FHD
FHD
DC MOTOR
& SPEED CONTROL
DRIVERS
FHD Series
DC24V (20, 40W) DC48V (60W)
Distinguishing Features
1. Motors are designed small and high performance
• We recently released a special magnetic circuit design
motor. This motor design is smaller and has a higher
performance than conventional FED, FYD series motors.
• Flange size of this series is 61mm sq. (2.4 in sq.). However
flange size of 40W & 60W types are 80mm sq. (3.1 in sq.)
2. Compact design Driver
• "Palm Mini R" Type is the smallest. (20W, 40W only)
• "Palm Mini PLUS" Type is small. (20W, 40W only)
• "J - Book" Type is (60W only)
• High power type is a circuit-board and superconducting
type. (20W, 40W)
3. Wide Ranged Speed Control (60W only)
• Wide range (200r/min-2500r/min 60W:65r/min-2500r/min),
stepless speed control.
• Very steady characteristics (Feed back control employed).
4. Speed pulse output
• Speed pulse output can be used for speed monitoring,
simplified position control...
• "Palm Mini R" Type: 42 pulse/revolution
• "Palm Mini PLUS" Type: 42 pulse/revolution
• "J - Book" Type: 42 pulse/revolution
• "High power simple" Type: 7 pulse/revolution output is
available for speed monitoring and simplified position
control are possible.
5. Direction of rotation signal output
• Direction of rotation can be monitored by this signal.
6. Alarming
• At an over-load condition, the motor stops and an alarm
signal is output.
Model Code
qSeries name tMotor output shaft type
Model on set FHD 6 P 20 PF - D3 wMotor flange dimensions S : Plain shaft
6 : 6161mm (2.42.4 in.) PF: Pinion shaft
q w e r t y eDriver type PE : Pinion shaft
P: Palm mini PLUS type yPower supply voltage
J : J - Book type D3: DC24V
rMotor output D5: DC48V
20: 20W
40: 40W
60: 60W
Specification
Plain shaft type FHD6P20S-D3 FHD6P40S-D3 FHD6J60S-D5
Model on set
Pinion shaft type FHD6P20PF-D3 FHD6P40PE-D3 FHD6J60PE-D5
Rated voltage V (DC) 24 24 48
Rated output W 20 40 60
Speed control range r/min 200~2500 200~2500 65~2500
mN • m 98 200 290
Rated torque
oz • in 14 28 42
MAX. instantaneous mN • m 150 (2000r/min MAX.) 290 (500r/min MAX.) 440 (1500r/min MAX.)
torque (in 5sec.) oz • in 21 (2000r/min MAX.) 42 (500r/min MAX.) 62 (1500r/min MAX.)
Rated speed r/min 2000 2000 2000
qSpeed setting by external speed setter (Sold separately: model code Q-R10KB)
Speed setting method
wSpeed setting by external voltage supply 0~10V
Speed setting (r/min)/V 300±5%
Against load ±1% 0~rated torque at rated voltage and speed
Speed variation Against voltage ±1% Rated voltage ±10% at rated speed, no load
Against temperature ±3% 20±20˚C at rated voltage and speed, no load
RUN, BRAKE, F/R IN, ALARM RST (Only 60W)
Input
H: Open collector L: GND (0~0.8V)
Input and output signal
ALARM, SPEED OUT (PULSE OUTPUT), F/R OUT
Output
Open collector output DC30V MAX. 10mA MAX.
Speed pulse Pulse/Revolution 42 42 42
Rated (Ave.) 1.8 MAX. 3.1 MAX. 2.3 MAX.
Current A
MAX. (Peak) 9 MAX. 10 MAX. 10 MAX.
Over load protection When an exceeding torque than rated is applied to motor for more than
about 5 sec., Stop motor and outputs "L" from "ALARM" (20W, 40W) or
"ALARM OUT" (60W).
To release alarm :
Protection functions
Palm Mini PLUS type: Disconnect power supply for more than 1min
J-Book type: Input "L" to "ALARM RST" for more than 1sec.
