Atlas Copco Exploration Products

Diamec Core Drilling Rigs

RHS - Rod Handling System

Safety and Operating Instructions

Original instructions

© 2016 Epiroc Rock Drills AB | No.6991 5327 01c | 2016-10-04

 Diamec RHS Contents

Contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Personal precautions and qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Protective clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Signs on RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Sign locations on rod handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Rig with rod handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
U6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Risk zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Emergency stop devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fire extinguisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Two-hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RCS control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
M1 – System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
M1.1 – Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
M4 – Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
M7 - RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installation and removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

© 2015 Epiroc Rock Drills AB | 2016-10-04 01

TOC DIAMEC RHS Ed.1 English_US 3
Contents Diamec RHS

Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Lifting the rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Center of gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Turntable (U6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Set-up and start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Rig set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
RHS set-up and start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Rod dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adjustment points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Centering of drillstring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Support legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Teaching – loading positions for rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Controlled stop of rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Emergency stop of rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
After set-up for drilling – teach new loading positions for rod handler . . . . . . . . . . . . .28
Horizontal to vertical down-holes, 90° - 0° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Adding overshot to drill string . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Retrieving inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adding inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Horizontal to shallow up-holes, 0° - 35° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Adding overshot to drill string . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Retrieving inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adding inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Vertical to steep up-holes, 35° - 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adding overshot to drill string . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Retrieving inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adding inner tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
D5 - RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Rod positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Manual arm positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Manual rod positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Core barrel in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Core barrel out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

© 2015 Epiroc Rock Drills AB | 2016-10-04 01

4 TOC DIAMEC RHS Ed.1 English_US
 Diamec RHS Contents

Inner tube in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Down-hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Horizontal hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Up-hole hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Innertube out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Down-hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Add rod – auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Semiautomatic rod in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Synchronized semiautomatic rod in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Vertical position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remove rod – auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Automatic rod out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Synchronized automatic rod out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Continuous fully synchronized auto rod out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Vertical position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Markings and plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Rig maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
RCS maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
RHS maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Before every shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Counterbalance valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Replacing the directional valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Teach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Status symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Rig troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
RCS troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
RHS troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
System layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
RHS signal list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Signal list rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Signal list RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

© 2015 Epiroc Rock Drills AB | 2016-10-04 01

TOC DIAMEC RHS Ed.1 English_US 5
Safety and operating instructions

Safety instructions Operation

To reduce risk of serious injury or death to yourself or Operation of the equipment may only be undertaken
others, read these safety instructions before operating by qualified drill rig operators. Operators are qualified
the machine. Post these safety instructions at work if they:
locations, provide copies to employees, and make  have undergone theoretical and practical training on
sure that everyone reads the safety instructions before the equipment in conformity with the national directives
operating or servicing the machine. Comply with all
safety regulations.  are aware of all the relevant national safety
instructions and accident prevention instructions
All possible hazards cannot be covered here, but we
highlight some of the most important. For additional  and have read and understood the Safety and
safety information consult: operating instructions.

 other documents and information packed with this

machine,
Drugs, alcohol or medication

 appropriate standards as referred to in the EC

WARNING Drugs, alcohol or medication
Declaration of Conformity, if provided.
Drugs, alcohol or medication may impair your judgment
and powers of concentration. Poor reactions and
incorrect assessments can lead to severe accidents or
Safety signal words death.
►Never use the machine when you are tired or under
the influence of drugs, alcohol or medication.
The safety signal words Danger, Warning and Caution
have the following meanings: ►Prevent other people from using the machine if they
are under the influence of drugs, alcohol or medication.
DANGER Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
Safety area
WARNING Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
WARNING Falling objects can cause serious
injury or death
CAUTION Indicates a hazardous situation
During operation, falling objects from great heights can
which, if not avoided, could
cause bodily injury and extensive damage.
result in minor or moderate
injury. ►Close off the working area.
►Before starting always make sure no unauthorized
persons are within the working area of the drill rig in
Personal precautions and use.
qualifications ►Immediately stop operation when persons are
present in the risk zone.

Only qualified and trained persons may operate or

maintain the equipment. Always use your common
sense and good judgment.

Storage, repair, maintenance and disposal

Storage, repair, maintenance and disposal of the
equipment may only be undertaken by persons who:
 are aware of all the relevant national safety
instructions and accident prevention instructions.
 and have read and understood the Safety and
operating instructions.

6 © 2015 Epiroc Rock Drills AB | 2016-10-04 02

Safety Instructions Diamec RHS Ed.0 English_US
 Safety and operating instructions

►Make sure that no loose pieces of equipment or WARNING Hydraulic system under high pressure
other objects are lying on the feed frame.
Maintenance and repair of hydraulic equipment under
pressure could lead to serious injury. Connections could
suddenly come loose, parts could suddenly shift and
Maintenance, precautions hydraulic oil could spray out.
►Depressurize the hydraulic system before
performing maintenance on the hydraulic
equipment.
WARNING Machine modification
Any machine modification may result in bodily injuries ►Never replace high pressure hoses with hoses of
to yourself or others. lower quality than the original or with hoses that
have removable couplings
►Always contact your Atlas Copco Customer Center
before you modify the machine. Pressure settings are always performed on a
pressurized system.
►Always use original parts and accessories approved
by Atlas Copco. ►Always exercise the greatest caution.
►Pressure settings must only be performed by trained
personnel.
WARNING Electric shock
►Only authorized electricians may carry out work on
the electrical system. WARNING Skin eczema
►Only qualified electricians should perform any Hydraulic oil can cause eczema when it comes in
electrical troubleshooting or maintenance. Remove contact with the skin.
all watches and rings that could contact live electric ►Avoid getting hydraulic oil on your hands.
circuits.
►Always use protective gloves when working with
►Make sure all power to the system has been cut hydraulic oil.
before carrying out any maintenance work.
►Always plug hydraulic hoses and nipples to prevent
►All electric cabinets should remain locked when not oil from leaking out.
under direct control of a qualified electrician.
►Hydraulic oil is hot. Be careful not to burn yourself!
►Do not use the cabinets as a toolbox or spare
parts storage container. The inherent vibration and
magnetism associated with transformer and motor WARNING Risk of machine damage
starters can cause inadvertent contact of foreign Calibrate sensors before teaching if:
objects with live circuits.
►Any sensor has been replaced.
►Certain electronic components may be live when
►Sensors are suspected have been mechanically
the master control switch is open. For this reason,
moved by accident.
check that the current is disconnected before any
maintenance is performed. ►New codes have been downloaded.
►Do not tamper with safety interlock circuits, safety ►Parameters have been downloaded.
guards or other safety devices, except as required
during normal maintenance and troubleshooting.
►Confirm that all safety devices and circuits are Protective clothing
replaced and functioning before operation is
resumed.
►Shut of electrical power while making or breaking
WARNING Bodily injury
electrical cables.
►Wear steel-toe boots.
►Wear safety goggles, ear defenders and protective
WARNING Hydraulic oil
gloves.
Spilled hydraulic oil can cause burns, accidents by
slippery conditions and will also harm the environment. ►Wear a hard hat!
►Take care of all spilled oil and handle it according to ►Do not wear any jewelry.
your safety and environment regulations.
►Never disconnect the hydraulic components when
the hydraulic oil is hot.

© 2015 Epiroc Rock Drills AB | 2016-10-04 02 7

Safety Instructions Diamec RHS Ed.0 English_US
Safety and operating instructions

RHS CAUTION Cutting hazard

►Wear protective gloves to protect against cuts.
The rods and RHS components have sharp edges.

WARNING Heavy lifting

WARNING Only personnel trained Atlas Copco
►Use rod racks to arrange the rods in an
are permitted to operate the rod handler!
ergonomically beneficial manner.
►Support and maintenance may only be performed
►Find the rod's center of gravity and lift there to avoid by personnel trained by Atlas Copco.
subjecting your body to an uneven load during the lift.
►Use proper lifting technique to prevent strain injury.

WARNING Risk of crushing

►Keep body parts and clothes away from the gripper
claws!
►Vertical rod loading is associated with greater risk of
crushing. Be particularly careful with your knees and
other body parts that could come into contact with
the gripper claws.
►The core barrel can fall off the rig, risk of personal
injury.

