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TECHNICAL DOCUMENTS

The document contains technical specifications and standards related to various mechanical components, including tolerances, dimensions, and properties of materials as per JIS standards. It covers topics such as the International System of Units (SI), hexagon bolts, socket head cap bolts, and mechanical properties of steel components. Additionally, it includes tables for shaft and hole dimensional tolerances, as well as guidelines for using hexagon socket set screws.

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0% found this document useful (0 votes)
9 views

TECHNICAL DOCUMENTS

The document contains technical specifications and standards related to various mechanical components, including tolerances, dimensions, and properties of materials as per JIS standards. It covers topics such as the International System of Units (SI), hexagon bolts, socket head cap bolts, and mechanical properties of steel components. Additionally, it includes tables for shaft and hole dimensional tolerances, as well as guidelines for using hexagon socket set screws.

Uploaded by

Long Lê
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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600

601

CONTENTS
602 International System of Units (SI)
604 General Tolerances Excerpt from JIS B 0405 1991/JIS B 0419 1991

605 Parallel Key and Keyway Sizes and Tolerances


606 Coupling Standard Hole Drilling Standards and JIS Standards
607 Clutch and Brake Standard Hole Drilling Standards and JIS Standards
608 Frequently Used Fits
610 Shaft Dimensional Tolerances (Excerpt from JIS B 0401)
612 Hole Dimensional Tolerances (Excerpt from JIS B 0401)
614 Hexagon Bolts (Excerpt from JIS B 1180 2014)
615 Hexagon Socket Head Cap Bolts (Excerpt from JIS B 1176 2014)
616 Mechanical Properties of Carbon Steel and Alloy Steel Coupling Components (Excerpt from JIS B 1051 2014)
618 Hexagon Socket Set Screws (Excerpt from JIS B 1177 2007)
619 Hex Keys (Excerpt from JIS B 4648 2008)
620 How to Use Hexagon Socket Set Screws
622 Retaining Ring (Excerpt from JIS B 2804 2010)
624 Bearing Mounting Dimensions
624 Shim Sizes
625 Physical and Mechanical Properties of Metal Materials
626 General Properties of Vulcanized Rubber
627 Approximate Conversion Values for Rockwell C Hardness of Steel Materials
628 Balance Quality of Rotating Equipment
629 Power Supplies in the World
630 General Purpose Motor Specifications
631 Moment of Inertia J Calculation Formula
633 Moment of Inertia J Table
634 Load Torque Calculation Formula

601
International System of Units (SI)

'
Time

Length

Mass

Current

Thermodynamic
temperature

Amount of substance

Luminous intensity

Plane angle

Solid angle

Frequency
Force

Pressure, stress
Energy, work, heat

Power, radiant flux

Electric charge, quantity of electricity


Electrical potential difference (voltage), electromotive force

Capacitance
Electrical resistance

Conductance
Magnetic flux

Magnetic flux density

Inductance
Celsius temperature

Luminous flux
Illuminance

Radioactivity of radionuclides

Absorbed dose, specific energy distribution, kerma


Dose equivalent, ambient dose equivalent, directional dose
equivalent, individual dose equivalent

