SHR5000 Om Amen00096 2024 05 10
SHR5000 Om Amen00096 2024 05 10
Owner's Manual
NOTICE TO USER 2
SAFETY 5
COMPONENTS
SHR-5000 12" CARRIAGE 6
ELECTRICAL
Control Harness 7
Power-Board 8
Restraint Micro Board 9
Wiring: Corner-Vu/Leveler-Vu 11
Wiring: Pedestrian-Vu 12
Wiring: Approach-Vu™ 14
Wiring: Outside Light Box 15
OPERATION 16
Approach-Vu™ (OPTIONAL) 21
MAINTENANCE 22
Planned Maintenance 23
Drive Chain 24
SHR-5000 12" CARRIAGE
12 in Carriage TROUBLESHOOTING
Component Testing 25
LED Status Chart 26
Setting Horn Override Code 27
Diagnostics Mode 28
PARTS
Carriage and Track 9 in 30
Carriage and Track 12 in 32
Electrical 34
Electrical – Outside Signal Light Assembly 36
Signs 36
Approach-Vu™ Truck Sensor 37
WARRANTY 40
Model: SHR‑5000
Language: English Publication: AMEN00096 2024‑05‑10
SHR-5000 Dok-Lok® Owner's Manual Rite-Hite®
NOTICE TO USER
Thank you for purchasing a Rite-Hite product FCC Compliance
®
The SHR-5000 Dok-Lok Shadow Hook Vehicle ® NOTE: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules
Restraint is an electromechanical restraint device that,
These limits are designed to provide reasonable protection against
when correctly installed and operated, retains a secure harmful interference when the equipment is operated in a commercial
connection between vehicle and dock Signal lights, environment This equipment generates, uses, and can radiate radio
warning horn and signs provide instructions to transport frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio
vehicle driver and Dok-Lok vehicle restraint operator that
communications Operation of this equipment in a residential area
a safe condition exists The Dok-Lok vehicle restraint is is likely to cause harmful interference in which case the user will be
operated by pressing push buttons on an interior control required to correct the interference at his own expense
panel NOTE: Changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the
Read and understand this manual before installation or
equipment
operation of this equipment
This device complies with Part 15 of the FCC Rules Operation is subject
The English version of this manual shall prevail over any to the following two conditions:
error in, or conflicting interpretation of, any translations. 1 This device may not cause harmful interference
Rite-Hite reserves the right to substitute and/or modify 2 This device must accept any interference received, including
parts and drawings If separate prints are included with interference that may cause undesirable operation
the unit, they supersede those contained in the manual
For best results, have this product serviced by an
authorized Rite-Hite representative
Contact Rite-Hite Customer Support for installation help
not covered in this manual: (US) 888-456-3625
A Planned Maintenance Program (PMP), customized to
your specific operation is available and recommended.
For a PMP, contact your local Rite-Hite representative
or Rite-Hite technical support at 888-456-3625 (NA),
+55 21 99616 4421 (SA), or +49-5693 98700 (EU)
NOTICE TO USER
Owner Responsibility
1 The owner should recognize the inherent danger of 7 The manufacturer shall make available replacement
the interface between dock and transport vehicle The nameplates, caution/instruction labels, and operating/
owner should, therefore, train and instruct operators maintenance manuals upon request of the owner
in the safe use of dock equipment in accordance with The owner shall see that all nameplates, caution/
the following information The manufacturer shall instruction markings or labels are in place and legible,
publish, provide to the initial purchaser, and make the and that the appropriate operating/maintenance
following information readily available to owners: manuals are provided to users
• Installation instructions 8 Modifications or alterations of dock equipment shall
• Recommended initial and periodic inspections be made only with written permission of the original
procedures manufacturer These changes shall also satisfy all
safety recommendations of the original equipment
• Maintenance procedures
manufacturer for the particular application of the
• Operating instructions dock equipment
• Descriptions or specifications for replaceable or 9 In order to be entitled to the benefits of the standard
repairable parts product warranty, the dock equipment must have
• Tables identifying the grade (slope) for all variations been properly installed, maintained and operated
of length or configuration of the dock equipment, and within its rated capacities and/or specific design
• Information identifying the maximum uncontrolled parameters, and not otherwise abused
drop encountered upon sudden removal of support 10 It is recommended that trailers equipped with air
while within the working range of the equipment ride suspensions should remove the air from the
It shall be the responsibility of the owner to verify that suspension to minimize trailer bed drop, prior to
the material listed in this section has been received loading or unloading
and that it is made available for the instruction
11 It is recommended that if trailers are equipped with
and training of personnel entrusted with the use or
movable tandems axles, the tandems are moved to
maintenance of the dock equipment
rear of the trailer prior to loading or unloading
2 When a transport vehicle is parked at a loading
