.

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Operation

5.1.2 Manual Mode

To enter Manual mode.

# Press the EXIT pushbutton for more than two seconds.

The Manual mode indicator comes on.
The Binary output indicators go out.
The Controller output is shown in the lower display.

# Press the S pushbutton to increase the output.

# Press the T pushbutton to decrease the output.
Note
If the Controller is configured as a modulating controller, the S and T
pushbuttons send outputs to the valve actuator when they are pressed.
To exit Manual mode.

# Press EXIT pushbutton for more than two seconds.

5.2 Level Inhibit

If required, selected levels of the menu can be inhibited as follows.

1 From the Normal display, press PGM and T together for more than five
seconds.
2 When Code is displayed, press PGM - Code flashes.
3 Press the S and T buttons to set the required value.

Code Operator Parameter Configuration

Level Level Level
0 enable enable enable
1 enable enabled inhibit
2 enable inhibit inhibit
3 inhibit inhibit inhibit

5.3 Parameter Set Switching

The two sets of parameters stored in the Controller are normally selected by
operation of a switch connected to binary input 2. This is the factory set option
but it is possible to configure a different controller function to perform the
same task – see Section 2.3.1, page 9.

5.4 Setpoint Switching

Setpoint 1 and 2 stored in the Controller are normally selected by operation of
a switch connected to binary input 1. This is the factory set option but it is
possible to configure a different controller function to perform the same task or
switch between all four available setpoints – see Section 2.3.1, page 9.

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Operation

5.5 Operator Level Settings

Proc

Setting Display Notes

Setpoint 1 Sp1 Editable
Setpoint 2 Sp2 Editable
Setpoint 3 Sp3 Editable
Setpoint 4 Sp4 Editable
Ramp setpoint Spr Not used
Analogue input 1 value 1np1
Analogue input 2 value 1np2 If the option is installed
Math formula 1 result F1 Not used
Math formula 1 result F2 Not used
Controller output Y
Program run time Trun Not used
Residual program time tres Not used
Timer 1 value T1
Timer 2 value T2

Note
The User (USEr) and Program (Pro) menus are not used.

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Operation

5.6 Parameter Level Settings

Two sets of parameters can be stored and are switched by Binary Functions. See
Section 2.3.1, page 9.

Setting Display Value range Description

factory setting
Proportional Pb1 0…9999 Size of the proportional band
band 30 The gain of the controller decreases with
Pb2 0…9999 increasing proportional band.
0 With Pb 1, 2 = 0 the controller structure is
ineffective (limit comparator response).
Continuous controllers: Pb1,2 must be >0.
Derivative dt 0…9999 s Influences the differential component of the
time 0s controller output signal
The effect of the D component increases with
increasing derivative time.
Reset time rt 0…9999 s Influences the integral component of the
100 s controller output signal
The effect of the I component decreases with
increasing reset time.
Actuator time tt 5…3000 s Actuator time range used by the control
21 s valve for modulating controllers.
Cycle time Cy1 0.0…999.9 s With a switched output, the cycle time
20 s should be chosen so that the pulsed energy
Cy2 flow to the process does not cause any
0.0…999.9 s
impermissible PV fluctuations and the
20 s
switching elements are not overloaded.
Contact db 0.0…999.9 The spacing between the two control
spacing 6 contacts for 3-state or modulating
controllers.
Switching Hys1 0.0…999.9 Hysteresis for switching controllers with
differential 1 Pb1,2 = 0.
Hys2 0.0…999.9
1

Working point Y0 -100%...+100% Output for P and PD controllers

0% (when x = w then y = Y0).

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Operation

Setting Display Value range Description

factory setting
Output Y1 0…100% The maximum limit for the output.
limiting 100%
Y2 -100%...+100% The minimum limit for the output.
-100%

Note
The parameters Pb2, Cy2, HyS2 and y2 refer to the second controller output
for a 3-state or modulating controller.
The decimal place of some parameters depends on the decimal place setting
in the displays.
The parameter display on the instrument depends on the controller type
selected. See Section 6.2.

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Operation

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Configuration Settings

Section 6

Configuration Settings
Contents

Para Page
6.1 Analogue Inputs ....................................................................... 34
6.2 Controller ................................................................................ 37
6.3 Generator................................................................................ 38
6.4 Limit Comparators .................................................................... 39
6.5 Outputs .................................................................................. 43
6.5.1 Binary Outputs - 0utl ...................................................... 43
6.5.2 Analogue Outputs – 0uta ................................................. 44
6.6 Binary Functions ...................................................................... 45
6.7 Display ................................................................................... 46
6.8 Timer ..................................................................................... 47
6.9 Interfaces................................................................................ 48

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Configuration Settings

6.1 Analogue Inputs

IP1 and IP2

Setting Display Value range Description

factory setting
Sensor type sens 0 no function
1 Resistance thermometer in 3-wire circuit
2 Resistance thermometer in 2-wire circuit
3 Resistance thermometer in 4-wire circuit
4 Thermocouple
5 Resistance transmitter
6 Heater current 0—50 mA ac (Analogue input
2 only)
7 0 – 20 mA
8 4 – 20 mA
9 0 – 10 V
10 2 – 10 V
11 0–1V
Linearization lin 0 Linear
1 Pt100
2 Pt500
3 Pt1000
4 KTY11-6
5 W5Re_W26Re C
6 W3Re_W25Re D
7 NiCr-Con E
8 Cu-Con T
9 Fe-Con J
10 Cu-Con U
11 Fe-Con L
12 NiCr-Ni K
13 Pt10Rh-Pt S
14 Pt13Rh-Pt R
15 Pt30Rh-Pt6Rh B
16 NiCrSi-NiSi N
17 W3Re_W26Re
18 customized linearization

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Configuration Settings

Setting Display Value range Description

factory setting
Measurement 0ffs -1999…+1999 The measurement offset is used to correct a
offset 0 measured value by a certain amount
upwards or downwards.
Examples:
Measured Displayed value offset value
294.7 +0.3 295.0
295.3 - 0.3 295.0
The controller uses the corrected value
(= displayed value) for its calculation. This
value is not the same as the actually
measured value. If incorrectly applied, this
can result in impermissible values of the
control variable.
Special case: 2-wire circuit
If the input is connected to a resistance
thermometer in 2-wire circuit, then the lead
resistance is set in ohms here.
Display start SCl -1999…+1999 On transducers with standard signal and on
0 potentiometers, a display value is assigned
sCH to the physical signal.
Display end -1999…+1999
Example:
100
0 — 20mA : 0 — 1500°C.
The range of the physical signal can be 20 %
wider or narrower without generating an out-
of-range signal.
Filter time Df 0…100 s To adjust the digital input filter (0sec = filter
constant 0.6 s off).
63% of the alterations are acquired after 2x
filter time constant at a signal step change.
When the filter time constant is large:
- high damping of disturbance signals
- slow reaction of the process value display
to process value changes
- low limit-frequency (2nd order low-pass
filter)
Fine tuning Fts -1999…+9999 See “Calibration” (Sect 8.1, page 67).
start value 0 Unlike all the other settings, entry of the
Fine tuning Fte -1999…+9999 start and end value is linked to the latest
end value 1 measurement at the input concerned.
As a rule, these values can not be adopted
by another instrument.
Heater Heat 0 No function.
current 1…10 Output 1…10
monitoring
(output)

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In12

Setting Display Value range Description

factory setting
Temperature Unit 0 deg. Celsius
unit 1 deg. Fahrenheit
Unit for temperature values
Sampling Cycl 0 50 ms
cycle time 1 90 ms
2 150 ms
3 250 ms

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6.2 Controller

Setting Display Value range Description

factory setting
Controller Ctyp 0 no function
type 1 2-state controller
2 3-state controller
3 Modulating controller
4 Continuous controller
Control action Cact 0 Direct
1 Inverse

inverse:
The controller output Y is > 0 when the
process value is smaller than the setpoint
(e. g. heating).
direct:
The controller output Y is > 0 when the
process value is larger than the setpoint
(e. g. cooling).
Inhibit InHa 0 Enabled
manual mode 1 inhibited
If the manual mode is inhibited, changing
over to “manual” is not possible from the
keys or via the binary input.
Manual Hand -100…101 Defines the controller output level after
output 101 changing over to manual mode.
101 = last output
Range output R0ut -100…+100 Output on over/underrange.
0 101 = last output

