Owner’s Manual − model 425621x108B

This Instruction Book contains information for several models.

Read and keep this book for future reference.
This book contains important information on
SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all
the product information is included with the unit.
This information includes
the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws
are followed.

RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS INFORMATION IS

NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT.

WHERE PURCHASED: .
DATE PURCHASED: Day Month Year .
MODEL NO: DATE OF MANUFACTURER: .

1741624 TP 100-4716-00-LT-X
 TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
RESPONSIBILITY OF THE OWNER . . . . . . . . . . . . . . . . . . 3 MOWING AND BAGGING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INTERNATIONAL PICTORIALS . . . . . . . . . . . . . . . . . . . . . . 10 MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HOW TO CHECK THE MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . 24
PARTS BAG − CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HOW TO REMOVE AND INSTALL THE BLADE . . . . . . . . . . . . 25
HOW TO INSTALL THE FRONT WHEELS . . . . . . . . . . . . . . . . . 12 HOW TO SHARPEN THE BLADE . . . . . . . . . . . . . . . . . . . . . . . . . 25
HOW TO INSTALL THE SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 HOW TO ADJUST THE BLADE ROTATION CONTROL . . . . . 26
HOW TO ASSEMBLE THE STEERING WHEEL . . . . . . . . . . . . 13 HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . 27
HOW TO ASSEMBLE THE GAUGE WHEELS . . . . . . . . . . . . . . 14 HOW TO CHECK AND ADJUST THE DRIVE BRAKE . . . . . . . 28
MAINTENANCE FREE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 14 MAINTENANCE FREE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 28
HOW TO INSTALL THE BATTERY CABLES . . . . . . . . . . . . . . . 14 HOW TO CHARGE THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . 28
IMPORTANT! BEFORE YOU START MOWING . . . . . . . . . . . . 15 WHERE TO LUBRICATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HOW TO PREPARE THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 15 HOW TO CHECK THE FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . 29
CHECK THE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 CHECK THE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CHECK THE LEVEL OF THE MOWER HOUSING . . . . . . . . . . 15 HOW TO REMOVE THE MOWER HOUSING . . . . . . . . . . . . . . . 30
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 HOW TO INSTALL THE MOWER HOUSING . . . . . . . . . . . . . . . 30
LOCATION OF CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 HOW TO ADJUST THE GAUGE WHEELS . . . . . . . . . . . . . . . . . 31
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 HOW TO LEVEL THE MOWER HOUSING . . . . . . . . . . . . . . . . . 32
HOW TO USE THE THROTTLE CONTROL . . . . . . . . . . . . . . . . 18 HOW TO REPLACE THE MOTION DRIVE BELT . . . . . . . . . . . . 33
HOW TO USE THE BLADE ROTATION CONTROL . . . . . . . . . 18 HOW TO REPLACE THE MOWER DRIVE BELT . . . . . . . . . . . . 34
HOW TO USE THE SPEED CONTROL PEDAL . . . . . . . . . . . . . 19 HOW TO INSTALL THE WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . 35
HOW TO DISCONNECT THE TRANSMISSION . . . . . . . . . . . . . 19
HOW TO REPLACE THE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . 36
HOW TO SET THE PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . 20
HOW TO REPLACE THE LIGHT BULB . . . . . . . . . . . . . . . . . . . . 36
HOW TO CHANGE THE CUTTING HEIGHT . . . . . . . . . . . . . . . . 20
HOW TO CLEAN THE MOWER HOUSING . . . . . . . . . . . . . . . . . 36
HOW TO STOP THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
STORAGE (OVER 30 DAYS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
HOW TO TRANSPORT THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . 20
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . 37
HOW TO OPERATE WITH THE MOWER HOUSING . . . . . . . . 21
HOW TO OPERATE THE UNIT ON HILLS . . . . . . . . . . . . . . . . . 21 SLOPE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
BEFORE STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . 22 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HOW TO START THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

WARRANTY
General
Rover Mowers Limited warrant this machine or accessory is free of defects in material and workmanship. Claims are limited to
making good or replacing any part found defective by the manufacturer or his agent. The warranty period shall apply from the
date of purchase for a period of 12 months for domestic use or 90 days for commercial use. Warranty applies to Australia and
New Zealand only. Contact any Rover Mowers Limited authorised service dealer or Rover Agent.
Extended warranty: For domestic use only, a 24 months extended warranty applies. It requires the customer to complete the
’2 Year warranty registration card’, and forward along with a copy of the cash register receipt to “Warranty, Rover Mowers
Limited”. Normal warranty exclusions as listed still apply.
Exclusions: Following is a list of conditions excluded from warranty; all engines, parts that are considered suffering from wear
and tear, parts that are damaged due to abuse or misuse, parts that can be subjected to use beyond their normal intended
working capacity Eg; blades, blade bolts, v-belts and spark plugs. If repairs or alterations have been made without the
manufacturer’s written authority. Any transport costs involved in the repair or replacement of and defective parts. If it is found
that parts other than genuine have been used on the machine.
NOTE: This warranty does not exclude any conditions or warranty implied by the Trade Practices Act 1974 or any other relevant
legislation. Engine warranty is covered by the engine manufacturer and could differ from the warranty of the rest of the machine.
Refer to the engine manual (if included) or consult the nearest engine service dealer.
Proof of date of purchase should be retained as it needs to be presented if warranty is to be claimed. Fill out the details on
previous page as a record for warranty purposes.
Rover Mowers Limited reserves the right to make changes and add improvements to its products at any time without
notice or obligation. Rover Mowers Limited reserves the right to discontinue manufacture of any product any any time
at its discretion.

Rover Mowers Limited Rover Mowers Limited

PO Box 1235 East Tamaki
Eagle Fram Auckland
Queensland 4009 NEW ZEALAND
AUSTRALIA ABN 11 000 257 303

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 OWNER’S INFORMATION
This instruction book is for several different models. The instructions
are written for a person with some mechanical ability. Like most ser-
vice books, not all the steps are described. Steps on how to loosen or
tighten fasteners are steps anyone can follow with some mechanical
ability. Read and follow these instructions before you use the unit. Engine Exhaust, some of its constituents, and
Know your product: If you understand the unit and how the unit oper- certain vehicle components contain or emit
ates, you will get the best performance. As you read this manual, com- chemicals known to the State of California to
pare the illustrations to the unit. Learn the location and the function of cause cancer and birth defects or other repro-
the controls. To help prevent an accident, follow the operating instruc- ductive harm.
tions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in car- Battery posts, terminals and related accesso-
tons. It is the responsibility of the owner to make sure the assembly
instructions in this manual are exactly followed. Other units are pur-
ries contain lead and lead compounds, chemi-
chased in an assembled condition. On assembled units, it is the re- cals known to the State of California to cause
sponsibility of the owner to make sure the unit is correctly cancer and birth defects or other reproductive
assembled. The owner must carefully check the unit according to harm. WASH HANDS AFTER HANDLING.
the instructions in this manual before it is first used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instructions below. Environmental Awareness
1. Carefully read and follow the rules for safe operation.
D Do not fill the engine’s fuel tank completely full.
2. Follow all the assembly instructions.
3. Inspect the unit. D Drain fuel for off−season storage.
4. Make sure that the operator of the unit knows how to correctly D Use only unleaded gasoline.
use all standard and accessory equipment.
D Service the air cleaner regularly.
5. Operate the unit only with guards, shields, and other safety
items in place and working correctly. D Change oil regularly. Use 10W−30 oil in summer.
6. Correctly adjust the unit. D Tune−up the engine regularly.
7. Service the unit only with authorized or approved replacement
parts. D Keep equipment in efficient operating condition.
8. Complete all maintenance on the unit. D Dispose of used engine oil properly.

SAFETY RULES
Safe Operation Practices for Ride−on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.

I. General operation
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before
starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
5. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
6. Never carry passengers.
7. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
8. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger
or the mower guard in place. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.
Stop the blade(s) when crossing gravel surfaces.
9. Slow down before turning.
10. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
11. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.
12. Stop the engine before removing the grass bagger or unclogging the chute.
13. Mow only in daylight or good artificial light.
14. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
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 OWNER’S INFORMATION
15. Watch for traffic when operating near or crossing roadways.
16. Use extra caution when loading or unloading the machine into a trailer or truck.
17. Turn off all attachment clutches before attempting to start the engine.
18. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
19. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
20. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
21. Do not use this machine if you are mentally or physically unable to operate this machine safely.
22. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These opera-
tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.

II. Slope operation

Slopes and rough terrain are major factors related to loss−of−control and tip−over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the “Slope Guide” in the back of this book to check for safe operation.

DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4. Use slow speed on slopes. Do not make sudden speed changes.
5. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.
9. Choose a low ground speed so you will not have to stop or shift while on a slope.
10. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow drop−offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Towing
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacture’s recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
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 OWNER’S INFORMATION
V. Safe Handling Of Gasoline
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are
explosive.
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only an approved gasoline container.
3. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
6. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from
your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment
with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle
lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never overfill fuel tank. Replace gas cap and tighten securely.

VI. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build−up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over−speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recom-
mended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
12. Maintain or replace safety and instruction labels, as necessary.
Look for this symbol to indicate important safety
precautions. This symbol indicates: “Attention!
Become Alert! Your Safety Is At Risk.”

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 SAFE MOWING GUIDE
Each person that operates power controls and how they work. In an
equipment must learn to use correct and emergency, how fast you can stop the
safe mowing procedures. To help you blade is important. Learn how to control
learn, carefully read the following the mower at all times.
pages. Most of the time the operator was
Many engines are started by hand. When
not correctly shown or did not read the
you use a pull start or rope start, place
instructions on the unit or in the Instruction
your feet apart and away from the blade(s).
Book before using the unit. Also, some
Hold the rope handle tight. Never wrap the
operators do not have enough experience.
rope around your arm or fingers for a
The result is unsafe use, endangering the
“better grip”. To start the engine, follow the
operator, bystanders and the equipment.
instructions on the mower, in this book and
Another result can be a poor appearance
in the engine operating instructions. The blade of a power mower rotates very
of the area mowed.
For electric start engines, sit in the seat to fast. It can discharge rocks and other
Read this book. Read the instructions on objects over a long distance which can be
start the engine. The battery can be
the unit. Operate the mower according to dangerous. The force of the objects can
dangerous. Follow the instructions on the
the Safe Mowing Guide. Follow all safety break windows, cause injuries or even put
battery, the acid container, and in this book
rules, cautions or warnings in this book an eye out. Most of the time the injury is to
when working with the battery. Even small
and on the unit. Make sure anyone that a person, like a child. Keep every person
batteries have enough voltage to cause an
uses the unit reads the instructions and is completely away from the area to be
injury. Always be careful.
told how to safely operate the mower. mowed. Make sure the grass is not
The mower is designed to be operated by discharged toward anyone. Planning your
one person. Never let another person ride mowing pattern has a double advantage. It
with you on the unit or on any accessories. can decrease the possibility of an injury
A passenger will make the unit harder to and make the clean up after mowing
control, block the visibility or distract the easier.
operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous
parts. A mower is not a toy for showing off
or for giving rides.