12 When industrial lift trucks are driven on and off
dock, it is important that the vehicle is relatively
transport vehicles during the loading and unloading
perpendicular to the dock face and in close contact
operation, the brakes on the transport vehicle shall
with at least one of the dock bumpers
be applied and wheel chocks or a positive restraining
3 Nameplates, cautions, instructions, and posted device shall be engaged
warnings shall not be obscured from the view of
13 It is recommended that an adequate stabilizing device
operating or maintenance personnel for whom such
or devices be employed at the front of the trailer in all
warnings are intended
cases where a trailer is being loaded or unloaded with
4 Manufacturer’s recommended periodic maintenance the trailer resting on its support legs (landing gear)
and inspection procedures in effect at date of rather than a tractor fifth wheel or a converter dolly
shipment shall be followed, and written records of the
14 In selecting dock equipment, it is important to consider
performance of these procedures should be kept
221121
not only present requirements but also future plans or
5 As with any piece of machinery, dock equipment adverse environments
requires routine maintenance, lubrication, and
adjustments Your local Rite-Hite representative offers
owners the option of a Planned Maintenance Program
(PMP) As part of this service, your local Rite-Hite
representative will do all routine maintenance,
lubrication, and adjustments
6 Dock equipment that is structurally damaged shall be
removed from service, inspected by a manufacturer’s
authorized representative, and repaired as needed
before being placed back in service
NOTICE TO USER
Definition and Function The normal mode of the hook is in the lower STORED
The SHR-5000 Dok-Lok vehicle restraint is an position, showing a flashing red light (transport vehicle not
electromechanical, self-aligning restraint device used secured) at the inside of the building and a flashing green
to secure transport vehicles with an intact Rear Impact light (transport vehicle free to move to or away from the
Guard (RIG) to the face of a loading dock This is loading dock) at the outside of the building
achieved by securing the RIG with an electrically Once the transport vehicle is parked, the dock attendant
powered steel hook This prevents forward movement will depress the Lock button This will raise the hook to
of the transport vehicle that may create an unsafe void engage the RIG As soon as the RIG is properly locked,
between the face of the dock and the rear end of the there will be a simultaneous light change - the inside
transport vehicle as a forklift travels from the loading dock will change from red to green flashing (transport vehicle
onto the transport vehicle; or to create an obstruction secured and supported) and the outside will change from
noticeable to the transport vehicle driver, should the driver green to red flashing (DO NOT move transport vehicle)
accidentally try to pull the transport vehicle away while it is After the service is complete, the dock attendant will have
being serviced to depress the Unlock button which then will return the
The proper activation of the barrier and the locking hook to its lower STORED position
mechanism is monitored by: A proper hook engagement is achieved when the hook
• Visual Control raises unobstructed to fully trap the horizontal cross
member of the RIG Assembly An improper hook
1 set of flashing green or red lights located at the inside engagement is if the horizontal cross member of the
of the building for dock personnel and 1 set located RIG is missing, obstructed or it is bent or located too far
outside of the building for the transport vehicle driver In from rear of transport vehicle that it will prevent the free
addition to the lights, there are 3 instruction signs passage of the hook At this point, the transport vehicle
• Audio Control must be secured by other means (example: wheel chocks)
in order to become serviceable
A horn will sound at the inside of the building, warning
the forklift operator if there is not RIG present, or if In the event of an obstructed RIG, the Shadow Hook (if
the engagement is improper In this case, the transport equipped) will help to provide proper engagement without
vehicle must be secured by other means (wheel fully trapping the RIG If the unit is not equipped with
chokes, etc) prior to servicing transport vehicle a Shadow Hook (and in all other cases resulting in an
improper hook), the transport vehicle must be secured by
Prerequisite for proper barrier engagement is that the
other means (example: wheel chocks) in order to become
transport vehicle is parked firmly against a 4 in (102 mm)
serviceable
(trade standard) thick dock bumper The activation/
deactivation is solely controlled from inside of the building
by pressing the Lock (raise) button or the Unlock (lower)
button
SAFETY
Safety Identifications Lockout Procedure
Barricade work area and post safety warnings
DANGER Power supply and control must:
Indicates a hazardous situation which, if not • Be disconnected or locked in OFF position
avoided, will result in death or serious injury. using a lockout device approved by local
190820
codes
• Have signage that;
WARNING − Clearly states repairs are being made
Indicates a hazardous situation which, if not − Identifies person responsible for lockout condition.