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Setting Display Value range Description

factory setting
Setpoint low Spl -1999…+9999 Setpoint limiting prevents the input of values
-1999 outside the defined range.
spH The setpoint limits are not effective with
Setpoint high -1999…+9999
setpoint input via the interface.
+9999
The correction value is limited for external
setpoint with correction.
Controller Cpr Analogue Defines the source for the process value of
process value selector the control channel.
1 See “Analogue selector” Section 2.3.1.
External Esp Analogue Activates the external setpoint input and
setpoint selector defines the source for the external setpoint.
0 See “Analogue selector” Section 2.3.1.
External setpoint with correction:
External setpoint + setpoint 1 = present
setpoint
The external setpoint is corrected up or down
from the keypad (setpoint 1). The display
shows the present setpoint.
Output feed Analogue Defines the source for output feedback for a
feedback selector modulating controller.
0 See “Analogue selector” Section 2.3.1.
Autotuning AMOT does not recommend that this function is used
Method of Typt 0 Oscillation method
tuning 1 Step response method
Inhibit tuning InHt 0 Enabled
1 inhibited
The start of autotuning can be inhibited from
the keys or through the binary function.
Output of 0tt1 0 Relay
tuning 1 1 Solid-state + logic
Output of 0tt2 2 Continuous
tuning 2 The type of the physical output for the signal
of the controller outputs 1 and 2 has to be
defined.
Controller S0ut -100…+100% Initial output with step response
standby 0%
output
Step size Sts1 10…100% Step size with step response
30%

6.3 Generator
This menu is not used

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6.4 Limit Comparators

Limit comparators (threshold monitors, limit contacts) can be used to monitor an input
variable (process value for the limit comparator) against a fixed limit or another
variable (the setpoint for the limit comparator). When a limit is exceeded, a signal can
be output or an internal controller function initiated.

Four limit comparators are available which can be set to the following functions.

lk1 lk5

lk2 lk6

lk3 lk7

lk4 lk8
Note
In the case of the limit comparator functions lk7 and lk8, the measurement
that is set is monitored with respect to a fixed value AL.

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Configuration Settings

Setting Display Value range Description

factory setting
Function Fnct 0 no function
1 lk1
2 lk2
3 lk3
4 lk4
5 lk5
6 lk6
7 lk7
8 lk8
Limit value Al -1999…+9999 Limit value to be monitored
0 Limit range for lk1 and lk2: 0 — 9999
Switching Hyst 0…9999 Switching differential
differential 1
Action/range acra 0 absolute/off
response 1 relative/off
2 absolute/on
3 relative/on

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Setting Display Value range Description

factory setting
Action/range acra Action:
response Defines the switching action of the limit
Cont. comparators on a setpoint change or power-
on.
absolute:
At the time of alteration, the limit
comparator acts according to its function.
relative:
The limit comparator is in the OFF status.
An alteration of the limit value or the (limit
comparator) setpoint could cause the limit
comparator to switch ON. Such a reaction
will be suppressed, and this condition is
maintained until the (limit comparator)
process value has moved out of the switch-on
region (gray area).
Example:
Monitoring the (controller) process value x
with function lk4
Setpoint alteration w1→w2
a) Initial condition

b) Condition at the time of the alteration

The limit comparator remains OFF, although
the process value is within the switch-on
region.

c) Stabilized condition
The limit comparator again operates in
accordance with its function.

This also prevents a limit comparator from

being triggered during the approach phase.

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Configuration Settings

Setting Display Value range Description

factory setting
Switch on T0n 0…9999 s Delays the switch-on edge by a definable
delay 0s time period
Switch off T0ff 0…9999 s Delays the switch-off edge by a definable
delay 0s time period
Acknowledge Acnl 0 no acknowledgement
ment 1 acknowledgement; only with inactive limit
comparator
2 acknowledgement; always possible
For settings with acknowledgement, the limit
comparator is latching, which means it
remains ON, even when the switch on
condition is no longer present.
The limit comparator must be reset via the T
+ EXIT keys or binary signal.
Pulse time Tpul 0…9999 s The limit comparator is automatically reset
0s after an adjustable time period.
Limit LCpr Analogue see circuit diagrams
comparator selector See “Analogue selector” Section 2.3.1.
PV 0
Limit LCSP Analogue see circuit diagrams (only with lk1—lk6)
comparator selector See “Analogue selector” Section 2.3.1.
SP 0

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6.5 Outputs

6.5.1 Binary Outputs - 0utl

Setting Display Value range Description

factory setting
Binary output 0ut1 0 no function
1 - 10 Out2 0
Out3 1 Controller output 1 – Binary output 3
Out4 2 Controller output 2 – Binary output 4
… 5 Binary input 1
6 Binary input 2
0ut0 Binary input 3
7
8 Binary input 4
9 Binary input 5
10 Binary input 6
11 Binary input 7
12 Binary input 8
13 Limit comparator 1
14 Limit comparator 2
15 Limit comparator 3
16 Limit comparator 4
17 Control contact 1
18 Control contact 2
19 Control contact 3
20 Control contact 4
21 Logic formula 1
22 Logic formula 2
23 Timer 1 active
24 Timer 2 active
25 Program active
26 Program end signal
27 Tolerance limit signal
28 Manual mode on/off
29 Binary marker

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6.5.2 Analogue Outputs – 0uta

Analogue outputs are optional. Depending on the configuration, they are designated as
analogue outputs 5, 6 or 7. The following configuration options apply to all three
options.

Setting Display Value range Description

factory setting
Function fnct Analogue Function of the output
selector See Section 2.3.1, page 9.
0

Signal type Si6n 0 0 — 10 V

1 2 —10 V
2 0 — 20 mA
3 4 — 20 mA
Physical output signal
Range output R0ut 0…101% Signal on going above/below range
0% 101 = last output signal
If the output is a controller output, the
controller switches over to manual mode and
produces the output level defined under
“Controller”.
The setting for rOut is not taken into
account.
See Section 6.2 “Controller “Cntr””
Zero point 0pnt -1999…+9999 A physical output signal is assigned to the
0 value range of an output variable.
End Example:
End value -1999…+9999
Setpoint 1 (value range 150 to 500 °C) is to
100
be output via an analogue output (0 – 20
mA).
i.e.: 150 to 500°C _ 0 – 20 mA
Zero point: 150 / End value: 500
Setting for controller outputs for cooling.
The following settings have to be defined for
3-state controllers:
Zero point: 0 / End value: -100

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6.6 Binary Functions

Setting Display Value range Description

factory setting
Binary input Bin1 LC1 - 0 no function
1 to 8 … 1 Start autotuning
Bin8 2 Cancel autotuning
Limit LC1 3 Change to manual mode
comparator 1 … 4 Controller off (controller outputs are
to 4 LC4 switched off)
5 Inhibit manual mode
Timer 1 Tf1
6 Hold ramp
Timer 2 Tf2 7 Cancel ramp
Logic 1 Lo1 bIn1 - 8 Setpoint changeover – Binary input 1
bIn2 - 9 Parameter set switching - Binary input 2
Logic 2 Lo2
10 Key inhibit
Control CC1 11 Level inhibit
contact 1 to … 12 Display “off” with key inhibit
4 CC4 13 Acknowledge limit comparators
Tolerance Tols 14 Inhibit program start
limit signal 15 Start program
16 Pause program
Program end pres
17 Cancel program
signal
18 Segment change
19 Start timer 1
20 Start timer 2
21 Cancel timer 1
22 Cancel timer 2
Level inhibit:
The parameter and configuration levels are
inhibited.
Program end signal:
The signal is active after approx. 1 second
(pulse)
Text display:
If the binary function is active, a configurable
text is shown in the lower display.

