MAINTENANCE PLAN for BUHLER MACHINE's

Name of the Customer: Auro Sundaram Place Bihar

Capacity (TPD) 120 TPD Maize mill Handover Date 12.10.2023
Project no- 3018548603
Cleaning Section
Check the following on a periodical basis:
S.No MACHINERY DAILY WEEKLY MONTHLY HALF YEARLY ANNUAL
LAKA 1.Clean deposited dust and impurities from 1. check the screen and cleaning brush. 1. Check the for any abnormal wear out of
1
inlet and discharge spout pipes screen and inlet feeder.
2. Any product leakage

2 MTRA- 1.Clean deposited 1.Sieves must be taken 1.Check screen frame 1.Sieve wearing and leakage 1. Hollow rubber
100/200 AG/ DL dust and impurities from inlet and out and cleaned properly. spring.
Classifier/ Tip discharge spout pipes 2. Check baffle cloth and rubber flap 2.Check inlet/outlet distribution
Separator 2.Check screen clamping device. assembly rubber, if necessary replace it 2. Balls wear /
2. Ensure Top sieve to be clean (if required then retight) replacement
from clogging. 3. Check the rubber balls condition 3.Check inlet distribution plate
3. Check No load and load current of and if necessary replace it 3. Check Spouting
3. Clean the machine overall vibromotors. Check stroke length 4. Vibromotor Counter weight position Accessories
(under 5.25mm) (if any abnormal vibration then check) 4.Check MTRA & MVSF
4. Check product distribution 4. Recheck and retighten each fasteners. 5. Check SS plate and supporting connecting rubber and MVSF 4. Check wear part condition and
throughout the seives. fastener condition. side rubber, if necessary change (if nessesory)
5. Check any abnormal wearout due (if nessesory then change it) replace
5. Any product leakage to product flow. 5. Check the seive fastening device
6. Inlet & outlet rubber flap and check 5. Check the foundation condition.
6. No dust leakage to atmosphere. 6. Door locking lever need to check. hollow rubber spring need to check. fasteners.
6. Check vibromotor connection and
7. Ensure the sieve locking and tightening 7. Mohier plush condition need to check 7. Interchanged the position of top conditions (if necessary then change)
seives.
(if necessary then change) 6. Check the condition of dead

3 MTSD-120/120 1.The perforation sheet of seive deck 1.Clean the wire mesh. 1.Ensure the condition stone seperation plate.
1.Wear condition of frame sieve 1. Check vibromotor
Destoner has to be cleaned. and fitting tightness & holding ' U ' clamp
2.Check screen bolting, and tighten the bolts 2.Check inlet rubber ,cone & distribution plate
2.Check inlet distribution flap 2. Check Spouting Accessories
2. General cleaning of machines 3. Check No load current of 3.Check inlet/aspiration bags rubber, if necessary replace it
& spoutings vibromotors
4. Clean the silencer / filter. 4.product outlet rubber valve 3. Clean filter for manometer 3.product rubber valve & hollow rubber
3. Check any abnormal sound or connection if wearout replace
noise 5.check stone outlet rubber valve 5. check stroke length ( under 4.5mm)
4. Check the foundation 4.stone out let ruuber valve
4. Ensure the no air leakage (note:- if any wearout then change imediately)
fasteners. if wearout replace

5. Check condition of rubber cube.

4 MPSN-25/23 & 25/15 1. Check & clean the rotor 1. check the air purging system (if available) 1. check oil in the gear box and ceck oil seal
1. check
as well
the condition of the gear 1. Check the condition of the rotor
Airlock pockets box holding rubber.
2. check any leakages, arrest them 2. Check the condition of the 2. Check the condition of the
rubber holding. 2. Oil level may be checked. purging system

5 LKGA-20 E 1. Clean the deposited dust 1. Remove sieves and clean 1. Check sieve frame 1. Check the sieve wear and leakage 1. Check the polyamide rod
& foreign materials assembly
2. Check Top sieve for any functioning 2. Check the balls, if wearout
clogging 3. Check the motor 3. Check the distribution plate replace the same with new
3. Ensure sieve assembly brake system functioning condition
3. Clean inlet distribution unit. leak proof 3. Check the spouting
4. Check and claen accessories.
4. Clean the magnet. 4.check the aspiration all spouting pipes 4. Ensure bearing greasing after
system for any clogging. 2500 hours of operations 4. Check the condition of the
balls and ball trays
5. Locking system shall be 5. Check the condition of the rubber
firm without any play flaps 5. Check wear plates front and
 back if damaged replace.