avoided, could result in death or serious injury. NOTE: Only this person should be able to remove
warnings and lockout device
− Withstands environmental conditions (weather,
CAUTION wet, and damp, etc) and remains readable
COMPONENTS
A Anchor Kit
B Carriage Return Springs
C Control Box
H C D Control Harness
E Drive Gear
L
F Electric Motor Assembly
K
G G1 Hook
G2 Shadow Hook
S (if equipped)
A H Inside Sign
I Limit Switches
N J Lower Spring Bar
B K Outside Lights
L Outside Signs
M Roller Assembly
N Roller Track Assembly
Roller O Slope Extension
Assembly
P Spring Covers
Approach-Vu™ (Optional):
Spring
PCover Q Light and Alarm
D
Drive R Truck Sensor
Gear G2
Roller Limit E S Approach-Vu Sign
Switches
G1
J I
Lower
Spring
R
O
Shown: 12 in Carriage
Figure 1
ELECTRICAL
Control Harness
Motor
Plug
Plug
reR eeenn
re
gGr
de d
bushing te
hiite
Wh
G
w
44
control Cord
cord grip
Grip cckk
harness
43 bBlala
45 en
gGrereen
G
1 orange
Orange
Bushing 2 wWhhiitte
e/B
/bla
lack
ck
G
Control Harness gGrre
eeen
3 n
locknut 1 bBlu
13 lue e
LS1 Locknut with oOr
with gasket
Gasket aran
15
ngg
ee/ B
blaa
bBl l
uuee
cck
k
rRee
//bBl
dd//b
laac
ckk
Blla
cckk
LS2
Figure 2
ELECTRICAL
Power‑Board
Figure 3
ELECTRICAL
Restraint Micro Board
Figure 4
ELECTRICAL
Restraint Micro Board Continued
Figure 5
ELECTRICAL
Wiring: Corner‑Vu/Leveler‑Vu
Figure 6
ELECTRICAL
Wiring: Pedestrian‑Vu
Leveler Stored to Unlock Restraint
Figure 7
ELECTRICAL
Wiring: Pedestrian‑Vu Continued
Figure 8
ELECTRICAL
Wiring: Approach‑Vu™
Figure 9
ELECTRICAL
Wiring: Outside Light Box
Red
Light
Red
Lamp
Green
Light
Green
Lamp
#42 Wire
− Any pin on J2 term
− For Gen2
◄ To Controls
Figure 10
OPERATION
WARNING
Before loading or unloading a vehicle at your
loading dock while using a Dok‑Lok vehicle
restraint, always visually confirm barrier blocks
R.I.G. assembly. Secure transport vehicle by other
means, if a condition occurs that cannot be fixed
by backing transport vehicle firmly against dock
bumpers.
WARNING
Moving components. Serious injury could occur.
OPERATION
RESTRAINT DEFAULT STATUS
CONTROL BOX:
STATE POSITION INSIDE LIGHTS, SOUND OUTSIDE LIGHTS
Restraint UNLOCKED/
STORED position. DO NOT ENTER TRAILER
LOCK DOK-LOK®
HORN OVERRIDE
1
Transport vehicle
Repeat "UNLOCK" operation.
Restraint LOCKING
(LOCK button pressed) DO NOT ENTER TRAILER
LOCK DOK-LOK®
HORN OVERRIDE
1
Transport vehicle
Repeat "UNLOCK" operation.
CAUTION Loading/unloading is
not permitted Transport
If transport vehicle can not be vehicle is not secured in
restrained due to a lift gate or loading dock
other obstruction that could
become damaged, go to
HORN OVERRIDE State.
OPERATION
RESTRAINT DEFAULT STATUS
CONTROL BOX:
STATE POSITION INSIDE LIGHTS, SOUND OUTSIDE LIGHTS
Restraint LOCKED
When RIG is entrapped by hook, DO NOT ENTER TRAILER
LOCK DOK-LOK®
HORN OVERRIDE
1
RIG UNLOCK If horn and red light are on
2
Horn can be silenced by engaging
"HORN OVERRIDE" control.
Before using "HORN OVERRIDE," secure
vehicle by other means prior to entering.
Transport vehicle
"UNLOCK" operation.
Repeat "UNLOCK" operation.
Restraint UNLOCKING
(UNLOCK button pressed) DO NOT ENTER TRAILER
LOCK DOK-LOK®
HORN OVERRIDE
1
Transport vehicle
Repeat "UNLOCK" operation.
OPERATION
RESTRAINT DEFAULT STATUS
mislocated, or missing RIG may not allow hook to entrap ENTER TRAILER
RIG)
If transport vehicle is parked firmly against dock bumpers: Visually inspect before loading/ If red light is on and/or horn
unloading vehicle. DOK-LOK
LOCK DOK-LOK®
Red (flashing)
HORN OVERRIDE
1 Horn can be silenced by engaging
DANGER
"HORN OVERRIDE" control.
Before using "HORN OVERRIDE," secure
Transport vehicle
Repeat "UNLOCK" operation.
OPERATION
RESTRAINT DEFAULT STATUS
HORN OVERRIDE
DO NOT ENTER TRAILER
Before operating HORN OVERRIDE, secure transport Visually inspect before loading/ If red light is on and/or horn
unloading vehicle. DOK-LOK
hook must secure rear impact
sounds, DOK-LOK is not
properly engaged. OUTSIDE LIGHTS
Check operation of DOK-LOK.
LOCK DOK-LOK®
HORN OVERRIDE
1
Red
Horn can be silenced by engaging
"HORN OVERRIDE" control.
Before using "HORN OVERRIDE," secure
Transport vehicle
vehicle by alternate means
should not enter or
An alternate means of securing transport vehicle must be used depart loading dock
if hook can not capture RIG (ie wheel chocks) Red and Green
To return to STORED: Horn (silenced)
1 Remove other means of restraint Loading/unloading is
permitted, but proceed
2 Enter HORN OVERRIDE code
with caution Transport
NOTE: Factory preset = 1223 vehicle is secured by
3 Press UNLOCK button other means
OPERATION
Approach‑Vu™ (OPTIONAL) Transport vehicle Detection Zone
Maximum
WARNING 25 ft – 60 ft (7.6 m – 18 m) 0 ft (0 m)
CRUSH HAZARD
• Transport vehicle operating in loading dock
• Avoid or safely leave area when lights are flashing.