Do not measure/ judge by this operation whether the motor is overloaded
or not.
Operation temperature: 0~40˚C (no condensation) continuous duty.
The motor flange surface temp. must be 80˚C MAX. (Ambient temperature 40˚C
without heat sink)
Others
Motor dielectric strength: Withstand for 1min. under AC500V 50Hz (Between case and coil)
Motor insulation resistance: 10MΩMIN. (20W, 40W) 100MΩMIN. (60W) (Between case and coil by
DC500V tester)
Speed (r/min) Applicable MAX. Torque for gearheads
Gear ratio 6H EBN 8F EBN
at 200r/min at 2000r/min
mN • m oz • in mN • m oz • in mN • m oz • in
5 40 400 390 56 780 110 1200 170
10 20 200 780 110 1600 220 2400 330
25(25.44) 8 80 1700 250 3600 510 5500 780
50(49.6) 4 40 3500 500 7000 1000 10600 1500
• : rotation of gear head output shaft becomes reverse direction of motors.
• In case of 8F EBN value in ( ) should be used as gear ratio.
6
Torque Speed/Current (TYP.) Characteristics Motor outlines (Plain shaft type)
FHD6P20S(PF)-D3 Unit: mm (inch)
(r/mim) [A]
3000 3
n
in min min /mi
Input Current (Ave.)
r/m r/ r/ r
0 00 00 00
50 10 15 20
Continuation operation area
2000 2
Speed
1000 1
200
0 50 100 150 200 mN•m 0 50 100 150 200 mN•m
(6.9) (14) (21) (28) (oz•in) (6.9) (14) (21) (28) (oz•in)
Torque Torque
FHD6P40S(PE)-D3
Weight
10 00 r in
(r/mim) [A]
r/m in
m
00 /m
Model L D:dia
in
3000 3 15 0 r/
Kg (lb)
0
Input Current (Ave.)
20
in
r/m q FHD6P20S-D3 46 (18.1) 8 (0.3150) 0.5 1.1
Continuation operation area
2000 2
0
50
1000 1
area
200
0 100 200 300 400 mN•m 0 100 200 300 400 mN•m
(14) (28) (42) (56) (oz•in) (14) (28) (42) (56) (oz•in) Connection guide
Torque Torque 20 / 40W 60W
Symbol q w Lead wire e Lead wire Remark
FHD6J60S(PE)-D5 PIN # color PIN # color
(r/mim) [A] Coil U 1 Brown 3 Brown
3000 3
in
Motor connector
00
in
00
2000 2
Continuation operation area
20
– 4 – –
0
Speed
0
10
in
r/m
Short time rating area
1000 1
HV 6 Blue 6 Blue Open collector
65
HU 7 Purple 5 Purple Open collector
0 200 400 600 800 mN•m 0 200 400 600 800 mN•m GND 8 Gray 1 Gray
(28) (56) (85) (oz•in) (28) (56) (85) (oz•in)
Torque Torque 12V 9 White 2 White
FHD6P40PE-D3+8F EBN
FHD6J60PE-D5+8F EBN
7
Input & output terminals and wiring diagram
FHD6P20S(PF)-D3
FHD6P40S(PE)-D3
Input or Driver
Item Pin No. Symbol Function Standard • Condition Controller etc.