The mower will give you good service and

durability, if operated in normal conditions.
If the mower is not correctly serviced or is
Check the terrain of the area to be mowed.
used where the terrain is rough or
Mow in a pattern that will keep you away
unsuitable, product performance and
from dangerous areas. Check the distance
safety will be decreased.
you need to stop and the distance
Correct clothing is an important part of safe available to turn. Slopes and rough terrain
mowing. Safety glasses will protect the must be mowed carefully and some areas
eyes from objects discharged by the must not be mowed at all. With riding
mower. Safety shoes with steel plates can Never cut a wet lawn. Wet grass can mowers, mow up and down the hill. When
protect a foot from injury by the blade. For cause an accident, affect mower you must mow rough terrain or on slopes,
protection from objects discharged from performance and can cause problems with drive slowly and stop in these areas only in
the mower, wear clothing that will cover the future lawn growth and appearance. Wet an emergency. Before you ride up or down
arms and legs. grass is slippery and can cause the mower a slope, try to back straight up the slope.
to slip. Someone can get injured by Do not ride up or down a slope that is too
touching the blade(s). Wet grass tends to steep to back straight up. See the “Guide”
clog the mower, causing poor discharge. in the back of this Instruction Book to
Cut wet grass will collect on the lawn, check any slopes.
retarding the growth of the grass. Also,
getting the mower wet will cause parts to
rust and decrease the life of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injury to the operator or a
Before you start cutting the grass, practice person near the mower. Clear the area of Before you start cutting, make sure the
using the mower in a large open and level rocks, toys, wire or other loose objects. mower was completely assembled
area. Learn the location of the controls on These items can damage the mower or according to the Instruction Book. If the
the mower. Know the purpose of the can be discharged by the mower blade. mower was completely assembled at the
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 SAFE MOWING GUIDE
store, you must still check the mower engine and transmission cool before When you mow, remember that children
according to the assembly instructions. servicing the mower. Remember, exhaust are attracted to the mower. Always use
Make sure the mower is correctly fumes are dangerous. Never operate the caution when mowing around obstacles
assembled and that all fasteners are tight. engine inside a building. like trees or shrubs or when moving
Make sure the engine has the correct backward. Only mow in a forward direction
When you get a new mower, it can be a
amount of oil. Check these items often if possible. Your visibility is decreased
new experience for the family. Tell each
during the life of the mower. when you mow backward. Also, the blades
person how a mower can be dangerous.
are made to cut while the unit is moving
Your mower has a gasoline engine. Remember, a mower is not a toy. A mower
forward. If you mow backward, the cutting
Gasoline is a dangerous fuel. Keep is not to be used by children or anyone not
performance decreases.
gasoline only in an approved safety old enough, strong enough or that does not
gasoline container. Do not keep large have experience.
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke. If the mower is not correctly assembled,
Store the gasoline container and the not operated correctly, or not regularly
mower in an area that has good ventilation. serviced, the mower can be dangerous.
Also, keep the gasoline away from any The most important rule to follow is always
flames like the pilot light of a furnace or use good judgement and common sense.
any other source of ignition. If the mower is Mow safely and carefully.
to be stored for more than a few weeks, Your mower will easily cut thick grass. Before you leave the mower, stop the
remove the gasoline from the fuel tank. Fingers, feet and other parts can also be engine. Remove the key. Disengage and
When inside an enclosure, do not add cut by the blade. Injuries occur when the lower any attachment. Set the parking
gasoline to the fuel tank. Before you add operator does not think and reaches into brake. Never mount or dismount from the
gasoline, move the mower outside and add the chute opening. Always operate the seat while the engine is running. An
gasoline carefully. Before you start the mower as if the blade is rotating. Do not accident can occur if you touch the brake,
engine, remove any gasoline from the service or make an adjustment, except to speed control pedal, throttle, or blade
outside of the fuel tank or from the mower. the carburetor, while the engine is running. control while the engine is running. Mount
Warm gasoline will expand. Leave some and dismount from the seat on the side of
space in the fuel tank for the gasoline to the unit that is marked ENTER−EXIT.
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline will cause fires and explosions,
injury to you and damage to the equipment
and other property.

Use only accessories that are factory

approved for your mower. The wrong Make sure you are in good condition when
accessory can decrease the safety of the you mow. When you mow for several hours
mower and can even damage the unit. your reflexes will decrease and your mind
Read and follow the instructions included will not be as alert. Take a short break or
with the accessory and the mower. an accident can occur. If the temperature is
Use only original equipment or hot, use caution to prevent dehydration. If
If you add gasoline to an engine that is replacement parts that are factory you are tired, angry or not completely alert,
running or hot, the result can be an approved for service. If you need service, do not operate the mower. If you use
explosion. Before you add gasoline, stop select an Authorized Service Center for alcohol, medication or drugs, do not use
the engine and let the engine cool for your mower. If you do the work on the unit, the mower or any type of power
several minutes. Remove dry grass and follow the instructions in the Instruction equipment.
other debris from the mower. Keep the Book. Engine speed is a key to safe mowing and
mower clean to improve the performance, to a good looking lawn. The maximum
help the engine and transmission run speed of the engine was set at the factory.
cooler, extend the life of moving parts, and Do not change the setting of the engine
decrease the danger of a fire. governor.
Fires and explosions are not the only Select the maximum engine and ground
dangers when working around a mower. speed that is right for the terrain and the
The engine, transmission, and the muffler height of the grass. The blade cuts best
will get hot in several minutes when the when the engine is operating at maximum
engine is running. Do not touch these parts speed. The engine and transmission will
of the mower. Stop the engine. Let the also run cooler at maximum engine speed.
1741624 7
 SAFE MOWING GUIDE
Also, the grass bagger will function better feel new or excessive vibration, a blade that is not sharp or at a slow
when the engine is operating at maximum immediately stop the engine and check for engine speed you can damage the grass.
speed. On slopes, decrease the ground the problem. Vibration can be a warning of Move the throttle control to the FAST
speed and use care making sure the a problem. Keep all nuts, bolts and screws position when mowing and using the grass
mower feels safe to operate. tight. bagger. Also, use a slower ground speed
The blade is the most dangerous part of when using the grass bagger.
If the weather conditions are bad, do not
mow. If weather conditions become bad, the mower. Frequently check the blade and If you change the direction or pattern of cut
stop cutting and finish later. It is dangerous the blade mounting fasteners. Keep the slightly every time you mow will make the
to cut grass in the rain. Always find fasteners tight. If the blade hits a solid grass grow stronger and thicker. Do not
protection in an electrical storm. If the object, stop the engine. Remove the wire add oil or gasoline to the mower while on
weather conditions are extra dry, protect from the spark plug. Check for a blade that the lawn. Spilled oil or gasoline can kill the
your eyes with safety glasses from the dust is bent, cracked or for other damages. grass. In high or thick grass, do not try to
and from the objects discharged by the Before you start the engine, replace a cut all the grass the first time. Raise the
mower. Also, a dust or a pollen mask can damaged blade(s). For safety, replace the height of cut on the first cutting and lower
help. blade every two years. the height for the next cutting. Another way
is to cut only part of the width of the mower
and decrease your ground speed (not the
engine) to move more slowly so that the
mower can discharge the grass as it
moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
A sharp blade decreases the workload on the turning radius of the mower. The
Your mower is equipped with a number of the engine and more evenly cuts grass. controls on your riding mower are different
safety devices which are important to the Frequently sharpen the blade for a better from an automobile. The throttle is
safety of the operator and bystanders and looking cut. Use the left side of the mower operated by hand and holds the engine
must never be changed or removed from housing to trim near an object. speed constant until it is changed. The
the mower. If a safety device is lost, location of the travel speed control is
A grass bagger is a good accessory for
damaged or no longer functions, repair or different from that of an automobile. Also,
your mower. For best performance and
replace the device before you operate the the brake and clutch systems are different.
safety, make sure the grass bagger is
mower. Remember the procedures to follow in an
approved for use with your mower. Follow
It is best to mow during the day. If you the assembly and operation instructions emergency. Remember, turning off the
must mow at night, make sure there is included with the grass bagger. engine ignition switch will stop the blade
enough light for safe operation. and the drive mechanism. If the traction of
Some grass baggers require a special
the wheels is lost or does not feel safe,
Your mower will require regular blade for best performance. Before you
disengage all systems and stop the
maintenance and service. The attach, check, or empty the grass bagger,
engine. Dismount from the mower. Push
maintenance schedule depends on the always stop the engine. Before each use of
the unit to a safe place before you begin
hours of use. Also, mowing conditions can the grass bagger, check for cracks, wear or
mowing again.
change the schedule. Check the deterioration. Before you use the grass
Instruction Book for more information. bagger, replace a damaged part with a Your unit has an electrical system that
Correct maintenance will help the mower replacement part approved by the factory. includes an operator presence switch in
function safely. the seat. The operator presence switch
detects if the operator is sitting on the seat.
Do not service the The engine will stop if the operator leaves
mower (except for the the seat when the blade engagement
carburetor adjustment) control is engaged. This operator presence
while the engine is switch is a safety device only. It must not
running. Before you regularly be used to stop the engine or the
service the unit, even blade. There are other control systems on
with the engine stopped, the mower for this purpose. Always keep
always disconnect the the operator presence switch and other
wire from the spark plug safety devices and controls in place and
For you to have a good green lawn, follow
to prevent the engine operating for your protection.
the mowing procedures below. Do not cut
from starting.
the grass too short. If you cut the grass too Remember, your mower is a tool that can
If you hit a large object during operation, short you can cause the grass to become be dangerous if it is not correctly used.
stop the engine. Remove the wire from the yellow or make the lawn look brown. Use a Follow the instructions in this Instruction
spark plug. Carefully inspect the mower for lower height of cut in cool months when Book. Safe and careful use of the mower
damage. Before you start the engine the grass is thicker. Raise the height of cut will give you many safe hours of problem
again, make the necessary repairs. If you in hot dry periods. If you cut the grass with free use.