WARNING Slipping risk

►Risk of slipping at the rig when the ground is wet.

WARNING Tipping risk

►Great care must be taken to ensure the rig is always
anchored to the underlying surface! The rig could tip
over if not bolted to the ground.
►Risk of injury or death if the rig tips over!

WARNING Falling object risk

►The rod can fall outwards, resulting in injury. Stand
at a safe distance.
►Stay at a safe distance from the rod until it is clear
that the rod is stationary and stable, resting against
the gripper claws.

WARNING Rotating parts

►Never stand in the risk zone when the machine is
running due to the risk of rotating parts that could
cause serious injury.

WARNING Poor visibility

►Have good lighting aimed towards the rig and the
entire measured risk zone.
►Use targeted lighting (headlights, personal
headlamp or the like) to enable threading and
feeding into the rotation unit, check and borehole.

CAUTION Work position

►Set up the rig at a suitable work height to eliminate
the need to climb and thereby the risk of falling.

8 © 2015 Epiroc Rock Drills AB | 2016-10-04 02

Safety Instructions Diamec RHS Ed.0 English_US
 Safety and operating instructions

Signs and stickers

The machine is fitted with signs and stickers containing important information about personal safety and machine
maintenance. The signs and stickers should always be easy to read.

Signs on RHS

Lifting point x 3

AIB 100000303 00

Risk of crushing x 3

Sign locations on rod handler

00303_00

AIB 100000804_ 00

© 2015 Epiroc Rock Drills AB | 2016-05-17 03 9

Signs and stickers Diamec RHS Ed.1 English_US
Safety and operating instructions

Overview

Design and function

RHS is designed for rod handling. All other use is

deemed inappropriate.

Non-intended use
Examples of inappropriate use:
♦ Lifting and transporting loads and people.
♦ Supporting objects.
♦ Climbing on the rig, rod handler, two-hand control,
power pack or any other part of the equipment.
The manufacturer is not liable for damage caused by
inappropriate use.
Atlas Copco is not responsible for project damage
or injury caused by a rig or rod handler that has been
modified in any way outside of Atlas Copco's direction
and supervision.

Operating manual

♦ Please read the safety and operating instructions

for the rig found in the separate operating manual.
♦ Please read the operating manual for RCS4.
♦ The RHS operating manual (this manual) is only
a supplement to those for the rig and RCS4.
♦ The RHS operating manual (this manual) is based
on U6 but also applies to U8.
♦ The operator must have read and understood
the safety instructions and operating instructions,
including maintenance information, included in this
manual and in any operating manual referenced
herein.

10 © 2015 Epiroc Rock Drills AB | 2016-10-04 04

Overview DIAMEC RHS Ed.2 English_US
 Safety and operating instructions

Rig with rod handler

U6

AIB 100000806_ 00
Rod handler

A D

F H

AIB 100000840_ 00

A. Feed beam
B. Shuttle
C. String gripper
D. Rod grippers
E. Main arm
F. Hydraulic valve assembly
G. Linear unit
H. Rod support

© 2015 Epiroc Rock Drills AB | 2016-10-04 04 11

Overview DIAMEC RHS Ed.2 English_US
Safety and operating instructions

Risk zone

m ft
A 2 6.6
B 5 16.4
C 1 3.3
The risk zone must be clearly partitioned off.
While operating, especially when drilling upward, it is particularly dangerous to be in the “line of fire” area behind
the rig (marked in red).

WARNING Rotating parts

►Never stand in the risk zone when the machine is running due to the risk of rotating parts that could cause
serious injury.
►The risk zone must be clearly partitioned off.
►It is the operator's responsibility to ensure that no one is within the risk zone during operation.

12 © 2015 Epiroc Rock Drills AB | 2016-10-04 04

Overview DIAMEC RHS Ed.2 English_US
 Safety and operating instructions

Safety devices Function of emergency stop wire

Pull the emergency stop wire to stop the rig.

Emergency stop devices NOTICE - Drilling vibration can trigger the

There are three emergency stop devices for the rod emergency stop if the wire is not properly
handler in addition to the ones on the rig and power adjusted.
pack.
►Adjust the wire so that the arrow points to the center
 Emergency stop button on the control panel line of the sight glass.
 Emergency stop button on the two-hand control
 Emergency stop wire on the rod handler arm
Reset
To reset the emergency stop wire, turn the knob
clockwise until it pops out to normal position.

AIB 100000370_00

Fire extinguisher
Place a fire extinguisher on the control panel stand.

Function of emergency stop button

1 2

If the fire extinguisher has been used, it must be

replaced with a new one immediately.

AIB 100000357_01

The emergency stop buttons are activated by pressing

them (1).
To reset the emergency stop button, turn it clockwise
until it returns to its normal position (2).

© 2015 Epiroc Rock Drills AB | 2016-10-04 13

04 Overview DIAMEC RHS Ed.2 English_US
Safety and operating instructions

Components Pedal
The pedal is used to stop the RHS auto-functions and
should be positioned where it can be easily accessed
by the operator. It can also be used to start the rig
Two-hand control auto-rod-trip as described in the rig manual.

Operator panel

General
To activate a function: Click on the function, which
will turn blue when it is active.
To deactivate a function: Click on the function
to deactivate it before you can activate a different
function.
This chapter only describes rod hander functions.
For other RCS4 functions and parameters, see
the separate manual RCS4 Safety and operating
instructions: 6991 5248 01e SOI RCS4.pdf

A. Emergency stop button

B. Operator buttons

RCS control panel

The rod handler is controlled by the RCS (Rig Control
System). See the separate manual RCS4 Safety and
operating instructions.

B C M1 – System

AIB 100000226_02

A. Touchscreen
B. Adjustment knob
C. Joystick
D. Emergency stop
E. Stand- height adjustable

14 © 2015 Epiroc Rock Drills AB | 2016-10-04 04

Overview DIAMEC RHS Ed.2 English_US
 Safety and operating instructions

M1.1 – Modules

RHS I/O module: D512

Click on the respective module to see the status.

M4 – Sensors

Sensors specific to the rod hander are found under:

 D512
 Misc sensors

M4.3 - D512

Signal Description
DIn 1 Discrete input signals 0/24 VDC
AIn 1 Analog input signals 0-5 V,
0-25 mA
DOut 1 Discrete output signals 0/24 VDC

© 2015 Epiroc Rock Drills AB | 2016-10-04 04 15

Overview DIAMEC RHS Ed.2 English_US
Safety and operating instructions

Signal Description Function Description

AOut 1 PWM output signals RHS arm lenght Sets start position for RHS arm
sensor lenght sensor.
Pulse Width Modulated (PWM)
RHS rod length Sets start position for RHS rod
Pulse Width Modulated output sensor length sensor.
signals
Rotate arm Sets start position for RHS
M4.4 - Misc sensors rotate arm sensor.
Fold arm Sets start position for RHS fold
OP-level menu arm sensor.

M7 - RHS

The OP-level menu gives the operator an overview

of sensor values. Resetting of sensors is not avalible
in OP-level because incorrect sensor-values may
damage the rig. Function Description
Vertical start pos Uses the vertical position (M4)
SE-level menu as loading position for pipes,
instead of the default horizontal
position (M3).
Continuous auto Prepares the next rod when
using “Synchronized automatic
rod out”
Reduced rod grip Reduces the pressure in the
pressure gripper to prevent the inner
tube from being destroyed.

M7.1.1 RHS Parameters

The sensor reset option is only avalible in SE-level

and higher levels. Resetting of sensors must always
be done when replacing sensors. Resetting of sensors
is required to enable “Teach-in", "M7.2 Teach" on page
18“.

Function Description
Length sensor Sets start position for rotation-
unit.
Set mechanical Sets end position for rotation-
stop unit.

