0% found this document useful (0 votes)
39 views42 pages

Instructions For Use SM6 - Schneider Electric

The document provides detailed instructions for the use, handling, installation, operation, and maintenance of DM1 W and DM1 Z 1250A cubicles, part of the SM6 MV distribution system. It includes safety rules, general descriptions, and specific handling instructions for different versions of the cubicles. Additionally, it outlines necessary accessories, maintenance procedures, and troubleshooting guidelines to ensure proper functioning and safety compliance.

Uploaded by

surya agung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
39 views42 pages

Instructions For Use SM6 - Schneider Electric

The document provides detailed instructions for the use, handling, installation, operation, and maintenance of DM1 W and DM1 Z 1250A cubicles, part of the SM6 MV distribution system. It includes safety rules, general descriptions, and specific handling instructions for different versions of the cubicles. Additionally, it outlines necessary accessories, maintenance procedures, and troubleshooting guidelines to ensure proper functioning and safety compliance.

Uploaded by

surya agung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

SM6

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
DM1 W and DM1 Z
1250A cubicles
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DM1: circuit breaker cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DM1 W version (cable incoming or outgoing) . . . . . . . . . . . . . . . . . . . 5
DM1 Z version (bars incoming or outgoing) . . . . . . . . . . . . . . . . . . . . 6

handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling by slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

installation and operation recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . . 13
assembling the end panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
fitting the busbars after installing the cubicles in their operating
location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
access to LV auxiliary connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
connection of MV cables in a DM1 W . . . . . . . . . . . . . . . . . . . . . . . . . . 21

start ---up and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27


checks before energising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
voltage indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
phase balance adaptater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
feeder disconnector operating lever position . . . . . . . . . . . . . . . . . . . 28
circuit breaker no---load operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
energising the load side of the installation . . . . . . . . . . . . . . . . . . . . . 29
de---energising the load side of the installation . . . . . . . . . . . . . . . . . 30
withdrawing the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
inserting the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
keyed interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
preventive maintenance, cleaning instructions and power---up . . . . 35
replacing a voltage indicator module . . . . . . . . . . . . . . . . . . . . . . . . . . 36
replacing a voltage indicator pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
trouble shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7896946EN revision : 01 1
2 7896946EN revision : 01
foreword

symbols and Caution:


conventions you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER as per iso 3864---2

DANGER: failure to follow this


instruction will result in death or serious
injury.

WARNING as per iso 3864---2

WARNING: failure to follow this


instruction may result in death or
serious injury.

CAUTION as per iso 3864---2

CAUTION: failure to follow this


instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE
We draw your attention to this specific point.

7896946EN revision : 01 3
contact the Schneider
Electric service unit for
diagnosis and advice

Call your sales representative who


will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.

safety rules
CAUTION WARNING

All the operations described below The contractor must be certified


must be performed in compliance and authorised to manipulate
with applicable safety standards, and perform work on the SM6
under the responsibility unit.
of a competent authority.

CAUTION

Only undertake the work after


having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules, please contact
Schneider Electric.

4 7896946EN revision : 01
general description

DM1: circuit breaker


cubicle
1 : top busbar compartment A
2 : low voltage compartment
3 : switchgear compartment:
feeder disconnector 1
4 : operating mechanism B 2
compartment
5 : cable connection or lower
busbar compartment 3
A : earth bar connection pad
B : top busbar connection pads
4
5
C : inspection windows
D : SF1 type MV circuit breaker
E : front panel
C
D

DM1 W version (cable


incoming or outgoing)
(front panel removed)
F : voltage indicator
G : voltage transformers
H : current transformers F F
J : capacitive voltage dividers
K : load---side earthing switch
G G
L : MV cable connection pads
M : circuit breaker control panel
N : insulating shields H H
P : interlock between downstream
earthing switch and circuit
breaker
J J
Q : circuit breaker racking lever
K K
L L
Q Q
M M
N N
P P