1741624 8
 STEPS TO FOLLOW
BEFORE MOWING
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
F Fill the fuel tank outside. Clean off spilled fuel.
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual
instructions are for your safety and the safety of others.
F Exhaust fumes are dangerous. Start the engine outside.
F Make sure all safety devices are in place and working correctly.
F Operation of the mower is only for a person that has experience.
F Wet grass can be dangerous. Let the grass dry.
F Clear children and others from the property and instruct them to stay away.
F Never cut the grass without good light.
F Pick up loose objects. Remove them from the mowing area.

WHILE MOWING
F Do not allow children and others in the mowing area. Watch for children and others.
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.
F A hot engine, muffler, and transmission will cause a burn. Do not touch.
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.
F Lack of daylight or good artificial light is cause to stop mowing.
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
F On or near roads, watch out for traffic. Direct discharge away from roads.
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel. Look down and behind before and
while backing.
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
F Never remove any safety related parts.
F Do not pour gasoline into a engine that is hot or running.

AFTER MOWING
F Always let the mower cool before storing in an enclosed area.
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
F Tighten all loose nuts, bolts and screws before you use the unit.
F Empty and clean any grass catcher or other accessory.
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
F Only original parts or factory approved substitutes can be used to service the mower.
F When storing the mower for an extended period, remove the fuel from the fuel tank.
F Instruct children to leave the mower alone. It is not a toy.
F Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
F Lubricate according to the Instruction Book. See “Lubrication”.
IMPORTANT−−Read the Instruction Book. Keep this book for future use and reference.

WARNING: Look for this symbol to point out important

safety precautions. It means: “Attention! Become Alert!
Your Safety Is Involved.”

1741624 9
 INTERNATIONAL PICTORIALS
INTERNATIONAL PICTORIALS
IMPORTANT: Some of the following pic- 5 Flush Eyes Immediately With Water. 10 DANGER: No Step.
torials are located on your unit or on Get Medical Help Fast. 11 DANGER: Keep Feet And Hands
literature supplied with the product. Be- Away From Rotating Blade.
6 IMPORTANT: Read Owner’s Manual
fore you operate the unit, learn and un-
derstand the purpose for each pictorial. Before Operating This Machine. 12 DANGER: Keep Hands Away From
7 WARNING: Thrown Objects. Keep Rotating Blade.
Safety Warning Pictorials Bystanders Away. Read User 13 DANGER: Disconnect Spark Plug
1 Warning Instructions Before Operating This Wire Before Servicing Unit.
2 Shield Eyes. Explosive Gases Can Machine. 14 WARNING: Hot Surface.
Cause Blindness Or Injury. 8 WARNING: Do Not Use This Machine 15 WARNING: Use Caution When
3 No Sparks, Flames or Smoking. On Slopes Greater Than 15 Degrees. Connecting Or Disconnecting
4 Sulphuric Acid Can Cause Blindness 9 DANGER: Keep People, Especially Accessories.
Or Severe Burns Children, Away From Unit. 16 WARNING: Crushed Fingers.

1 2 3 4 5 6

8 9 10 11
7

MAX + 90N MAX + 150N

12 13 14 15 16

Control And Operating Pictorials 5 Brake 10 Choke

1 Engine Start 6 Parking Brake 11 Oil
2 Engine Stop 7 Clutch 12 Blade Rotation Control
3 Select Reverset 8 Slow 13 Raise
4 Engine Run 9 Fast 14 Fuel

1 2 3 4 5 6

7 8 9 10 11 12 13 14
1741624 10
 ASSEMBLY
ASSEMBLY WARNING: Before doing any assembly or mainte-
Read and follow the assembly and adjustment instructions for your nance to the mower, remove the wire from the spark
mower. All fasteners are in the parts bag. Do not discard any parts plug.
or material until the unit is assembled.

NOTE: In this instruction book, left and right describe the loca-
tion of a part with the operator on the seat.

PARTS BAG − CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).

2x82 14x79 25x3

(2) Carriage Bolt (2) Wing Nut (1) Bolt

30x49
(2) Cotter Pin 17x146
(1) Washer

1001054 17x47 17x91 31x11

(2) Knob (2) Washer (4) Washer (2) Hair Pin

20729
(1) Keys & Ring

17x195 17x192 94618 690604

(2) Washer (2) Washer (2) Hub Cap (1) Terminal Cover

1741624 11
 ASSEMBLY
HOW TO INSTALL THE FRONT WHEELS
Use a knife and cut the four sides of the container. Install the front 2. Make sure the valve stem is to the outside of the tractor. Slide
wheels in the container. the front wheel on the spindle.

3. Fasten each front wheel with washer, washer and cotter pin.
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to
Bend the ends of the cotter pin appart to keep the front wheel
raise the front of the tractor. If a piece of wood cannot be found,
on the spindle.
get another person to help lift the tractor. Be careful, do not let
the tractor fall.
4. After the front wheels are installed, lift the tractor from the
support. Roll the tractor off of the container.

1. Raise the front of the tractor. Set a support (block of wood) 5. If your tractor has hub caps, install the hub caps. Make sure
under the tractor. the washers hold the hub caps in place.

Cotter Pin

Washer (17x195)

Washer (17x192)
Hub Cap
A

Spindle

Black Cable

Valve Stem Front Wheel

Figure 1

1741624 12
 ASSEMBLY
HOW TO INSTALL THE SEAT 3. Check the operating position of the seat. If the seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
1. Carefully remove the plastic bag from the seat.
or backward along the seat adjusting holes as shown. Tighten
Use the fasteners shown below to install the seat. The fasteners are the wing bolts (A).
shown at full size.

Seat

Seat Hinge

Seat
Adjusting Hole

(A) (B) B
A
1001054 17x47

NOTE: Fasteners may be attached to seat for shipping

purposes, if so remove fasteners before proceeding.
2. Align the holes in the seat hinge to the holes in the seat
(Figure 2). Fasten the seat to the seat hinge with the fasteners Figure 2
as shown.

HOW TO ASSEMBLE THE STEERING WHEEL

Tools Required: 3/8” Socket Wrench Decal
(Optional)
Attach the steering wheel as follows: Cover
A
C

(A)
25x3 Steering Wheel

(C)
17x146

1. Make sure the front wheels point forward.

2. Slide the bellows over the steering post (Figure 3).
NOTE: Before attachment of the steering wheel, make sure
that the front wheels point forward and are straight. For Bellows
proper alignment of the steering wheel, see Figure 3.
3. Slide the steering wheel onto the steering post.
Steering Post
4. Use the fasteners shown above to secure the steering wheel.
The fasteners are shown at full size. Tighten the screw until
snug and then add 1/4 turn. DO NOT over tighten.
Straight
5. Attach the cover to the steering wheel.

6. Some models have an optional decal in the parts bag. Attach

the decal to the center of the steering wheel as shown. Figure 3

1741624 13
 ASSEMBLY
HOW TO ASSEMBLE THE GAUGE WHEELS
Use the fasteners shown below to install the gauge wheels. The
fasteners are shown at full size.

(A) (B)
31x11 17x91
Gauge Wheel
Axle Bolt
B
1. Attach the gauge wheels to the axle bolts with the fasteners. A
NOTE: The axle bolt is mounted in the LOW position. To change Figure 4
the position to a higher cutting position, see “How To Adjust
The Gauge Wheels” in the Maintenance section.

MAINTENANCE FREE BATTERY 3. Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
IMPORTANT: Before you attach the battery cables to the charger, have an authorized service center charge the battery.
battery, check the battery date. The battery date tells if the
4. Install the battery and battery tray. Make sure the positive (+)
battery must be charged.
terminal is on the left side.
1. Check the top and the side of the battery for the location of the
battery date (Figure 5). HOW TO INSTALL THE BATTERY CABLES
2. If the battery is put into service before the battery date, the WARNING: To prevent sparks, fasten the red cable to
battery cables can be attached without charging the battery. the positive (+) terminal before you connect the black
See “How To Install The Battery Cables”. cable.

3. If the battery is put into service after the battery date, the Use the fasteners shown below to install the battery cables. The
battery must be charged. See “How To Charge The fasteners are shown at full size.
Maintenance Free Battery”.
HOW TO CHARGE (A) (B)
2x82 14x79
THE MAINTENANCE FREE BATTERY
WARNING: When you charge the battery, do not 1. Remove the protective cap from the battery terminal.
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion. 2. Fasten the red cable and terminal cover (if equipped) to the
positive (+) terminal with the fasteners as shown (Figure 5).
1. Remove the battery and battery tray.
3. Fasten the black cable to the negative (−) terminal with the
2. Remove the protective cap from the battery terminal. fasteners as shown.

Positive
(+) Red
B Terminal Cable

Battery

Terminal Cover
Black Cable
A Battery Tray Figure 5

1741624 14
 ASSEMBLY
IMPORTANT! BEFORE YOU START MOWING
- Check the engine oil.
WARNING: Before doing any assembly or mainte-
- Fill the fuel tank with gasoline. nance to the mower, remove the wire from the spark
plug.
- Check the level of the mower housing.
- Check the air pressure of the tires.
NOTE: In this instruction book, left and right describe the loca-
- Make sure the battery cables are attached. tion of a part with the operator on the seat.

HOW TO PREPARE THE ENGINE forest−covered, brush−covered or grass−covered land unless

the engine’s exhaust system is equipped with a spark arrester
NOTE: The engine was shipped from the factory filled with oil. meeting applicable local or state laws (if any). If a spark
Check the level of the oil. Add oil as needed. arrester is used, it must be maintained in effective working
See the engine manufacturer’s instructions for the type of gasoline order by the operator.
and oil to use. Before you use the unit, read the information on In the State of California the above is required by law (Section
safety, operation, maintenance, and storage. 4442 of the California Public Resources Code). Other states
WARNING: Follow the engine manufacturer’s may have similar laws. Federal laws apply on federal lands.
instructions for the type of gasoline and oil to use. See an Authorized Service Center for a spark arrester for the
Always use a safety gasoline container. Do not muffler.
smoke when adding gasoline to the engine. When In some areas, local law requires the use of a resistor spark
inside an enclosure, do not fill with gasoline. Before plug to control the ignition signals. See an Authorized Service
you add gasoline, stop the engine. Let the engine Center for a resistor spark plug for the engine.
cool for several minutes.
IMPORTANT: This unit is equipped with an internal combustion NOTE: Actual sustained horsepower will likely be lower due to
engine and must not be used on or near any unimproved operating limitations and environmental factors.