16 © 2015 Epiroc Rock Drills AB | 2016-10-04 04

Overview DIAMEC RHS Ed.2 English_US
 Safety and operating instructions

Note! Parameter Description Default

►The values in the figure are only approximate values
Stop zone length Length of the stop 50 mm
that can differ between rigs. Always save and load
zone that is located
unique parameters from a USB stick.
before the stop
positions.
#1 Breaking a rod joint
Stop zone angle Angle of the stop
Parameter Description Default zone that is located
Break, feed speed Feed speed when 60% before the stop
opening up a rod joint. positions.
Break, feed Maximum feed 18% Length tolerance Accuracy of the 15mm
pressure limit pressure when length sensor (when
opening up a rod we have reached
joint. the right position).
Break, rotation Rotation speed when 30% Rotation angle Accuracy of the 1°
speed opening up a rod joint. tolerance rotation sensor
(when we have
Break, rotation Maximum pump
reached the right
pressure limit pressure when
position).
opening up a rod
joint. Fold angle Accuracy of the fold 1°
tolerance sensor (when we
#2 Making a rod joint have reached the
right position).
Parameter Description Default Increased tolerance Accuracy of the 1.5°
Make, feed speed Feed speed when 80% fold angle fold sensors in DC
tightening a rod joint. during rod gripping
(when we have
reached the right
It is recommended position).
to use high
feedspeed and low M7.1.2 RHS Parameters 2
pressure.
Make, feed Maximum feed 13%
pressure limit pressure when
tightening a rod
joint.
Make, rotation Rotation speed when 15%
speed tightening a rod joint.
Make, rotation Maximum pump 80-120
pressure limit pressure when Bar
tightening a rod
joint.

#3 Stop zone

Parameter Description Default

Stop zone arm feed Arm speed when 60%
speed the arm is within the #4
stop zone length.
Stop zone fold Fold speed when 18% Parameter Description Default
speed the arm is within the Distance chuck Distance between the 225 mm
stop zone angle. length sensor and check sensor and the
Stop zone rod feed Rod speed when 60% chuck rod end rod end sensor.
speed the arm is within the Arm to DC time Time the system 40 s
stop zone length. has to move from the
Stop zone rotate Rotate speed when 20% magazine position to
speed the arm is within the the drill center.
stop zone angle.

© 2015 Epiroc Rock Drills AB | 2016-10-04 04 17

Overview DIAMEC RHS Ed.2 English_US
Safety and operating instructions

Parameter Description Default  Teaching a new position.

Arm to Mag timer Time the system 40 s Teaching of the different positions is described in the
has to move from chapter “Setup and start-up”.
the drill center to the
magazine position.
A
RHS common pres. Pressure limitation on
limit the hydraulic block for
all movements except
rod feed and core
barrel grip.
Rod distance offset Operator defined
distance between
rotation unit and
rod end when using
RHS-auto. It provides
an accessible part of
the drill string, to be
gripped by the string
grip for alignment of A. Sensors are calibrated and teach-in is enabled.
drill string and RHS
cradle. The operator M7.3 Settings
can optimize the
number of strokes
required for adding or
removing rods from
drill string.
Rod feed pres. limit Pressure limitation on
the hydraulic block
during rod feed.
Pressure limit Core Pressure limitation 50%
Barrel Grip on the hydraulic
block during rod
gripping.
Break, joint opening Distance when 0,06m
the system should
consider the rods
screwed apart.
Parameter Description Default
M7.2 Teach Arm feed Movement of the full min
arm parallel to the 650 mA,
length of the feeder. max
A
1250 mA
Rotate rod Movement to rotate min 300,
the rod. max 475
Swing arm grip Current to grip a rod 150/500
string with the string gripper.
Swing arm release Current to release 150/500
string a rod with the string
gripper.
Fold swing arm Movement to rotate 500/920
the arm towards
and away from the
feeder (in/out from
drill center).
A. Sensors are not calibrated when symbol is grey, see "SE- Rotate swing arm Movement to angle 570/840
level menu" on page 16. the arm towards the
Only select sensor disengagement when: feeder (vertically/
 Rod is stuck. horizontally).

18 © 2015 Epiroc Rock Drills AB | 2016-10-04 04

Overview DIAMEC RHS Ed.2 English_US
 Safety and operating instructions

Parameter Description Default

Pressure limitation For all functions 0/750
without rod feed,
which has its own.
Rod feed Move the rod 175/600
forward and back in
the arm.
RHS Rod feed pres Pressure limitation 0/750
limit for the above.

© 2015 Epiroc Rock Drills AB | 2016-10-04 04 19

Overview DIAMEC RHS Ed.2 English_US
Safety and operating instructions

Installation and removal ♦ Screwdriver

7. Remove bridge connection on the leads on
WARNING Tipping risk signal cable.
►Note that the center of gravity is changed when the 8. Connect emergency-stop signal cable on RHS.
rod handler is installed on the rig. Both the turntable 9. Test run the rig and make sure all functions work
and the skid must be securely bolted to the skid as intended.
and ground, respectively, before the rod handler is
installed. 10. Test the function of all emergency stops on the
machine, see "Safety devices" on page 13.

WARNING Moving parts

►Make sure that the turntable is locked in a position
parallel to the rig.
Removal
The rod handler will assume the retracted position if
already installed on the rig. 1. Position RHS arm in the 90° extended position,
see "Lifting the rod handler" on page 22.
2. Turn off power unit.
Installation 3. Remove and plug hydraulic hoses
RHP1 and RHT1, see figure.
1. Connect hydraulics.
2. Connect two-hand control panel to the rig.
3. Log in as AC in the RCS, navigate
to menu M1.3.1 and check the RHS
option, see figure. Reboot RCS system.

4. Disconnect the cable between B307 length

sensor and D512 I/O-module, see figure.
D510 B307 D512
I/O - module, Rig Length sensor I/O-module, Red Handler
X13 - 3176 9990 00 (Xa - 3176 9990 08) X13 - 3176 9990 02
(X19 - 3176 9990 08)

4. Position RHS arm in the 90° extended position

and attach lift slings, see "Lifting the rod handler"
on page 22.
5. Lift RHS to it’s installation position.
6. Attach RHS to rig with the five screws
at each end, see figures below.
5. Move CAN end-plug 3176 9990 08 from I/O
D512:X19 to TEE-connector on B307 length
A
sensor.

A
6. Attach slings to the indicated lifting points.
7. Unscrew the five screws at each end holding
RHS beam to rig feed beam, see "Installation"
A
on page 20.
AIB 100000842_ 00
8. Lift RHS off from the rig.
9. Disconnect two-hand control panel from the rig.

Installation kit includes: 10. Log in as AC in the RCS, navigate to

♦ 10 x M16, screws, washers and nuts menu M1.3.1 and uncheck the RHS

20 © 2015 Epiroc Rock Drills AB | 2016-10-04 05

Hoisting and transport DIAMEC RHS Ed.0 English_US
 Safety and operating instructions

option, see figure. Reboot RCS system.

Hoisting and transport
WARNING Heavy machine can cause serious
injury.
Personnel who are in the vicinity can be seriously
injured if the rig overturns during transport. Falling
machine, or parts of it, might cause serious personal
injury or death.
►Never work or stay under hanging equipment.
►Use tools designed for lifting purpose and with
appropriate capacity.
►Never use a damaged rope/sling.

11. Disconnect emergency-stop signal cable on ►Set rig in transport positions when transported or
RHS. hoisted.

12. Bridge connect the leads on signal cable,

insulate the leads with heat shrink tubing. WARNING Unexpected movement of the drill
unit
13. Attach signal cable securely with cable-ties.
If the rig is left unattended or disconnected from the
14. Test run the rig and make sure all functions work transport unit an unexpected movement of the drill unit
as intended. can cause serious injury or death
15. Test the function of all remaining emergency ►Secure the load.
stops on the machine, see "Safety devices" on
page 13. ►When lifting, make sure that the sling will not damage
the hydraulic hoses, mechanical components etc.

NOTICE! Sling can damage components

►When transporting, make sure not to damage the
hydraulic hoses, mechanical components, etc.

NOTICE! Make sure that the units are

disconnected from each other and that the
hydraulic hoses are plugged.

NOTICE! Make sure the sling is dimensioned for

lifting the unit.

© 2015 Epiroc Rock Drills AB | 2016-10-04 05 21

Hoisting and transport DIAMEC RHS Ed.0 English_US
Safety and operating instructions

Lifting the rod handler

Rod handler weight: ~600 kg.