Output I O 5V MOTOR Motor
Ω 1
RUN
Power 1 VM Input Power supply positive for driver 10
5V
DC24V±10%
supply 2 P.GND – Power supply GND for driver BRAKE
9
10KΩ
5V 9
L
Changes by speed
FHD6J60S(PE)-D5
Input or
Item Pin No. Symbol Function Standard • Condition
Output
Power 1 VM Input Power supply positive for driver
DC48V±10%
supply 2 P.GND – Power supply GND for driver
1 NC –
H: Stop
2 RUN Input
L: Start
H: BRAKE Deactivated *4 H: Open
3 BRAKE Input
L: BRAKE activated L: 0~0.8V
H: CCW L: CW
4 F/R IN Input
(Viewed from motor output shaft side)
5 SPEED OUT Output 42 [Pulse/Revolution] *6 Same as *5
8
Speed setting
Fig.1 Speed setting by external speed setter Fig.2 Speed setting by external voltage supply
3,000
Speed (r/min)
2,000
321 2 VS
VS
12V±6%,3mA MAX. 1,500
First Slow 3 VR
VR 1,000
Viewed from External speed setter 2.2kΩ±5% DC voltage supply
knob side 10kΩ (0~10V) 500
Optional Part Lead wire of 300mm (11.8in) MAX. Lead wire of 300mm (11.8in) MAX.
Q-R10KB or shield wire of 1m (39in) MAX. or shield wire of 1m (39in) MAX. 0 2.0 4.0 6.0 8.0 10.0
DC Supply Voltage (V)
DC Voltage vs Speed characteristics
I/O Pin head Pin No. Should be used within specified speed
FHD6P20S (PF)-D3 control range, although the speed
FHD6J60S(PE)-D5
FHD6P40S (PE)-D3 could be set at out of the speed range.
GND 5 10
VS 4 11
VR 3 13
Control sequence
H [Notes for BRAKE Operation & Rotation change]
RUN (1) Do not change (period [A] left) the "F/R IN" signal while the "BRAKE" is
L
Input signal activated. "F/R IN" signal should be changed after "BRAKE" is deactivated.
H (2) During the direction of rotation changing (period [B] & [C] left), you need the
BRAKE
L brake to operate, let it operate only when the both direction of rotation setting
signal ("F/R IN") and direction monitor signal ("F/R OUT") is the same,
H (3) When actual motor speed is higher than the setting (by signal input value of
F/R IN
L "VS"), any switching of the "F/R IN" and "BRAKE" ("H/"L") must not be made.
(4) During the brake is operating, set the "RUN" signal at "L" all the time.
WARNING:
Motor operation CCW In case of different way of use from (1), (2), (3) and (4), (1), (2), and (4) may be the
Viewed from motor 0 r/min cause of the incorrect operation and (3) may be the cause of the fire or the
output shaft side CW breakdown.
[A] [B] [C]
Electrical shock: By the load condition, the terminal voltage (VM) is raised up to 30
VDC, during switching BRAKE and/or Rotation direction.
(Braking Operation: At higher speed: reverse rotation brake first, then short circuit
SPEED OUT brake. But at slower speed: short circuit brake only.)
[Notes on "F/R OUT"] (20,40W only)
Output signal H During the motor is in stop, the "F/R OUT" is held at the same signal as previously
F/R OUT L outputting. This means ; if the motor stopped once, but the rotation reversed by
Cogging torque or by the Load, then the "F/R OUT" is held at reversed signal. Also
note that "F/R OUT" signal will delay by 0~5pulses of "SPEED OUT" from the motor
rotation switched.
FHD6J60S(PE)-D5
H [Notes for “F/R OUT”] (60W only)
RUN L In case that motor is not running, “F/R OUT” holds the signal which has been output
H until motor stops. But according to the condition of use, there may be a case that
BRAKE L
Input Signal
motor runs reversely by cogging torque, load etc. After it stops. Be careful that in
H
F/R IN such case “F/R OUT” reverses and holds that condition.
L
H
[Notes for “ALARM RST”] (60W only)
ALARM RST L
Operation should be done by “H”. If operated by “L”, overload protective function will
Protective fun- not work.
tion operates.
Motor Operation
CCW
( Viewed from motor
output shaft side
) 0 r/min
CW
SPEED OUT
H
Output Signal F/R OUT
L
H
ALARM OUT
L
9
Driver outline Unit: mm (inch) Accessory Unit: mm (inch)
FHD6P20S(PF)-D3 I/O cable (20W, 40W)
FHD6P40S(PE)-D3 10(0.39)
+20
300 0 (11.8
+0.78
0 )
2-5(0.2)
50±0.4(1.97±0.016)
30(1.2)
2-37.6(1.48)
Pin No. Name Lead wire color Lead wire
Name plate
1 SPEED OUT Brown
2-6.2(0.24)
Shows driver model code 25(0.98) 2 F/R OUT Red
voltage and Lot No.