1 cable version 2 cables version

7896946EN revision : 01 5
DM1 Z version (bars
incoming or outgoing)
circuit breaker on left
(front panel removed)
F : voltage transformers
G : current transformers
H : circuit breaker control panel
L
J : bottom busbar
connection pads
K : capacitive voltage divider
L : voltage indicator F
M : circuit breaker racking lever

M J
K

6 7896946EN revision : 01
handling instructions

cubicle identification
A D3
A : indicator plate
B : characteristics and
designation D2
C : manufacturer’s name plate
B
Note: the characteristics
of the circuit breaker
are given on its plate.
D1
Serial number
D1: riveted to the front plate of the
operating mechanism
D2: glued to the back of the front
plate of the low voltage C
compartment
D3: glued to the upright of the
frame

accessories list switchboard accessories : 1 operating lever


(may vary depending on the 2 end panels
supplied with the cubicle cubicles making up the
1 bag of nuts and bolts for the end
switchboard)
panels S4 : 3729744

DM1 W accessories DM1 W accessories DM1 Z accessories:


(1 cable version): (2 cables version): 1 bag of intercubicle connection
1 bag of intercubicle connection 1 bag of intercubicle connection accessories (bag S1: 3729745)
accessories (bag S1: 3729745) accessories (bag S1: 3729745) 2 earth bars
3 dry cable clamps, 3 dry cable clamps, 6 bars
1 cable version 2 cables version
3 1250 A bars
3 clamp supports, 3 clamp supports,
1 cable version 2 cables version 3 U ---fittings
1 bag of nuts and bolts 1 bag of nuts and bolts 6 field distributors
(bag S7: 3731664) (bag S7: 3731664) (in version > 12 KV)
2 earth bar 2 earth bars 2 field distributor assemblies
12 busbars 12 busbars 1 bag of busbar nuts and bolts
6 U ---fittings 6 U ---fittings 3730484 (1250A feeder)
12 field distributors 12 field distributors 1 bag field distributor nuts
(in version > 12 KV) (in version > 12 KV) 3735750
1 bottom pan 1 bottom pan
1 insulating shield kit 1 insulating shield kit
1 bag of busbar nuts and bolts 1 bag of busbar nuts and bolts
3730484 (1250A feeder) 3730484 (1250A feeder)
1 bag of busbar nuts and bolts 1 bag of busbar nuts and bolts
3735119 (400/630A feeder) 3735119 (400/630A feeder)
1 bag bottom nuts and bolts 1 bag double cable nuts and bolts
3731664 3731699

7896946EN revision : 01 7
weight
average weight of fully equipped
cubicle 420 kg

Do not handle the cubicle from


the front control panel.

dimensions 750
1220

80 840 300

at delivery L1 L2 L3

after delivery
1600

1630
330

373

832
333

handling by slings
The handling lugs are reserved
solely for handling of SM6
cubicles.
A : HM12 screws and nuts L
B : Schneider Electric maximum
useful load = 400 KG CE
Schneider Electric

CMU =400 KG
CE

60˚
maxi
CAUTION

C : in event of hole deformation A B


(ovalisation) replace the lugs.

L=750 mm mini C
Schneider Electric

CMU =400
KG
CE

8 7896946EN revision : 01
handling using a forklift

storage

70˚C

---40˚C

7896946EN revision : 01 9
.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

10 7896946EN revision : 01
installation and operation
recommendation

switchgear ageing H The need for proper H Ventilation control:


withstand in an MV implementation of connections: the grids must be sized according
substation depends on 3 the new cold slip---on and to power loss in the substation.
main factors: retractable technologies offer ease These grids must only be placed
of installation, thereby promoting near the transformer, so as to
withstand over time. prevent air circulating on the MV
Their design enables operation in switchboard.
polluted environments with harsh
atmospheres.

H The influence of the relative


humidity factor:
installation of heating resistors is
essential in climates with high
relative humidity and large
temperature differences.

operation We strongly recommend that you Our service centre is at your


carry out at regular intervals (at disposal at all times:
least roughly every 2 years) a few H To propose you if required
operating cycles on the
H suitable maintenance
switching devices.
operations
H maintenance contracts.
Outside normal operating
conditions (between -- 5°C and H adaptations
40°C, absence of dust, corrosive
gas, etc.), we recommend that you
contact our Groupe Schneider
Electric service centre in order to
examine the measures to be taken
to ensure proper installation
operation.