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6.7 Display

Setting Display Value range Description

factory setting
Upper display disU Analogue Displayed value for the upper display
selector Process value
3 See Section 2.3.1, page 9.
Lower display Disl Analogue Displayed value for the lower display
selector Present setpoint
4 See Section 2.3.1, page 9.
Decimal point Decp 0 no decimal place
1 one decimal place
2 two decimal places
If the value that is be displayed can no
longer be represented with the programmed
decimal point, then the number of decimal
places will be automatically reduced. If,
subsequently, the measured value
decreases, the number increases to the
programmed value of the decimal point.
Brightness Bri6 0…5 0 – Maximum brightness
0 5 - Minimum

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6.8 Timer

Setting Display Value range Description

factory setting
Function Fnct 0 no function
1 with the timer running: binary signal=1
(signal is active)
2 with the timer running: binary signal=0
(signal is not active)
3 Tolerance band
Function: “Tolerance band”

Timer is running when the process value has

reached a tolerance band around the
setpoint.
Timer time T 0…99:59 Time input (hh:mm)
Tolerance tolt 0…999 0 = off
limit 0

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Configuration Settings

6.9 Interfaces

MODbus – r422
Setting Display Value range Description
factory setting
Protocol Prot 0 MODbus
1 MODbus integer
Baud rate Bdrt 0 9600 bps
1 19200 bps
2 38400 bps
Data format Dft 0 8 data bits, 1 stop bit, no parity
1 8 data bits, 1 stop bit, odd parity
2 8 data bits, 1 stop bit, even parity
3 8 data bits, 2 stop bits, no parity
Device adr 0…255 Address in data network
address 1

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Section 7

Communications Interface
Contents

Para Page
7.1 Description .............................................................................. 49
7.1.1 Master-Slave Principle .................................................... 49
7.1.2 Transmission mode (RTU) ............................................... 50
7.1.3 Device Address.............................................................. 50
7.1.4 Timing of the communication........................................... 50
7.1.5 Timing of a Data Request ................................................ 52
7.1.6 Structure of the data blocks ............................................ 53
7.1.7 Error Handling ............................................................... 53
7.2 Functions ................................................................................ 54
7.2.1 Read n Words................................................................ 55
7.2.2 Write one word.............................................................. 55
7.2.3 Write n words................................................................ 56
7.3 Address Tables......................................................................... 57
7.3.1 Process Data ................................................................. 58
7.3.2 Setpoints ...................................................................... 61
7.3.3 Controller Parameters..................................................... 62
7.3.4 Configuration ................................................................ 63
7.3.5 Program Transmission .................................................... 64
7.3.6 Commands ................................................................... 65
7.3.7 Device Identification....................................................... 66

7.1 Description

7.1.1 Master-Slave Principle

The communication between a PC (master) and a device (slave) using MODbus
takes place according to the master-slave principle, in the form of a data
request/instruction - response.

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7.1.2 Transmission mode (RTU)

The transmission mode used is the RTU mode (Remote Terminal Unit). Data
are transmitted in binary format (hexadecimal) with 8 bits. The LSB (least
significant bit) is transmitted first. The ASCII operating mode is not supported.

The data format describes the structure of a character transmitted. The

following format options are available:

Data Parity Bit Stop Bit Bit

Word 1/2 bit Number
8 bit - 1 9
8 bit Even 1 10
8 bit Odd 1 10
8 bit - 2 10

7.1.3 Device Address

The device address of the slave can be set between 0 and 254. Address 0 is
reserved.

Note
A maximum of 31 slaves can be addressed via the RS422/485 interface.
Two forms of data exchange can be distinguished:

• Query Data request/instruction by the master to a slave via the

corresponding device address.
The slave addressed responds.

• Broadcast Instruction by the master to all slaves, via the device address
0. The connected slaves do not respond. A specific setpoint can, for
example, be transmitted to all slaves. In such a case, the correct
acceptance of the values by the slaves should be checked by a
subsequent readout of the setpoint.
A data request with device address 0 is meaningless.

7.1.4 Timing of the communication

Start and end of a data block are marked by transmission pauses. The
maximum permitted interval between two consecutive characters is three
times the transmission time of a single character.

The character transmission time (the time taken to transmit one character)
depends on the baud rate and the data format that is used (stop bits and
parity bit).

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For a data format with 8 data bits, no parity bit and one stop bit, this is:

character transmission time [msec] = 1000 * 9 bits/(baud rate)

For the other data formats it is:

character transmission time [msec] = 1000 * (8 bits+parity bit+stop

bit(s)) bits/(baud rate)

Data request from master

transmission time = n characters * 1000 * x bits/(baud rate)

Marker for end of data request

3 characters * 1000 * x bits/(baud rate)

Processing of the data request by the slave (max. 250msec)

Response of slave
transmission time = n characters * 1000 * x bits/(baud rate)

Marker for end of response

3 characters * 1000 * x bits/(baud rate)

Example

Baud Rate [baud] Data Format [bit] Waiting Time [ms]

(3 characters)
38400 10 0.79
9 0.71
19200 10 1.57
9 1.41
9600 10 3.13
9 2.82

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7.1.5 Timing of a Data Request

Note
A minimum response time can be set in the controller, under the menu item
“Interface”. This preset time is the minimum time which will be waited
before an answer is transmitted (0 - 500 ms). If a smaller value is set, then
the response time may be longer than the preset value (because the
internal processing time is longer), the controller answers as soon as the
internal processing is completed. A preset time of 0 ms means that the
controller answers with the maximum possible speed.
The minimum response time which can be set is required by the RS485
interface in the master, in order to switch over the interface driver from
transmit to receive. This parameter is not required for the RS422 interface.

t2 is the time is needed by the controller, to switch over from transmit back to
receive. This is the waiting time which the master has to observe before
presenting a new data request. This time must always be observed, even when
the new data request is directed to another device.

RS422 interface: t2 = 1 ms

RS485 interface: t2 = 10 ms

Communication during the internal processing time of the slave

No data requests from the master are permitted during the internal processing
time. Any data requests that are made during this period will be ignored by the
slave.

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Communication during the response time of the slave

No data requests from the master are permitted during the response time of
the slave. Any data requests that are made during this period will result in the
invalidation of all the data currently on the bus.

7.1.6 Structure of the data blocks

All data blocks have the same structure:

Slave Function Data field Checksum

address code CRC16
1 byte 1 byte x byte(s) 2 bytes

Each data block contains four fields:

# Slave address device address of a specific slave

# Function code Function selection (read, write words)
# Data field contains the information:
word address
word number
word value
# Checksum detection of transmission errors

7.1.7 Error Handling

There are three error codes:

# invalid function
# invalid parameter address
# write access to parameter denied

Response in the Event of an Error

Slave Function Data field Checksum
address XX or 80h CRC16
1 byte 1 byte x byte(s) 2 bytes
The function code is ORed with 0x80, which means that the MSB (most
significant bit) is set to 1.

Example:

Date request:

01 02 40 00 00 04 CRC16

Response:

01 83 02 CRC16

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The slave will not respond in the following error situations:

# the checksum (CRC16) is not correct

# the instruction from the master is incomplete or over-defined
# the number of words or bits to be read is zero

Checksum (CRC16)
The checksum (CRC16) serves to recognize transmission errors. If an error is
identified during evaluation, the corresponding device does not respond.

CRC = 0xFFFF
CRC = CRC XOR ByteOfMessage
For (1 to 8)
CRC = SHR(CRC)
If (flag shifted right = 1)
then else
CRC = CRC XOR 0xA001
While (not all ByteOfMessage processed);

Example:

Data request: Read two words, starting at address 0x00CE (CRC16 =

0xA592)

07 03 00 CE 00 02 A5 92
CRC16
Response: (CRC16 = 0xADF5)

07 03 04 00 00 41 C8 AD F5
Word 1 Word 2 CRC16

Interface

Refer to Section 6.9, page 48 for the interface settings.

7.2 Functions
The following functions are available:

Function Function Number

Read n Words 0x03 or 0x04
Write one Word 0x06
Write n Words 0x10

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7.2.1 Read n Words

This function reads n (n≤32) words, starting from a defined address.

• Date request
Slave Function Address Word Checksum
address 0x03 or 0x04 number CRC16
(max 127)
1 byte 1 byte 2 bytes 2 bytes 2 bytes

• Response
Slave Function Number of Word Checksum
address 0x03 or 0x04 bytes read value(s) CRC16
1 byte 1 byte 1 byte x byte(s) 2 bytes

• Example
Read the two controller setpoints

Word address = 0x3100 (setpoint W1)

Data request:

01 03 31 00 00 04 4AF5

Response:

01 03 08 0000 41C8 0000 4120 4A9E

Setpoint 1 Setpoint 2
(25.0) (10.0)

7.2.2 Write one word

For the “write word” function, the data blocks for instruction and response are
identical.