• Failure to be alert can result in death or serious
injury Figure 11
Figure 12
When a transport vehicle is detected:
SHR-5000 12" CARRIAGE
• Lights will flash (A).
• Alarm located in restraint will sound
SHR-5000
Green
9" CARRIA
Red
STATE LEDS
Start-Up Red/Green (Flashing)
Ready Green (Steady)
Detects Truck Red (Flashing)
False Detection Green or Red/Green (Flashing)
Figure 13
MAINTENANCE
NOTE: If a leveler is installed at the Dok-Lok vehicle
restraint location, it may be necessary to raise the leveler DANGER
before performing maintenance
When working with electrical or electronic
controls, make sure that power source has been
DANGER locked out and tagged according to approved
local electrical codes.
MAINTENANCE
Planned Maintenance
P.M. IN DAYS INSPECT AND PERFORM:
# 1 180 360
1 Remove debris around Dok-Lok vehicle restraint
2 Verify horns, inside and outside lights are working
3 Replace damaged or missing light bulbs and lenses
4 Repair, remount, or replace outside and inside signs as required
5 Inspect dock bumpers 4 in (102 mm) of protection is required Worn, torn, loose or missing bumpers must be replaced
6 – See "Drive Chain" on page 24 Grease rollers (G) at fittings (top and bottom axle). Grease hook at fittings.
Use Mobilith SHC220 No 2 grease (or equivalent temperature range lithium based grease)
1st 180 days: 7–8 pumps
180 Day intervals (after the first 180): 2–3 pumps
Note: Items that use SAE 30 weight oil lubricant only require lubrication every 360 days
7 – Check that all concrete anchor bolts are torqued to 60 ft-lbs
8 – Verify clutch torque at the hook shaft is greater than 500 in-lbs
9 – Inspect outside junction and light box They should be securely mounted If loose or damaged, inspect all wires and wire
connections
10 – Inspect flexible electrical harness from Dok‑Lok vehicle restraint to junction box. Look for kinks, crushed areas, etc.
11 – Verify hook is centered between stop plates
12 – Inspect all conduit boxes, control boxes and electrical connections for damage Repair or replace if worn or damaged
If control box has evidence of condensation:
a Inspect conduit Conduit should be routed to enter through the bottom or side of the enclosure A drip leg may be needed
if the conduit is filling with water
b Inspect the seal on the cover of the enclosure The seal should be securely adhered to the cover with no signs of
peeling or bubbling Repair or replace if worn or damaged
c For non-metallic enclosures, breather vent (part number 122130) may be installed The vent is NEMA 4X and will not
change the environmental rating of the control box
13 – Perform operational test after all maintenance repairs and adjustments are complete
14 – – Check and tighten control box mounting hardware
15 – – Drive Chain: Check lubrication and tightness See "Drive Chain" on page 24
Lubrication may be required more frequently, based on usage and environmental conditions
MAINTENANCE
Drive Chain
Inspect the drive chain (A) for dirt and chain tightness:
A 1 Open the motor enclosure
2 Clean the chain with solvent
3 Spray the chain with chain spray type lubricant
B (Zep 2000 or equivalent)
4 Verify clutch torque at the hook shaft:
a Start with hook in position (C) with tip of hook
≈ 2.5 in (64 mm) above carriage side plates.
b Use a flex‑beam style torque wrench (B) to rotate
hook shaft/hook down toward stored position,
to test the torque Record the maximum torque
achieved just before clutch slips
c If the clutch torque measured is less than
500 in-lbs, gear motor should be replaced
5 The drive chain should have 1/8 in (3 mm) to 1/4
(6 mm) slack To tighten chain:
Side View a Open motor enclosure and loosen the 4 motor
≈ 2.5 in mounting bolts (D)
(64 mm) C
b Pry the motor assembly forward, in the slotted
G A
holes, until the chain is tight (with proper alignment
between sprockets)
c Hold in this position and tighten each bolt to
105 in-lbs in increments of 10 in-lbs
Tighten in this pattern:
mounting bolts -
tighten to 105
in-lbs in 10 in-lb
increments. Use
tightening
sequence shown
D E F
d Test for proper chain alignment and tension
G
6 Close motor enclosure
A Drive Chain
B Torque Wrench Flex-beam style (supplied by others)
C Hook position to check torque
D Mounting Bolts
E Motor
F Motor Mounting Plate
G Fittings
Figure 14
TROUBLESHOOTING
Component Testing
Limit Switch
1 Set multimeter for "Continuity Test" or use a continuity
Plunger released = No meter reading test lamp
Plunger depressed = a "Full Scale" meter reading
2 Attach multimeter/continuity test lamp leads to pins
(B) and (C) of switch connector
Plunger with Roller
Fixed Guide 3 Depress roller plunger on switch
• If switch is operating correctly the meter should read
Mounting "Full Scale" or continuity test lamp should illuminate
Bolt Holes
• If switch is not operating correctly, replace switch
Wire Harness
Limit Switch Body
B C
Figure 15
Limit Switch and Hook Positions
POSITION
HOOK LS1 LS2 INSIDE LIGHT OUTSIDE LIGHT CONTROL BOX HORN
Figure 16
TROUBLESHOOTING
LED Status Chart
MICRO CONTROL BOARD POWER BOARD
INPUTS OUTPUTS
? = Varies (per operation) FIELD PUSH BUTTONS 12VDC RELAY 115/230VAC
* = On for 15 sec before M2 energizes
A = Alternating
[IF EQUIPPED]
P = Pulsing/Flashing
(set to steady using DIP switches)
T = Steady On
Unlock
Lock
TERMINAL BLOCK NO. J131 J132 J143 Membrane J716 J717 J121 J122 J123 J124 J112 J111 J719 N/A J93 J103 J54 J53 J21-6
MICRO CONTROL BOARD LEDS LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD50 LD9 LD10 LD1 LD3 –
NO.