AIB-100000812_00

Transportation
B

AIB 100000805_ 00
WARNING – Only drivers with forklift truck
certification may lift or otherwise transport the rod
1. Position RHS arm in the 90° extended position. handler with a forklift truck.
2. Attach slings in the designated lifting points: Always secure the rig to the vehicle when transporting
swiveling lifting eye (A) and lifting eyes (B). it.

3. Lift. When lifting from the rear: The forklift truck must have
extended forks to ensure stable lifting of the rod
handler.
Center of gravity
The center of gravity is indicated with center of gravity 1. Leave a rod inserted through the rotation unit
symbol. The view is from above with rod handler and gripped by the rod handler gripper claws.
installed to rig and folded in to the rod center: This locks the rod handler in a stable and secure
transport position.
2. Perform all steps listed in the chapter
“Decommissioning”.
3. The rig's center of gravity must be as low as
possible during transport. This makes it easier
for the forks to reach the designated lifting holes
on the skid, and reduces the tipping risk since
the center of gravity is offset slightly to the side
Note that the center of gravity is slightly offset from the
of the rod handler.
center line towards the side of the rod handler.
4. Bundle all hoses and secure them over the rig in
Turntable (U6) a manner most suitable for transport.
With the turntable, the rig can rotate +/-15° horizontally
in relation to the skid. When the rod handler is installed WARNING Equipment damage
on the rig, the center of gravity is offset. It is therefore ►Make sure that no hoses are kinked or pinched
important that the turntable is securely bolted to the rig/ during transport! Hose damage could cause
skid. leakage.
The positioner must be parallel to the skid during 5. When moving a rig with rod handler installed,
hoisting and transport. lift from the rear (U6) or from the side (U6 and
U8). Only use the designated holes for the forklift
truks forks.

AIB-100000829_00

22 © 2015 Epiroc Rock Drills AB | 2016-10-04 05

Hoisting and transport DIAMEC RHS Ed.0 English_US
 Safety and operating instructions

AIB 100000809 00

Lifting a Diamec U6

70000399 A

(U6 and U8) Lifting from the side

WARNING Tipping risk

►The center of gravity is offset slightly when the
rod handler is installed on the rig, even when it is
folded in to the rod center. This increases the risk of
tipping.

© 2015 Epiroc Rock Drills AB | 2016-10-04 05 23

Hoisting and transport DIAMEC RHS Ed.0 English_US
Safety and operating instructions

Set-up and start-up Rod grip

1. Loosen the screws (A).
Read the chapter “Safety instructions” prior to set- 2. Adjust roller support (B) vertically. Move the
up and start-up! screw (C) to hole B, A, H or N depending on rod-
size.
WARNING Tipping risk 3. Tighten the screws (A).
►The rig must stand on a firm, horizontal surface,
4. Move the roller support (B) with screw (D) in hole
max. inclination 3°.
B, A, H or N depending on rod-size.
►It is important that the rig is bolted to the ground prior
5. This applies for both rod grips.
to set-up!
C
NOTICE! Set-up and start-up must always be
supervised by an experienced operator. A

Rig set-up
D
B
See “Diamec Smart6 - Safety and operating
instructions” for:
 Positioning
 Underground set-up

RHS set-up and start-up

AIB 100000810_ 00
The rod handler is delivered fully installed on the rig.
Rod end support
Rod dimensions 1. Loosen the screws in the three slotted holes (A).
The rig is designed for Atlas Copco O series rods: 2. Remove screw (B).
A, B, N and H.
3. Adjust the support until hole (B) is aligned with
The rod handler is set to suit the rod-size used. desired drilling dimension, A, B, N or H.

String grip 4. Lock in position with screw (B).

♦ The gripper claw must be switched to corresponding 5. Tighten the screws (A).
size.
1. Loosen the screws in the slotted holes (A).
2. Remove screw (B).
3. Adjust the claw vertically until hole (B) is aligned
with desired rod-size, A, B, N or H. A
4. Lock in position with screw (B).
5. Tighten the screws (A).
B
A

B AIB 100000837_ 00

Rod end sensor

To be adjusted to the new rod settings above so that
the ultrasonic sensor is focused on the center of the
rod.
AIB 100000839_ 00

24 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

1. Loosen screws (A, B). Centering of drillstring

A
B
N
H

AIB 100000838_ 00
2. Use a paper clip to align the holes depending on
rod-size. The holes correspond to the rods in the
following order A, B, N and H. A
3. Tighten the screws.
1. Close the string gripper around drillstring.
Adjustment points 2. Loosen the three screws on bracket (A).
B The drillstring centers.

A 3. Tighten the three screws.

Support legs
Viewed from behind: Attach the left support leg on the
RHS instead of on the rig.

Teaching – loading positions for rod handler

B
WARNING Risk of machine damage
Calibrate sensors before teaching if:
String gripper claw ►Any sensor has been replaced.
The gripper claw should be adjusted so that the gap ►Sensors are suspected have been mechanically
between the rod and gripper claw is 5 mm when the moved by accident.
string gripper is in open position. Adjust the gripper
►New codes have been downloaded.
claw vertically with the nut (A).
►Parameters have been downloaded.
RHS arm
About teaching
Adjust the complete RHS arm vertically with the
screws (B). Always perform sensor calibration before teaching if
any parameters have changed or are suspected to
have changed (because of repair, damage, etc.).
Deselecting RHS-auto on the D5 menu gives the
operator full control over the different movements of
the RHS, but it also disables the automatic collision
control.

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 25

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

6. Calibrate rotation-unit in-position:

A - Move the rotation unit to its mehanical stop in
its in-position.
B - In menu 4.4, select reset for “Set mechanical
stop“.
When the Calibration of sensors have been done the
“Teach In enable”-button has become avalible in menu
"M7.2 Teach" on page 18

M1 drill center (centering)

These settings may require adjustment:
♦ start-up
♦ change of rod-size
♦ sensor replacement
The menu M7.2 - Teach.
♦ if there are problems when making/breaking a rod joint
Calibration of sensors
1. Use the intended rod-size in the rod grip claws.
2. Close the rod grip claws.
WARNING Risk of machine damage
►Deactivating RHS-auto disables the automatic 3. Move the rod handler arm to the drillcenter
collision control. position with open string gripper.

Teach-in is not avalible if sensors are not calibrated, 4. The gripper claw should be adjusted so that the
then “Teach In enable”-button in menu M7.2 is locked. gap between the rod and gripper claw is 5 mm
when the string gripper is in open position. (see
Adjustment points)
Preconditions 5. Close the string gripper.
RCS is on, lever is calibrated, motor is on, logged-in to
SE-level or higher. 6. Adjust the rear end of the rod to be aligned with
the feed frame. Use “Rotate and fold”.
1. In menu D5, deactivate RHS-auto button.
7. Press M1 drill center. This is now the preset
2. Align with drillstring and lift rod feed and arm center position for rods.
feed towards top-pully. Reverse the arm feed to
its backmost position. Reverse the rod feed to its 8. Test making a rod joint and re-teach if necessary.
backmost position.
M1 DC Core barrel (inner tube centering)
3. Manoeuver the rod handler to drill-center so that
it aligns with drill string. These settings may require adjustment upon:

4. In menu 4.4, select reset for: ♦ starting new hole

"RHS arm length sensor" ♦ change of rod size
“RHS rod length sensor"
♦ sensor replacement
”Rotate arm”
“Fold arm” 1. Base settings on the intended size of the inner
A tube in the string grip claws and rod grip claws.
2. Close the gripper claws.
3. Move the rod handler arm to the center position;
the required position for the inner tube.
4. Press M1 DC Core barrel. This is now the preset
center position for the inner tube.
5. Test inserting inner tube into drill string.

M3 magazine (normal horizontal position,

extended rod handler arm)
1. Move the rod handler arm to the extended position.
2. Choose a suitable position for the rod handler
5. Calibrate rotation-unit out-position:
arm based on:
A - Move the rotation unit to its out-position.
B - In menu 4.4, select reset for “Lenght sensor“  Ergonomics.

26 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

 Safety. The gripper claws serve as protection

against the rod rolling out in M3 Magazine position.
Stop
3. Press M3 magazine.
4. Make sure rod is lying stable after gripper is Controlled stop of rod handler
opened, re-teach if necessary. 1. The rod handler may not have any rods in the
arms.
M4 Vert. mag. (vertical position, extended rod
handler arm) 2. To turn off RCS: press F1

WARNING Risk of crushing

F1 is pressed to enable activation of the start/
►Keep body parts and clothes away from the gripper
stop function.
claws.
Press the stop button.
►Vertical rod loading is associated with greater risk of
crushing. Watch your knees and hands.