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on “How To Level The Mower
Housing” in the Maintenance section of this instruction book.

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

1741624 15
 OPERATION

Blade Rotation
Control
Throttle Control
Lever

Brake Pedal

Speed Control
Pedal

Lift
Lever

Figure 6

LOCATION OF CONTROLS
BLADE ROTATION CONTROL: Use the blade rotation AUTOMATIC DRIVE DISCONNECT: Use the auto-
control to start and stop the rotation of the blade and also to control matic drive disconnect, located under the seat, to disengage the
various accessories, such as a snow thrower. transmission.

BRAKE PEDAL: Use the brake pedal to quickly stop. LIFT LEVER: Use the lift lever to change the height of cut.
HEADLIGHT SWITCH: There is not a separate headlight PARKING BRAKE LEVER: Use the parking brake lever
switch. As with many newer automobiles, the headlights are auto- to engage the brake when you leave the unit.
matically on whenever the engine runs.
SPEED CONTROL PEDAL: Use the speed control lever
IGNITION KEY SWITCH: Use the ignition key switch to to change the speed and the direction of the unit.
start and stop the engine. When you start the engine and release the
ignition key, the ignition key switch will automatically default to the THROTTLE CONTROL LEVER: Use the throttle control
recommended RUN−MOW position for normal mowing. lever to increase or decrease the speed of the engine.

1741624 16
 OPERATION
ATTACHMENTS weight is 250 pounds. Gross weight is the weight of the attachment
or trailer and any load that might be on or in it.
This unit can use many different attachments. See the attachment
page in this book. This unit can pull attachments like a lawn Do not operate on a slope that is greater than 10 degrees when
sweeper, a lawn aerator, a hopper spreader or a small trailer. This using a pull−behind attachment or trailer. We have included a slope
unit can not use attachments that engage the ground like a plow, a guide in this book to help you determine the slope on which you will
disk harrow, or a cultivator. be operating your unit. Never allow someone to stand or ride on or
For all pull−behind attachments or trailers, the maximum gross in an attachment or trailer.

ELECTRICAL SAFETY SYSTEM 1. Check the blade rotation control switch. Sit in the seat. De-
press the clutch/brake pedal. Move the blade rotation control to
the ENGAGE position. Turn the ignition switch to the START
The electrical system has three primary components; an Operator
position. The engine should not start. If the engine starts, the
Presence System, a Select Reverset System, and a Run-Mow
switch is defective and must be replaced.
System.
2. Check the clutch/brake switch. Sit in the seat. Move the
Operator Presence System (Seat) blade rotation control to the DISENGAGE position. DO NOT
depress the clutch/brake pedal. Turn the ignition switch to the
The seat has an Operator Presence System to shut off the engine
when the operator leaves the seat. This system is not intended for START position. The engine should not start. If the engine
regular use in stopping the engine or the blade(s). Before leaving the starts, the switch is defective and must be replaced.
seat, move the blade rotation control to the DISENGAGE position,
shift to neutral, set the parking brake and stop the engine. 3. Check the Operator Presence System switch. DO NOT sit
in the seat. Depress the clutch/brake pedal. Move the blade
rotation control to the DISENGAGE position. Turn the ignition
Select Reverset System
switch to the START position. The engine should not start. If
The Select Reverset system will allow the mower blade(s) to the engine starts, the switch is defective and must be replaced.
continue to rotate when traveling in reverse. See “How To Operate
The Ignition Key Switch” and “How To Start The Engine” for further 4. Check the Select Reverset switch. Sit in the seat. Depress
details. the clutch/brake pedal. Move the blade rotation control to the
DISENGAGE position. Start the engine and move the drive
How To Check The Safety Interlock Switches control to the reverse (R) position. With the engine running,
move the blade rotation control to the ENGAGE position. The
To check the function of the safety interlock switches, follow the engine should stop running. If the engine continues to run, the
steps below. Select Reverset switch is defective and must be replaced.

HOW TO OPERATE THE IGNITION KEY SWITCH

Use the ignition key switch to start and stop the engine. When you
start the engine and release the ignition key, the ignition key switch
will automatically default to the recommended RUN−MOW position
for normal mowing.
START − Use this position to start the engine.
RUN-MOW − When you start the engine and release the ignition
key, the ignition key switch will automatically default to the
recommended RUN-MOW position for normal mowing. In the
RUN-MOW position, the system will stop the engine and the
blade(s) when the speed control pedal/shift lever is put in the
reverse position.
SELECT REVERSEt − The optional Select Reverset
position will allow the mower blade(s) to continue to rotate when
traveling in reverse. Always go back to the recommended
RUN-MOW position for normal mowing when operation in Select Ignition
Reverset is not absolutely necessary. NEVER use the Select Key Switch
Reverset option if children are on or near the property. Figure 7

WARNING: Operators are strongly discouraged

from using this option unless the operator de-
cides such operation is absolutely necessary and
that safe precautions are taken. Never use the Select Re-
verset option if children are on or near the property. Always
look down and behind before and while backing. After using
the Select Reverset position, move the ignition key back to
the RUN-MOW position.
STOP − Use this position to stop the engine.
1741624 17
 OPERATION
HOW TO USE THE THROTTLE CONTROL
Use the throttle control to increase or decrease the speed of the 2. The FAST position is marked with a detent. For normal opera-
engine. tion and when using a grass bagger, move the throttle control
to the FAST position. For maximum charging of the battery and
CAUTION: Always operate the engine with the throttle control for a cooler running engine and transmission, operate the en-
in the FAST position. If the engine runs for several minutes at gine in the FAST position.
slower than the FAST position, the engine and transmission
will overheat and can be damaged. 3. For transport and to tow pull behind attachments, control the
ground speed with the speed control pedal.
1. Move the throttle/choke control completely forward to the 4. The engine governor is set at the factory for maximum perform-
CHOKE position to start a cold engine. Some engine have ance. Do not adjust the governor to increase the speed of the
a separate choke control. engine.

HOW TO USE
THE BLADE ROTATION CONTROL
The blade rotation control is next to the steering wheel (Figure 8).
Use the blade rotation control to engage the blade(s) or to operate Disengage
a snow thrower attachment. Position

1. Before you start the engine, make sure the blade rotation con-
trol is in the DISENGAGE position.
2. Move the blade rotation control to the ENGAGE position to
rotate the blade(s).
Note: If the engine stops when you engage the blade(s),
the transmission is in reverse.
3. Move the blade rotation control to the DISENGAGE position
to stop the blade(s). Before you leave the operator’s position, Blade Rotation Control
make sure the blade(s) has stopped rotating. Engage Position

4. Before you ride the unit across a sidewalk or a road, move the
blade rotation control to the DISENGAGE position.
5. Before operating in reverse, move the blade rotation control to
the DISENGAGED position. If the blade rotation control is not
in the DISENGAGED position, the engine will stop when the
speed control pedal/shift lever is moved to REVERSE position.
Figure 8
WARNING: Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.

1741624 18
 OPERATION
HOW TO USE THE SPEED CONTROL PEDAL HOW TO DRIVE IN REVERSE
The drive system uses a Hydrostatic Automatic Drive transmission. 1. Look to the rear.
The Hydrostatic transmission is very easy to operate. This type of 2. Slowly push the speed control pedal to the REVERSE
drive system does not require a shift lever or a clutch pedal. position.
The speed and direction of travel is controlled by a single speed
control pedal operated with your right foot. Do not use the left brake HOW TO CHANGE DIRECTIONS
pedal in normal operation. Only use the left brake pedal to quickly CAUTION: To change directions, do not use the left brake
stop in an emergency. pedal. Use only the speed control pedal.
HOW TO DRIVE FORWARD 1. Slowly remove your foot from the speed control pedal. The
1. The automatic drive disconnect must be in the DRIVE speed control pedal will automatically return to the NEUTRAL
position (Figure 10). position.
2. Slowly release your left foot from the brake pedal. 2. When the unit stops, slowly move the speed control pedal to
3. Move the throttle control to the FAST position. the desired direction.
4. Slowly push the speed control pedal forward to the desired
speed (Figure 9). SPEED CONTROL PEDAL POSITIONS
5. To increase forward speed, slowly move the speed control The forward speed is controlled by the position of the speed control
pedal forward. To reduce forward speed, slowly release the pedal. The following chart provides functions along with the pedal
speed control pedal until the unit slows to the desired speed. positions. Always operate the engine with the throttle control in
the FAST position.

FUNCTION PEDAL THROTTLE

POSITION

Trimming 1/3
Snow Thrower

Bagging Grass 1/3 to 1/2

FAST
CHOKE

Normal Mowing 1/2 to 2/3 FAST

SLOW
Speed Control Easy Mowing 1/2 to 3/4
Pedal THROTTLE
Snow Blade

Transport FULL

Pull Behind 1/3 to 1/2

Figure 9 Attachments

HOW TO DISCONNECT THE TRANSMISSION

To push the unit, use the automatic drive disconnect to release
the transmission. The automatic drive disconnect is under the
seat. Seat

1. The engine must be off.

2. Raise the seat. The automatic drive disconnect is under the
seat. Automatic Drive Disconnect
DRIVE POSITION
3. Move and latch the automatic drive disconnect in the PUSH
position (Figure 10). The transmission is now released and the
unit can be pushed.
NOTE: In cold weather, the heavy viscosity oil in the
transmission will make the unit difficult to push.
4. To engage the transmission, unlatch the automatic drive dis-
connect. The transmission is now connected and ready to op- Automatic Drive Disconnect
PUSH POSITION Figure 10
erate.
1741624 19
 OPERATION
HOW TO SET THE PARKING BRAKE
1. Completely push the brake pedal forward.
2. Lift the parking brake lever (Figure 11).
3. Remove your foot from the brake pedal and then release the
parking brake lever. Make sure the parking brake will hold the
unit.
4. To release the parking brake, completely push the brake pedal
forward. The parking brake will automatically release.
WARNING: Before you leave the operator’s position,
move the shift lever to the neutral (N) position. Set the
parking brake. Move the blade rotation control to the Parking
DISENGAGE position. Stop the engine and remove Brake
the ignition key.

