Scribd
Upload
6 views

APQP Checklist (Process Design and Development)

The APQP Checklist for Process Design and Development is a comprehensive tool to ensure that critical elements such as Process FMEA, key process characteristics, and pre-launch control plans are properly addressed. It includes a series of yes/no questions to verify the completion of various tasks and documentation, along with a section for signatures to authenticate deliverables. The checklist aims to facilitate effective communication and validation throughout the product development process.

Uploaded by

sivasan39
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
6 views

APQP Checklist (Process Design and Development)

The APQP Checklist for Process Design and Development is a comprehensive tool to ensure that critical elements such as Process FMEA, key process characteristics, and pre-launch control plans are properly addressed. It includes a series of yes/no questions to verify the completion of various tasks and documentation, along with a section for signatures to authenticate deliverables. The checklist aims to facilitate effective communication and validation throughout the product development process.

Uploaded by

sivasan39
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

APQP Checklist (Process Design and Development)

Use this APQP checklist to ensure the performance of Process FMEA,


key process characteristics, pre-launch control plans, process capability
estimates, operator process instructions, packaging and shipping
design, and supplier process sign-offs. Gather the electronic signatures
of APQP personnel to authenticate all deliverables.

1/8
Title Page

Project Name Text answer

Company Text answer

Location Text answer

2/8
Project Manager Text answer

Conducted on Date/time

Enter Date and Time:

/ /

: AM / PM

3/8
APQP Checklist

Process Design and Development

Have Process FMEA’s been updated from Design phase activities? Select one

[ ] Yes
[ ] No

Have Key Process Characteristics been finalized? Select one

[ ] Yes
[ ] No

Are Actions followed up and are Process FMEAs updated to reflect Select one
actions taken?

[ ] Yes
[ ] No

Have Mistake Proofing requirements been updated for high-risk Select one
operations?

[ ] Yes
[ ] No

Are Supplier Product Development Plans and supporting Select one


documentation available and reviewed?

[ ] Yes
[ ] No

Are Special Characteristic Matrixes utilized? Select one

[ ] Yes
[ ] No

Do matrixes identify Special Characteristic to Manufacturing Select one

4/8
Process operation relationships?

[ ] Yes
[ ] No

Are Pre-Launch Control Plans utilized and included specific Select one
additional actions/reactions, linkage to key Design and Process
FMEAs and Process Flow charts, statistical evaluation of the process,
reaction plans if problems are encountered in builds and Quality
Assurance vs. Quality Control Methodology?

[ ] Yes
[ ] No

Are Product Level Predictive Indicators established and includes Select one
First Time Capability (FTC) vs Product Quality Assessments and FTC
vs Warranty?

[ ] Yes
[ ] No

Have Tooling, Equipment, Gage, Fixture, and Test Equipment Select one
requirements been finalized and included comparison to key
process characteristics and comparison to Control Plan to identify
any new requirements?

[ ] Yes
[ ] No

Have Process Capability Estimates been finalized for each process Select one
characteristic?

[ ] Yes
[ ] No

Are reaction plan developed for each characteristic that does not Select one
meet capability targets?

[ ] Yes
[ ] No

5/8
Are Component Packaging and Shipping Design and Test Plans Select one
available and include packaging and shipping instruction, Shipping
and Part identification label, Lab and Shipping Test requirements
for expendable packaging and/or returnable containers, returnable
container management program.

[ ] Yes
[ ] No

Have Operator Process Instructions been finalized and do they Select one
reflect FMEAs, Control Plan(s), Engineering requirements, Process
Flow Chart, Floor Plan Layout, Characteristic Matrix, etc.?

[ ] Yes
[ ] No

Is Operator Training performed and are training plans available? Select one

[ ] Yes
[ ] No

Are Pilot Builds conducted and include components from Hard Select one
Tooled processes and reviews that components meet design intent
for Process Capability?

[ ] Yes
[ ] No

Is System and/or Component Production Validation Testing Select one


conducted and includes test results that include descriptive
statistics, capability statistics and dentification of any test Failures
on Design and Process FMEAs?

[ ] Yes
[ ] No

Are Supplier Process Sign-offs performed and include a procedure Select one
for Process Sign-offs offs and a systematic and sequential review of
the manufacturing process at quoted peak daily line rate, including
manpower, facilities, equipment, material, methods, procedures,
etc.?

[ ] Yes

6/8
[ ] No

Are Potential Process Failure Modes identified with the use of Select one
Process FMEAs at the product level, system, and component level
designs?

[ ] Yes
[ ] No

Are high-risk failure modes identified by station and are lists Select one
available?

[ ] Yes
[ ] No

Are Measurement Systems Analysis plans developed and do they Select one
include the responsibility for gage linearity, accuracy, repeatability,
reproducibility, correlation for duplicate gages and measuring
devices on manufacturing calibration systems?

[ ] Yes
[ ] No

Completion

Additional Recommendations Text answer

7/8
Name & Signature of Project Manager Signature

Date: / /

APQP Personnel Repeat section

Name & Signature Signature

Date: / /

Designation & Department Text answer

8/8

You might also like