A

Bray
High
Performance
Company
A Subsidiary of BRAY INTERNATIONAL, Inc.

Automation
Selection Guide

Automator Products
Pneumatic & Electric
Actuators And Accessories
 Pneumatic Actuators
Double Acting & Spring Return
Output Torque: 50 to 29,100 lb-in at 80 psi Automator
Flow-Tek’s Automator Series rack & pinion,
opposed-piston pneumatic actuators have
been designed to incorporate innovative,
high performance features into a compact,
rugged and reliable modular product line.
These space saving, modular units are self
contained with integral internal porting that
reduces the cost of external tubing which
can be easily damaged. Units are suitable
for both on/off and throttling applications.

Automator Series Pneumatic Actuators offer

the following specifications:
• Double Acting Rotation: 90°, 135°, 180°
• Spring Return Rotation: 90°
• Supply pressure up to 140 psi (10 bar)
• 1/8” - 1/4” NPT pneumatic supply ports
• Temperature Range: -40°F (-40°C) to
+200°F (+95°C) Features
• Body Material: Extruded aluminum The Automator Series pneumatic actuators deliver high output torque in
alloy, anodized or Stainless Steel an efficient, space-saving housing. With a low coefficient of friction, the
End Caps: Die cast aluminum alloy with Automator Series provides superior high-cycle, long lasting service. All
polyester coating or Stainless Steel piston cylinder walls are honed to a very fine finish and piston guides,
Stainless Steel Automator piston rings and output shaft bearings are permanently lubricated and
The Automator is offered with stainless steel manufactured from acetal material.
body, end caps and hardware for superior Spring Return
internal and external corrosion resistance. Flow-Tek’s spring return models
These units are ideal for chemical, pulp & employ a unique cartridge
paper sanitary, food & beverage, marine, system. The spring cartridges
mining and pharmaceutical applications. offer safety, simplicity and re-
duced space requirements. The
actuator can be easily disas-
sembled and assembled with-
out cumbersome equipment or
any danger to the installer. Converting from double acting to spring
return actuation is simply a matter of removing the end caps and adding
the unique spring cartridges. The housing length of the spring return
model is the same as the double acting model, except size 48 units.

Position Indicator / Manual Override

Provides clearly visible local indication of valve position through the full
range of travel. With removal of the position indicator, the double D shaft
is readily accessible for manual override of the actuator when required.

Actuator / Accessory Mounting

All Automator Series actuators comply with ISO 5211 standards for
mounting of actuators to valves. A double square bore (star) in the ouput
shaft is standard. Actuators meet NAMUR standards (VDI/VDE 3845) for
accessory mounting.

Travel Stops
Adjusting screws are located on the center of the output shaft to precisely
limit travel of the actuator to specific degrees of rotation. The travel stops
permit bidirectional adjustment of actuator movement in both the open
and closed positions.