Figure 11

HOW TO CHANGE THE CUTTING HEIGHT

Lift Lever
To change the cutting height, raise or lower the lift lever as follows.
1. Move the lift lever forward to lower the mower housing and
back to raise the mower housing (Figure 12).
2. When you ride on a sidewalk or road, move the lift lever to the
highest position and move the blade rotation control to the
DISENGAGE position.

Figure 12

HOW TO STOP THE UNIT

1. Slowly remove your foot from the speed control pedal. The
speed control pedal will automatically return to the NEUTRAL WARNING: Make sure the parking brake will hold the
position and the unit will stop. unit.
4. Move the throttle control to the SLOW position.
2. Move the blade rotation control to the DISENGAGE position.
5. To stop the engine, turn the ignition key to the OFF position.
3. Set the parking brake. Remove the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below. 3. Move the throttle control to the FAST position.
1. Move the blade rotation control to the DISENGAGE position 4. Slowly push the speed control pedal forward to the desired
2. Raise the lift lever to the highest position. speed.

1741624 20
 OPERATION
HOW TO OPERATE WITH THE MOWER HOUSING
WARNING: The deflector is a safety device. Do not re- 4. Move the throttle control to the SLOW position.
move the deflector. The deflector forces the dis-
charged material toward the ground. Always keep the 5. Move the blade rotation control to the ENGAGE position.
deflector in the down position. If the deflector is dam-
6. Move the throttle control to the FAST position.
aged, replace the deflector with an original equipment
part from an authorized service center. 7. Slowly push the speed control pedal to the desired speed.
1. Start the engine. NOTE: When you mow in heavy grass or mow with a grass
2. Release the parking brake. bagger, use a slow forward speed.
8. Make sure the level of cut set at the factory is still correct. After
3. Move the lift lever to a height of cut position. In high or thick
you mow a short distance, look at the area that was cut. If the
grass, cut the grass in the highest position first and then lower
mower housing does not cut level, see the instructions on “How
the mower housing to a lower position.
To Level The Mower Housing” in the Maintenance section.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the WARNING: For better control of the unit, always
LEVEL ADJUSTMENT position, the mower housing and
select a safe speed.
blades can be damaged.

HOW TO OPERATE THE UNIT ON HILLS

WARNING: Do not ride up or down slopes that are too 2. Set the parking brake.
steep to back straight up. Never ride the unit across
a slope. See the “Slope Guide” in the back of this 3. Before you dismount from the seat, move the throttle control to
book for information on how to check slopes. SLOW position, move the blade rotation control to the DISEN-
GAGED position, turn off the engine and set the parking brake.

HOW TO OPERATE ON A HILL

1. Control the speed only with the speed control pedal. Do not use
HOW TO START OPERATION ON A HILL
the brake pedal on a hill. 1. Start the engine

2. To help prevent an accident, slowly move the speed control 2. Move the blade rotation control to the ENGAGED position.
pedal. Avoid sudden turns or changes in speed.
3. Move the throttle control to the FAST position.
3. To reduce forward speed when going down a hill, slowly release
the speed control pedal until the unit slows to the desired 4. Depress the brake pedal and release the parking brake. As you
speed. release the parking brake, push the speed control pedal to the
desired speed.

HOW TO STOP ON A HILL WARNING: Slowly push the speed control pedal as
1. Avoid stopping on a hill. If you must quickly stop in an emergen- you release the parking brake. The parking brake
cy, remove your right foot from the speed control pedal and must be disengaged before the speed control pedal
quickly depress the left brake pedal. is able to engage the transmission.

1741624 21
 OPERATION
BEFORE STARTING THE ENGINE CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
CHECK THE OIL
in the fuel can damage the fuel system.
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed. See the engine To prevent engine problems with the fuel system, empty the fuel
manufacturer’s instructions for the type of gasoline and oil to system before storage of 30 days or longer as follows.
use.
1. Drain the fuel tank.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine 2. Start the engine. Let the engine run until the fuel lines and the
runs. carburetor are empty.

2. Check the oil. Follow the procedure in the engine manufactur- 3. After storage, make sure you use fresh fuel. See the storage
er’s instructions. instructions for additional information.
3. If necessary, add oil until the oil reaches the FULL mark on the
4. Never use engine cleaner or carburetor cleaner in the fuel tank
dipstick. The quantity of oil needed from ADD to FULL is shown
or permanent damage can occur.
on the dipstick. Do not add too much oil.

ADD GASOLINE
CARBURETOR
The factory settings for the carburetor are for most conditions. If the
WARNING: Always use a safety gasoline container. engine is operated under the following conditions, you can adjust
Do not smoke when adding gasoline to the fuel tank. the carburetor mixture. To adjust the carburetor, see the engine
Do not add gasoline when you are inside an enclo- manufacturer’s instructions.
sure. Before you add gasoline, stop the engine and
let the engine cool for several minutes. 1. The engine has a loss of power or does not run smooth.
Fuel Tank
Fill the fuel tank with regular 2. A change from summer to winter operation.
unleaded gasoline. Do not use Full
premium unleaded gasoline.
Make sure the gasoline is fresh 3. A 40 degree change in the operation temperature. The carbure-
and clean. Leaded gasoline will tor was adjusted at 80 degrees at the factory.
increase deposits and shorten
the life of the valves. 4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE 3. Make sure the blade rotation control is in the DISENGAGE
position. If the blade rotation control is not in the DISENGAGE
position, the engine will not start.
WARNING: The electrical system has two primary
components, an operator presence system and a Se- 4. Move the throttle control completely forward to the CHOKE
lect Reverset system. The operator presence sys- or FAST position. Some models have a separate choke knob.
tem determines if the operator is sitting on the seat. Pull the choke knob to the full CHOKE position.
This system will stop the engine when the operator
leaves the seat. The Select Reverset system gives
the operator the ability to temporarily mow in reverse 5. Turn the ignition key to the START position. Release the
if he decides such operation is absolutely necessary key when the engine starts. The ignition key switch will auto-
and safe operating precautions are taken. For your matically default to the recommended RUN−MOW position for
protection, always make sure these systems operate normal mowing. See “How To Operate The Ignition Key Switch”
correctly. in the Operation Section.

NOTE: The engine will not start unless you depress the brake NOTE: If the engine does not start after four or five tries,
pedal or engage the parking brake and move the blade rotation see the TROUBLE SHOOTING CHART.
control to the DISENGAGE position.
6. Slowly move the throttle control to the SLOW position.
1. Make sure the spark plug wire is connected to the spark plug.
7. Let a cold engine run for several minutes. Begin work when the
2. Push the brake pedal completely forward. Keep your foot on engine is warm. To start a hot engine, move the throttle control
the pedal. to a position between FAST and SLOW.
1741624 22
 OPERATION
OPERATING TIPS
1. Check the blade rotation control for correct adjustment. For the 5. Before you make an inspection, adjustment (except for the car-
blade(s) to disengage correctly, the adjustment must be cor- buretor) or repair, make sure the wire from the spark plug is dis-
rect. connected.
2. Before you use the unit, check the oil in the engine and add oil 6. For longer life of the battery on electric start models, charge the
if necessary. battery every three months.
3. If the engine will not start, first make sure the wire is attached
to the spark plug. 7. Use the speed control pedal to change the ground speed, not
the throttle control.
4. Make sure all the belts are inside all the belt guides. See the in-
structions on how to remove and install the motion drive and 8. Belt noise can occur when the blade is engaged. This noise is
mower drive belts. normal and does not affect the operation of the unit.

MOWING AND BAGGING TIPS

1. For a lawn to look better, check the cutting level of the mower 11. For better engine performance and an even discharge of the
housing. See “How To Level The Mower Housing” in the Main- cut grass, always operate the engine with the throttle in FAST
tenance section. position.
2. For the mower housing to cut level, make sure the tires have 12. When you use a bagger, operate the engine with the throttle in
the correct amount of air pressure and use slow ground speeds FAST position and the speed control pedal pushed 1/3 forward.
when turning.
13. For better cutting performance and a quality cut, mow with the
3. Every time you use the unit, check the blade. If the blade is bent speed control pedal pushed 1/3 to 1/2 forward.
or damaged, immediately replace the blade. Also, make sure
14. After each use, clean the bottom and top of the mower housing
the nut for the blade is tight.
for better performance. Also, a clean mower housing will help
4. Keep the blade(s) sharpened. Worn blades will cause the ends prevent a fire.
of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not discharge
correctly. Let the grass dry before cutting.
6. Use the left side of the mower housing to trim near an object.
7. Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass.
8. When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow in the opposite direc-
tion making left turns until finished (Figure 13).
9. Use a mowing pattern that eliminates reverse travel as much
as possible.
10. If the grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing in the highest posi- Figure 13
tion and then lower the mower housing for the second cut.

1741624 23
 MAINTENANCE
MAINTENANCE CHART
FREQUENCY MAINTENANCE REQUIRED COMMENTS
Daily or before each Maintenance engine. Refer to the Engine Owner’s Manual.
use
Examine blade(s). Check for cracks, wear, and excessive
damage.
Remove debris from unit and mowing area.
Examine all rotating and sliding parts.
Check tire inflation. Refer to the Maintenance section.
Verify that the mower housing is level. Refer to the Maintenance section.
Examine V−belts. Check for cracks, wear, and excessive
damage.
Check brake operation. Refer to the Operation and Maintenance
sections.
After completion of Change oil. Refer to the Engine Owner’s Manual.
first 5 hours
After 25 hours Maintenance engine. Refer to the Engine Owner’s Manual.
Remove, examine, sharpen, and balance Refer to Maintenance section.
blade(s).
Check adjustments: Refer to Maintenance section.
a. Blade Rotation Control
b. Brake
c. Clutch
d. Steering
Lubricate chassis and mower housing. Refer to Where to Lubricate instructions.
Check the muffler: Refer to Maintenance section.
a. Torque
b. For wear or burn out
c. Condition of spark arrestor, (if applicable).
Before storage of 30 Prepare engine for storage. Refer to the Engine Owner’s Manual.
days or more
Drain fuel system. Refer to warnings in the Owner’s Manual.
Add fuel stabilizer. Refer to the Engine Owner’s Manual.
Prepare battery for storage:
a. Remove from unit.
b. Fully charge.
c. Move to cool dry place.

