Bosch 7-738-006-497 Article 2674327384527114 en Ss
Bosch 7-738-006-497 Article 2674327384527114 en Ss
3124627
Product Features
Standard Features
Up to 96% AFUE heating efficiency, ENERGYSTAR rated Multi-speed ECM motors for all models for quiet and
efficient operation
5-year parts limited warranty, 20 year heat exchanger
limited warranty Hot-surface ignition for dependable operation
Reliable, proven two-stage design Durable aluminized steel tubular heat exchanger and
stainless-steel (AL 29-4C alloy) secondary heat exchanger
Compatibility with the Bosch Connected Control BCC100
Thermostat Pairs with Bosch IDS heat pump, reaching up to 18 SEER,
meeting heat pump ENERGY STAR requirements for some
3-way multipoise design allows for flexibility in multiple
combinations
types of installations
LED fault diagnostics for quick and easy service calls
Field convertible gas type for hassle-free installation, all
furnaces come standard with a natural gas to propane gas
conversion kit
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Low profile (33.75”) cabinet can fit in tight spaces. All models installed in one or two family residential dwellings
Convenient left or right-hand connection for gas and electric come standard with a 5 year limited warranty on parts and a 20
service. year limited warranty on primary & secondary heat exchangers.
With registration of the product on bosch-climate.us, the 5 year
Anti-rust: Painted, galvanized, 21 gauge steel cabinet, passes a
limited warranty on parts shall be upgraded to 10 years, and the
500 hours salt spray test
20 year limited warranty on primary & secondary heat exchangers
Low noise: Fully insulated (fiberglass insulation) design helps shall be upgraded to lifetime. Furnaces installed in applications
minimize indoor noise levels
other than one or two family residential dwellings will qualify for
3-way multipoise design allows for flexibility in multiple types a 1 year limited warranty on parts and a 10 year limited warranty
of installations on the heat exchanger.
— Upflow (side or bottom return)
* For complete Warranty details please see:
— Horizontal https://www.bosch-climate.us/support-center/product-warranty-library/
gas-furnace-warranty.html
Key Components
COMPONENT IDENTIFICATION:
1. Outlet Flue Vent
2. Flame Sensor
3. Chamber Limit Switch-fixed
4. Condensate Overflow Switch
5. Inducer
6. Door Switch
7. Integrated Control Module
8. Blower
9. Transformer
10. Condensate Trap
11. Juction Box
12. Condensate Collector
13. Low Fire Pressure Switch
14. Two-Stage Gas Valve
15. Hot Surface Ignitor
16. Gas Manifold
17. Air Inlet
18. High Fire Pressure Switch
19. Burner
20. Rollout Limit Switch-resettable
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Model Nomenclature
B G H 96 M 060 B 3 A
Serial Number
Cabinet Width
B 17-1/2 inch
C 21 inch
D 24-1/2 inch
Capacity
60 kBTU/hr
80 kBTU/hr
100 kBTU/hr
120 kBTU/hr
Orientation
M Upflow/Horizontal
AFUE (Efficiency)
Gas Furnace
Bosch
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Electrical Entry
Electrical Entry
22-13/16”(580mm) 28-3/4”(730mm)
26-1/2”(672mm) 25-3/4”(655mm)
24”(610mm)
Vent Outlet
Combustion Air Inlet
"A" Cabinet Width "D" Supply- Air Width "E" Return- Air Width Shipping Weight
Furnace Model
In. (mm) In. (mm) In. (mm) lbs (kgs)
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Technical Specifications
Model BGH96M060B3A BGH96M080B3A BGH96M080C4A BGH96M100C5A BGH96M100D5A BGH96M120D5A
Basic
Bosch Part Number 7738006496 7738006497 7738006498 7738006499 7738006500 7738006501