• Instruction
Slave Function Word Word value Checksum
address 0x06 address CRC16
1 byte 1 byte 2 bytes 2 bytes 2 bytes

• Response
Slave Function Word Word value Checksum
address 0x06 address CRC16
1 byte 1 byte 2 bytes 2 bytes 2 bytes

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• Example
Write limit for limit comparator 1 = 275

Word address = 0x0077

Instruction: Write first part of the value

01 06 00 77 80 00 5810

Response (as instruction):

01 06 02 6F 80 00 5810

Instruction: Write second part of the value

01 06 00 78 43 89 F945

Response (as instruction):

01 06 00 78 43 89 F945

7.2.3 Write n words

This function writes n (n≤32) words, starting from a defined address.

• Instruction
Slave Function Address Word Byte Word Checksum
address 0x10 of first number number value(s) CRC16
word (max
127)

1 byte 1 byte 2 bytes 2 bytes 1 byte X byte(s) 2 bytes

• Response
Slave Function Address of Word Checksum
address 0x10 first word number CRC16
1 byte 1 byte 2 bytes 2 bytes 2 bytes

• Example
Write proportional band Pb1 = 20 of second parameter set

Word address = 0x3014

Instruction:

01 10 30 14 00 02 04 00 00 41 A0 9979

Response:

01 10 30 14 00 02 0ECC

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7.3 Address Tables

All process values (variables) together with their addresses, data type and
access mode are described below.

References are as follows:

R/O read access only

R/W read and write access
char, byte byte (8 bits)
INT integer (16 bits)
Bit x bit No. x
LONG long integer (4 bytes)
FLOAT float value (4 bytes) according to IEEE 754

Byte sequence
Because of the platform-dependent representation of floating-point numbers
and long values, the bytes must be arranged in the sequence that is
appropriate for MODbus.

Please find out in which sequence float values are stored in your system (PC,
PLC etc.).

Single-float format (32bit) according to the IEEE 754 standard

SEEEEEEE EMMMMMMM MMMMMMMM MMMMMMMM
S – Sign bit

E – Exponent (complement to base 2)

M – 32 Bit normalised mantissa

MODbus float format

MODbus address x MODbus address x + 1
SEEEEEEE EMMMMMMM SMMMMMMM EMMMMMMM

Example – Floating point number 3000:

PC (master) 00 80 3B 45

MODbus 80 00 45 3B

Byte 1 2 3 4

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Example – Long integer value number 66051:

PC (master) 03 02 01 00

MODbus 00 01 02 03

Byte 1 2 3 4

7.3.1 Process Data

Address Data type/ Access Signal designation
bit number
0x001F INT R/O Program status
Bit 1 R/O Program pause (=0x0002)
Bit 2 R/O Basic status/Program stop = 1 (=0x0004)
Bit 5 R/O Automatic mode (=0x0020)
Bit 6 R/O Program end signal = 1 (=0x0040)
Bit 7 R/O Tolerance limit signal = 1 (=0x0080)
0x0020 INT R/O Controller status
Bit 4 R/O Manual mode = 1 (=0x1000)
Bit 7 R/O Autotuning active = 1 (=0x8000)
0x0021 INT R/O Binary outputs 1 -10 (switching states 0 = off/
1 = on)
Bit 0 R/O Binary output 1 (=0x0001)
Bit 1 R/O Binary output 2 (=0x0002)
Bit 2 R/O Binary output 3 (=0x0004)
Bit 3 R/O Binary output 4 (=0x0008)
Bit 4 R/O Binary output 5 (=0x0010)
Bit 5 R/O Binary output 6 (0x0020)
Bit 6 R/O Binary output 7 (=0x0040)
Bit 7 R/O Binary output 8 (=0x0080)
Bit 8 R/O Binary output 9 (=0x0100)
Bit 9 R/O Binary output 10 (=0x0200)
0x0023 INT R/O Binary inputs 1 - 6 (switching states 0 = open/1 =
closed)
Bit 0 R/O Binary input 1 (=0x0001)
Bit 1 R/O Binary input 2 (=0x0002)
Bit 2 R/O Binary input 3 (=0x0004)
Bit 3 R/O Binary input 4 (=0x0008)
Bit 4 R/O Binary input 6 (=0x0010)
Bit 5 R/O Binary input 5 (=0x0020)

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Address Data type/ Access Signal designation

bit number
Bit 5 R/O Binary input 8 (=0x0040)
Bit 5 R/O Binary input 7 (=0x0080)
0x0024 INT R/O Limit comparator (switching states 0 = off/1 = on)
Bit 0 R/O Limit comparator 1 (=0x0001)
Bit 1 R/O Limit comparator 2 (=0x0002)
Bit 2 R/O Limit comparator 3 (=0x0004)
Bit 3 R/O Limit comparator 4 (=0x0008)
0x0025 INT R/O Control contacts 1-4
Bit 0 R/O Control contact 1 (=0x0001)
Bit 1 R/O Control contact 2 (=0x0002)
Bit 2 R/O Control contact 3 (=0x0004)
Bit 3 R/O Control contact 4 (=0x0008)
0x0026 INT R/O Binary signals
Bit 0 R/O Control contact 1 (=0x0001)
Bit 1 R/O Control contact 2 (=0x0002)
Bit 2 R/O Control contact 3 (=0x0004)
Bit 3 R/O Control contact 4 (=0x0008)
Bit 4 R/O Timer 1 (=0x0010)
Bit 5 R/O Timer 2 (=0x0020)
Bit 8 R/O Limit comparator 1 (=0x0040)
Bit 9 R/O Limit comparator 2 (=0x0080)
Bit 10 R/O Limit comparator 3 (=0x0100)
Bit 11 R/O Limit comparator 4 (=0x0200)
Bit 12 R/O Logic formula 1 (=0x0400)
Bit 13 R/O Logic formula 2 (=0x0800)
0x0027 INT R/W Control of the binary outputs
Bit 0 R/W Output 1 (=0x8001)
... R/W
Bit 9 R/W Output 10 (=0x8200)
Bit 15 R/W Activation = 1 (=0x8000)
0x0028 FLOAT R/O Analogue input 1 [mV]
0x002A FLOAT R/O Analogue input 2 [mV]
0x0030 FLOAT R/O Internal Pt100 [Ohm]
0x0034 INT R/O Sampling cycle time
0x0035 FLOAT R/O Analogue input 1 [degree]
0x0037 FLOAT R/O Analogue input 2 [degree]
0x003D FLOAT R/O Math 1
0x003F FLOAT R/O Math 2

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Address Data type/ Access Signal designation

bit number
0x0041 FLOAT R/O Ramp end value (W)
0x0043 FLOAT R/O Filtered process value
0x0045 FLOAT R/O Unfiltered process value
0x0047 FLOAT R/W Setpoint
0x0049 FLOAT R/O Output -100 to 100% (displayed value)
0x004B FLOAT R/O Output, heating 0 to 100%
0x004D FLOAT R/O Output, cooling -100 to 0%
0x004F FLOAT R/O Control difference
0x0051 FLOAT R/O Control deviation
0x0053 INT R/O Switching status, heating (1 = contact closed/ON)
0x0054 INT R/O Switching status, cooling (1 = contact closed/ON)
0x0055 INT R/O Parameter set number 0 - 1
0x0056 INT R/O Manual output
0x0057 INT R/O Segment number (1 - 8)
0x0058 INT R/O Number of segments (1- 8)
0x0059 FLOAT R/O Program setpoint
0x005B LONG R/O Program run time (in seconds)
0x005D LONG R/O Residual program time (in seconds)
0x0061 LONG R/O Segment run time
0x0063 LONG R/O Residual segment time
0x0067 LONG R/O Timer run time, timer 1
0x0069 LONG R/O Timer run time, timer 2
0x006B LONG R/O Timer run time, timer 3
0x006D LONG R/O Timer run time, timer 4

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7.3.2 Setpoints
Address Data type/ Access Signal designation
bit number
0x3100 FLOAT R/W Setpoint W1
0x3102 FLOAT R/W Setpoint W2
0x3104 FLOAT R/W Setpoint W3
0x3106 FLOAT R/W Setpoint W4

Note
The setpoint limits will not be checked when setpoints are altered via the
interface.
Write operations to these parameters result in them being saved to the
EEPROM. These memory chips only have a limited amount of write cycles
(about 10000), this is why this function can be switched off in the case of
frequent programming. The parameter values are then saved to the volatile
memory (RAM) only and are lost after a supply failure.