GENERAL RECOMMENDATIONS NOTE: Torque is measured in foot pounds (metric Nm). This
measurement describes how tight a nut or bolt must be. The
1. The owner’s responsibility is to maintain this product. This will
torque is measured with a torque wrench.
extend the life of the product and is also necessary to maintain
warranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean HOW TO
the air filter once a year. CHECK THE MUFFLER
3. Check the fasteners. Make sure all fasteners are tight. Check the muffler every 50 hours. Make sure the muffler is correctly
4. Follow the Maintenance section to keep the unit in good operat- mounted and is not loose. If the muffler is worn or burnt, replace with
a new muffler. A worn muffler is a fire hazard and can also damage
ing condition.
the engine.
WARNING: Before you make an inspection, adjust- If you mount a spark arrester to the muffler, also check the spark
ment, or repair to the unit, disconnect the wire to the arrester when you check the muffler. If the spark arrester is worn or
spark plug. Remove the wire from the spark plug to damaged, replace it with a new spark arrester. See your nearest
prevent the engine from starting by accident. authorized service center for a spark arrester.
1741624 24
 MAINTENANCE
INSPECT BLADE 9. Tighten the nut that holds the blade to a torque of 35 foot
WARNING: Before you inspect or remove the blade, pounds (47,5 N−m).
disconnect the wire to the spark plug. If the blade hits 10. Install the mower housing. See “How To Install The Mower
an object, stop the engine. Check the unit for dam- Housing”.
age. The blade has sharp edges. When you hold the
blade, use gloves or cloth material to protect your
hands.
If you keep the blade sharp and inspect the blade for damage, the
Blade Adapter
blade will cut better and be more safe to operate. Frequently check
the blade for excessive wear, cracks, or other damage. Frequently Blade
check the nut that holds the blade. Keep the nut tight. If the blade
hits an object, stop the engine. Disconnect the wire to the spark plug.
See if the blade is bent or damaged. Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with Washer
original equipment parts. See the authorized service center in your Nut
area. Every three years, have an authorized service person inspect Belleville Washer
(Outside rim must be
the blade or replace the old blade with an original equipment part. against the blade.) Figure 15

HOW TO REMOVE AND INSTALL THE BLADE

1. Remove the mower housing. See the instructions on “How To HOW TO SHARPEN THE BLADE
Remove The Mower Housing”.
2. Use a piece of wood to keep the blade from rotating. WARNING: Vibration can be caused if the blade is
not correctly balanced or if the blade is damaged. A
3. Remove the nut that holds the blade (Figure 14). blade that is damaged with cracks can break and
cause an accident.
Keep a sharp edge on the blade. A blade that is not sharp will cause
the tips of the grass to become brown.
1. Sharpen the blade two times a year or every 25 hours.
2. Remove the blade according to the instructions in “How To Re-
move And Install The Blade”.
Hi−Lift 3. Clean the blade with a brush, soap and water. Check the
Edge Up blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an original equipment blade.
Mandrel See an authorized service center in your area.
4. Sharpen the blade with a file (Figure 16). Make sure you keep
the original bevel angle.
Blade Adapter 5. Make sure the blade is balanced. Use a screwdriver and hold
the blade parallel to the ground (Figure 16). A blade that is
Blade balanced will stay parallel to the ground. If the blade is not bal-
anced, the heavy end will rotate toward the ground. Sharpen
the heavy end until the blade is balanced.
Belleville Washer 6. A new blade will cut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
Washer replace the old blade with an original equipment blade.
Nut Figure 14
7. Assemble the blade according to the instructions “How To Re-
move And Install The Blade”.
4. Check the blade and the blade adapter according to the in-
structions for “Inspect Blade”. Replace a badly worn or dam-
aged blade with an original equipment blade. See an
authorized service center in your area.
5. Clean the top and bottom of the mower housing. Remove all the
Blade
grass and debris.
6. Mount the blade and blade adapter on the mandrel
(Figure 14).
7. Mount the blade so that the hi−lift edges are up. If the blade Screwdriver
is upside down, the blade will not cut correctly and can cause
an accident.
File
8. Fasten the blade with the original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 15).
Blade is balanced
when parallel to the ground.
WARNING: Always keep the nut tight that holds the
blade. A loose nut or blade can cause an accident. Ground Figure 16

1741624 25
 MAINTENANCE
HOW TO ADJUST THE BLADE ROTATION CONTROL 6. Attach the wire to the spark plug. Mow for a short distance and
again check the quality of cut. If necessary, move the blade
drive spring to the bottom hole.
WARNING: To prevent an injury, the blade rotation
control must operate correctly.
7. Again check the quality of cut. If the quality of cut has not im-
In normal usage, the blade rotation control will not require an proved, replace the mower drive belt. See “How To Replace
adjustment. However, if the cutting performance decreases or the The Mower Drive Belt”. If replacing the belt does not correct the
quality of cut is poor, make the following changes. problem, take the unit to an authorized service center.
1. When you mow, make sure the throttle control in in the FAST
position. 8. Move the blade rotation control to the DISENGAGE posi-
tion. Stop the engine. Disconnect the wire from the spark plug.
2. Move the blade rotation control to the DISENGAGE position
Check the operation of the blade brake. Rotate the pulleys with
(Figure 17).
your hand. Make sure the brake pads are pressed tightly
3. Stop the engine. Disconnect the wire from the spark plug. against the pulleys (Figure 19).

WARNING: If the brake pads do not press tightly

against the pulleys, take the unit to an authorized
Disengage service center.
Position

Blade Brake
Blade Rotation Control Brake Pad
Engage Position Against Pulley

Figure 17

4. Check the blade(s). Keep a sharp edge on the blade(s). A blade

that is not sharp will cause the tips of the grass to become
Figure 19
brown.

5. Disconnect the blade drive spring from the blade control

rod. Move the blade drive spring to the middle hole
(Figure 18). This will increase the tension on the mower drive
9. Move the blade rotation control to the ENGAGE position.
belt.
Check the pads for the blade brake. If the pads are excessively
worn or damaged, replace the brake pad assemblies. Correct
replacement parts and assistance are available from an autho-
DISENGAGE POSITION
rized service center.

10. Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the blade rotation control.

11. When you move the blade rotation control to the

DISENGAGE position, all movement will stop within five se-
conds. If there is movement of the belt or the blades continue
to rotate, engage and disengage the blade rotation control
Top Hole (New Belt) five times to remove any excess rubber from a new mower
Blade
Control Rod Middle Hole drive belt. If you need assistance, take the unit to an autho-
rized service center.
Bottom Hole

Blade Drive Spring 12. If you replace the mower drive belt, move the blade drive
Figure 18
spring to the top hole (Figure 18).
1741624 26
 MAINTENANCE
HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT
If the motion drive belt is loose, the belt will slip when; (1) going up 7. If the belt still slips after the belt has been adjusted, then the
a hill, (2) pulling a heavy load, or (3) the unit will not move forward. motion drive belt is worn or damaged and must be replaced.
Adjust the belt as follows. See “How To Replace The Motion Drive Belt”.

WARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the Clutch Rod
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
Clutch Link

1. Check the routing of the motion drive belt. Make sure the belt Idler Arm
is installed correctly and is inside all the belt guides.

2. Disconnect the clutch link from the idler arm (Figure 20). Mounting
Holes
3. Align the hole in the brake lever with the hole in the frame. Hold
the brake lever in place with a 1/4 inch (6 mm) pin or bolt
(Figure 21).

4. Rotate the clutch link until the mounting hole in the clutch link
is aligned with the hole in the idler arm as shown in Figure 20.

5. Connect the clutch link to the idler arm (Figure 20).

Figure 20
6. Remove the 1/4 inch (6 mm) pin or bolt (Figure 21).

Belt Guide

Brake Lever
1/4” (6mm)
Pin or Bolt

Clutch Link

Idler Arm

Motion Drive Belt

Figure 21
Idler Spring

1741624 27
 MAINTENANCE
HOW TO CHECK AND ADJUST THE DRIVE BRAKE
Completely push the brake pedal forward. Set the parking brake. Drive Brake
Move the automatic drive disconnect to the PUSH position. Push
the unit. If the rear wheels rotate, adjust or replace the brake pads.
Adjust the drive brake as follows.
1. The location of the drive brake is on the right side of the
gearbox (Figure 22).
2. Make sure the parking brake is set and the automatic drive
disconnect is in the PUSH position. Turn the hex nut in a
clockwise direction until the rear wheels do not turn when the
unit is pushed forward.
3. Release the parking brake and push the unit. If the unit does not
roll, turn the hex nut in a counterclockwise direction until the
unit rolls.
Hex Nut
4. Set the parking brake. Push the unit. If the rear wheels do not Gearbox
turn, the drive brake is correctly adjusted. Release the parking Figure 22
brake.
WARNING: If you cannot correctly adjust the drive
brake, replace the brake pads. Correct replacement
parts and assistance are available from an autho-
rized service center.

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY 1. Before you charge the battery, remove the battery.
To charge or clean the battery, remove the battery from the unit as 2. To charge the battery, use a 12 volt battery charger. Charge at
follows. a rate of 6 amperes for 1 hour.

WARNING: To prevent sparks, disconnect the black 3. Install the battery.

battery cable from the negative (−) terminal before you WARNING: To prevent sparks, fasten the red cable to
disconnect the red cable. the positive (+) terminal before you connect the black
WARNING: The battery contains sulfuric acid which is cable.
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water. 4. Fasten the red cable and terminal cover (if equipped) to the
positive (+) terminal with the fasteners as shown.
1. Disconnect the black cable from the negative (−) terminal 5. Fasten the black cable to the negative (−) terminal with the fas-
(Figure 23). teners as shown.
2. Disconnect the red cable from the positive (+) terminal.
3. Lift the battery tray and the battery out of the unit. Positive (+)
Terminal

HOW TO CLEAN THE BATTERY Wing Nut Red Cable

1. Remove the battery. Carriage Bolt
2. Wash the battery with a solution of one gallon of water and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.
3. Clean the terminals and the ends of the cables with a wire
brush.
4. Install the battery.
5. To prevent corrosion, apply grease to the battery terminals.

Terminal
HOW TO CHARGE THE BATTERY Cover Battery
Black Cable
WARNING: When you charge the battery, do not Battery Tray
smoke. Keep the battery away from any sparks. The Carriage Bolt
Figure 23
fumes from the battery acid can cause an explosion.

1741624 28
 MAINTENANCE
WHERE TO LUBRICATE
Apply grease with a brush to the areas shown.

Lubricate the areas shown with engine oil.

NOTE: Apply grease to the steering gear assembly.

CAUTION: If the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit.