WARNING Falling rods

3. Power down the rig following the instructions
►The gripper claws must be set so that they protect in the manual “Diamec Smart6 - Safety and
the operator's station if a rod were to fall from the operating instructions”.
claws.
►Set the vertical position angled slightly away from Foot pedal
the operator's station! The foot pedal can be used as a function stop för RHS
1. Move the rod handler arm to the vertical position. auto functions.

Emergency stop of rod handler

1. Press the emergency stop button (1).
1 2

AIB 100000357_01

2. If the emergency stop is activated (pressed), the

safety relay will trigger the master control switch,
which cuts off current to the electric motors and
other functions.
To reset the emergency stop button, turn it clockwise
until it returns to its normal position (2).

2. Choose a suitable position for the rod handler arm

based on:
Training
 Ergonomics.
 Safety. The gripper claws must serve as protection
so there is no risk of the rod tipping from the rod WARNING The rod handler must only be
handler arm towards the operator's station when operated by personnel trained for this purpose!
in the extended position.
WARNING Unauthorized persons in risk zone!
3. The vertical position must be angled slightly,
approx. 80°, so that the rod rests securely. ►It is the operator's responsibility to ensure that no one
is within the risk zone during operation.
4. Press M4 Vertical magazine.
►Never turn your back to the machinery. Always stand
5. Make sure rod is lying stable after gripper is facing the rod handler and rig during operation.
opened, re-teach if necessary.

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 27

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Everyone must stand around the rig at the position

indicated by the instructor.
Operation
Run the machine at low speed during training. Set the WARNING Falling objects can cause serious
speed (A), the recommended speed during training is injury or death
50% or less. This will give the operator more time to
During operation, falling objects from great heights can
stop the rod handler if the operator makes a mistake.
cause bodily injury and extensive damage.
►Close off the working area.
►Before starting always make sure no unauthorized
A persons are within the working area of the drill rig in
use.
►Immediately stop operation when persons are
A present in the risk zone.
►Make sure that no loose pieces of equipment or
other objects are found on the machine.
A

WARNING Risk of crushing

►Keep body parts and clothes away from the gripper
claws!
►Vertical rod loading is associated with greater risk of
crushing. Be particularly careful with your knees and
other body parts that could come into contact with
the gripper claws.
►Up-hole drilling is associated with a greater risk of
hitting the head when the rod handler arm is folded
outwards to start position. Wear a helmet and never
stand in the danger zone during operation!
►Avoid getting caught between moving element and
fixed part.

Always use a pump-in-overshot, Atlas Copco does

not recomend the use of free-falling overshots.

After set-up for drilling – teach

new loading positions for rod
handler

Always teach M3 Magazine position after initial set-up

or changing drilling angle of the rig. See "Teaching –
loading positions for rod handler" on page 25.

Horizontal to vertical down-

holes, 90° - 0°

Preparations
When drilling down with an angle between 90° and
0°, it is recomended to use a pump-in-overshot with
stuffing box and cable. If the latches on the core barrel
head are freely moving in normal position, the loading
into drill string is simplified. If a special loading tube

28 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

is used, the RHS can be used with systems that have Adding overshot to drill string
locked latches 1. Remove water rod with water swivel.

Adding overshot to drill string 2. Lift in the 3 m long stuffing box to the drill string
3. Remove water rod with water swivel. with rod handler.
4. Add the stuffing box to a new full length drill rod 3. Make the thread with the machine.
by hand.
5. Lift in the rod + stuffing box to the drill string with Retrieving inner tube
rod handler.
1. Pull the innertube all the way out into the 3 m
6. Make the drill rod thread with the machine. stuffing box rod, this will stabilize the innertube
head.
7. Move string forward and make the stuffing box
thread with the machine. 2. Unthread the stuffing box with the RHS and
move the rod backwards with the rod handler
Retrieving inner tube until the inner tube is free.
8. Pull the innertube all the way out into the stuffing
box rod, this will ensure to stabilize the innertube Adding inner tube
head. 1. Place the inner tube inside the water swivel rod.
9. Unthread the stuffing box and pull the innertube 2. Lift in the rod to the drill string and make the
and stuffing box as close to the top pulley as thread with the RHS.
possible.
10. Go in with the rod handler and pull the inner tube
beoynd the top pulley with the grippers. Vertical to steep up-holes,
11. Lift out innertube and stuffing box with RHS 35° - 90°
when core lifter case is free. The rod on the
stuffing box needs to be long enough to cover
the overshot and the core barrel head to reduce
risk of damage to head. WARNING Chrusing risk!
►The innertube may slide out when rotating the water
Adding inner tube rod forward.
1. Lift in the inner tube to the drill center with the
RHS. Preparations
2. Feed the inner tube forward into the drill string
until a safe overlap is achieved. When drilling up with an angle between 35° and 90°,
it is recomended to use a pump-in-overshot with
3. Drop innertube and move back RHS to stuffing box and cable. If the latches on the core
Magazine position. barrel head are freely moving in normal position, the
loading into drill string is simplified. If a special loading
tube is used, the RHS can be used with systems that
Horizontal to shallow up-holes, have locked latches. The use of 1.5 m rods and core
0° - 35° barrels is required.

Adding overshot to drill string

When drilling up with an angle between 0° and 35°, it 1. Remove water rod with water swivel.
is recomended to use a pump-in-overshot with stuffing
box and cable. If the latches on the core barrel head 2. Lift in the 1,5 m long stuffing box to the drill
are freely moving in normal position, the loading into string with rod handler.
drill string is simplified. If a special loading tube is
used, the RHS can be used with systems that have 3. Make the thread with the machine.
locked latches Use a full length drill rod on the stuffing
box to be able to store the complete inner tuber inside Retrieving inner tube
the stuffing box rod. The stick out from the rod should
1. Pull the innertube all the way out into the 1,5 m
not be more than 10 cm. stuffing box rod, this will stabilize the innertube
head and allow rod handler to grip.

© 2015 Epiroc Rock Drills AB | 2016-10-04 29

06 Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

2. Unthread the stuffing box with the RHS and Button Function
move the rod backwards with the rod handler
until the inner tube is free. 13 Auto-functions are only allowed when
RHS-auto is activated.
3. Lift out the complete package with the RHS.
Only select RHS-auto disengagement
when:
Adding inner tube
1. Place inner tube inside the water rod, make sure  Rod is stuck.
that the inner tube does not stick out more than  Teaching a new position.
10 cm from the rod.
When RHS-auto is disengaged,
2. Grip the water rod with the rod handler, and lift in automatic functions will be blocked and
both togheter into the drill string. a crossed out yellow RHS-symbol will be
shown.
With RHS-auto disengaged, the operator
D5 - RHS has full freedom of movement over the
RHS, but collision control is disabled.

14 Start position is the position set in M7.2 -

13 Teach, function M3 Magazine or M4 Vert
1 2 7 8
mag.

14
The speed of this movement is easily
3 4
9 10
adjusted by increasing or decreasing the
percentage with the adjuster wheel.
11 12

5 6 WARNING Remember to “re-teach”

the M3 Magazine position if changing
the angle of the rig!

Rod positioning
Button Function
1 Semiautomatic inner tube out.
WARNING Rotating parts
2 Semiautomatic inner tube in. During operation, there are rotating parts that could
3. Automatic rod out cause serious injury.
4 Semiautomatic rod in. ►The operator is responsible for ensuring that no one
5 Synchronized automatic rod out. is allowed within the risk zone when the machine is
6 Synchronized semiautomatic rod in. running!
7 Manual rod feed in/out and making/ Gripper claws
breaking the joint.
8 Manual RHS arm: There are three gripper claws on the rod handler:

♦ Rotate (arm rotate)  Rod grippers (A)

♦ Fold (arm fold)  String gripper (B).