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7.3.3 Controller Parameters

Address Data type/ Access Signal designation
bit number
0x3000 FLOAT R/W Parameter set 1: Pb1
0x3002 FLOAT R/W Parameter set 1: Pb2
0x3004 INT R/W Parameter set 1: dt
0x3005 INT R/W Parameter set 1:rt
0x3006 FLOAT R/W Parameter set 1: Cy1
0x3008 FLOAT R/W Parameter set 1: Cy2
0x300A FLOAT R/W Parameter set 1: db
0x300C FLOAT R/W Parameter set 1: HyS1
0x300E FLOAT R/W Parameter set 1: HyS2
0x3010 INT R/W Parameter set 1: tt
0x3011 INT R/W Parameter set 1: y0
0x3012 INT R/W Parameter set 1: y1
0x3013 INT R/W Parameter set 1: y2
0x3014 FLOAT R/W Parameter set 2: Pb1
0x3016 FLOAT R/W Parameter set 2: Pb2
0x3018 INT R/W Parameter set 2: dt
0x3019 INT R/W Parameter set 2: rt
0x301A FLOAT R/W Parameter set 2: Cy1
0x301C FLOAT R/W Parameter set 2: Cy2
0x301E FLOAT R/W Parameter set 2: db
0x3020 FLOAT R/W Parameter set 2: HyS1
0x3022 FLOAT R/W Parameter set 2: HyS2
0x3024 INT R/W Parameter set 2: tt
0x3025 INT R/W Parameter set 2: y0
0x3026 INT R/W Parameter set 2: y1
0x3027 INT R/W Parameter set 2: y2

Note
Write operations to these parameters result in them being saved to the
EEPROM. These memory chips only have a limited amount of write cycles
(about 10000), this is why this function can be switched off in the case of
frequent programming. The parameter values are then saved to the volatile
memory (RAM) only and are lost after a supply failure.

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7.3.4 Configuration
Address Data type/ Access Signal designation
bit number
0x0077 FLOAT R/W Limit comparator 1, limit AL
0x0079 FLOAT R/W Limit comparator 1, switching differential
0x007B INT R/W Limit comparator 1, switch-on delay
0x007C INT R/W Limit comparator 1, switch-off delay
0x007D FLOAT R/W Limit comparator 2, limit AL
0x007F FLOAT R/W Limit comparator 2, switching differential
0x0081 INT R/W Limit comparator 2, switch-on delay
0x0082 INT R/W Limit comparator 2, switch-off delay
0x0083 FLOAT R/W Limit comparator 3, limit AL
0x0085 FLOAT R/W Limit comparator 3, switching differential
0x0087 INT R/W Limit comparator 3, switch-on delay
0x0088 INT R/W Limit comparator 3, switch-off delay
0x0089 FLOAT R/W Limit comparator 4, limit AL
0x008B FLOAT R/W Limit comparator 4, switching differential
0x008D INT R/W Limit comparator 4, switch-on delay
0x008E INT R/W Limit comparator 4, switch-off delay
0x008F FLOAT R/W Ramp function, slope
0x00B9 INT R/W Alarm text (1-2)
0x00BA INT R/W Alarm text (3-4)

Note
Write operations to these parameters result in them being saved to the
EEPROM. These memory chips only have a limited amount of write cycles
(about 10000), this is why this function can be switched off in the case of
frequent programming. The parameter values are then saved to the volatile
memory (RAM) only and are lost after a supply failure.

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7.3.5 Program Transmission

Address Data type/ Access Signal designation
bit number
0x0091 FLOAT R/W Segment setpoint 1
0x0093 LONG R/W Segment time 1
0x0095 FLOAT R/W Segment setpoint 2
0x0097 LONG R/W Segment time 2
0x0099 FLOAT R/W Segment setpoint 3
0x009B LONG R/W Segment time 3
0x009D FLOAT R/W Segment setpoint 4
0x009F LONG R/W Segment time 4
0x00A1 FLOAT R/W Segment setpoint 5
0x00A3 LONG R/W Segment time 5
0x00A5 FLOAT R/W Segment setpoint 6
0x00A7 LONG R/W Segment time 6
0x00A9 FLOAT R/W Segment setpoint 7
0x00AB LONG R/W Segment time 7
0x00AD FLOAT R/W Segment setpoint 8
0x00AF LONG R/W Segment time 8
0x00B1 INT R/W Control contacts, segment 1 (1=ON; Bit 0=control
contact 1; Bit 3=control contact 4)
0x00B2 INT R/W Control contacts, segment 2
0x00B3 INT R/W Control contacts, segment 3
0x00B4 INT R/W Control contacts, segment 4
0x00B5 INT R/W Control contacts, segment 5
0x00B6 INT R/W Control contacts, segment 6
0x00B7 INT R/W Control contacts, segment 7
0x00B8 INT R/W Control contacts, segment 8

Note
Write operations to these parameters result in them being saved to the
EEPROM. These memory chips only have a limited amount of write cycles
(about 10000), this is why this function can be switched off in the case of
frequent programming. The parameter values are then saved to the volatile
memory (RAM) only and are lost after a supply failure.

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7.3.6 Commands
Address Data type/ Access Signal designation
bit number
0x006F INT R/W Binary functions "Program controller"
Bit 1 R/W Program pause (=0x0002)
Bit 2 R/W Program canceled (=0x0004)
Bit 3 R/W Program start (=0x0008)
Bit 8 R/W Segment change (=0x0100)
0x0070 INT R/W Binary functions "Controller"
Bit 1 R/W Pause program (=0x0002)
Bit 2 R/W Cancel ramp (=0004)
Bit 4 R/W Activate manual mode (=0x0010)
Bit 5 R/W Automatic mode (=0x0020)
Bit 6 R/W Controller off (=0x0040)
Bit 7 R/W Start autotuning (=0x0080)
Bit 13 R/W Cancel autotuning (=0x2000)
0x0071 INT R/W Binary functions "Operation"
Bit 4 R/W Display off with key inhibit (=0x010)
Bit 5 R/W Acknowledge limit comparators (=0x0020)
Bit 6 R/W Text display (=0x0040)
0x0072 INT R/W Binary functions "Timer"
Bit 1 R/W Pause timer 1 (=0x0002) (only via interface)
Bit 2 R/W Cancel timer 1 (0=0004)
Bit 3 R/W Start timer 1 (=0x0008)
Bit 9 R/W Pause timer 2 (=0x0200) (only via interface)
Bit 10 R/W Cancel timer 2 (0=0400)
Bit 11 R/W Start timer 2 (=0x0800)
0x0073 INT R/W Setpoint switching (0=off) 1 – 4 = W1-W4
0x0074 INT R/W Parameter set switching (0=off)
1=P1
2=P2
0x3200 FLOAT W/O Setpoint
0x3202 FLOAT W/O Process value
0x3004 FLOAT W/O Math 1
0x3006 FLOAT W/O Math 2
0x3008 INT W/O Logic 1+2
Bit 0 W/O Logic 1 (=0x0081)
Bit 1 W/O Logic 2 (=0x0082)
Bit 7 W/O Activation (=0x0080)

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7.3.7 Device Identification

Address Data type/ Access Signal designation
bit number
0x4000 INT R/O Option slot 1+2
Bit 0-7 R/O Slot 2
Bit 8-15 R/O Slot 1
0x4001 INT R/O Option slot 3
Bit 8-15 R/O Slot 3
0x4009 INT R/O Device format
Bit 0 R/O 1=Type 70.3041 (48mm x 48mm)
Bit 1 R/O 1=Type 70.3042/43 (48mm x 96mm)
Bit 2 R/O 1=Type 70.3044 (96mm x 96mm)

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Calibration and Maintenance

Section 8

Calibration and Maintenance

Contents

Para Page
8.1 Calibration............................................................................... 67
8.2 Auto Tuning............................................................................. 68
8.3 Check the Tuning ..................................................................... 72
8.4 Maintenance ............................................................................ 72
8.4.1 Clean the front panel...................................................... 72
8.4.2 Replace the Controller .................................................... 73
8.4.3 Return Components to the Manufacturer ........................... 73

8.1 Calibration
For accurate processing, it is important that the Controller interprets the value
of the analogue input(s) correctly. To achieve this, analogue signals as close
as possible to each end of the input range are fed into the controller. At each
value, the Controller is adjusted to display the required value.