2
 Accessories
ProxSensor Position Indicator
The Flow-Tek 2N1 ProxSensor provides
2 inductive proximity sensors in 1 self-
contained, fully sealed, compact enclo-
sure. The 2 sensors are completely en-
capsulated with epoxy resin in a nylon
enclosure for superior moisture, chemi-
cal and corrosion protection. Features
include open & closed LED indicators,
4-Way & 3-Way Solenoid Valves high visibility pointer for local position
For electrical operation of pneumatic indication, nonmagnetic target and
actuator on-off functions, Flow-Tek 4- multi-pin electrical cable connector. The
Way Solenoids are direct mounted to ProxSensor mounts directly to Flow-Tek
pneumatic actuators or can be mounted
Pneumatic Positioners &
the actuator by NAMUR interface, with
to manually operated valves. AC, DC Electro-Pneumatic Positioners
no external tubing required. Both wa-
and NAMUR intrinsically safe versions Flow-Tek Positioners are available in
terproof (NEMA 4) and explosion proof
are available. AC Sensor units operate pneumatic, electro-pneumatic, explosion
(NEMA 4,7,9) housings are standard.
on 20-250 VAC with a maximum load proof and fail freeze design. These
NPT and IP65 DIN connections are
current of 500 mA. DC Sensor units durable positioners are constructed with
offered with both single and dual coils.
operate on 10-65 VDC with a maxi- a NEMA 4X cast aluminum housing
The air supply connection is 1/4" NPT
mum load current of 200 mA. that is polyester coated for superior
and the electrical connection is 1/2"
corrosion protection. With non-interac-
NPT. A manual override lever is located
tive span and zero adjustment, and the
on the top of the valve body. A 3-Way
external zero adjustment, calibration is
Solenoid is also available, please con-
simple and time saving. These units
sult Flow-Tek factory.
provide accuracy, speed of response
and repeatability to meet the most
Moniteur Position Indicator demanding industry standards for con-
The Moniteur Series signals actuator trol. With very few moving parts, and
and valve position to local and remote complete modularity of the unit, it can
stations. The units have been designed be modified or maintained while mounted
for ease of wiring and adjustment in the on the valve assembly minimizing down-
field. The monitors can be mounted time and maximizing efficiency. If nec-
directly to the Automator pneumatic essary the pilot valve assembly can be
actuators or to manual valves. Features cleaned by removing a single screw. This
include completely enclosed wiring, flexible design uses a single housing for
dual conduit entries, stainless steel fas- pneumatic or electro-pneumatic units.
teners and a high visibility Beacon for Optional features include a modular
local valve position indication through- feedback module to provide accurate
out the full range of travel. A wide position feedback, a gauge package,
range of switches are available includ- special cams for various control ranges
ing mechanical switches and proximity and a raised indicator.
sensors. Units are available in water-
proof (NEMA 4,4X) or explosion proof Dribble Control System
(NEMA 4,4X,7,9) housings. NAMUR Flow-Tek’s DCS effectively converts a
shaft is standard. All units are UL listed. ball valve into a two-stage shutoff valve
for exact filling or metering of vessels
and flow dampening. The two stage
system is a complete unit consisting of
a limit switch, a 3-way solenoid valve,
a 2-way normally open solenoid valve
and a spring return pneumatic actua-
tor. The DCS precisely reduces flow
rate for filling operations and reduces
water hammer for dampening services.
Solenoids are rated at 120 VAC-60Hz. All Flow-Tek Accessories comply with
Waterproof (NEMA 4, 4x) and explo- NAMUR recommendations (VDI/ VDE
sion proof (NEMA 4, 4x, 7 & 9) assem- 3845) as standard.
blies are available. 3
 Electric Actuators
Rugged, Low Cost Electric Actuators
Three on-off models with 100, 300 or 600 Automator
lb-in Output Torque Series 73
Flow-Tek has specifically engineered the
Automator Series 73 for convenience. De-
signed to offer easy, interference free access
to terminal block wiring and cam adjustment,
the Series 73 greatly reduces field start-up
time. Installation and maintenance proce-
dures can be performed with assured ease
and safety.

Series 73 Electric Actuators offer the following

specifications:
• Low profile, light weight waterproof
housing designed to meet NEMA 4, 4x
(IP 65) specifications
• 120 or 220 VAC single phase perma-
nent split-capacitor reversible induction
UL listed motor, 24 VDC motor optional
The permanently lubri-
• 90° reversible rotation, 180°, 270° or
beyond are optional cated spur gear train is
composed of precision
• Two 1/2” NPT conduit entries cut, multi-staged gears
• Temperature Range: -40°F (-40°C) to and shafts that will
+150°F (+65°C) withstand locked rotor
• Body Material: Die cast aluminum alloy conditions.
with corrosion resistant polyester coating
Features
• Limit Switches: 220 VAC, 5A, 1/10 HP Two LEDs, one for open and one for closed, are located on the unit side.
• Terminal Strip: 14-28 AWG, 105°C, The LEDs light up either red or green when the valve reaches the open and
300V minimum rated wire closed positions. Beside each LED, graphic icons indicating open and closed
have been molded into the housing. A heavy duty printed circuit board,
double the thickness of commonly used PCBs, replaces cumbersome inter-
nal component wiring. All AC motors feature an internal break. When
power to the actuator is cut off the break stops the motor and holds the
valve in position until power is restored. The Series 73 has two SPDT switches
for AC motor control as standard. Two optional auxiliary switches, a heater
and quick connect cordsets are available.