Milling Section
MDDP- 1. Clean the machine dirt and dust 1.Clean all surfaces with a hand 1. Remove dust or product deposits. 1. Clean the cooling fins of electric motors. 1.Clean the piston rod of the
6
brush or a vacuum cleaner. gas pressure spring.

2. Check for any vibration or abnormal noise 2. Clean the display unit with a 2. Check temperature. Determine the 2. Check V belt tension 2. Check the gap of bearing rollers to casing
moist, soft cloth. bearing temperature.

3. Clean the grinding gap aspiration 3. Check the brush scrapper and knife 3. Check timimg belt tension 3. Lubricate the bearings of the grinding rollers.
scapper. Replace if necessory

4. Clean the space between the 4. Check belts for wear 4. Grease bearings 4. Adjusting the belt tension of the feed
rollers and the roller assembly. roller drive”.( 4 yr)

5. Check pressure in the compressed air supply line 5. Lubricate the roller bearings of motors

6. Check whether product is accumulating between 6. Check the grinding roller.

roller and paneling. Remove product build-up while the
machine is not running

7. Check for correct operation with engagement and

disengagement button.
MPAV /MPAU 1. check for blakage of sieve frames. 1. Remove sieve stack and clean (dry) 1. Check the status of the V-belt. If necessary, 1. Remove used grease. Replace the lubricant
7
with a brush. replace the V-belt in the bearings.
Periodic wear check for:
1. Sieve covering. 2.Clean Inlet and outlet area of the sieve 2. Re-lubricate the bearings 2. Check for wear of sieve cleaner. Replace the
module sieve cleaner if necessary.
2. Cleaners.
3. Frame seals. 3. Check the sieve stack clamping. 3. Check the electric cable for friction points, crack- 3.Check the height of the sieve stack. Insert an
Retension the sieve stack if necessary. ing or loose unions. intermediate frame if necessary

4. Sieve frame lining.

5. Door lining. 4. Check the soft and felt seals. If necessary, 4. Check the GRP bars for breaks and damage.
replace the soft and felt seals. Replace the GRP bars if necessary

6. Inlet frame lining.

7.Outlet frame lining. 5. Clean sleevs 5. Replace the bearings, after 3-5 years
8. Sieve box lining.
9. Inlet and outlet hoses 6. Replace the GRP bars after 12 years
operating life.
7. Every 2 year need to replace sieve cloth.
8 MVRT 1. Check for Purging of filter 1.Remove dust and dirt deposits. 1.Check the bursting disk for damage. Replace the diaphragms after 2yr.
2.Clean the electric cables with a damp 2. Replace bursting disk if necessary
cleaning cloth.
2. Check the pressure values on magnehelic 3.Remove product deposits inside filter 3.Check the function of the safety valve.

4.Clean the compressed-air filter. 4.Check the function of scavenging air tank
5.Clean the filter sleeve. 5.Visual inspection for wear or leaks.
6. Replace the filter media.

MHXM - MH 1.Check for unusual noises. 1.For Sieve basket, wear ring & wear insert - Check or Rotor bearing - lubricate after 20,000 hours Rotor bearing - replace rotor bearing after
9 wear depending on product and output, 40,000 hours
replace if necessary.
2.Remove dust, dirt or product residues.
2. Sieve plate -Check for wear, if necessary rotate by
180° or re-place.