Fig 13 Calibration

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Procedure
WARNING
If the Controller is installed and connected into the system, the
appropriate precautions must be taken to isolate the electrical supply
before connecting/disconnecting analogue inputs.

1 Connect a reference supply to analogue input 1.

2 Set the reference supply to the lowest value of the required range
(“Start” on Fig 13).
3 Set SCL for InP1 to the corresponding value (see Sect 6.1, page 34).
4 Set the reference supply to the highest value of the required range (“End”
on Fig 13).
5 Set SCH for InP1 to the corresponding value (see Sect 6.1, page 34).
6 Remove the reference supply from analogue input 1 and reconnect the
Controller to the system.
7 If required, repeat the procedure for analogue input 2 (InP2).

8.2 Auto Tuning

CAUTION
The auto tuning procedure is detailed below. AMOT does not
recommend that it is used.

Autotuning (self-optimization, SO) establishes the optimum controller

parameters for a PID or PI controller. Depending on the controller type, the
following controller parameters can be defined:
• Reset time (rt)
• derivative time (dt)
• proportional band (Pb)
• cycle time (Cy)
• filter time constant (dF)
There are two auto tuning methods that are selected in the Cntr configuration
(Sect 6.2).

• Oscillation
• Step response

Oscillation Method
The controller selects one of two procedures (a or b), depending on the size of
the control deviation:

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Step Response Method

This type of optimization involves determining the control parameters through
an output step that is applied to the process. First a standby output is
produced until the process value is “steady” (constant). Afterwards, an output
step (step size), which can be defined by the user, is automatically applied to
the process. The resulting response of the process value is used to calculate
the control parameters.

Autotuning can be started from any system status, and can be repeated as
often as is required. The controller outputs (continuous, relay, solid-state), the
controller standby output and the step size (min. 10%) have to be defined.

Principal applications of the step response method

• Autotuning instantly after “power on”, during the approach phase

Considerable time savings, setting: controller standby output = 0 %.
• The process does not readily permit oscillations (e.g. highly insulated
furnaces with small losses, long oscillation period)
• Process value must not exceed setpoint If the output (with stabilized
setpoint) is known, overshoot can be avoided through the following
adjustment:
standby output + step size <= output in stabilized condition

Note
With output type “solid-state”, the cycle time during autotuning is reduced
to 8 x the sampling cycle time.
With the “relay” output type, care has to be taken that the process value is
not influenced by the cycle time, since otherwise autotuning can not be
completed successfully.
Solution: Reduce the cycle time Cy, until the process value is no longer
influenced. (Manual mode can be used for the adjustment)

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Start of autotuning after power-on and during the approach phase

Start of autotuning during operation

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Start Autotuning
Note
The controller output types must be defined for autotuning – see Section
6.2.
Press S and T (simultaneously > two seconds “tUnE” is shown, flashing, in the
lower display

Autotuning is ended when the display automatically changes to normal display.

The duration of autotuning depends on the control process.

Cancel autotuning
Cancel with S and T (simultaneously)

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8.3 Check the Tuning

The optimum adjustment of the controller to the process can be checked by
recording a start-up with the control loop closed.

The illustrations below, show possible incorrect adjustments and their

correction. They are based on the control response of a third-order process for
a PID controller. The procedure for adjusting the controller parameters can
also be applied to other processes.

8.4 Maintenance
There are no user-serviceable parts inside the controller. For rapid spares and
service support, contact the manufacturer at the address shown on the back
cover of this Manual.

8.4.1 Clean the front panel

The front panel can be cleaned with standard, mild wash and rinse agents and
detergents. It has a limited degree of resistance to organic solvents (e.g.
petrol, benzene, P1, xylene or similar). Do not use any high-pressure cleaners.

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8.4.2 Replace the Controller

To avoid disturbing the connections behind the panel, the Controller module
can be removed from its housing from the front of the panel as follows.

WARNING
The power supply to the
Controller must be switched
off and isolated before the
Controller is removed from
its housing.

1 Switch off and isolate the

power to the Controller.
2 Press the upper and lower
knurled areas firmly and
pull the Controller module
out of its housing.

Note
When refitting the Controller
module, ensure that the
latches below the knurled
areas are fully engaged.
Fig 14 Controller Module

8.4.3 Return Components to the Manufacturer

CAUTION
Components of the Controller are susceptible to damage by
electrostatic discharge. When returning components to the
manufacturer, the rules of EN 100 015 “Protection of electrostatically
endangered components” must be observed. Use only the approved
packaging material for transport.

Please note that we cannot be held liable for any damage caused by
ESD (electrostatic discharges).

Pack the component/s in approved electrostatic discharge packaging and

return to the address shown on the back cover of this Manual.

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Section 9

Accessories
Contents

Para Page
9.1 8072D Controller ...................................................................... 75
9.1.1 Description ................................................................... 75
9.1.2 Installation ................................................................... 79
9.1.3 Operation ..................................................................... 82
9.1.4 Maintenance ................................................................. 82
9.2 8073C Relay Module ................................................................. 85
9.2.1 Description ................................................................... 85
9.2.2 Installation ................................................................... 85
9.2.3 Maintenance ................................................................. 88
9.3 47581L001 Solid State Relay ..................................................... 89
9.3.1 Description ................................................................... 89
9.3.2 Installation ................................................................... 89
9.3.3 Maintenance ................................................................. 90

9.1 8072D Controller

9.1.1 Description
The 8072D controller incorporates an 8071D PID controller and two solid state
relays with outputs that feed directly to the electrically actuated AMOT G-
Valve. With a standard DIN rail mounted terminal connections and requiring
only a power supply and temperature input, the 8072D provides a complete,
compact control solution.

Fig 15 8072D Front Panel (rear)

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The main component is the 8071D controller which is fully described in Section
2.

Two solid state relays are fitted:

# SSR 1 energised by Logic Output 1 – provides Actuator Supply L1

# SSR 2 energised by Logic Output 2 – provides Actuator Supply L2
Two internal anti-surge fuses are fitted:

# Terminal 9 (1A) – 8071D power supply

# Terminal 10 (5A) – AC output to actuator

Internal Wiring Diagram

When a powered 4 – 20 mA loop is required, the internal wiring of the 8072D
is different.

• Fig 16 shows a standard controller

• Fig 17 shows a controller with a powered 4 – 20 mA loop

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Fig 16 8072D Internal Wiring (standard)

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Fig 17 8072D Internal Wiring (powered 4 – 20 mA loop)

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Identification of Model Number

8072D 0 0 0 D -AA
Inputs
Input 1 = PT100 0
Input 1 = 4-20mA 2
Outputs
Output 1 = SSR 0
Output 1 = 4-20mA 1
Direct/Reverse acting
Direct D
Reverse R

Controls and Indications

In addition to the 8071D controller described in Section 2, a power supply
switch is mounted on the front panel. It switches all AC power to the controller
and relays.

9.1.2 Installation

Dimensions

Fig 18 8072D Dimensions

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Installation Guidance Notes

The following notes provide a guide to deciding where a controller can be
safely installed.

Location and Climatic Requirements

The instrument location should, as far as possible, be free from:

• Shock and vibration.