♦ Feed (arm feed)

9 Open rod gripper.
10 Close rod gripper.
11 Open string gripper.
12 Close string gripper.

30 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

A A
B

A. Folds the rod handler arm towards the drill center.

If you hold down the lower joystick button (2) while
moving the joystick forward, the rod is
moved down towards the hole.
The gripper claws can be opened and closed manually
by pressing the buttons below: B. Moves the rod handler arm away from the drill
center. If you hold down the lower joystick button
(2) while moving the joystick rearward, the rod is
moved up out of the hole.

C. Rotates the rod handler arm counterclockwise.

D. Rotates the rod handler arm clockwise.

Manual rod positioning

Activate the joystick for manual control of rod feeder
forward or backward, or for threading.

In “auto” mode, the gripper claws are opened and closed

automatically.

Manual arm positioning

Activate the joystick for manual rod handler control
when rotating or folding arm position.

Rod in and out

A. Rod in

B. Rod out

C. Break: Unthreads

D. Make: Threads

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 31

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Core barrel in joystick.

WARNING Dropping a rod could cause serious

injury and damage to the rig.
►The operator is responsible for ensuring that no one 5. De-activate “Rotate, fold, feed” and feed the core
is allowed within the risk zone when the machine is barrel forwards towards the rotation unit with the
running! joystick. If realignment is required, repeat from step
4.
CAUTION An incorrectly positioned rod could 6. Carefully maneuver drill-bit through
cause equipment damage. rotation unit and the chuck using joystick.
►The operator is completely responsible for control
and positioning of rods.

NOTICE! The rod handler might in some cases not

push the rod through the bushing on the rotation
unit. Depending on bushing vs drill bit size.
1. Position core barrel with drill bit in the
rod handler, core barrel should rest on all
three gripper claws. The core barrel should Notice! Make sure that the rod-end in the rotation
protrude about 5 cm outside of string gripper. unit protrudes ~10 cm, and that the drill-bit and
reaming-shell protrudes ~30 cm through the rod
holder.
7. Close chuck (A) and foot clamp (B).
8. Confirm CB in place by double clicking on the
upper button on joystick G.

Notice! With G depressed, the core barrel can be

backed out from the rotation unit or rod holder.
AIB-100000818 00

2. Go to the D5 RHS menu, activate core barrel in.

Core barrel out

Warning Risk of crushing

3. When core barrel is in the right position, ►The core barrel can fall off the rig, risk of personal
open chuck (A) and foot clamp (B). injury.
1. Position core barrel so that reaming shell and
drill bit is just in front of rod holder, and move
rotation unit all the way towards rod holder.
2. Go to the D5 RHS menu, activate core barrel
A
out.

./
4. If the core barrel does not align, in menu D5
activate Rotate, fold, feed and adjust position with

32 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

3. When the RHS has gripped core barrel, in menu 4. Press the two-hand control with both hands
M7 open chuck (A) and rod holder (B) manually at the same time to activate the process.

.  The rod handler automatically lifts the rod and

4. Feed core barrel backwards with joystick until it positions it for feed into the existing drill string.
is oustside of rotation unit. 5. Adjust speed (B) by increasing or decreasing
5. Double click on upper joystick button and the percentage with adjuster wheel.
RHS will automatically bring back core barrel to 6. When inner tube is aligned with the rod,
magazine position. manual arm positioning (C) is activated
automatically. Use the joystick to adjust the inner
tube manually to fit the rod.
Inner tube in 7. Activate manual rod positioning (D) and feed in
the inner tube using the joystick.

Down-hole Note that with G depressed, the inner tube can be

1. Place the inner tube in the rod holder as backed out from the string again, if operator
illustrated; the rod end should protrude about realizes that alignment or something else is
3 cm to the left of the string gripper claw. wrong.

AIB-100000817_00

2. Go to the D5 - RHS menu.

D C
A
B

8. Release the inner tube by double-clicking on the

upper joystick button.
 The arm returns to the magazine position.

Horizontal hole
1. Perform the steps as described above for down-
hole.
3. Click on “Inner tube in” (A).
2. Feed the inner tube using the joystick plus water
pressure.

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 33

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Up-hole hole ♦ Synchronized semiautomatic rod in

1. Perform the steps as described above for down-
hole. NOTICE! Auto-functions are only allowed when
2. Feed the inner tube using the joystick plus water ”Auto”-button is active.
pressure. Position a rod in the rod handler. The rod end should be
aligned with the “rod sensed” sensor (A).
CAUTION Dropping a rod could cause serious
injury.
►Make sure that there is a space of 6 m behind the
A
rig, in case of falling rod.

Innertube out

Down-hole
AIB-100000819_00

1. Pull up the overshot and the innertube.

Semiautomatic rod in
2. Grab the innertube with the RHS.
1. Click the Auto-button.
3. Detach the overshot manually at the rear of the
rig. Remove the pins.
4. Take out the innertube.
5. Immediately lock the nipple with pins.
2. Click on “Semiautomatic rod in” (B).

Add rod – auto

3. Press the two-hand control with both hands at

the same time in order to activate the process.

A. Move the rod forward

B. Move the rod backwards

C. Break

D. Make

Notice! The pedal is used to stop the RHS auto

functions and should be positioned where it can  The rod handler automatically lifts the rod and
be easily accessed by the operator. positions it in the preset M1 position for threading
Choose between two auto variants for rod adding: with the existing drill string.
♦ Semiautomatic rod in 4. Adjust the speed (C) by increasing or decreasing
the percentage with the adjuster wheel.
34 © 2015 Epiroc Rock Drills AB | 2016-10-04 06
Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

 The rod handler automatically positions the rod 3. Press the two-hand control with both hands at
approximately 10 cm from the rod end on the the same time in order to activate the process.
existing drill string.
5. Use the joystick to thread on the rod.
6. Double-click on the upper joystick button (1)
g is complete.
to confirm that threading

 The rod handler automatically lifts the rod and

positions it in the preset M1 position for threading
with the existing drill string.
4. Adjust the speed (C) by increasing or decreasing
WARNING It is the operator’s responsibility to
the percentage with the adjuster wheel.
ensure that threading is correct and complete. If the
rod is not threaded on properly, there is a risk of it  The rod handler automatically positions the rod
coming loose and falling, which could cause injury. approximately 10 cm from the rod end on the
7. The rod handler returns to start position M3 existing drill string.
magazine and a new rod can be loaded. 5. Use the joystick to thread on the rod.
8. After threading, use the functions in D2 to feed 6. Double-click on the upper joystick button (1)
the drill string into the drill hole. g is complete.
to confirm that threading

Synchronized semiautomatic rod in

1. Click the Auto-button.

2. Click on “Synchronized
semiautomatic rod in” (B).
WARNING It is the operator’s responsibility to
ensure that threading is correct and complete. If the
rod is not threaded on properly, there is a risk of it
coming loose and falling, which could cause injury.
7. The rod handler returns to start position M3
magazine and a new rod can be loaded.
8. After threading, the rotation unit feeds the drill
B string into the drill hole.
C

Vertical position
With a vertical start position, the string gripper is
automatically set to its closed position. It then serves
as a base to place the rod on.

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 35

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Remove rod – auto

NOTICE! The pedal is used to stop the RHS auto

functions and should be positioned where it can
be easily accessed by the operator.
Choose between three auto functions for rod removal:
♦ Automatic rod out
♦ Synchronized automatic rod out
♦ Continuously full synchronized auto rod out (fastest
mode)
It is important for the rod end to be at the marking
in order for the rod handler to find the rod end. The
marking should be 200 mm measured from the end of
AIB-100000814_00
the rotation unit, with rotation unit in its lowest position.

Pin (A) prevents the rod from sliding off.

A
AIB-100000821_00

AIB-100000820_00

Automatic rod out

1. Use the functions in D2 to pull the rod out of the
hole and break the thread.

WARNING Falling object risk 2. Go to the D5 - RHS menu and click the Auto-
button.
►The rod can fall outwards, resulting in injury. Stand
at a safe distance.
When the rod is in position in the rod handler, continue
with the instructions in the chapter for adding a rod.

WARNING Rotating parts 3. Click on “Automatic rod out” (A).

During operation, there are rotating parts that could
cause serious injury.
►The operator is responsible for ensuring that no one
is allowed within the risk zone when the machine is A
running!
►The person confirming that the process should start,
must be the same person that loads the rods!

