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Fault Analysis Report on Motors

The fault analysis report for the DM4 Sizer motor indicates issues with the windings, bearings, and rotor due to water ingress and dirt. Megger readings show acceptable insulation resistance, but the ND end bearing is dry and damaged, and the rotor is rusty. Cleaning and further testing are recommended to assess the windings and shaft condition.

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5 views

Fault Analysis Report on Motors

The fault analysis report for the DM4 Sizer motor indicates issues with the windings, bearings, and rotor due to water ingress and dirt. Megger readings show acceptable insulation resistance, but the ND end bearing is dry and damaged, and the rotor is rusty. Cleaning and further testing are recommended to assess the windings and shaft condition.

Uploaded by

bmskr44swb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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Date

15/10/2020

MOTOR NAME PLATE INFORMATION


PLANT

WINDING IR TEST
BEARING CONDITION
SHAFT CONDITION
ROTOR CONDITION
COVER HOUSING CONDITION AND SIZE

SUMMARY
FAULT ANALYSIS REPORT ON MOTORS

HP-160, V-460, A-246, RPM-1791, FRAME-315S/M-04, S/N-1049446794


DM4 Sizer motor

Megger reading: L1 - 3.87 MΩ, L2 - 3.74 MΩ, L3 - 3.78 MΩ


ND end bearing found dry and scattered, bearing inner race and cover wedged on the shaft.
Shaft physically appear straight but should be tested on Lathe machine when the bearings are removed.
Rotor was found seased and rusty because of dirt ingress and water in the stator.
Cover housing physically appear good but will measure after cleaning

About 2 gallons of water drained out of the motor when opened,


a lot of slury found in the stator. The windings when clean and dry in
the Oven hope will read better. The wedge inner ND end bearing
cover will damage, except to machine one.

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