Figure 24

HOW TO CHECK THE FUEL FILTER

NOTE: Before you replace the fuel filter or the fuel line, the fuel
tank must be empty. Clips
If the fuel filter is dirty, the engine will run rough and have less
performance. Remove the old filter (Figure 25). Replace the old Fuel Line
filter with a new filter. Use an original equipment part. See an
authorized service dealer in your area.

Fuel Filter
Figure 25

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
is 14 PSI (1 BAR).
1741624 29
 MAINTENANCE
HOW TO REMOVE THE MOWER HOUSING HOW TO INSTALL THE MOWER HOUSING
1. Move the blade rotation control to the DISENGAGE position. 1. Push the mower housing under the right side of the unit.
2. If equipped, remove the gauge wheels. 2. Put the mower drive belt around the stack pulley. Make sure
3. Move the lift lever to the level the “V” side of the mower drive belt is against the stack pulley.
adjustment position(Figure 26). Also, make sure the mower drive belt is not twisted.
WARNING: The lift lever 3. Attach the front hanger to the axle support with the hanger
is spring loaded. Make rod. Fasten with the fasteners as shown. See illustration “F”.
sure the lift lever is locked 4. Make sure the mower drive belt is between the stack pulley
in the LEVEL ADJUST- and the two belt guides. See illustration “G”.
MENT position.
5. Attach the suspension links to the lifter assembly. Fasten
4. Remove the hair pins and the with the washers and hair pins. See illustrations “A” and “B”.
washers from the adjuster
arms (Figure 27). See illustra- 6. Attach the right and the left adjuster arms to the suspension
tions “C” and “D”. Level Adjustment brackets. Fasten with the washers and hair pins. See illustra-
Position Figure 26 tions “C” and “D”.
5. Remove the hair pins and washers from the suspension links. 7. Attach the extension spring to the blade control rod. See
See illustrations “A” and “B”. illustration “E”.
6. Disconnect the extension spring from the blade control rod.
8. Move the blade rotation control to the ENGAGE position.
See illustration “E”.
Make sure the mower drive belt is inside all the belt guides.
7. Disconnect the front hanger from the axle support. See
illustration “F”. 9. Make sure the mower housing is level. See the instructions on
8. Remove the mower drive belt from the stack pulley. “How To Level The Mower Housing”.
9. Pull the mower housing away from the right side of the unit. 10. If equipped, install the gauge wheels.
10. To operate without the mower housing, move the lift lever to the 11. Check the operation of the blade rotation control. See the in-
TOP position. structions on “How To Adjust The Blade Rotation Control”.
A Lift Lever

Suspension Stack Pulley

Link
Blade Rotation
Control

B
Belt Belt
Guide Guide
Mower Drive Belt
Suspension A
Link Adjuster
Lifter
Assembly Arm

A
B
B
Blade
Adjuster Control Rod
Arm Hanger Rod

Extension
Spring
A
B

Front Hanger
Mower Drive Belt
Gauge Wheel Figure 27
1741624 30
 MAINTENANCE
HOW TO ADJUST THE GAUGE WHEELS

The axle bolts for the gauge wheels were mounted in the LOW cut
position. To change the position of the gauge wheels, move the axle
bolts as follows.

Gauge Wheel
IMPORTANT: Before you adjust the gauge wheels, you must do Axle Bolt
the following. Make sure the mower housing is level. Make sure Washer
Locking
the height of cut is set at the height you want for your lawn. Ring
Mow a short distance on a flat level area and look at the area Figure 28
that was cut. If the mower housing does not cut level, see the
instructions “How To Level The Mower Housing.”
Lift Lever

WARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.

1. Remove the gauge wheels (Figure 28).

2. Mow a short distance on a flat level area to check the level of

cut and the height of cut. Look at the height of cut position
number on the lift lever (Figure 29). Cutting Height Positions

3. Look at each gauge wheel bracket. There are 3 holes in each

bracket and a number next to each hole. The number for the
height of cut position on the lift lever indicates the correct hole
to use on each gauge wheel bracket (Figure 30).
Figure 29

4. Assemble the axle bolts to the gauge wheel brackets using

the correct hole in the bracket as indicated (Figure 30). Wheel Bracket Lift Lever
Hole No. Position No.
1 1
2 2
NOTE: If the height of cut position is changed by the lift lever, Gauge
Wheel Bracket 3 3,4,5,6
you must move the gauge wheels to the correct hole Figure 30
(Figure 30) to keep a level height of cut.

1741624 31
 MAINTENANCE
HOW TO LEVEL THE MOWER HOUSING
If the mower housing is level, the blade will cut easier and the lawn
will look better.

WARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
Lift Lever

1. Make sure the unit is on a hard flat surface.

2. Check the air pressure in the tires. If the air pressure is incor-
rect, the mower housing will not cut level. The correct air pres- Cover Cutting Height Positions
sure is shown on the side of the tire.

IMPORTANT: On models equipped with gauge wheels, the Level Adjustment Position
gauge wheels must be removed to correctly adjust the
level of the mower housing.

3. Some models have gauge wheels on the mower housing. If Figure 31

equipped, remove the gauge wheels.

4. Open the cover.

Lift Link

5. Move the lift lever to the LEVEL ADJUSTMENT position

(Figure 31).

WARNING: The lift lever is spring loaded. Make sure

the lift lever is locked in the LEVEL ADJUSTMENT
position.

6. Loosen the left and right adjuster knobs (Figure 32). Push
down on each side of the mower housing. Make sure both sides
of the mower housing are setting on a flat surface. Also, make
sure the lift links are loose and can easily move up or down.
Adjuster Knobs Figure 32
7. Push down on the lift links and tighten the left and right adjust-
er knobs (Figure 32). Make sure the adjuster knobs are tight.
Lift Lever
If necessary, use a wrench to tighten the adjuster knobs.
Tighten to a torque of 10 foot pounds (13,5 N−m).

8. Raise the lift lever from the LEVEL ADJUSTMENT position to

a CUTTING HEIGHT position (Figure 33).

9. Close the cover.

Cover

10. If equipped, install the gauge wheels.

11. Attach the spark plug wire to the spark plug.

Cutting Height Positions
12. Mow for a short distance. If the height of cut is not level, repeat
the above steps.

CAUTION: Do not operate with the mower housing in the

LEVEL ADJUSTMENT position. If you operate in the LEVEL
ADJUSTMENT position, the mower housing and blades can be Figure 33
damaged.
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 MAINTENANCE
HOW TO REPLACE THE MOTION DRIVE BELT 8. Check the routing of the motion drive belt (Figure 36). Make
sure the motion drive belt is installed correctly on the idler
REMOVAL pulleys and inside all belt guides.
1. Remove the mower housing. See the instructions on “How To 9. Attach the steering shaft assembly to the steering plate with
Remove The Mower Housing”. two screws (Figure 35).
2. Remove the mid−idler pulley. 10. Attach the access panel (Figure 35).
3. Disconnect the idler spring (Figure 36). 11. Before you use the unit, check the adjustment of the clutch. See
the instructions “How To Check And Adjust The Clutch”.
4. Remove the idler pulley and spacer (Figure 36).
12. Install the mower housing. See the instructions “How To Install
5. Remove the V−idler pulley and spacer. The Mower Housing”.
6. Remove the motion drive belt from the drive pulley
(Figure 36).
7. To remove the motion drive belt from the stack pulley, pull the FRONT
front end of the belt under the stack pulley and then back
between the stack pulley and the steering plate (Figure 34).
Stack Pulley
8. Remove the access panel (Figure 35). Steering
Plate
9. Remove the two screws that attach the steering shaft
assembly (Figure 35). Raise the steering wheel and steering
shaft assembly. Pull the motion drive belt under the steering
shaft assembly.
10. Remove the motion drive belt. A correct replacement part or
assistance is available from an Authorized Service Center in Belt Guides
Motion
your area. Drive
Belt Figure 34
INSTALLATION
1. Slide the motion drive belt between the stack pulley and the
belt guides (Figure 34). Install the motion drive belt on the Screw
top pulley of the stack pulley. Make sure the “V” side of the belt
is against the pulley.
2. Push the motion drive belt through the opening between the
steering plate and the engine plate.
3. Install the end of the motion drive belt around the drive pulley Steering Shaft
Assembly
(Figure 36).
4. Put the motion drive belt around the V−idler pulley. Install the
motion drive belt, V−idler pulley and spacer.
5. Put the belt around the idler pulley. Fasten the idler pulley and
spacer with the hex nut. Make sure the flat side of the belt is
against the idler pulley. Also, make sure the belt is not twisted.
Motion Drive
6. Connect the idler spring (Figure 36). Belt Access Panel Figure 35
7. Install the mid−idler pulley.

Belt Guide
Motion Drive Belt
Belt Guide
Mid−Idler Pulley

Idler Spring

Idler Pulley Spacer

Stack Pulley
Spacer

V−Idler Pulley

V−Idler Pulley
Drive Pulley
Idler Spring Figure 36

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 MAINTENANCE
HOW TO REPLACE THE MOWER DRIVE BELT
1. Remove the mower housing. See the instructions on “How To 6. Pull the belt retainer away from the left mandrel pulley. Put
Remove The Mower Housing”. the belt around the left mandrel pulley.

2. Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 37). 7. Pull the belt retainer away from the idler pulley. Put the flat
side of the mower drive belt around the idler pulley.
3. Pull the belt retainer away from the right mandrel pulley and
remove the mower drive belt.
8. Make sure the “V” side of the mower drive belt is against the
4. Pull the belt retainer away from the left mandrel pulley and mandrel pulleys as shown.
remove the mower drive belt.
NOTE: Replace the mower drive belt with an original 9. Install the mower housing. See the instructions on “How To
equipment belt from an authorized service center. Install The Mower Housing”.
5. Install the new mower drive belt. Pull the belt retainer away
from the right mandrel pulley. Put the belt around the right 10. Before you mow, check the blade rotation control. See the in-
mandrel pulley. structions on “How To Adjust The Blade Rotation Control”.

