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High Purity Service Valves

Flow-Tek's Micro Pure Series ball valves are designed for high purity applications, featuring investment cast CF3M (316L) stainless steel bodies with a smooth internal finish. These valves offer interchangeable end connections, bi-directional sealing, and are solution cleaned to prevent contamination. They are available in sizes from 1/2” to 4”, with a maximum pressure rating of 1000 psi WOG, and include features like a Secure Mount for actuator stability and a safety trigger for manual operation.

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0% found this document useful (0 votes)
25 views4 pages

High Purity Service Valves

Flow-Tek's Micro Pure Series ball valves are designed for high purity applications, featuring investment cast CF3M (316L) stainless steel bodies with a smooth internal finish. These valves offer interchangeable end connections, bi-directional sealing, and are solution cleaned to prevent contamination. They are available in sizes from 1/2” to 4”, with a maximum pressure rating of 1000 psi WOG, and include features like a Secure Mount for actuator stability and a safety trigger for manual operation.

Uploaded by

sagaroffline
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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A

Bray
High
Performance
Company ®
A Subsidiary of BRAY INTERNATIONAL, Inc.

3 Piece Tube Bore


Ball Valves, 1/2”- 4”
High Purity Applications

Micro Pure
Series
Model S7500
Model S7700

Flow-Tek’s Micro Pure Series ball valves Tube Bore The ball and end connections Pressure Rating:
have been specifically designed to meet the of all Micro Pure Series valves have the Max: 1000 psi WOG
requirements of high purity applications in same I.D. dimension as the mating tube (dependent on end connec-
accordance with ASME BPEa – 2004 speci- system. These valves offer smooth flow tion selected)
fication. All valve bodies are investment cast characteristics with minimal pressure drop
End Connections:
CF3M (316L) Stainless Steel with an internal and full–drain capability.
• Quick Clamp
surface finish of 15 Ra with 20 Ra maximum
Processing To prevent component con- • Extended Tube End
per SFV-1. Other grades of surface finishes,
tamination, Micro Pure Series valves are • SAE Male
including electropolishing are available.
solution cleaned, assembled and bagged End connections are
Cavity fillers and purge ports are also avail-
to allow for use in high purity systems. interchangeable within the
able upon request.
Micro Pure Series.
Features
Ball Flow-Tek balls Smart Stem Assemblies
are precision machined Flow-Tek manufactures heavy duty, high
and mirror finished for quality stems. All Flow-Tek stems are inter-
bubble-tight shut off nal entry and blowout proof for maximum
and reduced operating safety. Micro Pure Series valves feature
torque. strong, large diameter stems with live-
Seat Flow-Tek’s unique loaded, self-adjusting primary and second-
seat design ensures ary sealing. Utilizing belleville washers,
bi-directional sealing the stem seal automatically adjusts to
while providing the low- compensate for changes in temperature
est possible torque. and normal wear. The assembly is secured
by a saddle-type lock washer, preventing
Seat Selection Optional unthreading of stem nuts in high cycle
seat materials, such as automation applications.
TFM 1600, are available
to meet most applica- Lock Nut
tions, with the standard Handle
seat being Virgin PTFE. Lock Nut
Tab Lock Washer
Optional seat designs,
Belleville Washers
such as Cavity Fillers,
are also available upon Packing Gland
request. Thrust Bearing