• Stray electromagnetic fields. e.g. from motors, transformers etc.
• The ambient temperature at the location must be between 0 and +50 °C
at a relative humidity not exceeding 75 %.
Electrical Requirements
• The choice of cable, installation and electrical connection must conform
with the requirements of the appropriate local regulations.
• The electrical installation must only be carried out by suitably trained and
qualified personnel.
• If contact with live parts is possible when working on the instrument, it
must be isolated on both poles from the supply.
• The circuit must be fused for the maximum relay current in order to
prevent welding of the output relay contacts in case of an external short-
circuit.
• Run input, output and supply lines separately and not parallel to each
other.
• Do not connect additional loads to the supply terminals of the instrument.
• The instrument is not suitable for installation in hazardous areas.
• Apart from faulty installation, there is a possibility of interference or
damage to controlled processes due to incorrect settings on the controller
(setpoint, data of parameter and configuration levels, internal
adjustments). Safety devices independent of the controller, such as
overpressure valves or temperature limiters/monitors, should always be
provided and should be capable of adjustment only by specialist
personnel. Refer to the appropriate safety regulations.
• The signal inputs of the controller must not exceed a maximum potential
of 30 V ac or 50 V dc against the earth terminal.
• All input and output lines that are not connected to the supply network
must be laid out as shielded and twisted cables (do not run them in the
vicinity of power cables or components).
The shielding must be grounded to the earth potential on the instrument
side.
• Electromagnetic compatibility conforms to the standards and regulations
detailed in Section 10 (Technical Data) of this Manual.

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Mounting the Controller

WARNING
Two holes for the mounting of the
controller are located under the flap
that covers the terminal connections.
The power supply to the controller
must be isolated before the flap is
lifted to prevent electric shock to
personnel.

Four mounting holes are provided in the

case indicated by the arrows in Fig 19.

Fig 19 Mounting Holes

Electrical Connections
Electrical connections to the 8072D are made through terminal connections
beneath the hinged flap as follows:

Fig 20 8072D External Connections

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Configuring the Controller

Before use, the controller must be programmed as described in Section 6.

9.1.3 Operation
Refer to Section 5 for the operation instructions for the 8071D controller. The
ON/OFF switch isolates the power supply to the 8071D controller and the
actuator outputs.

9.1.4 Maintenance

Cleaning Front Panel

The front panel can be cleaned with standard, mild wash and rinse agents and
detergents. It has a limited degree of resistance to organic solvents (e.g.
petrol, benzene, P1, xylene or similar). Do not use any high-pressure cleaners.

Replace Internal Fuse

WARNING
The power supply to the controller must be isolated before the flap is
lifted to prevent electric shock to personnel .

1 Isolate the power supply to the 8072D controller.

2 Undo the two screws and lift the flap covering the terminal connections.
3 Identify the fuse to be replaced.
Terminal 9 – 8071D supply (1A)
Terminal 10 – Actuator control outputs (5A)
4 Lift the bottom end of the required terminal and hinge upwards to expose
the fuse.
5 Replace the fuse with the correct value, anti-surge fuse.
6 Press the terminal back into position.
7 Close the flap and secure with the two screws.
8 Re-establish power to the 8072D controller.

Replace 8071D Controller

WARNING
Live voltages are exposed when the front panel is removed. Isolate
power supply before removing front panel to prevent electric shock.

Note
Throughout this procedure the “controller” refers to the 8071D controller
unless stated otherwise.

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1 Remove the controller as follows:

1.1 Isolate the power supply to the 8072D controller.
1.2 Remove the four screws securing the front panel.
1.3 Carefully lift out the panel. The controller, solid state relays and
switch are mounted to the back of the panel.
1.4 Label and disconnect the wires from the back of the controller.
1.5 Unscrew the upper and lower mounting brackets until the screws are
clear of the rear face of the panel.
1.6 Slide the mounting brackets out of the guides.
1.7 Withdraw the controller from the front of the panel.
1.8 Remove and retain the seal from around the controller.
2 Fit a replacement controller as follows:
2.1 Ensure the replacement has the correct options fitted (see Sect 2.4,
page 10).
2.2 Place the seal around the controller.
2.3 Insert the controller from the front through the panel cut-out.
2.4 Slide the upper and lower mounting brackets into the guides at the
top and bottom of the controller.
2.5 Tighten the mounting brackets evenly until the controller is held
securely against the panel.
2.6 Reconnect the wires to the back of the controller.
2.7 Position the front panel and secure with the four screws.
2.8 Re-establish the power supply to the 8072D controller.
2.9 Configure the controller in accordance with Section 6.
WARNING
Live voltages are exposed when the front panel is removed. Isolate
power supply to prevent electric shock before removing front panel.

Replace a Solid State Relay (SSR)

1 Remove the solid state relay (SSR) as follows
1.1 Isolate the power supply to the 8072D controller.
1.2 Remove the four screws securing the front panel.
1.3 Carefully lift out the panel. The 8071D controller, SSRs and switch
are mounted on the panel.

Note
The panel is manufactured in two parts which need to be separated to
expose the SSR mounting screws.

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1.4 Remove the 8071D controller (described above).

1.5 Unclip the switch from the panel.
1.6 Separate the two parts of the panel to reveal the SSR securing
screws.
1.7 Identify the SSR to be replaced (see Fig 15 page 75).
1.8 Label and disconnect the wires from the SSR.

Note
SSR 1 has the earth tag attached.
1.9 Remove the two screws, nuts and washers securing the SSR to the
panel.
1.10 Remove the SSR.
2 Fit a replacement SSR as follows:
2.1 Secure the SSR to the panel with the two screws, nuts and washers.
Ensure the earth tag is reconnected if fitting SSR1.
2.2 Reconnect the wires to the SSR.
2.3 Align the two parts of the panel and insert the switch into position.
2.4 Refit the 8071D controller and reassemble the 8072D controller.

Returning Components to the Manufacturer

CAUTION
Components of the Controller are susceptible to damage by
electrostatic discharge. When returning components to the
manufacturer, the rules of EN 100 015 “Protection of electrostatically
endangered components” must be observed. Use only the approved
packaging material for transport.

Please note that we cannot be held liable for any damage caused by
ESD (electrostatic discharges).

Pack the component/s in approved electrostatic discharge packaging and

return to the address shown on the back cover of this Manual.

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9.2 8073C Relay Module

9.2.1 Description
The 8073C is a dual, solid state relay module designed to control mains
actuator voltages from either low voltage dc or ac input signals.

The principal use for the 8073C is as an alternative to solid state relays for
converting the logic outputs of an 8071D or relay outputs of a different
controller into drive voltages for an electrically driven G-Valve actuator.

Two LEDs on the printed circuit board (see Fig 22 page 87) indicate that a DC
control signal is active:

• LED 1 – indicates DC2 or SL2 is active

• LED 2 – indicates DC1 or SL1 is active

Features
• Zero-crossing switching.
• Relay and logic level inputs.
• IP67 enclosure.

9.2.2 Installation

Dimensions

Fig 21 8073C Dimensions

Installation Guidance Notes

The following notes provide a guide to deciding where a module can be safely
installed.

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Location and Climatic Requirements

The module location should, as far as possible, be free from:

• Shock and vibration.

• Stray electromagnetic fields. e.g. from motors, transformers etc.
• The ambient temperature at the location must be between 0 and +50 °C
at a relative humidity not exceeding 75 %.
Electrical Requirements
• The choice of cable, installation and electrical connection must conform
with the requirements of the appropriate local regulations.
• The electrical installation must only be carried out by suitably trained and
qualified personnel.
• If contact with live parts is possible when working on the module, it must
be isolated on both poles from the supply.
• The circuit must be fused for the maximum relay current in order to
prevent welding of the output relay contacts in case of an external short-
circuit.
• Run input, output and supply lines separately and not parallel to each
other.
• Do not connect additional loads to the supply terminals of the module.
• The module is not suitable for installation in hazardous areas.
• All input and output lines that are not connected to the supply network
must be laid out as shielded and twisted cables (do not run them in the
vicinity of power cables or components). The shielding must be grounded
to the earth potential on the module side.
• Electromagnetic compatibility conforms to the standards and regulations
detailed in Section 6 (Technical Data) of this Manual.

Mounting the Module

WARNING
Live voltages are exposed when the cover is removed. Isolate power
supply before removing front panel to prevent electric shock.

Four mounting holes are provided in each corner of the module under the
cover securing screws.