Product
Information Natural Gas/ Natural Gas/ Natural Gas/ Natural Gas/ Natural Gas/ Natural Gas/
Fuel Type
Propane Gas* Propane Gas* Propane Gas* Propane Gas* Propane Gas* Propane Gas*
AFUE % 96 96 96 96 96 96
Design Max. Outlet Air Temperature °F 160 165 165 165 165 170
Material - Metal
Tons AC @ 0.5" ESP tons 1.5/2/2.5/3 1.5/2/2.5/3 2.5/3/3.5/4 3.5/4/4.5/5 3.5/4/4.5/5 3.5/4/4.5/5
Circuating Fan
Motor Horsepower HP 3/4 1
Motor
# speeds 5**
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Number of Burners # 3 4 4 5 5 6
Cabinet Type - B B C C D D
Cabinet Size Cabinet Size Width Inch 17.5 17.5 21 21 24.5 24.5
Cabinet Size (DxH) (DxH) Inch (28-3/4)*(33-3/4) (28-3/4)*(33-3/4) (28-3/4)*(33-3/4) (28-3/4)*(33-3/4) (28-3/4)*(33-3/4) (28-3/4)*(33-3/4)
Packing Dimension
(WxDxH) Inch (20)*(31)*(35-1/2) (20)*(31)*(35-1/2) (23-1/2)*(31)*(35-1/2) (23-1/2)*(31)*(35-1/2) (27)*(31)*(35-1/2) (27)*(31)*(35-1/2)
(without pallet)
Packing Dimension
Shipping (WxDxH) Inch (20)*(31)*(40) (20)*(31)*(40) (23-1/2)*(31)*(40) (23.5)*(31)*(40) (27)*(31)*(40) (27)*(31)*(40)
(with pallet)
Data
Net Weight (unit only) lbs 135 141 152 162 169.6 174
*All Bosch 96% AFUE Gas Furnaces come standard with Natural Gas to LP Conversion Kits. These
kits are only applicable for units installed at elevations between 0 and 2,000 feet.
For LP applications above 2000 ft elevation, the manifold and inlet gas pressure requirements remain
the same as stated in this manual, the only change is to the orifices used. Refer Tables 14 & 15 in
Section 9.2 of the Installation, Operation, and Maintenance Manual to determine which orifice to use
based on your application. Bosch Thermotechnology Corp.
Londonderry, NH • Watertown, MA • Ft. Lauderdale, FL
6 of 18
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
This furnace is designed for minimum continuous return-air This furnace is not approved for installation in mobile homes,
temperature of 60°F (16°C) (DBT) or intermittent operation down recreational vehicles, or outdoors.
to 55°F (13°C) (DBT) such as when used with a night setback
thermostat. Return-air temperature must not exceed 85°F (29°C)
(DBT). Failure to follow these return-air temperature limits may af-
fect reliability of heat exchangers, motors, and controls.
Inlet gas supply pressures must be maintained within the ranges
specified above. The supply pressure must be constant and
available with all other household gas fired appliances operating.
The minimum gas supply pressure must be maintained to prevent
Maximum shipment stacking may not exceed 3 units high (120"). unreliable ignition. The maximum must not be exceeded to prevent
unit overfiring.
5 ton BOVA-60HDN1-M18M BMAC4860DNTF BGH96M100D5A 53000 10.5 17.5 54000 9.5 38000 1450/1150
BOVA-60HDN1-M18M BMAC4860DNTF BGH96M120D5A 53000 10.5 17.5 54000 9.5 38000 1450/1150
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Air Delivery
The duct system should be designed and sized according to Engineers (ASHRAE) or consult The Air Systems Design Guidelines
accepted national standards such as those published by: Air reference tables available from your local distributor. The duct
Conditioning Contractors Association (ACCA), Sheet Metal and Air system should be sized to handle the required system design CFM
Conditioning Contractors National Association (SMACNA) or at the design external static pressure. The furnace airflow rates are
American Society of Heating, Refrigerating and Air Conditioning provided in the table below.
