1111
1111
from 110 degree celcius to 55 degree celsius. The flow rate of HNO3 (40%) is
54000 lph. Cooling water will be used as a coolant, with a temperature rise
from 30 degree celcius 40 degree celsius.
Temperature
KOH(20%) Cooling Water Process Stream Outlet
110 55 30 40 °C T2 55
Temp
Range TH Avg. = 82.5 Tc Avg. = 35 °C
ΔT 55 ΔT 10 °C
Legends
od Outer Diameter
di Inner Diameter
Mh Mass Flowrate of Process Strea
Mc Mass Flowrate of Cooling Strea
Q Heat Duty
Ft Temp Correction Factor
R Fluid Mean Specific Heat
S Temp Efficiency of Exchanger
∆Tlm Log mean Temp Difference
Ua Overall Coefficient
AT Total Area Required to transfer h
NT Number of Tubes
V Velocity
Re
Pr
Nu
jh
jf
hi
ΔP Pressure Drop
Pt Pitch
lb Baffle Spacing
V= 459.3001 m/hr
0.127583 m/s
Re = di * V * ρ / μ
Re = 7495.523
Pr = Cp * μ / k
Pr = 5.591987
L/di = 103.8516
Nu = jh * Re0.8 * Pr0.33
Nu = hi * di / k
hi = 107.26 W / m2k
hod = 5000
hid = 3000
Kw = 16
1/Uo = 0.017365
Uo = 57.58681
Error % ((Ua-Uc)/Ua)*100
638.0162 %
OD ID L NP v RE NU hi delta P t
20 20 32 1 0.127583 7495.523 8.41606 107.26 0.04709
ESIGN OF SHELL AND TUBE HEAT EXCHANGER
Nikita Jakapure
Roll no - 25
Prn - 12210371
Q = MCpΔT
QH = Q C
MHCpHΔTH = MCCpCΔTC
MH = 64044 Kg/hr
MC = 256588.9897 Kg/hr
Heat Duty
Q= 2984272.5 J/S
Ft = 0.97
Q = UAT∆Tlm Ft
Ua = 425 W/M2K
AT = 165.6311522 M2
NT = AT / π*do *L
NT = 216.0285311 Tubes
322 Tubes
Pt = 1.25 * od
Pt = 0.0625
4
Baffel Cut =
K1 = 0.0402
N1 = 2.617
Db = do (Nt/k1)1/n1
Db = 1.5510044284
Ds = 1.1 * Db
Ds = 1.706
lb = Ds /
lb = 0.3412209743
MH = Vs *As * ρs
Vs = 463.79100617
0.128830835
Pr = Cp*μ /k
3.0964467005
Nu = jh * Re * Pr0.33
18.439645124
Nu = hs*dequ/ks
hs = 147.15487615
l/Lb = 14.304586715
∆P = (8 * jF * (l/Lb)*(Ds/dequ) * ρv2/2
6755.9732344
0.9798678219
As Lb v Re Nu ho Delta P s Uo error
0.116432 0.341221 0.128830835 28367 18.43965 147.1549 0.979868 57.58681 638.01616535
Side Calculation Shell Side Calculation
hell side we need below equation Now for finding hs on shell side we need below equation
1.25 * od Pt = 1.25 * od
m Pt = 0.0625 m
6 1 6
SATHE SATHE
25% Baffel Cut 25%
K1 = 0.0743
N1 = 2.499
do (Nt/k1)1/n1 Db = do (Nt/k1)1/n1
m Db = 1.426589 m
Ds = 1.1 * Db
1.706105 m Ds = 1.569 1.569248 m
5 lb = Ds / 4.5
m lb = 0.427977 m
Vs *As * ρs MH = Vs *As * ρs
m/hr Vs = 402.0239 m/hr
m/s 0.111673 m/s
Cp*μ /k Pr = Cp*μ /k
3.096447
B.C = 25%
jh = 0.004635
jh * Re * Pr0.33 Nu = jh * Re * Pr0.33
15.9692
hs*dequ/ks Nu = hs*dequ/ks
W / m2 C hs = 177.2232 W / m2 C
presure drop we need equation For Finding presure drop we need equation
m l/Lb = 11.40488 m
TUBE SIDE
OD (mm) Thickness Length (ft) At (m2) Nt vt (m/s) Np Re Nu
50 1.5 16 165.6312 216.0285 0.127583 1 7495.523 8.41606
TUBE SIDE