010100
State/Sequence No
Locked State F T ? – – – F P F P F P P F F F T T F F T
010101 Locking Sequence T T ? M – – T F P F P F P F F F F T T F T
010200 Unlocked State T F ? – – – P F P F P F F P F F F T F F T
010201 Unlocking Sequence T T ITL – M – T F P F P F P F F F F T * T T
010400 Fault State T T ? – – – P F P F P F P F P F F F F F T
010401 Fault Silenced State T T ? – – M A A A P F F F T T F F T
010500 L/S Fault State Lock F F ? – – – D F D F D F P F D F F F F F T
011100 Overload Fault State ? ? ? – – – P F P F P F P F K T F F F F T
RESET PROCEDURE:
Motor Overload Fault State (Amber LED LD50 is illuminated and the Dok-Lok horn is slowly chirping)
1 Press and hold Horn Silence Button (3‑Button System)/Horn Silence #2 Button (5‑Button System) until Horn Chirps (≈ 5 Seconds). Or
2 Press and Release Restraint O/L Button on Micro Controller Board
When the motor overload has been reset, the Yellow LD50 LED will turn off and normal operation resumes. If Dok‑Lok motor does not run after resetting the overload, check Motor Fuse 10FU1.
TROUBLESHOOTING
Setting Horn Override Code
To create a new or replace a forgotten code:
1 Press and hold DIAGNOSTIC button until horn chirps
(≈ 5 seconds).
or
Without opening the control box cover, press and
hold the #1 and #3 buttons on the cover until the horn
chirps
2 Enter the factory preset HORN OVERRIDE code:
1223 (horn will chirp)
3 Enter the new HORN OVERRIDE code It can be
1 to 4 numbers in length
4 Press the LOCK button New HORN OVERRIDE
code is enabled
TROUBLESHOOTING
Diagnostics Mode
Diagnostic mode may be entered while restraint is in any
state To enter diagnostic mode:
1 Press and hold DIAGNOSTIC button until horn chirps
(≈ 5 seconds).
2 Press LOCK button
3 Press UNLOCK button
4 Horn chirps and outside light is flashing RED
Controls are in first step of diagnostic mode
NOTE: Outside red light will remain flashing at all
times except Step 10 (Diagnostic Sequence)
5 Start at Step 1 (Diagnostic Sequence)
If no buttons are pressed within a 5 minute period, controls
will automatically exit to power up To exit diagnostic mode
at any time, press DIAGNOSTIC button
Diagnostic Sequence
OUTPUTS*
BASE MICRO CONTROLLER BOARD POWER BOARD
Press LOCK to advance, 12VDC RELAY 115/230VAC
UNLOCK to reverse
C = Horn Chirp
F = Off
T = Steady On
TERMINAL BLOCK NO. J716 J717 J121 J122 J123 J124 J126 J125 J112 J111 J719 J152 J153 J154 J155 J93 J103 J54 J53 J21-6
MICRO CONTROL BOARD LEDS LD17 LD19 LD11 LD13 LD18 LD12 LD16 LD14 LD49 LD48 LD15 LD37 LD40 LD20 LD39 LD9 LD10 LD1 LD3 -
STEP
1 Diagnostics entered F F F F F F F F P F C F F F F F F F F T
2
Check
Inside red T F F F F F F F P F F F F F F F F F F T
3 Inside green F T F F F F F F P F F F F F F F F F F T
4 Corner-Vu red F F T F F F F F P F F F F F F F F F F T
5 Corner-Vu green F F F T F F F F P F F F F F F F F F F T
6 Leveler-Vu red F F F F T F F F P F F F F F F F F F F T
7 Leveler-Vu green F F F F F T F F P F F F F F F F F F F T
8 Pedestrian-Vu light F F F F F F T F P F F F F F F F F F F T
9 Approach-Vu alarm F F F F F F F T P F F F F F F F F F F T
10 Outside red light F F F F F F F F T F F F F F F F F F F T
11 Outside green light F F F F F F F F P T F F F F F F F F F T
12 Dok-Lok horn F F F F F F F F P F T F T F F F F F F T
13 MWL actuator, Unidox outputs F F F F F F F F P F F T F T F F F F F T
14 Green light interlock outputs F F F F F F F F P F F F F F T T F F F T
15 K2 relay F F F F F F F F P F F F F F F F T F F T
16 Horn chirps = end of sequence F F F F F F F F P F C F F F F F F F F T
*IF OUTPUT DOESN’T MATCH:
2-3, 12
Check
TROUBLESHOOTING
Diagnostics Mode Continued
Steps 17-21 (Diagnostic Sequence) are used to test
mechanical Inputs and Outputs of lock (motor, limit
switches, etc)
• When controls enter Steps 17-21, horn will chirp to
alert operator to check hook position
• If hook does not move to correct position, horn will
double pulse and inside red light will be on