Enzymatic activity

10-1

10-2
10-3

10-6
10-9

10-12

10-15
10-18

10-21

10-24

602
603

603
General Tolerances Excerpt from JIS B 0405 1991/JIS B 0419 1991

f Fine

m Medium

c Coarse

v Very coarse

f Fine f Fine

m Medium m Medium
c Coarse c Coarse

v Very coarse v Very coarse

H H H

K K K

L L L

604
605
Parallel Key and Keyway Sizes and Tolerances

605
MIKI PULLEY Coupling Standard Hole Drilling Standards

6
7

8
10

12

14
15

16

18

h6 h9

j6

k6

m6

6 or more and under 12

12 or more and 13 or below


Over 13 and 20 or below
Over 20 and 30 or below

Over 30 and 40 or below


Over 40 and 50 or below

Over 50 and 60 or below

Over 60 and 65 or below

12

Over 12 and 17 or below

Over 17 and 22 or below


Over 22 and 30 or below

Over 30 and 38 or below

Over 38 and 44 or below


Over 44 and 50 or below

Over 50 and 58 or below

Over 58 and 65 or below

606
607
MIKI PULLEY Clutch and Brake Standard Hole Drilling Standards

6
7

8
10

12

14
15

16

18
20

22
Shaft with 10 or below

Light and normal load


and variable load

Heavy load and


impact load

6 or more and under 10

607
Frequently Used Fits

H6

H7

H8

H9

H10

50

40

30

20

10

-10

-20
μm

-30

-40

-50

-60

-70

-80

-90

608
609

h5

h6

h7

h8

h9

90

80

70

60

50

40

30

20
μm

10

-10

-20

-30

-40

-50

609
Shaft Dimensional Tolerances (Excerpt from JIS B 0401)

3 6

6 10

10 14

14 18

18 24

24 30

30 40

40 50

50 65

65 80

80 100

100 120

120 140

140 160

160 180

180 200

200 225

225 250

250 280

280 315

315 355

355 400

400 450

450 500

610
611

3 6

6 10

10 14

14 18

18 24

24 30

30 40

40 50

50 65

65 80

80 100

100 120

120 140

140 160

160 180

180 200

200 225

225 250

250 280

280 315

315 355

355 400

400 450

450 500

611
Hole Dimensional Tolerances (Excerpt from JIS B 0401)

3 6

6 10

10 14

14 18

18 24

24 30

30 40

40 50

50 65

65 80

80 100

100 120

120 140

140 160

160 180

180 200

200 225

225 250

250 280

280 315

315 355

355 400

400 450

450 500

612
613

3 6

6 10

10 14

14 18

18 24

24 30

30 40

40 50

50 65

65 80

80 100

100 120

120 140

140 160

160 180

180 200

200 225

225 250

250 280

280 315

315 355

355 400

400 450

450 500

613
Hexagon Bolts (Excerpt from JIS B 1180 2014)
Nominal Diameter Hexagon Bolt – Coarse Screw – Part Grade A Shapes/Dimensions

Nominal screw diameter d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
P

b b
Reference c

Max.
c
Min.
da Max.

Standard size=Max.
ds
Min.

dw Min.

e Min.
f Max.
Standard size

k Max.
Min.

kw Min.
r Min.

Standard size=Max.
s
Min.

614
615
Hexagon Socket Head Cap Bolts (Excerpt from JIS B 1176 2014)
Hexagon Socket Head Cap Bolt (Coarse Screw) Shapes/Dimensions

Nominal screw diameter d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 (M14) M16 M20 M24
P
b Reference
Max. c
dk Max. d
Min.
da Max.
Max.
ds
Min.
e Min.
f Max.
Max.
k
Min.
r Min.
Nominal dia.
s Max.
Min.
t Min.
v Max.
dw Min.
w Min.

615
Mechanical Properties of Carbon Steel and Alloy Steel Coupling Components (Excerpt from JIS B 1051 2014)
Bolts, Machine Screws, and Stud Bolts with Strength Classifications Stipulated – Coarse Screws

Nominal dia. c
1 Tensile strength Rm MPa
Min.

Lower yield stress Nominal dia. c


2
ReL d MPa Min.

0.2% yield strength Nominal dia. c


3
Rp0.2 MPa Min.
Full-size male screw part 0.004 8d Nominal dia. c
4 yield strength
Rpf MPa Min.
Guaranteed load stress Sp f MPa Nominal dia. c

5 Sp nom/ReL min
Guaranteed load stress ratio Sp nom/Rp0.2 min
Sp nom/Rpf min

6 Breaking elongation of mechanically worked test piece A % Min.


7 Squeezing of mechanically worked test piece Z % Min.

8 Full-size male screw part breaking elongation Af Min.


9 Head hitting strength Shall not be destroyed

Vickers hardness HV Min.


10
F 98N Max.

Brinell hardness HBW Min.


11
F 30D2/0.102 Max.
Min.
Rockwell hardness HRB
Max.
12
Min.
Rockwell hardness HRC
Max.

13 Surface hardness HV0.3 Max.


14 Non-carburized portion HV0.3 Max.
Height of the thread's non-decarbonized part E mm Min.
15
Depth of completely decarburized layer of screw thread G mm Max.

16 Lowering in hardness after re-tempering HV Max.

17 Breakdown torque MB N m Min.


18 Impact strength Kv i j J Min.

19 Surface condition

H1
classification

8.8 9.8
Strength

10.9 E min b

12.9/12.9

616
617

M1.6

M2
M2.5

M3

M4
M5

M6
M8

M10

M12
M14

M16

M18
M20

M22
M24

M27

M30

617
Hexagon Socket Set Screws (Excerpt from JIS B 1177 2007)
Shapes/Dimensions of Flat Tip/Half Point Screws

P
df
e Min.
Nominal diameter
s Max.
Min.
d
t Min.
e

Max.
dp
Min.

(Reference) Rough mass (kg) per 1,000 pieces (density: 7.85 kg/dm3)
Nominal length Min. Max.

Max.
dz
Min.

(Reference) Rough mass (kg) per 1,000 pieces (density: 7.85 kg/dm3)
Nominal length Min. Max.