7896946EN revision : 01 11
.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

12 7896946EN revision : 01
installation instructions

preparing the cubicles 1


for switchboard
assembly
Position upon delivery :
H circuit breaker open
H feeder disconnector in earth
position
: bolt+washer C
: bolt+washer+nylstop nut
B A

Remove the 2 bolts 1 Unscrew the two bolts fixing the


(only for DM1-- Z) low voltage compartment cover C
and then front panel A by lifting and remove it.
it and pulling it forward.
Remove the pallet B.
(the bolts cannot be re-used)

E
D

Remove the 2 half cross bars D Remove the parts E.


of the low voltage compartment. (top plate of cubicle) (8 bolts)
(cubicle without LV enclosure)

G
F

Remove the 2 parts F. Remove the 4 handling parts G


(top plate of cubicle) (2 bolts) (cross bars and lifting rings).
(cubicle without LV enclosure)

7896946EN revision : 01 13
assembling
the end panel
preparation
(only if the cubicle is at end In the case of extension with
of switchboard) equipment manufactured
before february 1995, the end
panel of the existing substation
Bag of nuts and bolts must be replaced.
S4: 3729744.
(HM 6x12 bolts only)
Mount 10 cage nuts on the
cubicle. (see following assembly)

1 2 3 4
1 insert the cage nut from outside 3 push the cage nut in the
the cubicle into the rectangular direction of the arrow so that the
hole provided. upper part of the cage is behind
the panel.
2 tilt the cage nut into the cubicle. 4 nut correctly placed.

fitting the end panel


: bolt+washer
: bolt+washer+nylstop nut
: plastic rivet

Position the end panel. Also fit the Mounting direction of the bolts with
wall clearance angle---iron if the nylstop nuts. (nut inside the cubicle).
cubicle is installed against
a side wall.

14 7896946EN revision : 01
Note :

right end of the switchboard left end of the switchboard

Mount the bolts and nuts as well Fit the plastic rivet, only on circuit
as the bolts with nylstop nuts. breaker side, and if the nut and
bolt cannot be mounted.

assembling K L
the switchboard M
Bag of nuts and bolts
S4: 3729745.
(HM 6x16 bolts only)

top view
P

K L

Join the various cubicles. Bolt mounting direction


(the remaining nuts and bolts K : lefthand cubicle
are for the earth bars)
L : righthand cubicle
M : to join the 2 cubicles.
Screw HM6x60 to tighten moderately
Tightening torque : 6 Nm.
Remove the wiring metallic
schield N.
Fit the bolt P to assemble the
cubicles. ( take care to LV wires )
Refit the wiring metallic schield.

7896946EN revision : 01 15
securing to the floor

50
(nuts and bolts not included)
333 73

840
740

832
12,3x12,3

50
15 720 15
750

Do not place the bolts for securing


to the floor on the circuit breaker
side. The shaded part represents
the bottom pan which extends
330 mm below the cubicle,
in the version DM1 W.

layout in the substation


60mm 140mm*

DM1 DM1

20mm 20mm

Switchboard installed to the right Switchboard installed to the left of


of a wall. a wall.
*(minimum clearance for
trouble---free operation)

fitting the busbars after


installing the cubicles
in their operating
location
mounting of U ---fittings
Single-- hole U-- fitting

Mount the 3 U ---fittings on the ...using M8x30 bolts (female


supporting insulators... hexagonal) without locking.

16 7896946EN revision : 01
Two -- hole U-- fitting

Mount the 3 U ---fittings on the ... using M8x30 bolts (female


heart of the unit... hexagonal) without locking.

fitting of bars
To be followed exactly.
Place the bars as shown
in the diagram opposite.

Version ≤ 12 KV
Identical for single---hole U ---fittings

Fit the bars and then the nuts Lock the bolts V for fixing
and bolts. U-- fittings after all the bars
Tightening torque : 28 Nm. are fitted.
Tightening torque : 28 Nm.