4. Press the two-hand control with both hands at

the same time.

36 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

 The rod handler automatically unscrews the last of 1. On the M7 RHS menu, tick the
the thread. It then lifts the rod to the start position “Continuous auto” check box.
M3 magazine.
5. When gripper claws automatically open, remove
the rod.

Synchronized automatic rod out

1. Go to the D5 - RHS menu and click the Auto-
button.

2. Click on “Synchronized automatic rod out” (A).

2. Go to the D5 - RHS menu and click the Auto-
button.

A 3. Click on “Synchronized automatic rod out” (A).

3. Press the two-hand control with

both hands at the same time. A

4. Press the two-hand control with

both hands at the same time.

 The rotation unit automatically pulls a rod out of the

hole and breaks the thread.
 The rod handler automatically unscrews the last of
the thread. It then lifts the rod to the start
position M3 magazine.
4. When gripper claws automatically open, remove
the rod.
 The rotation unit automatically pulls a rod out of the
drill string and breaks the thread.
Continuous fully synchronized auto rod out
If “Continuous auto” is activated, the rotation unit will  The rod handler automatically activates and
begin to pull out the next rod as soon as the rod handler unscrews the last of the thread. It then lifts the rod to
is out of the way. the start position M3 magazine. During that time, the
rotation unit pulls out a new rod.
5. When gripper automatically claws open, remove
the rod.

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 37

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Vertical position Decommissioning

1. Insert a rod through the chuck and rotation unit.
WARNING Rotating parts
2. Set the rod handler arm to the retracted position
During operation, there are rotating parts that could and have it grip the rod (as a safety precaution):
cause serious injury.
3. Lock the operator panel with the F2 button.
►The operator is responsible for ensuring that no one
is allowed within the risk zone when the machine is 4. Disconnect water hoses (leave the cooling hoses
running! in place).

1. For vertical end position, go to M7 - RHS. 5. Detach the support legs.

2. Tick the “Vertical start position” check box.

AIB-100000822_00
AIB-100000823 00

6. Detach the wall bracket at the borehole.

7. Switch to positioning mode.
8. U6: Detach the clamp and slide in the wall
bracket.
U8: Unpin and slide in the wall bracket.
 The rotation unit automatically takes a rod out of the
drill string and breaks the threading.
 The rod handler automatically activates
and unscrews the last of the threading. It
then lifts the rod to the position learned
in M7.2 - Teach, function M4 Vert mag.

9. Detach the clamp for the top pulley and slide in

the top pulley.

 The string gripper automatically closes and the rod

end is supported on the string gripper and support
arm.
 The rod gripper automatically opens.
WARNING Loose parts
WARNING Falling object risk ►It is important that the rig is in a horizontal position
when the top pulley is detached to prevent the
►The rod can fall outwards, resulting in injury. Stand
pulley from sliding out onto the person performing
at a safe distance.
the operation.
►Stay at a safe distance from the rod until it is clear
10. Fasten the top pulley in the retracted position.
that the rod is stationary and stable, resting against
the gripper claws.
3. Removed the rod manually.

38 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

11. Extend the rod handler arm. the center of gravity as low as possible.

AIB 100000826 00
AIB-100000830_00

12. Attach the dump bracket. 16. Check that the wire is completely fed in.
17. Diamec U6: Secure with support legs (one in
RHS).

AIB-100000827_00

13. Loosen the 6 screws of the mast dump lock.

18. Tighten the six screws (see step 13) for mast
dump lock.
AIB-100000828_00 19. Put the RHS in the transport position with the rod
handler arm retracted and gripping the rod with
the claws.
WARNING Loose parts
20. Check that rotation is in its lowest position so
►Make sure the dump bracket is properly attached. there is enough space for the rod handler.
Otherwise, there is a risk that the rig will slide!
21. Detach the water pump hoses.
14. Diamec U6: The turn table must be adjusted
so it is parallel to the skid.
WARNING Hydraulic oil
Spilled hydraulic oil can cause burns, accidents by
slippery conditions and will also harm the environment.
►Take care of all spilled oil and handle it according to
your safety and environment regulations.
►Never disconnect the hydraulic components when
the hydraulic oil is hot.
15. Lower the mast and then the feed frame to
►Avoid getting hydraulic oil on your hands.
the right position (transport position). Make
►Always use protective gloves when working with
hydraulic oil.
►Always plug hydraulic hoses and nipples to prevent
oil from leaking out.
►Hydraulic oil is hot. Be careful not to burn yourself!

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 39

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

22. Plug the hydraulic hoses and nipples to 28. Disconnect the cable that runs from the rig to the
prevent oil from leaking out. PU.

23. Disconnect the two-hand control and the panel.

24. Disconnect the hoses in the bulkhead connection on AIB-100000835_00

the PU (pressure hose, return hose and LS hose).

25. Disconnect the drain hoses.

42
0027
8915

26. Plug all hoses and nipples.

27. Bundle all hoses and secure them over the rig in
a manner suitable for transport.

WARNING Equipment damage

►Make sure that no hoses are kinked or pinched
during transport! Hose damage could cause
leakage.

40 © 2015 Epiroc Rock Drills AB | 2016-10-04 06

Operation DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

© 2015 Epiroc Rock Drills AB | 2016-10-04 06 41

Operation DIAMEC RHS Ed.1 English_US
Safety and operating instructions

Maintenance
The performance and reliability of the Diamec U6 is largely dependent on the amount of care and attention shown
to it. Regular checks and inspection of wear prone components prevent breakdowns and costly downtime. Follow
the operating instructions carefully.
Dirt is a primary cause for most malfunctions in a hydraulic system.
Therefore:
♦ Always try to keep the rig clean and free from dirt and other pollutants. It is much easier to detect faults or oil
leakage on clean equipment.
♦ Never leave any part of the hydraulic system open or exposed to external influence.
♦ Always attach tight-fitting plugs to disconnected hose ends and couplings.
♦ Always perform oil refills into the hydraulic oil tank by using the hand pump supplied.
♦ Always top up with new oil from an unopened container.
♦ Always use the prescribed seals. Use of Teflon tape, oakum or similar, could damage sensitive components in the
system if fragments dislodge and enter the system.
The maintenance sections gives instructions to lubrication, inspection procedures and measures to take, following
a specific number of operating hours. Use this section to get the most out of your equipment and always follow the
instructions given.

NOTICE! There must be two people present to work within the working area/danger zones, both fully instructed
in safety. One serves as operator and the other as supervisor.

NOTICE! The supervisor must have immediate access to the emergency stop.

NOTICE! Repair and maintenance may be performed by one person only and the drill rig must be completely
shut down.

WARNING Hydraulic system under high pressure

Maintenance and repair on the machine and the hydraulic equipment under pressure can lead to severe injuries.
Connections can loosen suddenly, parts can suddenly move and hydraulic oil can be ejected.
►Depressurize the hydraulic system before performing maintenance on the hydraulic equipment.
►Never replace high pressure hoses with hoses of lower quality than the original or with hoses that have
removable couplings.
Pressure settings are always performed on a pressurized system.
►Always exercise the greatest caution.
►Pressure settings must only be performed by trained personnel.

NOTICE! After maintenance the pressure will be reduced due to oil being removed in the hydraulic system.
This may cause the arm to tilt. Be aware of this when lifting the rod handler arm.

WARNING Heavy machine can cause serious injury.

There is a risk of unexpected movement during maintenance work.
►Make sure all power to the system has been cut before carrying out any maintenance work.

Markings and plates

Signs are placed on the larger carrier components. Always quote the type designation and serial number when
ordering spare parts or inquiring about the carrier. The type designation and serial number are specified on a separate
document, MI (Machine Identification). Spare parts can always be ordered from Atlas Copco.

42 © 2015 Epiroc Rock Drills AB | 2016-10-04 07

Maintenance DIAMEC RHS Ed.0 English_US
 Safety and operating instructions

Rig maintenance RHS maintenance

See “Diamec Smart 6 - Safety and operating

instructions” for maintenance instructions regarding: Carefully read the chapter “Safety instructions”
 Service interval before performing any maintenance or other
service work.
 Lubricant recommendations
The rod handler must be without rods and in the
 Emergency stop retracted position during planned maintenance.
 Slide shoes If maintenance is required while the rod handler arm is
 Feed frame holder in the extended position and cannot be retracted:

 Chuck jaw ►First release the pressure in the hydraulic system.