Diagnostic Sequence (If Equipped)
MICRO CONTROL BOARD POWER BOARD
INPUTS OUTPUTS
Press LOCK to advance, FIELD 12VDC 115/230VAC
UNLOCK to reverse
C = Horn Chirp
TERMINAL BLOCK NO. J131 J132 J716 J717 J121 J122 J123 J124 J112 J111 J719 J54 J53 J21-6
MICRO CONTROL BOARD LEDS LD20 LD23 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD1 LD3 -
STEP
Power supply LED & power supply fuse on power circuit board
Motor and verify wiring
Terminal block connections
SW1 and SW2 and verify wiring
Motor fuse on power circuit board
Voltage on M1 and M2 terminals to neutral
PARTS
Carriage and Track 9 in
48
21
23
10 14 9
13
10 10
14
9
1 6
3 5
PARTS
Carriage and Track 9 in Continued
PART # PART #
NON‑ NON‑
SHADOW SHADOW SHADOW SHADOW
# QTY DESCRIPTION HOOK HOOK # QTY DESCRIPTION HOOK HOOK
1 1 Roller Track 0139912 0139912 39 1 Conduit Nipple 0018204 0018204
2 6 Cage Nut 0056540 0056540 40 1 Conduit Bushing 0057978 0057978
3 1 Spring Cover, Left (facing dock) 0139919 0139919 41 1 Harness Cord Grip 0066082 0066082
4 1 Spring Cover, Right (facing dock) 0139918 0139918 42 1 Harness Lock Nut w/Gasket 0055877 0055877
5 4 Mounting Screw (5/16 - 18 x 1"L) 0018210 0018210 43 1 Carriage Decal, Left (facing dock) 0140207 0140207
flat head socket
44 1 Carriage Decal, Right 0140208 0140208
6 4 Extension Spring 0146443 0146443 (facing dock)
7* 15 Concrete Anchor, 5/8" dia X 4"L 0053150 0053150 45 2 Machinery Bushing, 0019128 0019128
(Powers #6942 or equivalent) 06" Thk x 1015"ID
8 1 Spring Bar 0139915 0139915 46 2 Cotter Pin, 16"Dia x 15" Long 0105865 0105865
9 2 Bolt, hook stop 0068207 0068207 47 2 Nut, Serrated Flange (7/16"-14) 0051549 0051549
10 8 Nut, serrated flange (3/8" ‑ 16) 0051564 0051564 48 2 Set Screw, 3/8"-16 Knurled 0139428 0139428
11 1 Switch Mount 0140343 0140343 49 6 1/2" Lockwasher 0051831 0051831
12 1 Serrated Flange Bolt 0140346 0140346 50 2 Key 1/4" x 1/4" x 7/8" Long 0054864 0054864
7/16"-14 x 1" Long
51 1 Retaining Ring, Spiral 0056526 0056526
13 6 Carriage Bolt, 3/8" - 16 x 1" Long 0058022 0058022
52 1 Sprocket #35-32 Tooth 0140340 0140340
14 2 Bearing 0006085 0006085
53 1 Cam 0140344 0140376
15 1 Motor Cover 0140044 0140044
54 2 Set Screw, 5/16"-18 Knurled 0056525 0056525
16 2 Bolt, 5/16" - 18 x 1" Long Hex 0051627 0051627
55 1 Decal, Cam 0018213 0018213
17 1 Decal, "Warning" 0141990 0141990
56 1 LS1 Limit Switch 0018211 0018211
18 2 Wire Tie, 18 x 675" Long 0055592 0055592
57 1 LS2 Limit Switch 0018212 0018212
19 4 Carriage Roller 0015782 0015782
58 2 Hi-Collar Lockwasher 1/4" 0051802 0051802
20 2 Zerk Fitting 0051169 0051169
59 2 Socket Head Screw 0051636 0051636
21 1 Hook Key (1/4" x 1/4" x 1-1/4" 0054818 0054818 1/4"-20 x 1 1/2" Long
Long)
60 1 Sprocket Spacer 0147472 0147472
22 1 Barrier Assembly 0136784 N/A
(includes items 25 - 29) 61 1 Slope Extension Clevis Pin, 0105495 0105495
1"Dia x 3-1/2" Long
23 1 Hook 0136794 0139760
62 1 Slope Extension, Upper 0140051 0140051
24 1 Barrier Support 0136785 N/A
63 1 Slope Extension, Lower 0140052 0140052
25 1 Clevis Pin, 3/4" Dia x 2-1/8" 0136797 N/A
Long, Stainless Steel Approach-Vu
26 1 Spring 0137215 N/A 64 1 Light Assembly Yellow/White 0150665 0150665
27 2 Flanged Bushing 0136796 N/A 1 Hole Plug, 2 Hole Black 0150676 0150676
(W/O Approach-Vu)
28 1 Retaining Ring Spiral 0137218 N/A
1 Hole Plug, 2 Hole Silver 0150677 0150677
29 1 Carriage 0150714 0150714 (W/O Approach-Vu)
30 1 Motor 120V/1 (standard) 0138158 0138158 * 1 Kit Replacement Approach-Vu 0152353 0152353
Lens
1 Motor 220V/1 (optional for 0138884 0138884
international use only) 65 1 Alarm Assembly 0150687 0150687
31 1 Chain 0140063 0140063 1 Hole Plug (W/O Approach-Vu) 0150678 0150678
32 2 Hook Stop Plate 0136775 0136775 66 2 Screw 1/4-20 Flat Head Stainless 0150717 0150717
33 1 Hook Shaft 0054987 0054987 *Not Shown
34 6 Hex Bolt 1/2"-13 x 1" Long 0125347 0125347
35 4 Bolt, 5/16"-18 x 5/8" Long 0058069 0058069
36 1 Wire Tie, 13 1/2" Long 0055892 0055892