OD (mm) Thickness Length (ft) At (m2) Nt vt (m/s) Np Re Nu
20 2 16 170.6743 556.5156 1.134426 2 22688.51 21.00904
SHELL SIDE
hi ΔP lb As vs (m/s) Re Nu hs
107.26 324.6748 0.427977 0.13432 0.111673 15000 15.9692 177.2232
hi ΔP lb As vs (m/s) Re Nu hs
767.8778 49908.69 0.171191 0.021491 0.697958 29388.2 342.2251 9494.873
320.4469 4906.017 0.256786 0.048355 0.310204 19592.14 247.4223 4576.41
178.3872 1062.535 0.342381 0.085965 0.17449 14694.1 196.5567 2726.686
114.7477 340.8603 0.427977 0.13432 0.111673 11755.28 164.422 1824.724
767.8778 29499.31 0.427977 0.13432 0.111673 2000 39.86552 442.42
767.8778 70318.06 0.342381 0.085965 0.17449 2000 39.86552 553.025
767.8778 90727.44 0.256786 0.048355 0.310204 2000 39.86552 737.3666
688.4938 67422.52 0.171191 0.021491 0.697958 2000 39.86552 1106.05
299.401 7086.778 0.171191 0.021491 0.697958 2500 47.65686 1322.217
299.401 5595.321 0.256786 0.048355 0.310204 2500 47.65686 881.478
299.401 7086.778 0.342381 0.085965 0.17449 2500 47.65686 661.1085
169.8028 1552.33 0.427977 0.13432 0.111673 2500 47.65686 528.8868
169.8028 1243.712 0.427977 0.13432 0.111673 3000 55.14047 611.9384
169.8028 626.4764 0.342381 0.085965 0.17449 3000 55.14047 764.923
178.3872 708.605 0.256786 0.048355 0.310204 3000 55.14047 1019.897
114.7477 236.9543 0.171191 0.021491 0.697958 3000 55.14047 1529.846
114.7477 444.7662 0.171191 0.021491 0.697958 3500 62.37749 1730.634
767.8778 70318.06 0.256786 0.048355 0.310204 3500 62.37749 1153.756
320.4469 6707.221 0.342381 0.085965 0.17449 3500 62.37749 865.3169
178.3872 1416.465 0.427977 0.13432 0.111673 3500 62.37749 692.2535
114.7477 444.7662 0.427977 0.13432 0.111673 10000 144.4686 1603.285
114.7477 444.7662 0.342381 0.085965 0.17449 10000 144.4686 2004.106
178.3872 1416.465 0.256786 0.048355 0.310204 10000 144.4686 2672.142
320.4469 6707.221 0.171191 0.021491 0.697958 10000 144.4686 4008.212
767.8778 70318.06 0.171191 0.021491 0.697958 15000 199.8234 5544.007
767.8778 70318.06 0.256786 0.048355 0.310204 15000 199.8234 3696.004
320.4469 6707.221 0.256786 0.048355 0.310204 15000 199.8234 3696.004
178.3872 1416.465 0.342381 0.085965 0.17449 15000 199.8234 2772.003
114.7477 444.7662 0.427977 0.13432 0.111673 15000 199.8234 2217.603
114.7477 236.9543 0.171191 0.021491 0.697958 29388.2 342.2251 9494.873
114.7477 340.8603 0.256786 0.048355 0.310204 19592.14 247.4223 4576.41
114.7477 548.6722 0.342381 0.085965 0.17449 14694.1 196.5567 2726.686
110.3906 495.3318 0.427977 0.13432 0.111673 11755.28 164.422 1824.724
110.3906 495.3318 0.427977 0.13432 0.111673 2000 39.86552 442.42
110.3906 402.0192 0.342381 0.085965 0.17449 2000 39.86552 553.025
110.3906 215.394 0.256786 0.048355 0.310204 2000 39.86552 737.3666