3. For feed screw and feed pipe - Check condition

during replacement of the sieve
plates and replace if necessary.
10 ELEVATOR 1. Clean the Inlet & Oulet spouts 1. Check the belt tension 1. Clean the bran depostits 1. Check the abnormal sounds 1. Check the belt condition.
and Alignmment as well as coupling on the buckets at the bearings
2. Any Abnormal sound (Check and solve) 2. Check the belt joint.
 2. Clean the sight glass 2. Check the coupling joints and tight the all
2. Check
fasteners
the reverse lock working
3. Ensure no product leakage. both top & bottom (if necessary) 3. Tighten the foundation bolts
3. Check the belt tension tigten if required.3. Check oil levels and Top-up, if of the motor
4. Ensure the safety device function. 3. Ensure Zero backfall and cleaning (Zibi plate) required.
4.Check the fasteners of the buckets 4. Check oil and top-up
5. Check the product back fall 4.Check the belt joint, bucket fasteners. 5. Check the overall wearout part.
(if found then take necessory action) 5. Reverse lock assembly need to check (if necessary then change)
11 CHAIN CONVEYOR 1. Clean inlet & outlet spouts 1. Check the chain alignment and 1. Check the coupling joint 1. Check for any abnormal noise 1. Check the chain condition.
(if bran or product accumulated) tension. and greasing bearings
2. Any Abnormal sound (Check and solve) 2. Ensure the functioning of limit
2. Ensure the nylone brush 2. Check the chain tension and 2. Tightened the foundation bolts switch of over flap.
3. Ensure no product leakage. functioning properly. tighten
3. Check the oil level and top-up 3. Tighten the foundation bolts
4. Ensure the safety device function. 3. Check the chain links. as per the requirement
4. Ensure the wear out parts condition of
operation.
4. Check the over flaps working 4. Check the Chain joints. (if necessary then change)
function.

5. Check the condition of the

Teflon pads
12 Screw Conveyor (AHAS) 1. Clean inlet & outlet spouts 1. Check the helical screw alignment. 1. Retight the fasteners. 1. Check for any abnormal noise 1. Check the screw condition
(if bran or product accumulated) bearings
2. Check bearings condition as well as 2. Ensure the functioning of limit
2. Check the operation. 2. Ensure the bearings are OK helical screw profile 2. Tightened the foundation bolts switch of over flap.

3. Ensure no product leakage. 3. Check the over flaps working 3. Check the oil level and top-up 3. Tighten the foundation bolts
as per the requirement
4. Ensure the safety device function.

13 Penumatic / Manual 1. Clean inlet & outlet spouts 1. Check the solenoid function. (Only PS) 1 check product leakage or slippage 1 check product leakage or slippage 1. Periodic check
Slide gate (if yes then arrest) (if yes then arrest)
2. clean spout line
2. Check function of cylinder (Only PS) 2. Check the solenoid working and 2. Check the solenoid working and (if dust , bran accumulate)
cylinder
movment. cylinder movment.
3. Check the threaded rod movment. (only MS)
(lubricate if necessary) 3. clean electrical hub box. 3. lubricate if necessory

14 Compressor 1. Clean all inlet filters 1. Check working of machine. 1 check air leakage 1 check air leakage. 1. Periodic check
(if yes then arrest) (if yes then arrest)
2. Drain air receiver moisture. 2. Change the parts as per
2. clean all air filters. 2. Check the solenoid working and cylinder
2. Check the cut off process operational manaul
3. check over all function of the compressor (FRL) movment.
3. Check air dryer function.
4. Check lubricant level w.r.t mark. 3. clean electrical hub box. 3. Bearing lubricate if necessory

15 Centrifugal Fan 1. Check any abnormal noise 1. Check foundation fasteners 1. Clean internally and externally 1. Check bearing and lubricate if necessary 1. Change parts if damage any.
(if required then retighten)
2. Check required static pressure at machines.2. Check the bearings 2. Clean the electrically control box 2. Recheck the electrical connection.
(if required then lubricate) (shut OFF the supply and use compressed
2. air)
Clean internally and externally.
3. Check foundation bolts and vibration pad
3. Retight the foundation bolts as well as 3. Check the nozzle condition. condition. If necessary then change
vibration pad