37 1 Control Harness 0150709- 0150709-
(item 38 is locknut for harness) 01 01
38 1 Lock Nut 0055791 0055791
NOTE: For ordering purposes, the leading "0" or "00" may need to be dropped from Part Number (eg "0054321" could be "54321" or "0123456" could be "123456")
PARTS
Carriage and Track 12 in
48
21
23
10 14 9
13 10
10
14
9
Non-Shadow Hook Option
10 48
24
21
21
17 48 25
42
23 23
41
19 40 27
39 27
49
37
16 34 28 26
38
15 32
47 Shadow Hook Option
16 18
60
33
31 22
52,54
50 46
11 65
53,54,55 61
50 34 49 2
63 45
51
12 62
30
64 47
45 43
56
57 2
58
35 36 59
8 6
4
1 6
3 5
PARTS
Carriage and Track 12 in Continued
PART # PART #
NON‑ NON‑
SHADOW SHADOW SHADOW SHADOW
# QTY DESCRIPTION HOOK HOOK # QTY DESCRIPTION HOOK HOOK
1 1 Roller Track 0139912 0139912 37 1 Control Harness 0150709- 0150709-
(item 38 is locknut for harness) 01 01
2 6 Cage Nut 0056540 0056540
38 1 Lock Nut 0055791 0055791
3 1 Spring Cover, Left (facing dock) 0139919 0139919
39 1 Conduit Nipple 0018204 0018204
4 1 Spring Cover, Right (facing dock) 0139918 0139918
40 1 Conduit Bushing 0057978 0057978
5 4 Mounting Screw (5/16 - 18 x 1"L) 0018210 0018210
flat head socket 41 1 Harness Cord Grip 0066082 0066082
6 4 Extension Spring 0146443 0146443 42 1 Harness Lock Nut w/Gasket 0055877 0055877
7* 15 Concrete Anchor, 5/8" dia X 4"L 0053150 0053150 43 1 Carriage Decal, Left (facing dock) 0138250 0138250
(Powers #6942 or equivalent)
44 1 Carriage Decal, Right 0138249 0138249
8 1 Spring Bar 0139915 0139915 (facing dock)
9 2 Bolt, hook stop 0068207 0068207 45 2 Machinery Bushing, 0019128 0019128
06" Thk x 1015"ID
10 8 Nut, serrated flange (3/8" ‑ 16) 0051564 0051564
46 2 Cotter Pin, 16"Dia x 15" Long 0105865 0105865
11 1 Switch Mount 0140343 0140343
47 2 Nut, Serrated Flange (7/16"-14) 0051549 0051549
12 1 Serrated Flange Bolt 0140346 0140346
7/16"-14 x 1" Long 48 2 Set Screw, 3/8"-16 Knurled 0139428 0139428
13 6 Carriage Bolt, 0058022 0058022 49 6 1/2" Lockwasher 0051831 0051831
3/8" - 16 x 1" Long
50 2 Key 1/4" x 1/4" x 7/8" Long 0054864 0054864
14 2 Bearing 0006085 0006085
51 1 Retaining Ring, Spiral 0056526 0056526
15 1 Motor Cover 0140044 0140044
52 1 Sprocket #35-32 Tooth 0140340 0140340
16 2 Bolt, 5/16" - 18 x 1" Long Hex 0051627 0051627
53 1 Cam 0140344 0140376
17 1 Decal, "Warning" 0141990 0141990
54 2 Set Screw, 5/16-18 Knurled 0056525 0056525
18 2 Wire Tie, 18 x 675" Long 0055592 0055592
55 1 Decal, Cam 0018213 0018213
19 4 Carriage Roller 0015782 0015782
56 1 LS1 Limit Switch 0018211 0018211
20 2 Zerk Fitting 0051169 0051169
57 1 LS2 Limit Switch 0018212 0018212
21 1 Hook Key 0054818 N/A
(1/4" x 1/4" x 1-1/4" Long) 58 2 Hi-Collar Lockwasher 0051802 0051802
24 1 Barrier Support 0136785 N/A 61 1 Slope Extension Clevis Pin, 0105495 0105495
1"Dia x 3-1/2" Long
25 1 Clevis Pin, 3/4" Dia x 2-1/8" 0136797 N/A
Long, Stainless Steel 62 1 Slope Extension 0140053 0140053
28 1 Retaining Ring Spiral 0137218 N/A 1 Hole Plug, 2 Hole Black 0150676 0150676
(W/O Approach-Vu)
29 1 Carriage 0150720 0150720
1 Hole Plug, 2 Hole Silver 0150677 0150677
30 1 Motor 120V/1 (standard) 0138158 0138158 (W/O Approach-Vu)
Motor 220V/1 (optional for * 1 Kit Replacement Approach-Vu 0152353 0152353
1 international use only) 0138884 0138884 Lens
31 1 Chain 0140063 0140063 64 1 Alarm Assembly 0150687 0150687
32 2 Hook Stop Plate 0136775 0136775 1 Hole Plug (W/O Approach-Vu) 0150678 0150678
33 1 Hook Shaft 0054987 0054987 65 2 Screw 1/4-20 Flat Head 0150717 0150717
Stainless
34 6 Hex Bolt 1/2"-13 x 1" Long 0125347 0125347
*Not Shown
35 4 Bolt, 5/16"-18 x 5/8" Long 0058069 0058069
36 1 Wire Tie, 13 1/2" Long 0055892 0055892
NOTE: For ordering purposes, the leading "0" or "00" may need to be dropped from Part Number (eg "0054321" could be "54321" or "0123456" could be "123456")
PARTS
Electrical
PARTS
Electrical Continued
NOTE: For ordering purposes, the leading "0" or "00" may need to be dropped from Part Number (eg "0054321" could be "54321" or "0123456" could be "123456")
