Data Driven Smart Manufacturing Case Study of Workforce Management Process in an Italian Leather Goods Company
Data Driven Smart Manufacturing Case Study of Workforce Management Process in an Italian Leather Goods Company
Pietroni, Giorgia;
Marconi, Marco
ABSTRACT
Digitalization is one of the fundamental pillars of Industry 4.0. Within smart factories, Big Data
Analytics systems play a key role in supporting the decision-making process of various stages of
business processes. In this context, this research aims to identify solutions able to process large volumes
of data from digital business processes with the final goal of adding value to the organisation. More
specifically, the research deals with the implementation of a digital manufacturing tool able to digitize
the workforce management process. The research has been applied in the case study of an Italian
manufacturing company operating in the leather goods sector through the digitalization of the workforce
management by a cloud-based platform. The implementation of the tool increases the efficiency of the
production process, provides efficient management and integrates workforce data into one system. The
implemented tool generates a large volume of data, the final goal is to make data user-friendly to support
business decisions. Digitisation provides an exchange of information to support managers to make
confident decisions.
Keywords: Industry 4.0, Big data, Digital / Digitised engineering value chains, Workforce Management
Contact:
Pietroni, Giorgia
Università degli Studi della Tuscia
Italy
[email protected]
Cite this article: Pietroni, G., Marconi, M. (2023) ‘Data-Driven Smart Manufacturing: Case Study of Workforce
Management Process in an Italian Leather Goods Company’, in Proceedings of the International Conference on
Engineering Design (ICED23), Bordeaux, France, 24-28 July 2023. DOI:10.1017/pds.2023.113
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4 CASE STUDY
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4.3 Application
The implementation phase of the tool involved the initialization of all graphic pages with their
respective master data and operational data. Tests and checks were carried out. After that, any
calibrations or corrections are made until the next phase is reached. In fact, when the platform is
loaded with data and all the rules, it enters the second phase. This is more ‘daily’ because the
instrument works on a regular cycle and because it incorporates a smaller and more constant volume
of data each day. The implementation phase achieved a specific tool for the business environment.
First of all, graphic pages displaying the company's production lines have been created. The company
currently owns 20 production lines. For each one, the specific work shift was defined, the staff was
assigned and the layout of the production lines was created. The implementation of the company's
production lines into the tool provides integration of the production process and efficiency data.
Specific skills have been defined in order to adapt the tool to the business context. The company's
production processes refer to cutting, preparation, dyeing and assembly. The cutting phase uses laser
cutting machines. Therefore, to work at these stations, skills in using the machines are set. Dyeing,
preparation and assembly are manual/handcraft operations. All production process operations have
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The implementation of the digital platform provided the testing of proposed methodology for the
digitised workforce. All information has been digitised, removing paper documents and enabling the
real-time information sharing. The talent management phase was applied with strategic resource
planning. The best combination of employees' skills and the skills required by the task and/or location
is ensured, the highest possible product quality standard is achieved. The platform produces a lot of
data, leading to the Workforce Analytics phase. In this way, all business figures involved in WFM
activities can make data-driven decisions, moving in synchrony, as one organism.
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