Body 1/2”– 4” valve bodies are investment cast stainless steel and all Stem Packing
bodies are solution annealed for the highest quality and added strength.
All body castings are marked with a foundry heat number for full trace-
ability. The three piece body design offers many advantages, including Stem
installation flexibility, elimination of the need of flanges, and ease of in
line or out of line servicing. Valve Body
Body Hinges Two heavy duty body bolt hinges, throughout the entire Thrust Washer
size range, provide positive alignment of body to end connection during Thrust Bearing
in-line servicing.
Ball
End Connections The Micro Pure Series features two standard inter-
Seat
changeable end connections – Quick Clamps for ease of installation and
Extended Tube Ends for weld in place service.
Stem Seals The Thrust Bearing and the
Secure Mount A unique standard feature is an integrally cast top flange
Thrust Washer combine to provide the
that ensures positive actuator mounting. Flow-Tek’s Secure Mount elimi-
primary seal. An adjustable Stem Packing
nates unwanted actuator movement during high cycle or continuous duty
and an additional thrust bearing create a
applications. Actuation equipment can be easily and safely removed while
multiple secondary seal between the stem
the valve is under full line pressure. The Secure Mount through 2” valve
and body. The stem packing is also com-
sizes is in compliance with ISO 5211 bolting pattern standards.
posed of PTFE providing high purity protec-
Handles 1/2”– 2” manually operated valves feature as standard a Safety tion and high cycle life. This dual stem seal
Trigger to prevent accidental movement of the valve handle. The trigger arrangement is a Flow-Tek exclusive.
locks the handle in the open or closed position. The handle lock can be
Double Lock Nut Design Standard on the
overridden, if needed, with a small bolt through the handle in the release
Micro Pure Series, the double lock nuts with
position. An oval handle is also available as an option.
tab lock washer allow handles to be easily
Padlock A padlock can be added to secure the handle in position, pre- and safely removed while the valve is under
venting unwanted access. Available as standard on all valve sizes. full line pressure.

2 ®
Specifications
Valve Sizes 1/2” through 4” Components & Materials
Valve body and end connections are For Valve Sizes 1/2” through 2”
high quality investment cast and solution For 2 1/2” – 4” consult factory. 28
26
annealed. Body shell wall thickness com-
plies with ASME B16.34. 25 29
Optional Purge Port
Valve stems are blow-out proof for 26
maximum safety and comply with ASME 19
B16.34. 18

15
All standard materials of construction 24
11
comply with FDA requirements. 12 23
Bottom of Valve 11
14

Pressure Ratings 5 7
8

Valve Body ................1000 psi WOG


2
Steam Rating .............150 psi WSP 4&6
Vacuum ....................29 inches
Hg gauge
1
Pressure / Temperature 3
1200
Exploded view shows
4&6
1000 Quick Clamp / Extended
Pressure (psi)

800 Tube Ends with optional


600
Cavity Filler Seats.
9
400 2
200

-50 0 50 100 150 200 250 300 350 400 450 500

Temperature (°F) Item Name Material Qty.


1 Body ASTM A351 Gr CF3M † 1
2 End Cap ASTM A351 Gr CF3M †
2
3 Ball ASTM A351 Gr CF3M † 1
4&6 Cavity Filler & Body Seal* PTFE 2
5 Stem ASTM A479 Type316 1

Internal Surface Finishes 7 Spring Washer SS304 4**


8 Body Nut SS304 4**
BPE Ra Average Ra Max 9 Body Bolt SS304 4**
Designation
11 Thrust Bearing PTFE 2
Mechnical Polished
SFV1*
15 20 12 Thrust Washer PTFE 1

Mechnical and 14 Stem Packing PTFE 3


SFV4 Electropolished 15 15 Packing Gland SS304 1
10
18 Belleville Washer SS301 2
*Flow-Tek standard 19 Tab Lock Washer SS304 1
23 Travel Stop Set Sleeve SS304 1
24 Travel Stop Bolt SS304 1
Flow-Tek offers the seat/body seal, thrust 25 Handle SS304 1
washers, and soft material stem packing 26 Lock Nut SS304 2
as recommended spare parts. These parts 28 Handle Sleeve Vinyl 1
are available as a packaged repair kit. 29 Locking Device SS304 1

†Sizes 2 1/2”, 3 and 4” are ASTM A351 Gr CF8M.


*Standard valve has a seat and body seal. Cavity Filler and Body Seal are optional.
**Quantity is 6 for 3” and 4” valves.