Position Indicator / Manual Override

Provides clearly visible local indication of valve position through the full
range of travel. Open and Close lettering and a direction of travel arrow
are molded into the housing for easy reference and permanent position
indication. With removal of the position indicator, the double D shaft is
readily accessible for actuator manual override when required.

Actuator Mounting
All Series 73 actuators comply with ISO 5211 and NAMUR recommenda-
tions (VDI/ VDE 3845). A double square bore (star) in the ouput shaft is
standard. The actuators can be mounted and operated in any position.

Cams & Terminal Block

Cams are infinitely adjustable by a Hex key. Standard factory setting allows
90° reversible rotation between open and closed positions. The lever
operated terminal block has been designed for ease of customer wiring,
connection is just a matter of inserting the wire and pushing down the lever.
Terminal numbers are clearly marked. The block has been placed near the
two conduit entries with ample room for running wire leads.
4
 Electric Actuators
Premier Electric Actuators
Automator Eight on-off models with Output Torque from
Series 70 300 to 6500 lb-in
Thorough research and many years of field
experience have gone into the development
of this state- of-the-art actuator – the product of
the future. This design offers the advantages
of greatly reduced space requirements, lighter
weight and ease of installation and mainte-
nance when compared to other electric ac-
tuators. Components not requiring customer
access are protected underneath a cover
plate for added safety and convenience.

Series 70 Electric Actuators offer the follow-

ing specifications:
• Waterproof or explosion proof housings
designed to meet NEMA 4, 4x (IP 65)
Features or NEMA 4,4x,7,9 specifications
The Automator Series 70 features a permanently lubricated spur gear • 120 or 220 VAC single phase perma-
nent split-capacitor reversible induction
train composed of precision cut, multi-staged gears and shafts that will
UL listed motor, 24 VDC motor optional
withstand locked rotor conditions. The spur gear train connects to a worm • 90° reversible rotation, 180°, 270° or
gear drive and self-locking worm gear output shaft. Additional features beyond are optional
include externally adjustable travel stops and captive housing screws. • Two 1/2” NPT conduit entries
• Temperature Range: -40°F (-40°C) to
Position Indicator & Manual Override +150°F (+65°C)
The Series 70 features a highly visible valve status display. Prominently • Body Material: Die cast aluminum alloy
labeled and color coded, the display indicates valve position through with corrosion resistant polyester coating
the full range of travel. Made of high impact, heat and chemical resis- • Limit Switches: 220 VAC, 5A, 1/10 HP
tant clear polycarbonate, this display withstands caustic washdown and • Terminal Strip: 14-28 AWG, 105°C,
offers excellent corrosion protection. A manual override handwheel is 300V minimum rated wire
standard on all models – a simple pull engages the handwheel for manual • Options: Torque Limiting System,
operation. When engaged, electrical power to the motor is cut off by Heater to prevent internal condensation,
the power cutout switch. Pushing the handwheel in re-engages the motor Servo for modulating control,
for power operation. Control Station for manual local elec-
trical operation
Actuator Mounting
All Series 70 actuators comply with ISO 5211 and NAMUR recommenda-
tions (VDI/ VDE 3845). A double square bore (star) in the ouput shaft is
standard. The actuators can be mounted and operated in any position.