 Rotation unit
Before every shift
 Rod holder ►Test the emergency stop.
 Hydraulic oil tank ►Clean the ultrasonic sensor (A) to ensure reliable
 Wireline hoist function.

 Positioning cylinders & pivot pins

 Electrical motor
 Hydraulic oil cooler A

RCS maintenance

See separate manual: RCS4 Safety and operating

instructions: 6991 5248 01d SOI RCS4.pdf for
maintenance Counterbalance valve
instructions regarding: When detaching the counterbalance valve, the rod
 Start-up after the hoses were disconnected handler should always be secured against unexpected
movement since the rotary actuator may still be under
 Bleeding the system pressure.
 Software update and parameter loading ►When removing the counterbalance valves for arm
 Sensor calibration feed, arm fold and arm rotate, place the rig and rod
handler in the retracted transport position.
 Replacing RCS units and components
 Adjusting chuck pressure Replacing the directional valve
 Adjusting pump pressure When replacing the directional valve for the functions
arm feed, arm rotate and arm fold, the counterbalance
 Adjusting rotation speed control
valve must also be detached. Follow the instructions
 Welding given above for the counterbalance valve.

Teach
Reteach the machine once a month and after a long
shutdown.

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Maintenance DIAMEC RHS Ed.0 English_US
Safety and operating instructions

Troubleshooting
Troubleshooting is a logical sequence of activities to locate a fault, thereby making it possible to rectify the fault as
soon as possible.
Always try to investigate the location of the fault in order to limit fault finding to a certain system or function.
Atlas Copco engineers have invested a great deal of energy in the design of Diamec Smart 6 with the vision of
producing powerful and flexible equipment suitable for operation under the most difficult conditions imaginable.
Particular emphasis was placed on operational reliability, comprehensive service and training of supervisors and
service personnel.
No matter how well maintained and serviced the machinery, malfunctions can still occur. The most common cause
of malfunctions is that contaminants have penetrated the hydraulic system. Other common faults are excessive
condensate or air in the oil, low oil level, clogged filters, etc.
Regular inspection and preventive maintenance will reduce shut down time to a minimum.
Pay full attention to the following items:
 Check the hydraulic oil
 Check the hydraulic tank for leaks
 Check and replace oil filters and breathers
 Drain condensate
 Check hoses and couplings for leaks
 Check condition of motors and hydraulic cylinders
A fault should be remedied as quickly as possible to minimize the hazardous consequences. The troubleshooting
chart is the result of the vast experience gained by Atlas Copco service personnel in their troubleshooting work
performed around the world.

Status symbols

Information on rod handler status (RHS) is displayed on the screen. The information is presented as symbols on
the status bar on the right side of the screen and/or as dialog boxes with the information in text form.

Icon Color Description

Gray Inactive

AIB 100000261_00

Green Active

AIB 100000262_00

Yellow Interlock mode (locked mode), which prevents the function

from being performed.

AIB 100000263_00

Yellow Override of interlock. No auto functions are available.

Red Auto function stopped.

AIB 100000264_00

44 © 2015 Epiroc Rock Drills AB | 2016-10-04 08

Troubleshooting DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

Rig troubleshooting

See “Diamec Smart 6 - Safety and operating

instructions” for maintenance instructions regarding:
 General troubleshooting
 Troubleshooting the electrical system of the electric
power pack

RCS troubleshooting

See separate manual: RCS4 Safety and operating

instructions: 6991 5248 01d SOI RCS4.pdf for
maintenance instructions regarding:
 Motor and motor control
 Hydraulic system
 Water system
 Drilling
 Rod handling
 Wire
 General troubleshooting
 System layout
 I/O modules and LED status
 Signal list

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Troubleshooting DIAMEC RHS Ed.1 English_US
Safety and operating instructions

RHS troubleshooting

--- Rod Handling System ---

#601 WARNING: RHS Arm in the way"
Move the RHS arm out of the way"
Either [Go to start pos] or manually"
"
603 STOP: No rod in swing arm"
Place rod in rod grippers"
Check rod sensor on the RHS arm"

#604 STOP: Rod in swing arm"

Remove rod from rod grippers"
Check rod sensor on the RHS arm"

#605 STOP: Two hand switch signal is active"

Check two hand switch"
#606 STOP: String gripper and the rotation unit are too close"
Move rotation unit to forward end position or teach M1 arm feed further back"
#607 STOP: Auto sequence timer expired"
The last operation timed out"
Check why operation is prohibited"
Check parameter: Arm to DC time"
Check parameter: Arm to mag timer"

46 © 2015 Epiroc Rock Drills AB | 2016-10-04 08

Troubleshooting DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

Sensors

B C

Position Description
A I/O module D512
B Angle sensor
Rotation arm
C Pressure sensor
String gripper closed.
D Fold
Angle sensor
E Length sensor,
arm feed
F Ultrasonic sensor
Rod end sensor
50-250mm
G Inductive sensor
Detects whether the rod is on or off. Off: Retrieve rod. On: Refeed.
H Length sensor,
rod feed

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Troubleshooting DIAMEC RHS Ed.1 English_US
Safety and operating instructions

System layout

48 © 2015 Epiroc Rock Drills AB | 2016-10-04 08

Troubleshooting DIAMEC RHS Ed.1 English_US
 Safety and operating instructions

RHS signal list

NOTICE This list applies to software version 4.3 and later.

Signal list rig

D510 – I/O module
Connector Signal Signal type Description Option Old signal
labels labels
X5b B829 Din RHS Two Hand Switch RHS B302

Signal list RHS

D512 – I/O module
Connector Signal Signal type Description Option Old signal
labels labels
X2a B815 Ain RHS Arm rotate pos RHS N/A
X2b
X3a B816 Ain RHS Arm feed pos RHS N/A
X3b
X4a B817 Ain RHS Arm fold pos RHS N/A
X4b
X20a
X20b
X21a B818 Ain RHS Rod feed pos RHS N/A
X21b
X22a
X22b B819 Ain RHS Rod Gripped RHS N/A

X5a
X5b
X23a
X23b

X7a Y343A PWM RHS Arm feed, forward RHS N/A

X7b Y343B PWM RHS Arm feed, backwards RHS N/A
X8a Y344A PWM RHS Rod rotation, CCW RHS N/A
X8b Y344B PWM RHS Rod rotation, CW RHS N/A
X9a Y345 PWM RHS Rod Feed Pressure Limit RHS N/A
X9b
X10a Y346A PWM RHS String gripper, open RHS N/A
X10b Y346B PWM RHS String gripper, close RHS N/A
X14a Y399A PWM RHS Arm fold, out RHS N/A
X14b Y399B PWM RHS Arm fold, in RHS N/A
X15a Y347A PWM RHS Arm rotate, CCW RHS N/A
X15b Y347B PWM RHS Arm rotate, CW RHS N/A
X16a Y348A PWM RHS Rod feed, forward RHS N/A
X16b Y348B PWM RHS Rod feed, backwards RHS N/A
X24a Y349 PWM RHS Rod Rot/gripper Pressure Limit RHS N/A
X24b

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Troubleshooting DIAMEC RHS Ed.1 English_US
Safety and operating instructions

D512 – I/O module

Connector Signal Signal type Description Option Old signal
labels labels
X6a B830 Din RHS Rod Sensed RHS N/A
X6b B831 Din RHS Rod end RHS N/A
X11a Y385A DO RHS Rod gripper, open RHS N/A
X11b Y385B DO RHS Rod gripper, close RHS N/A
X12a Y852 DO RHS water selection RHS N/A
X12b
X17a
X17b
X18a
X18b

X13 Adress 2-3176 9990 02

50 © 2015 Epiroc Rock Drills AB | 2016-10-04 08

Troubleshooting DIAMEC RHS Ed.1 English_US
 © Copyright 2015, Epiroc Rock Drills AB, Örebro, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings. Illustrations and photos in this document may show equipment with optional extras.
6991 5327 01c Specifications and equipment are subject to change without notice. Consult your Atlas Copco Customer Center for specific information.

www.atlascopco.com