®
3
Dimensions
model s7500 & model s7700
Size
A1 A2 øB ø B1 C C1 D E Cv
Weight BOLT TORQUE BREAK TORQUE lbs-ins/Nm

ins mm Port lbs./kg. lbs-ins/Nm w/o Cavity Filler w/ Cavity Filler

1/2 3.602 6.00 0.370 0.370 2.60 1.535 6.496 1.50 9.5 2 150 42 55
15 91.5 152.4 9.4 9.4 66 39 165 38.1 0.9 17 4.8 6.2
3/4 4.114 6.00 0.620 0.620 2.60 1.535 6.496 1.50 30 3 150 70 90
20 104.5 152.4 15.8 15.8 66 39 165 38.1 1.4 17 7.9 10.2
1 4.480 6.50 0.870 0.870 2.91 1.658 6.496 1.50 65 4 150 115 150
25 113.8 165.1 22.1 22.1 73.9 42 165 38.1 1.8 17 13 17
11/2 5.055 7.50 1.370 1.370 3.62 2.254 7.874 1.50 205 7 280 285 370
40 128.4 190.5 34.3 34.3 91.9 57.3 200 38.1 3.2 32 33 42
2 5.748 8.50 1.870 1.870 4.53 2.953 9.842 1.50 420 10 285 465 605
50 146 215.9 47.5 47.5 115.1 75 250 38.1 4.5 32.2 53 69
21/2 6.850 10.0 2.370 2.370 5.04 3.386 9.646 1.50 430 20 330 650 845
65 174 254 60.2 60.2 128 86 245 38.1 9.1 37 74 96
3 7.402 11.5 2.870 2.870 6.42 3.720 15.354 1.75 675 32 600 950 1235
80 188 292.1 72.9 72.9 163.1 94.5 390 44.4 14.5 68 108 140
4 8.758 12.5 3.834 3.834 7.09 4.350 15.354 2.00 1110 55 650 3000 3900
100 222.5 317.5 97.4 97.4 180.1 110.5 390 50.8 24.9 73 339 441

Note: Torque at maximum rated pressure, clean water, PTFE seats.


D
Refer to Technical Bulletin 1005 for complete torque information.

SECURE MOUNT
Size
ins mm H J K L M øP U C
UNC E
1/2 1.169 1.169 0.35 0.61 0.250 0.375 #10 – 24 C1
15 29.7 29.7 8.9 15.5 6.35 9.5
3/4 1.169 1.169 0.35 0.61 0.250 0.375 #10 – 24 øB1 øB
20 29.7 29.7 8.9 15.5 6.35 9.5
1 1.169 1.169 0.40 0.61 0.250 0.375 #10 – 24
25 29.7 29.7 10.2 15.5 6.35 9.5
11/2 1.392 1.392 0.51 0.80 0.315 0.438 1/4” –20 A2
40 35.4 35.4 13 20.3 8 11.1
Extended Tube End Connections
2 1.949 1.949 0.62 0.94 0.374 0.625 5/16” –18
Model S7700
50 49.5 49.5 15.8 23.9 9.5 15.9
21/2 2.840 2.840 0.82 1.22 0.472 0.750 5/16” –18
65 72.1 72.1 20.8 31 12 19.1 SAE Male End Connections also Available
3 3.543 1.874 1.752 3.00 0.669 1.102 1/2” –13
80 90 47.6 44.5 76.2 17 28 D

4 3.543 1.874 1.752 3.00 0.669 1.102 1/2” –13


100 90 47.6 44.5 76.2 17 28

Ux4 K Ux4 C
K
C1
øP H M øP H M

øB1 øB
J L J L

1/2” – 2” Valves 2 1/2 ” – 4” Valves


A1

Quick Clamp End Connections


Model S7500

All statements, technical information, and recommendations


in this bulletin are for general use only. Consult Flow-Tek
representatives or factory for the specific requirements and
®
material selection for your intended application. The right to
A Subsidiary of BRAY INTERNATIONAL, Inc. change or modify product design or product without prior
8323 N. Eldridge Pkwy. Houston, Texas 77041 notice is reserved.
832.912.2300 Fax: 832.912.2301 Flow-Tek® is a registered trademark of Flow-Tek, Inc.
www.flow-tek.com © 2008 Flow-Tek, Inc. MPS 6/08

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