3(0.12) 39±0.5 3 VR Orange
(1.54±0.020)
4 VS Yellow
5 GND Green
42(1.7)
39(1.5)
UL3265
6 GND Blue AWG28
7 ALARM Purple
Motor pin head 8 F/R IN Gray
I/O Pin head Weight 0.1kg
Power supply pin head (0.22lb) 9 BRAKE White
10 RUN Black
I/O cable
+20
10(0.39) 300 0 ( 11.8 +0.78
0 )
FHD6J60S(PE)-D5
25 (0.98) 4 (0.16) 90 (3.54)
Connection guide
MOTOR
MU HW
12V HV
GND HU
1 5
Pin No. Name Lead wire color Lead wire
1
N.C.
I/O Pin head RUN
BRAKE
1 NC Brown
F/R IN
110 (4.33)
SPEED OUT
ALARM RST
ALARM OUT I/O Name Plate 2 RUN Red
F/R OUT
GND
GND 3 BRAKE Orange
Vs
N.C.
VR 4 F/R IN Yellow
13
Power Supply
Pin head
ALARM(LED)
5 SPEED OUT Green
POWER(LED)
13 VR Orange
12.5
Connection guide
10
Protection
Protection Protection
Alarm Release
function Setting Operation
When the load exceeds Motor is stepped Cool down the driver fully, and
the rated torque for more and "ALARM" input "L" into "ALARM RST" until
Overload than 5 seconds, the
outputs "L" "ALARM OUT" changes to "H".
Protection driver will cause the
motor to stop and Or disconnect power supply for
"ALARM" will output "L". more than 1 minute.
Do not use this function to determine whether or not the load exceeds the rated torque. Please make
sure to check the load is lower than the rated torque before use.
FED-CNSL03 FED-CNPL03
FHD6P20S-D3 FH6S20-D3 FHD620PD3
300 (11.8) 300 (11.8)
FED-CNSL03 FED-CNPL03
FHD6P20PF-D3 FH6PF20N-D3 FHD620PD3
300 (11.8) 300 (11.8)
Palm mini PLUS / J-Book driver
FED-CNSL03 FED-CNPL03
FHD6P40S-D3 FH6S40-D3 FHD640PD3
FHD series
FED-CNSL03 FED-CNPL03
FHD6P40PE-D3 FH6PE40N-D3 FHD640PD3
300 (11.8) 300 (11.8)
FED-CNSL03 FED-CNIL03
FHD6J60S-D5 FH6S60J-D5 FHD660JD5
300 (11.8) 300 (11.8)
FED-CNSL03 FED-CNIL03
FHD6J60PE-D5 FH6PE60J-D5 FHD660JD5
300 (11.8) 300 (11.8)
NOTE) Cable types for FHD series are the same as FED series,
because they are used in commonly.
11
High power simple type
Specification
Plain shaft type FH6S20H-D3 FH6S40H-D3
Model on motor
Pinion shaft type FH6PF20H-D3 FH6PE40H-D3
Model on driver FHD620HD3 FHD640HD3
Rated voltage V (DC) 24 24
Rated output W 20 40
Speed control range r/min 200~2500 200~2500
mN • m 98 200
Rated torque
oz • in 14 28
MAX. instantaneous mN • m 150 (2000r/min MAX.) 290 (500r/min MAX.)
torque (in 5sec.) oz • in 21 (2000r/min MAX.) 42 (500r/min MAX.)