PARTS
Electrical – Outside Signal Light Assembly Signs
10 in
10”
(254 mm)
8 in
1 (2038”mm)
105 in
10.5”
(267 mm)
NOTE: For ordering purposes, the leading "0" or "00" may need to be dropped from Part Number (eg "0054321" could be "54321" or "0123456" could be "123456")
PARTS
Approach‑Vu™ Truck Sensor
3
2 6
5 4
NOTE: For ordering purposes, the leading "0" or "00" may need to be dropped from Part Number (eg "0054321" could be "54321" or "0123456" could be "123456")
Rite-Hite Company, LLC and its affiliates (collectively "Rite-Hite") warrant that the Product sold to the Owner will be
free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below
("Limited Warranty")
Two (2) year parts and One (1) year labor warranty
Five (5) year parts and Two (2) years labor warranty with purchase of Rite-Hite Extended Warranty
Five (5) year parts and Five (5) years labor warranty with purchase of Rite-Hite Extended Warranty and a signed PMP
(Preventative Maintenance Program) with an Authorized Rite-Hite representative
REMEDIES
Parts: Rite-Hite's obligations under this Limited Warranty are limited to repairing or replacing, at Rite-Hite's option, any
part which is determined by Rite-Hite to be defective during the applicable warranty period Such repair or replacement
shall be Rite-Hite's sole obligation and the Owner's exclusive remedy under this Limited Warranty
Labor: Rite-Hite will provide warranty service without charge for labor per the specified warranty period Thereafter, a
charge will apply to any repair or replacement under this Limited Warranty
CLAIMS Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to
expiration of the applicable warranty period Warranty period commences on the date of shipment Claims shall be made
in writing or by contacting the representative from whom the Product was purchased directly Owner must allow Rite-Hite
or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at Rite-Hite's option, either
(x) grant Rite-Hite or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y)
return of the Product to the Rite-Hite, FOB Rite-Hite's factory
NOT WARRANTED Rite-Hite does not warrant against and is not responsible for wear items such as fuses, batteries,
bulbs, vision and seals No implied warranty shall be deemed to cover damages that result directly or indirectly from: (i)
the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide
necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow Rite-Hite's instructions for installation,
failure to operate the Product within the Product's rated capacities and/or specified design parameters, or failure to
properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with Rite-Hite's guidelines or local
building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are
affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond
the reasonable control of Rite-Hite, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any
third party
DISCLAIMERS THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS
AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE RITE-HITE SHALL NOT
BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF
CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES
OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY
UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO
170714
are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any
substitute product, interruption of business, or other similar indirect financial loss
RITE‑HITE WORLD HEADQUARTERS RITE‑HITE CHINA RITE‑HITE LATIN AMERICA RITE‑HITE GMBH
195 S Rite-Hite Way First Floor, Building #3, Alameda Lorena 800, conj 1310 Carl-Zeiss-Strasse 3
Milwaukee, WI 53204-1195 558 Tongxie Road, - Jardim Paulista 34471 Volkmarsen, Germany
USA Changning District São Paulo-SP, CEP 01424-001
Shanghai 200335, China - Brazil
414‑355‑2600 +86‑21‑6237‑6333 +55‑11‑3527‑9590 +49‑5693 98700
USA Only: 1‑800‑456‑0600