Determine the cable entry position, punch out the required blank and fit the
cable gland.

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Electrical Connections

Fig 22 8073C Terminal Connections

Electrical Interface
CAUTION
Damage will be caused to the module if both the DC and AC control
inputs are energised simultaneously. Connect only the AC or DC
control inputs. Do not connect both inputs on the same installation.

The interface for the 8073C is shown in the following illustrations:

• Fig 23 Interface with 8071D Controller

• Fig 24 Interface with ac Input Signals

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Fig 23 Interface with 8071D Controller

Fig 24 Interface with AC Input Signals

9.2.3 Maintenance
There are no user-serviceable parts inside the module. For rapid spares and
service support, contact the manufacturer at the address shown on the back
cover of this Manual.

Returning Components to the Manufacturer

Pack the module in appropriate packaging and return to the address shown on
the back cover of this Manual.

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9.3 47581L001 Solid State Relay

9.3.1 Description
The 47581L001 solid state relay (SSR) normally operates at approx 5A (G-
Valve electric actuator) but can operate up to 25A with suitable heatsinking. It
has significantly higher performance than standard relays, providing excellent
transient protection and switching life. The arcing associated traditional relays
is completely eliminated due to zero volt switching.

Dimensions

Fig 25 Solid State Relay Dimensions

9.3.2 Installation

Electrical Interface
The relay is designed for use with the 8071D controller and is connected as
follows:

Fig 26 Interface with 8071D Controller

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Accessories

9.3.3 Maintenance
There are no user-serviceable parts inside the relay. For rapid spares and
service support, contact the manufacturer at the address shown on the back
cover of this Manual.

Returning Components to the Manufacturer

Pack the relay in appropriate packaging and return to the address shown on
the back cover of this Manual.

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Technical Data

Section 10

Technical Data
Contents

Para Page
10.1 8071D Controller ...................................................................... 91
10.2 8072D Controller ...................................................................... 94
10.3 8073C Relay Module ................................................................. 95

10.1 8071D Controller

Inputs
The change between Pt100, thermocouples and 4 – 20mA can be configured in
the software.

Pt100 in 2 or 3 wire circuit

Control range - 200 to + 850°C
Lead resistance 30 Ω max
Lead compensation Not required for 3-wire or 4-wire circuit. With
a 2-wire circuit, the lead resistance can be
compensated in software by a correction of
the process value.
Thermocouples

Type Range Measuring Ambient

accuracy temperature
error
Fe-Con L -200 to + 900°C ≤0.25% 100 ppm /°C
Fe-Con J -200 to +1200°C ≤0.25% 100 ppm /°C
Cu-Con U -200 to + 600°C ≤0.25% 100 ppm /°C
Cu-Con T -200 to + 400°C ≤0.25% 100 ppm /°C
NiCr-Ni K -200 to + 1372°C ≤0.25% 100 ppm /°C
NiCr-Con E -200 to +1000°C ≤0.25% 100 ppm /°C
NiCrSi-NiSi N -100 to + 1300°C ≤0.25% 100 ppm /°C
Pt10Rh-Pt S 0 to + 1768°C ≤0.25% 100 ppm /°C
Pt13Rh-Pt R 0 to + 1768°C ≤0.25% 100 ppm /°C
Pt30Rh-Pt6Rh B 0 to + 1820°C ≤0.25% 100 ppm /°C
W5Re-W26Re C 0 to + 2320 °C ≤0.25% 100 ppm /°C
W5Re-W26Re C 0 to + 2495 °C ≤0.25% 100 ppm /°C
W3Re-W26Re 0 to + 2400 °C ≤0.25% 100 ppm /°C

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Technical Data

Standard Signal
Voltage 2 - 10 V
input resistance RIN > 100 kΩ
Current 4 - 20 mA, voltage drop ≤ 1.5 V
Heating current 0 - 50mA ac
Resistance transmitter min 100 Ω, max. 4 kΩ

Binary Inputs
Floating contacts

Outputs

Relay (changeover)
contact rating 3 A at 230 V ac resistive load
contact life 350,000 operations at rated load / 750,000
operations at 1 A

Logic output 0/12 V / 30 mA max. (sum of all output

currents)

Current (option)
output signals 4 - 20mA
load resistance Rload ≤ 500 Ω

Supply voltage for 2-wire transmitter

Voltage electrically isolated, not stabilized
30 V dc with no load
23 V at 30 mA load
General Controller Data

Controller type Can be configured as single/double setpoint

controller, modulating or proportional
controller
A/D Convertor Resolution to 16 bit.
Sampling time 50, 90, 150, & 250 ms

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Technical Data

Electrical Data

Supply voltage (switchmode PSU)

110 – 240 V ac -15/+10%, 48 – 63 Hz

Electrical safety to EN 61 010, Part 1

Overvoltage category II, pollution degree 2
Power consumption max. 7 VA
Data backup EEPROM
Electrical connection At the back, via screw terminals
conductor cross-section up to 1.5 mm2 with
core ferrules (length: 10 mm)
Electromagnetic compatibility
EN 61 326
interference emission Class B
interference immunity To industrial requirements

Housing

Housing type Plastic housing for panel mounting to DIN 43

700
Depth behind panel 90 mm
Ambient/storage temperature range
0 to 55°C / -40 to +70°C
Climatic conditions Rel. humidity ≤90% annual mean, no
condensation
Operating position Horizontal
Enclosure protection To EN 60 529, front IP65 / back IP20
Weight (fully fitted) Approx. 380 g

MODbus Interface

Interface type RS422/485

Protocol Modbus, Modbus-integer
Baud rate 9600, 19200, 38400
Device address 0 - 255
Max. number of nodes 32

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Technical Data

10.2 8072D Controller

Power requirement

93 to 263 V ac, 48 to 63 Hz @ 8 VA quiescent

Analogue input

Universal sensor input. 2 or 3 wire RTD, TC, 4 – 20 mA selectable.

Input sensing range

Selectable as required, maximum –200° to +850°C (-328° to 1562°F)

Typical setting 0° to 120°C.

Environmental

0° to +50°C Operational, -40° to +70°C (-40° to 158°F) storage, RH <

75%.
EMC

To NAMUR rec. NE21, EN50 081 Pt 1 and EN 50 082 Pt 2.

Solid state relays

25 A rated, opto-isolated, zero-cross switching 600 V pk – pk.

Alarm outputs

2 off 3 A contacts, 250 V ac max.

Weight

1.7 kg (3.7 lb).

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Technical Data

10.3 8073C Relay Module

Power requirements

Voltage rating 110V to 240V AC

Frequency 50/60 Hz

Relay inputs (contact driven)

Voltage range 110 V to 240 V AC

Contact current < 40 mA

Logic inputs

Voltage range 5 to 30 V dc
Drive current < 20 mA

Outputs

Rated to drive all AMOT CompACT actuators.

Transient protection 600V (Live to output)

Environment

Ambient temperature -20° to +50°C (-4° to +122°F).

Ambient humidity 20% to 80%.

Weight

Approx 0.5 kg net

OMM807100043 Rev 2 – Dec 06

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Technical Data

Rev 2 – Dec 06 OMM807100043

Europe and Africa Americas

AMOT AMOT USA

Western Way 8824 Fallbrook Dr
Bury St Edmunds Houston
Suffolk, IP33 3SZ Texas 77064
England USA

Tel +44 (0) 1284 762222 Tel +1 (281) 940 1800

Fax +44 (0) 1284 760256 Fax +1 (281) 668 8802
Email [email protected] Email [email protected]

AMOT Controls GmbH

Rondenbarg 25
22525 Hamburg
Germany

Tel +49 (0) 40 8537 1298

Fax +49 (0) 40 8537 1331
Email [email protected]

Asia and Australasia

AMOT Shanghai
Rm A8-671 Jiahua Business Center
808 Hongqiao Road
Shanghai 200030
China

Tel +86 (0) 21 6447 9708

Fax +86 (0) 21 6447 9718
Email [email protected]

AMOT Singapore
10 Eunos Road 8 #12-06
Singapore Post Centre
Singapore 408600

Tel +65 6293 4320

Fax +65 6293 3307
Email [email protected]
Prepared by: TPI – Apr 2006

www.amot.com