618
619
Hex Keys (Excerpt from JIS B 4648 2008)
Shape/Dimensions

Width across flats s mm Diagonal distance e mm Length of long shaft 1 mm Length of short shaft 2 mm

Nominal dia. Max. Min. Max. Min. Standard type M type L type Tolerance Standard dimension Tolerance

0.7

0.9

1.3

1.5
2

2.5
3

5
6

8
10

12

14
17

19
22

24

27
32

36
41

46

619
How to Use Hexagon Socket Set Screws

620
621

Hexagon Socket Set Screw Tightening Torques (Reference)

M1.6

2.5

2.6
3

4
5

8
10

12
14

16

18

20

621
Retaining Ring (Excerpt from JIS B 2804 2010)
Eccentric C-shaped Retaining Rings for Shafts, and Shapes and Sizes of Applicable Shafts (Reference)

622
623
Retaining Ring (Excerpt from JIS B 2804 2010)
Eccentric C-shaped Retaining Rings for Holes, and Shapes and Sizes of Applicable Holes (Reference)

623
Bearing Mounting Dimensions

6000 6201

6001 6202
6002 6203

6003 6204

6004 6205
6005 6206

6006 6208

6007 6210
6008 6211

6010 6212
6011 6214

6012 6302
6013 6303
6014 6304
6015 6305
6306

6307

Shim Sizes

6.3
8.3
10.3
12.3
15.3
17.3
20.3
25.3
25.3
30.3
35.3
35.3
40.3
45.3
45.3
50.3
50.3
55.3
60.3
60.3
65.3
70.3
75.3
85.3
90.3
105.3
115.3

624
625
Physical and Mechanical Properties of Metal Materials

Low-carbon steel (0.08C to 0.12C)

Medium-carbon steel (0.40C to 0.50C)

High-carbon steel (0.8C to 1.6C)

Chrome steel (SCr430)


Chrome molybdenum steel (SCM440)

Martensitic stainless steel (SUS410)

Austenitic stainless steel (SUS304)


Tool steel (SKD6)

Gray cast iron (FC)


Spheroidal graphite cast iron (FCD)

Duralumin (A2017-T4)

Super duralumin (A2024-T4)


Extra super duralumin (A7075-T6)

Lautan (AC2A-T6)

Silumin (AC3A-F)
Aluminum cast iron alloy (AC4CH-T6)

Aluminum die cast alloy (ADC12)

Zinc die cast alloy (ZDC-2)

S20C-N

S30C-N

S30C-H
S45C-N

S45-H
SS400

SCM420

SCM435
SUS303

SUS304
FC200

FC250

FC300
FC350

FCD400
FCD450

FCD500
A2014-T4

A2017-T4

A7075-T6

625
General Properties of Vulcanized Rubber

Hardness JIS Hs

Tensile strength MPa


Mechanical properties

Elongation
Impact resilience

Tear strength

Compression set
Abrasion resistance

Flex cracking resistance


Heat resistance (highest operating temperature )

Cold resistance (brittle temperature )


Physical properties

Aging resistance

Ozone resistance

Light (weather) resistance


Flame resistance
Gas permeability (ability to prevent the passage of gas)
Radiation resistance

Gasoline and light oil


Benzene and toluene
Oil and chemical resistance

Trichlene

Alcohol
Ethyl acetate

Strong acid
Weak acid

Strong alkali

Weak alkali

Main features

626
627
Approximate Conversion Values for Rockwell C Hardness of Steel Materials

627
Balance Quality of Rotating Equipment

G4000 4000

G1600 1600

G630 630

G250 250
G100 100

G40 40

G16 16

G6.3 6.3

G2.5 2.5

G1 1

G0.4 0.4

628
629
Power Supplies in the World
Japan

US
North America
Canada

South America Brazil


South Korea

Taiwan

Hong Kong
China

Philippines
Asia Thailand

Singapore

Malaysia
Indonesia

India

Bangladesh
Australia

Oceania Guam
New Zealand

Austria

Belgium
Bulgaria

Denmark

Finland
France

Germany
Greece

Hungary

Italy

Europe Luxembourg

Holland
Norway

Poland

Portugal
Romania

Spain
Sweden

Switzerland
UK

Russia

629
General Purpose Motor Specifications

Efficiency class (IE code)

Frame number

Shaft diameter/tolerance [mm]

200V 50Hz
Rated
current 200V 60Hz
A
220V 60Hz

Rated 200V 50Hz


rotation
200V 60Hz
speed
min 1 220V 60Hz

Efficiency class (IE code)

Frame number
Shaft diameter/tolerance [mm]

200V 50Hz
Rated
current 200V 60Hz
A
220V 60Hz

Rated 200V 50Hz


rotation
200V 60Hz
speed
min 1 220V 60Hz

Efficiency class (IE code)

Frame number
Shaft diameter/tolerance [mm]

200V 50Hz
Rated
current 200V 60Hz
A
220V 60Hz

Rated 200V 50Hz


rotation
200V 60Hz
speed
min 1 220V 60Hz

630
631
Moment of Inertia J Calculation Formula

631
Moment of Inertia J Calculation Formula

21

632
633
Moment of Inertia J Table

10

20

30
40

50

60
70

80

90
100

110
120

130

140
150

160
170

180

190
200

210
220

230

240
250

260
270

280

290
300

310
320

330
340
350

360
370

380
390

400

410
420

430
440

450

460
470

480
490

500

633
Load Torque Calculation Formula

634

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