Cams & Terminal Block

Patented, color– coded cams are infinitely adjustable by finger touch or screw
driver. Standard factory setting allows 90° reversible rotation between open
and closed positions. The lever operated terminal block has been designed
for ease of customer wiring, connection is just a matter of inserting the wire
and pushing down the lever. Terminal numbers are clearly marked.

Travel Limit Switches

Two SPDT switches for motor control are standard. Two optional auxiliary
switches are available. Switches are clearly labeled open or closed and are
easily accessible.

Torque Limiting Switching System (OPTIONAL)

The torque limiting switching system consists of 2 SPDT mechanical switches
and 2 factory calibrated adjusting screws. The switches independently
respond to predetermined loads in both the open and closed travel directions
by sensing the movement of the worm shaft, and interrupting the electrical
power to the motor. The switches can operate at any point of actuator travel. 5
 Digital Controls

Automator Series 70 Digital Electric Actuators

The Flow-Tek Series 70 Electric Actuator can be equipped with a digital
Servo for precise valve positioning and superior flow control. Two digital
units are offered – an Analog Servo Plus II unit and a DeviceNet Servo unit.
The Servos consist of a circuit board and feedback potentiometer assembly.
Automator Digital Controlled
Analog Servo Plus II The analog Series 70 features the Servo Plus II that Pneumatic Actuators
delivers all the benefits of digital electronics to an actuator that responds to Flow-Tek’s digitally controlled electro-pneu-
analog signals. The unit positions the valve in response to an analog com- matic positioners for Automator actuators
mand signal and produces an analog output signal of actual valve position. offer precise valve positioning and innova-
A microprocessor constantly compares the command signal to the actual tive, high performance features. Three ver-
valve position and makes precise adjustments until the two measurements sions are available – BusSmart Intelligent,
match within the user-selectable deadband. The Servo Plus II electric actuator Digital Smart and Analog. The compact
features self-diagnostics checks and one touch calibration. With the touch of product line allows for easy interchange of
a button, the calibration module moves the actuator to the open and closed function modules. Upgrading throughout the
positions until the travel limit switches are reached. The optional Configura- family is simply a matter of exchanging
tion Tool software visually presents via a PC actuator operational conditions advanced circuit boards within the common
and parameter settings, and allows the user to easily make adjustments. body enclosure. All versions feature the same
DeviceNet Servo The Series 70 DeviceNet Servo is microprocessor high– quality internal mechanical components
controlled, continually responding to commands from the process controller. and the same rugged reliability. The BusSmart
Information such as valve position, limit switch positions, and other param- and Digital positioners offer AutoStart push
eters is supplied through a single network address (MAC ID). Each button configuration and self-diagnostic
DeviceNet scanner card in a PC or PLC allows up to 64 devices to com- checks. Waterproof (NEMA 4,4x) and ex-
municate with each other over a single DeviceNet cable. Multiple scanners plosion proof (NEMA 4,4x,7,9) units are
can be used to connect as many devices as required. The DeviceNet Servo available in all versions.
is easy to install and configure, similar to connecting a printer to a personal
computer. Field wiring is accomplished by connecting AC power to the
actuator motor and plugging in the DeviceNet connector. Configuration is
achieved with the Electronic Data Sheet files and commercially available
software. This unit is fully ODVA (Open DeviceNet Vendor Association) Note: For additional technical information
compliant. refer to Flow-Tek Technical Bulletins in the
Product Manual in the Actuators & Controls
section.

All statements, technical information, and recommen-

dations in this bulletin are for general use only. Consult
Flow-Tek representatives or factory for the specific
A Subsidiary of BRAY INTERNATIONAL, Inc. requirements and material selection for your intended
application. The right to change or modify product
11850 Tanner Road Houston, Texas 77041
design or product without prior notice is reserved.
832.912.2300 Fax: 832.912.2301
www.flow-tek.com © 2003 Flow-Tek, Inc. ASG 11/03