Rated speed r/min 2000 2000
qSpeed setting by external speed setter (Sold separately: model code Q-R10KB)
Speed setting method
wSpeed setting by external voltage supply 0~10V
Speed setting (r/min)/V 300±5%
Against load ±1% 0~rated torque at rated voltage and speed
Speed variation Against voltage ±1% Rated voltage ±10% at rated speed, no load
Against temperature ±3% 20±20˚C at rated voltage and speed, no load
RUN, BRAKE, F/R IN, ALARM RST
Input
H: Open collector L: GND (0~0.8V)
Input and output signal
ALARM, HU OUT, HV OUT
Output
Open collector output DC30V MAX. 10mA MAX.
Speed pulse Pulse/Revolution 7 7
Rated (Ave.) 1.8 MAX. 3.1 MAX.
Current A
MAX. (Peak) 7 MAX. 10 MAX.
Over load protection When an exceeding torque than rated is applied to motor for more than
about 5 sec., Stop motor and outputs "L" from "ALARM" (20W, 40W)
Protection functions "ALARM OUT".
To release alarm: Input "L" in the ALARM RST or Turn off the power
supply more than 1 min. period.
12
Torque Speed/Current (TYP.) Characteristics
FH6S(PF)20H-D3+FHD620HD3 FH6S(PE)40H-D3+FHD640HD3
10 00 r in
(r/mim) [A]
m n
(r/mim) [A]
i
m
00 /m
in
3000 3
15 0 r/
3000 3
r /
in min min /mi
0
Input Current (Ave.)
20
Input Current (Ave.)
r/m r/ r/ r
in
0 00 00 00
r/m
50 10 15 20
2000 2 2000 2
0
Speed
50
Speed
area
200 200
0 50 100 150 200 mN•m 0 50 100 150 200 mN•m 0 100 200 300 400 mN•m 0 100 200 300 400 mN•m
(6.9) (14) (21) (28) (oz•in) (6.9) (14) (21) (28) (oz•in) (14) (28) (42) (56) (oz•in) (14) (28) (42) (56) (oz•in)
HU OUT HU OUT
CW HV OUT CCW HV OUT
120 TYP.(Elec. angle) 360 (Elec. angle) 120 TYP.(Elec. angle) 360 (Elec. angle)
Protection
Protection Protection
Alarm Release
function Setting Operation
When the load
exceeds the rated Motor is stepped Cool down the driver fully, and
torque for more than 5 and "ALARM" input "L" into "ALARM RST" until
Overload
seconds, the driver outputs "L" "ALARM OUT" changes to "H".
Protection
will cause the motor to Or disconnect power supply for
stop and "ALARM" more than 1 minute.
will output "L".
Do not use this function to determine whether or not the load exceeds the rated torque. Please make
sure to check the load is lower than the rated torque before use. When the overload protection
function is canceled ("ALARM RST" is in the "L" state) and temperature rises rapidly due to motor
restraint, the motor may burn out. Make sure to set "ALARM RST" to "H" before operating the motor.
13
Control sequence
Speed setting
Fig.1 Speed setting by external speed setter Fig.2 Speed setting by external voltage supply 3,000
2,500
VR VR
Speed (r/min)
2,000
VS
VS 1,500
GND
GND 1,000
8MAX. MOTOR
(0.31MAX.)
Variable Resistor
Electronic Parts
4 (0.16)
105 (4.13)
98 (3.86)
8MAX.
(0.31MAX.)
I/O
63.1 (2.48)
2- 7.5MAX.
(2-0.29MAX.) 2- 8MAX. 3.2 (0.13) Power supply cable (20W, 40W, 60W)
(2-0.31MAX.) Power supply Name Plate
+20
2- 7.5MAX.
(2-0.29MAX.) 5 (0.2)
Shows Driver Model
Code and Lot No. 10(0.39) 290 0 (11.4 +0.78
0 )
2- 7.5MAX.
(2-0.29MAX.)
(0.12MAX.) (0.59MAX.)
7-3.5dia. Holes
(7-0.14dia. Holes)
NOTE
1 The adjustable part of variable resistor should not be touched.
2 parts show the allowable limits of metal parts for driver mounting.Both surface are same limit.
14