Left Mandrel Pulley

Belt Retainer

Belt Retainer

Right Mandrel Pulley

Belt Retainer

Idler Pulley
Mower Drive Belt Figure 37

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 MAINTENANCE
HOW TO INSTALL THE WHEELS
Cotter Pin
If the wheels must be removed for service, make sure they are
installed as follows. Hub Cap
Washer
Washer

Front Wheel

1. Make sure the valve stem is to the outside of the tractor. Slide
the front wheel on the spindle (See Figure 38).

Spindle

2. Fasten the front wheel with washer and cotter pin. Bend the
ends of the cotter pin apart to keep the front wheel on the
spindle.
Valve Stem Front Wheel

3. If your model has hub caps, install the hub caps. Make sure
the washer hold the hub caps in place. Figure 38

Rear Wheel Square Key

Rear Wheel Key Slot

1. Install the washers and spacer onto the axle as shown in

Figure 39. Washer

2. Mount the square key in the key slot (See Figure 39).
Axle

3. Make sure the valve stem is to the outside of the tractor. Align Spacer
the slot in the rear wheel with the square key. Slide the rear Hub Cap
wheel on the axle.

4. Fasten the rear wheel with washer and e−ring.

Washer
E−Ring
5. If your model has hub caps, install the hub caps. Make sure Valve Stem Figure 39
the washer hold the hub caps in place.

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 MAINTENANCE
HOW TO REPLACE THE FUSE 3. Install a new light bulb. Align the light socket with the notches
in the bezel and turn the light socket to lock in position.
If the fuse is blown, the engine will not start. The location of the fuse
is next to the battery. Remove the fuse and replace with a
automotive fuse (Figure 40).

Automotive Fuse
Bezel

Figure 40

HOW TO REPLACE THE LIGHT BULB Light Bulb

1. Raise the tractor hood.

2. Turn the light socket until the tabs on the socket align with the
notches in the bezel (Figure 41). Remove the light socket. Light Socket
Figure 41
Turn the light bulb and remove the bulb.

HOW TO CLEAN THE MOWER HOUSING 1. Move the lever for the blade rotation control to the ENGAGE
position.
WARNING: Before you clean the mower housing,
stop the engine and disconnect the wire to the spark 2. Clean the top of the mower housing.
plug. 3. Move the lever for the blade rotation control to the
Grass and other debris on top of the mower housing can keep the DISENGAGE position.
belt from working correctly. For safety and correct operation, 4. Again clean the top of the mower housing.
frequently clean the top of the mower housing. Remove grass and
debris from around the pulleys and other moving parts. 5. After you cut the grass, clean the bottom of the mower housing.

STORAGE (over 30 days) THE FUEL SYSTEM

WARNING: Do not drain the gasoline inside a build-
At the end of each year, prepare the unit for storage as follows.
ing or near a fire. Do not smoke because the fumes
THE ENGINE from the fuel can cause an explosion.
1. Start the engine.
For storage information, see the the engine manufacturer’s 2. Run the engine until the fuel tank and the carburetor are out of
instructions. fuel and the engine stops.
3. After storage, make sure you use fresh fuel.
THE BATTERY
1. Remove the battery. CLEAN THE UNIT
2. Clean the battery terminals of any deposits. 1. Clean the dirt and grass from the engine.
3. Charge the battery. See the instructions on “How To Prepare 2. Clean the mower housing.
And Charge The Battery”.
4. Store the battery in a cool, dry place. LUBRICATE THE UNIT
NOTE: After a long time in storage, charge the battery. See the “Lubrication” instructions in this book.

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 TROUBLE SHOOTING CHART
PROBLEM: The engine will not start. 3. Adjust the carburetor.
1. Follow the steps, “How To Start The Engine” in this book. 4. Replace the fuel filter.
2. Electric−Start Models: Clean the battery terminals. Tighten the
PROBLEM: Excessive vibration.
cables.
1. Replace the blade.
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
2. Check for loose engine bolts.
4. Remove the spark plug(s). Move the throttle to the SLOW posi-
tion. Turn the ignition key to the ON position. Try to start the en- 3. Decrease the air pressure in the tires.
gine several times. Install the spark plug. 4. Adjust the carburetor.
5. Replace the spark plug. 5. Check for a damaged belt or damaged pulley. Replace the
6. Adjust the carburetor. damaged parts.

PROBLEM: The engine will not turn over. PROBLEM: The grass does not discharge correctly.
1. Follow the steps, “How To Start The Engine” in this book. 1. Stop the engine. Clean the mower housing.
2. Electric−Start Models: Check the level of the acid in the battery. 2. Raise the height of cut.
If needed, add water. Charge the battery. 3. Replace or sharpen the blade(s).
3. Replace the fuse. 4. Move the shift lever to a slower speed.
4. Check the wiring harness for damage or a loose connection. 5. Move the throttle control to the FAST position.
Repair the damaged wire. 6. Replace the spring for the blade idler.
5. Electric−Start Models: replace the solenoid. Recoil−Start Mod- PROBLEM: The mower housing does not cut level.
els: replace the module.
1. Check the air pressure in the tires.
PROBLEM: The engine is difficult to start. 2. Adjust the level of the mower housing.
1. Adjust the carburetor. 3. Check the front axle. If the front axle does not freely pivot, loos-
2. Replace the spark plug. en the axle bolt(s).
3. Replace the fuel filter. PROBLEM: The mower blades will not rotate.
PROBLEM: The engine does not run smooth or has a 1. Check the mower drive belt. Make sure the belt is installed cor-
loss of power. rectly.
1. Check the oil. 2. Replace the mower drive belt.
2. Clean the air filter. PROBLEM: The unit will not move when the brake is
3. Clean the air screen. released and the speed control pedal is depressed.
4. Replace the spark plug. 1. Check the motion drive belt. Make sure the belt is installed
5. The engine is working too hard. Use a lower gear. correctly.
6. Adjust the carburetor. 2. Adjust the clutch.
7. Replace the fuel filter. 3. Replace the motion drive belt.
PROBLEM: The engine does not run smooth at fast 4. Release the Automatic Drive Disconnect under the seat.
speed. PROBLEM: The unit moves slower or stops when the
1. Replace the spark plug. speed control pedal is depressed.
2. Adjust the throttle control. 1. Adjust the clutch.
3. Clean the air filter. 2. Replace the motion drive belt.
4. Replace the fuel filter.
PROBLEM: When the brake pedal is released, belt noise
PROBLEM: The engine stops when the blades are can be heard.
engaged. 1. Temporary belt noise does not change the operation of the unit.
1. Check the wiring harness for damage or a loose connection. If belt noise is continuous, check the routing of the belt. Make
Repair the damaged wire. sure the belt is inside all belt guides.
2. Transmission is in reverse. Before operating in reverse, move 2. If the noise is continuous, adjust the clutch.
the blade rotation control to the DISENGAGED position.
PROBLEM: The rear wheels spin over uneven terrain.
PROBLEM: On slopes, the engine stops. 1. Check the front axle. If the front axle does not freely pivot, loos-
1. Mow up and down slopes. Never mow across a slope. en the axle bolt(s).
PROBLEM: The engine will not idle. PROBLEM: The engine stops when the operator leaves
1. Replace the spark plug. the seat.
2. Clean the air filter. 1. This is normal. The operator presence system is designed to
3. Adjust the carburetor. allow operation only if the operator is in the seat.
4. Adjust the throttle control.
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. PROBLEM: The engine stops when selecting reverse
travel.
PROBLEM: A hot engine causes a decrease in power. 1. Before selecting reverse travel, move the blade rotation control
1. Clean the air screen. to the DISENGAGE position. See the Operation section for de-
2. Check the oil. tails.

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1741624 38
 INDEX
A Starting, 22
Storage, 36
Level Adjustment, 32
Operation, 19
Adjustments Throttle Control, 16 Remove, 30
Blade Rotation Control, 26 Muffler, 24
Clutch, 27
Drive Brake, 28
F Spark Arrester, 24

Mower Housing, Level, 32

Assembly
Filter, Fuel, 29
Front Wheel, Assembly, 12
O
Fuel, Type, 22 Oil
Front Wheel, 12
Seat, 13 Check, 22
Fuse, 36
Steering Wheel, 13 Type, 22
Operation
Attachments, 17
Automatic Drive Disconnect,
H Attachments, 17
Operation, 19 Headlight, Replace Light Bulb, 36 Automatic Drive Disconnect, 19
Blade Rotation Control, 16, 18
Headlight Switch, Location, 16
Brake Pedal, 16
B Headlight Switch, 16
Battery I Ignition Switch, 17
Lift Lever, 16, 20
Charge, 28 Ignition Switch, Location, 16 Location Of Controls, 16
Check, 14
Mower Housing, 21
Clean, 28
Install, 14 L Mowing And Bagging, 23
Operate On Hills, 21
Removal, 28 Lift Lever Parking Brake, 16, 20
Storage, 36 Location, 16 Speed Control Pedal, 16, 19
Belt Operation, 20 Start The Engine, 22
Motion Drive Lubrication, Mower, 29 Stop The Unit, 20
Adjust, 27 Throttle Control, 16, 18
Replace, 33
Mower Drive M Transport, 20

Adjust, 26
Replace, 34
Maintenance
Adjust, Guage Wheels, 31
P
Blade Battery Parking Brake
Inspect, 25 Charge, 28 Location, 16
Remove And Install, 25 Clean, 28 Operation, 20
Sharpen, 25 Belt Parts Bag, 11
Blade Rotation Control Motion Drive, 33
Adjust, 26
Location, 16
Mower Drive, 34
Blade, 25
S
Blade Rotation Control, 26 Safety Rules
Operation, 18
Clutch, 27 American National Standard
Brake Pedal, Location, 16
Drive Brake, 28 Institute, 3–4
Filter, Fuel, 29 Safe Mowing Guide, 6–8
C Fuse, 36 Seat, Install, 13
Headlight, 36
Clutch Seat Switch, Operation, 22
Install, Wheels, 35
Adjust, 27 Lubrication, 29 Slope Guide, 52
Check, 27 Mower Housing Spark Arrester, 15, 24
Controls, Location, 16 Clean, 36 Speed Control Pedal
Cutting Height Install, 30 Location, 16
Adjust, 32 Level, 32 Operation, 19
Change, 20 Remove, 30
Steering Wheel, 13
Muffler, 24
D Storage, 36
Maintenance Chart, 24
Storage, 36

Drive Brake
Adjust, 28
Motion Drive Belt T
Adjust, 27 Throttle Control
Check, 28 Replace, 33 Location, 16

E Mower Drive Belt

Adjust, 26
Operation, 18
Tire Pressure, 15, 29
Engine Replace, 34 Trouble Shooting Chart, 37
Fuel, 15, 22 Mower Housing
Oil, 15, 22
Preparation, 15
Clean, 36
Cutting Height, 20 W
Spark Arrester, 15, 24 Install, 30 Warranty, 2
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