299.401 2612.406 0.427977 0.13432 0.111673 3000 55.14047 611.9384
169.8028 626.4764 0.342381 0.085965 0.17449 3000 55.14047 764.923
688.4938 22205.05 0.256786 0.048355 0.310204 3000 55.14047 1019.897
688.4938 22205.05 0.171191 0.021491 0.697958 3000 55.14047 1529.846
SQUARE PITCH
SHELL SIDE
hi ΔP lb As vs (m/s) Re Nu hs
786.526 52994.23 0.341221 0.116432 0.128831 28367 18.43965 147.1549
hi ΔP lb As vs (m/s) Re Nu hs
767.8778 49908.69 0.341221 0.116432 0.128831 18859 160.5644 1281.36
320.4469 4906.017 0.272977 0.074516 0.201298 23573.75 191.9452 1914.738
178.3872 1062.535 0.204733 0.041915 0.357863 31431.67 241.6174 3213.653
114.7477 340.8603 0.136488 0.018629 0.805193 47147.5 334.196 6667.504
767.8778 29499.31 0.136488 0.018629 0.805193 40000 293.0099 5845.806
767.8778 70318.06 0.204733 0.041915 0.357863 40000 293.0099 3897.204
767.8778 90727.44 0.272977 0.074516 0.201298 40000 293.0099 2922.903
688.4938 67422.52 0.204733 0.041915 0.357863 40000 293.0099 3897.204
299.401 7086.778 0.204733 0.041915 0.357863 35000 263.323 3502.35
299.401 5595.321 0.136488 0.018629 0.805193 35000 263.323 5253.525
299.401 7086.778 0.272977 0.074516 0.201298 35000 263.323 2626.763
169.8028 1552.33 0.341221 0.116432 0.128831 35000 263.323 2101.41
169.8028 1243.712 0.341221 0.116432 0.128831 70000 458.4719 3658.767
169.8028 626.4764 0.272977 0.074516 0.201298 70000 458.4719 4573.459
178.3872 708.605 0.204733 0.041915 0.357863 70000 458.4719 6097.946
114.7477 236.9543 0.136488 0.018629 0.805193 70000 458.4719 9146.919
114.7477 444.7662 0.136488 0.018629 0.805193 21345 177.2847 3536.986
767.8778 70318.06 0.204733 0.041915 0.357863 21345 177.2847 2357.991
320.4469 6707.221 0.272977 0.074516 0.201298 21345 177.2847 1768.493
178.3872 1416.465 0.341221 0.116432 0.128831 21345 177.2847 1414.794
114.7477 444.7662 0.204733 0.041915 0.357863 28367 222.5794 2960.437
114.7477 444.7662 0.136488 0.018629 0.805193 28367 222.5794 4440.656
178.3872 1416.465 0.272977 0.074516 0.201298 28367 222.5794 2220.328
320.4469 6707.221 0.341221 0.116432 0.128831 28367 222.5794 1776.262
767.8778 70318.06 0.136488 0.018629 0.805193 21345 177.2847 3536.986
767.8778 70318.06 0.341221 0.116432 0.128831 18859 160.5644 1281.36
320.4469 6707.221 0.272977 0.074516 0.201298 23573.75 191.9452 1914.738
178.3872 1416.465 0.204733 0.041915 0.357863 31431.67 241.6174 3213.653
114.7477 444.7662 0.136488 0.018629 0.805193 47147.5 334.196 6667.504
114.7477 236.9543 0.136488 0.018629 0.805193 410456 293.0099 5845.806
114.7477 340.8603 0.204733 0.041915 0.357863 42324 293.0099 3897.204
114.7477 548.6722 0.272977 0.074516 0.201298 41038 293.0099 2922.903
110.3906 495.3318 0.204733 0.041915 0.357863 49867 293.0099 3897.204