7896946EN revision : 01 17
Version > 12 KV
Identical for single---hole U ---fittings
Note : fitting is identical
for single---hole or two---hole
U ---fittings.

The rest of bolt is not used

Place the field distributors correctly Incorrect fitting.


on the U ---fitting.
(use foolproofing device to ensure
correct placing)

Fit bars and then nuts and bolts. Lock the bolts V for fixing the
Tightening torque : 28 Nm. U-- fittings after all the bars have
been fitted.
Tightening torque : 28 Nm.

top busbar of a DM1 W DM1 W

18 7896946EN revision : 01
top busbar of a DM1 Z DM1 Z

bottom busbar of a DM1 Z


M

Q R

P
DM1 Z GBM/GBC
M : spring washer Fitting the busbar.
N : flat style washer It is imperative to assemble the
P : 10.2 dia. hole on GBM / GBC bottom busbar in the right
Q : 11x16 oblong hole on DM1 Z direction.
R : keep to the position of the Tightening torque : 28 Nm.
distributor rib

top view

C D
DM1 Z GBC or GBM

Fit the two field distributors on the Assembling a field distributor


cubicle after fitting bars as shown A : 2 M6 cage nuts
above. B : 2 HM 6x16 bolts + washers
C : 2 HM 6x30 bolts
D : 2 M6 nuts + washers

7896946EN revision : 01 19
reassembly of cubicle F E
Re---use and replace in the same
places the nuts and bolts
recovered during dismantling.

Refit the two front top plates F. Refit the two rear top plates E.

fitting the earth bars


nuts and bolts in bag
S1: 3729745

Connect the earth bars together Earth the substation frames in


(using HM 8x30 bolts). either of these two ways.

access to LV C
auxiliary connection A B
A
A
A

Access of cables to the terminal B : ”Statimax” type autonomous


block is by openings A. protection relay (for adjustment,
see relay instructions)
C : user’s terminal block

20 7896946EN revision : 01
D C

After connection, refit the two half Refit the low voltage compartment
cross bars of the low voltage cover C.
compartment D.
(cubicle without LV enclosure)

connection of MV
cables in a DM1 W
clamping
H the tab of part 1 secures part 2.
2

fitting the bottom pan


Mount the 2 side panels D of the
bottom pan using the 8 bolts
without locking.

D
7896946EN revision : 01 21
Clamp the 2 front and back
panels E on panels D.
Lock the 8 bolts for fixing panels D.

fitting the earth bars


Place the earth bar F on the right
side of the bottom pan (2 clamps)
and fix it to the earth bar already in
the cubicle (HM 6x30 bolts).

22 7896946EN revision : 01
fitting the cables
2 cables version + fitting
insulating shield
Install the 2 cables connection R.
Tightening torque : 28 Nm.
Install the cable---bushings on the
cables.
Install the cable---bushings on the
cables.
Install the insulating shield
support G (by clamping). R
Fix the clamp supports under the
bottom plates.

installation of fixings

1 : position to be followed
for a correct assembly
2 : fixing is in place 1

Place the first bottom plate (phase 1)


(4 bolts) as well as the shield H. H
Mount the cable---bushing in its
position, then install the second
insulation shield.

7896946EN revision : 01 23
Fasten the first 2 cables to the
connection pad.
Install the cables of phases
2 and 3 in the same way,
as well as the shields.

Place the bottom plates so that


the notches P are not opposite
each other.

P
Install and fix the 3 cable
clamp supports.

1 cable version
Install the cable---bushings
on the cables.
Fix the clamp supports under
the bottom plates.
(for insulating shield fitting
see 2 cables version)

Mount the first bottom plate Fixer le premier câble sur la plage
(phase 1) (4 bolts) de raccordement.

24 7896946EN revision : 01
Position the cable---bushing.
Proceed in the same way for
phases 2 and 3.
Install and secure the 3 cables
clamps.

Place the bottom plates so that


the notches P are not opposite
each other. P

connection
of earthing braids
Connect the earthing braids
to earth bar F at the bottom
of the pan (HM 6x30 bolts).