110.3906 495.3318 0.204733 0.041915 0.357863 51324 263.323 3502.35
110.3906 402.0192 0.136488 0.018629 0.805193 51346 263.323 5253.525
110.3906 215.394 0.272977 0.074516 0.201298 5342 263.323 2626.763
299.401 2612.406 0.341221 0.116432 0.128831 59365 263.323 2101.41
169.8028 626.4764 0.341221 0.116432 0.128831 58564 458.4719 3658.767
688.4938 22205.05 0.272977 0.074516 0.201298 50823 458.4719 4573.459
688.4938 22205.05 0.204733 0.041915 0.357863 50523 458.4719 6097.946
ΔP Uo %error
1420.613 57.58681 638.0162
ΔP Uo %error
13106.28 391.777 8.480073
1725.93 213.1546 99.38583
409.5714 132.5072 220.7373
134.2083 90.34506 370.4187
134.2083 90.34506 370.4187
409.5714 132.5072 220.7373
1725.93 213.1546 99.38583
13106.28 391.777 8.480073
13106.28 391.777 8.480073
1725.93 213.1546 99.38583
409.5714 132.5072 220.7373
134.2083 90.34506 370.4187
134.2083 90.34506 370.4187
409.5714 132.5072 220.7373
1725.93 213.1546 99.38583
13106.28 391.777 8.480073
13106.28 391.777 8.480073
1725.93 213.1546 99.38583
409.5714 132.5072 220.7373
134.2083 90.34506 370.4187
134.2083 90.34506 370.4187
409.5714 132.5072 220.7373
1725.93 213.1546 99.38583
13106.28 391.777 8.480073
13106.28 391.777 8.480073
1725.93 213.1546 99.38583
1725.93 213.1546 99.38583
409.5714 132.5072 220.7373
134.2083 90.34506 370.4187
13106.28 391.777 8.480073
1725.93 213.1546 99.38583
409.5714 132.5072 220.7373
134.2083 90.34506 370.4187
134.2083 90.34506 370.4187
409.5714 132.5072 220.7373
1725.93 213.1546 99.38583
134.2083 90.34506 370.4187
409.5714 132.5072 220.7373
1725.93 213.1546 99.38583
13106.28 391.777 8.480073
ΔP Uo %error
6755.973 57.58681 638.0162
ΔP Uo %error
295.8045 90.34506 370.4187
902.7238 132.5072 220.7373
3804.071 213.1546 99.38583
28887.16 391.777 8.480073
28887.16 388.5677 9.376044
3804.071 215.6635 97.06626
902.7238 135.7474 213.0814
7608.141 215.6635 97.06626
7608.141 214.3264 98.29572
57774.32 385.6775 10.19568
1805.448 135.0404 214.7207
591.6091 92.90119 357.4753
591.6091 94.68289 348.8667
1805.448 138.0615 207.8338
7608.141 220.0584 93.13057
57774.32 398.1181 6.752248
57774.32 372.4093 14.12176
7608.141 208.1447 104.1848
1805.448 131.7532 222.5729
591.6091 90.94985 367.2905
7608.141 211.9521 100.517
57774.32 380.5634 11.67653
1805.448 133.7814 217.6824
591.6091 92.15542 361.1774
57774.32 372.4093 14.12176
295.8045 90.34506 370.4187
902.7238 132.5072 220.7373
3804.071 213.1546 99.38583
28887.16 391.777 8.480073
28887.16 388.5677 9.376044
3804.071 215.6635 97.06626
902.7238 135.7474 213.0814
7608.141 215.6635 97.06626
7608.141 214.3264 98.29572
57774.32 385.6775 10.19568
1805.448 135.0404 214.7207
591.6091 92.90119 357.4753
591.6091 94.68289 348.8667
1805.448 138.0615 207.8338
7608.141 220.0584 93.13057