7896946EN revision : 01 25
.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

26 7896946EN revision : 01
start-- up and operating instructions

checks before 1
V
energising
Check that nothing has been left in
the connection compartment.

Remove bolt V securing the circuit Refit the front panel A in place.
breaker for transport. For the DM1--Z refit the 2 bolts (1).
Tightening torque : 8 Nm.

voltage indicator
Incoming cubicle :
On energisation of the upstream
part of the installation, the voltage
indicator lamps must come one.

Outgoing cubicle : PDU :old version of the voltage VPIS : voltage presence
Once the line disconnector and the indicator installed on SM6 cubicles Indicating system installed
circuit---breaker have been moved to previous to 0040057 L. on SM6 cubicles later than
the closed position, the voltage lamps 0040057 L.
come on.

phase balance
adaptater
Note:
the monitoring devivce
is the same as that used
by the RM6 equipment.

Note:
in the case of a control
between old presence
of tension and new VPIS
to use the adaptater :
Phase comparator of the simplified In phase balance :
51238293 FA type. H the comparator lamp does not
come on.
In phase unbalance:
H the comparator lamp comes
on.

7896946EN revision : 01 27
feeder disconnector
operating lever position

Position the lever as indicated for Position the lever as indicated for
downward (opening) operations. upward (closing) operations.

circuit breaker no---load


operations
I
initial status :
The feeder disconnector O
is in the open or earth position.
The circuit breaker is locked in the 0
open position.
E
B
C

Lock the lever insertion point E of Remove the key from B then insert
the feeder disconnector with the it at point C. Unlock then charge
key inserted at point B. the circuit breaker.
(see circuit breaker instructions)

I I

O O

O I

Close the circuit breaker by Open the circuit breaker by


pressing pushbutton I. pressing pushbutton O.

28 7896946EN revision : 01
I

E
B
C

Lock circuit breaker open with key Remove the key from C position
in C position by pressing and insert it at point B.
pushbutton O. Unlock the opening of lever E of
the feeder disconnector.

energising the load


side of the installation
initial status:
The feeder disconnector is in earth
position.
The circuit breaker is locked open.
The front panel is in place. E
A

Set the feeder disconnector Set the feeder disconnector to


to open position using closed position, then lock lever
the operating lever. insertion point E of feeder
Note : in the case of a DM1 W, the disconnector with key to A.
load earthing switch opens
simultaneously.

I I

O O

0 O

Remove key from A, Close circuit breaker by pressing


place in C and then unlock pushbutton I. The load side of the
the circuit breaker. installation is energised.
Charge the circuit breaker.
(see circuit breaker instructions)

7896946EN revision : 01 29
de---energising the load
side of the installation
I I
initial status:
The feeder disconnector is in O O
closed position.
The circuit breaker is closed. I 0

Open circuit breaker by pressing Lock the circuit breaker open with
pushbutton O. key in C by pressing pushbutton O.

E
A

Remove key from C and then Set feeder disconnector to


insert it in point A. open position.
Unlock lever insertion point E
of feeder disconnector.

Set feeder disconnector


to earth position.
The front panel can be removed.
Note : in the case of a DM1 W,
the load earthing switch closes
simultaneously.

30 7896946EN revision : 01
withdrawing the circuit
breaker
R
initial conditions:
Line disconnector in earthed
position.
Front panel removed. S
Bolt securing the circuit breaker for
transport removed. (see section on
checks before energising)

U
Unplug the circuit breaker low Disengage the lock U.
voltage auxiliaries connector R.
The lock S move upwards to
prevent the refitting of the front
panel.

Pull on lever T to disconnect the


circuit breaker and then withdraw it
manually.

inserting the circuit


breaker
initial conditions :
Line disconnector in earthed
position.
Front panel removed. T

U
Disengage lock U and insert the Push on lever T to connect the
circuit breaker manually until it is circuit breaker.
blocked. Reactivate lock U.

7896946EN revision : 01 31
Note: the front panel can be
refitted.
R

Disengage lock S, by moving it


downwards, so that the low
voltage auxiliaries connector can
be plugged in.
Plug in connector R.

operating safety

Operation is impossible when If the feeder disconnector is in


circuit breaker is closed. open or closed position, the front
panel cannot be removed.

The front panel cannot be If the front panel is removed, the


removed or installed unless the feeder disconnector can be set to
feeder disconnector is open position. However, it cannot
in earth position. be set to closed position.

padlocking
1 to 3 padlocks ∅ 8 mm
per locking point.

Padlocking feeder disconnector in Padlocking feeder disconnector in


earth position. open position.

32 7896946EN revision : 01
Padlocking feeder disconnector in Padlocking front panel
closed position. (1 padlock only).

keyed interlocks H see instructions for installation


and operation of locking systems
(optional) No. 7896785
H if the locking option is not
chosen at time of order, contact
the Groupe Schneider Electric
service centre. (See the chapter
on groupe Schneider Electric
service centers.)

7896946EN revision : 01 33
.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

34 7896946EN revision : 01
maintenance instructions

preventive We strongly recommend that you


carry out at regular intervals (at
maintenance, cleaning least roughly every 2 years) a few
instructions and operating cycles on the
switching devices.
power---up
If necessary: contact the
Schneider Electric group service
centre.

Never lubricate the disconnector


operating mechanism.
CAUTION If necessary: contact the
Schneider Electric group service
centre. In normal operating
conditions (temperature between ---
5°C and 40° C) no special
maintenance is required.

Never use solvents and alcohol. If the insulating parts are dusty, that
CAUTION We recommend that you inspect you remove the dust using a dry
each compartment (cable, fuse, cloth.
busbar)* at regular intervals
according to environmental
conditions.

example :

In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5° C
or greater than 40° C) consult
the nearest Schneider Electric
service centre.

7896946EN revision : 01 35
replacing a voltage Manually extract the voltage
indicator: the switchboard may
indicator module be energised.
on cubicle former to
0040057L

replacing a voltage C
indicator pack
type VPIS sur cellule
postérieure à 0040057L
removing
This operation is possible A
with the switch energised. B
Disassemble the 2 screws (A) fixing Extract the voltage indicator pack
the voltage indicator pack and disconnect the connector (B)
at its rear.

fitting On the characteristics label (C) Fit the new voltage indicator
check that the new pack matches pack in the opposite direction
the rated voltage for your network. to disassembly.
H 1,7 kV à 3 kV Tightening torque: 0,1 mdaN
H 3 kV à 7,2 kV
H 10 kV à 24 kV

trouble shooting chart


H voltage indicator not illuminated H check the voltage indicator
H check that the feeder disconnector and the
circuit breaker are closed (for an outgoing cubicle)
H check that the incoming cables are live

H front panel cannot be opened or closed H check that the feeder indicator is in earth
position
H feeder disconnector cannot be set to earth position H check that the feeder disconnector is in open
position
H feeder disconnector cannot be set to closed position H check that the feeder disconnector is in open
position
H circuit breaker cannot be operated H see circuit breaker instructions

36 7896946EN revision : 01
options H auxiliary contacts
H low voltage enclosure
(please consult us)
H protection by Statimax or
Vigirack relays or by Sepam
programmable electronic unit
H 1 to 3 voltage transformers
H keyed interlocks

spare parts H voltage indicator


(for other parts, please consult us:
see groupe Schneider Electric
services centers)

7896946EN revision : 01 37
recovery of SF6 gas
at end of life
for disconnector cubicle
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and A
according to the following
instructions.
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP

NB : SF6 gas recycling at the


end of circuit-- breaker life, refer Remove the cover (A) from the
to its instruction for use. control cabinet.

control cover access

Remove the control cover (B).

Remove the 3 screws retaining the Drill 2 holes in the filler valve
operating mechanism. safety cap
Cut the wiring to remove ∅ 4 mm, centreline 20 mm,
the operating mechanism. max. depth 4 mm

38 7896946EN revision : 01
CAUTION

C
pump the gas for at least 15
minutes.

Using a spanner wrench, remove Connect the special pumping


the safety cap from the valve. equipment (C).

7896946EN revision : 01 39
.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

40 7896946EN revision : 01
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D

7896946EN revision : 01 Edition du : 24/04/2008

You might also like