Bottom CFM 1075 1035 1000 955 910 860 820 780 730 685
60B or Mid Temp Rise-1st stage °F 32.1 33.4 35.5 37.6 39.3 41 43.1 45.1 48.2 51.3
Sides Temp Rise-2nd stage °F 49.4 52.9 55.4 58 -- -- -- -- -- --
CFM 885 830 780 735 690 650 590 550 520 470
Mid-L Temp Rise-1st stage °F 39.1 41.7 44.9 48 51.2 54.5 59.1 -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 780 707 640 579 500 466 403 356 320 253
Low Temp Rise-1st stage °F 48.3 52.8 58 -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 1411 1374 1339 1303 1271 1233 1190 1148 1102 1054
H Temp Rise-1st stage °F -- -- -- 35.5 36.4 37.5 38.8 40.3 41.9 43.8
Temp Rise-2nd stage °F 50.5 51.8 53.2 54.6 56.0 57.8 59.8 62.0 64.6 --
CFM 1215 1178 1144 1108 1071 1029 985 945 898 854
Mid-H Temp Rise-1st stage °F 38.0 39.2 40.4 41.7 43.2 44.9 46.9 48.9 51.5 54.2
Temp Rise-2nd stage °F 56.6 58.4 60.2 62.3 64 -- -- -- -- --
Bottom CFM 1044 1002 968 931 886 841 805 767 718 677
80B or Mid Temp Rise-1st stage °F 40.8 43.4 45.8 50.5 50.9 54.0 57.6 60.8 64.4 --
Sides Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 825 790 743 698 649 608 457 527 491 463
Mid-L Temp Rise-1st stage °F 50.5 53.7 58.4 62.9 -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 786 720 645 598 539 503 436 385 348 302
Low Temp Rise-1st stage °F 56.8 62.2 -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 1516 1467 1418 1367 1312 1261 1201 1144 1086 1029
H Temp Rise-1st stage °F -- -- -- -- 35.1 36.2 38 39.8 41.6 43.3
Temp Rise-2nd stage °F 46.7 47.4 48.8 50.1 52.5 54.8 57.4 59.9 62.7 --
CFM 1316 1259 1203 1149 1092 1031 976 909 855 791
Mid-H Temp Rise-1st stage °F 35 37 38.2 39.4 41.1 42.7 45.2 47.7 50.9 54
Temp Rise-2nd stage °F 53.8 53.2 55.8 58.4 62 -- -- -- -- --
Bottom CFM 1142 1076 1014 960 894 823 765 702 651 597
80C or Mid Temp Rise-1st stage °F 40.3 43.1 45.4 47.7 51.2 54.6 58.2 61.8 -- --
Sides Temp Rise-2nd stage °F 60 61.1 -- -- -- -- -- -- -- --
CFM 901 829 767 692 625 562 506 463 409 345
Mid-L Temp Rise-1st stage °F 49 49.9 55.7 61.5 -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 800 674 618 498 455 400 360 300 240 --
Low Temp Rise-1st stage °F 57 -- -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
* A filter is required for each return air inlet. This table shows the airflow performance without a filter.
To determine airflow performance with a filter, if a 3/4 inch (19 mm) washable media filter is used,
assume an additional 0.1 in. WC available external static pressure.
** The manufacturer default fan settings are based on model
-- Indicates unstable operating conditions. Bosch Thermotechnology Corp.
8 of 18
Londonderry, NH • Watertown, MA • Ft. Lauderdale, FL
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Temp Rise-2nd stage °F 40.3 41.0 41.8 42.7 43.6 44.6 45.6 46.7 47.8 47.5
CFM 2008 1963 1924 1882 1836 1791 1744 1697 1648 1603
Temp Rise-2nd stage °F 44.1 45.1 46.0 47.0 48.2 49.4 50.8 52.2 53.7 55.2
Bottom CFM 1753 1709 1666 1627 1573 1530 1487 1444 1395 1347
100C or
Mid Temp Rise-1st stage °F -- -- -- 35.4 36.6 37.6 38.7 39.9 41.3 42.7
Sides
Temp Rise-2nd stage °F 50.5 51.8 53.1 54.4 56.3 57.9 59.5 61.3 63.5 65.8
CFM 1447 1388 1338 1286 1241 1186 1137 1083 1029 983
Mid-L Temp Rise-1st stage °F 39.8 41.5 43.0 44.7 46.4 48.5 50.6 53.2 55.9 58.5
Temp Rise-2nd stage °F 61.2 63.8 -- -- -- -- -- -- -- --
CFM 1089 1021 946 883 820 751 685 625 565 520
Low Temp Rise-1st stage °F 52.8 56.4 60.8 -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 2283 2239 2193 2143 2095 2049 1998 1947 1897 1847
H Temp Rise-1st stage °F -- -- -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F 38.8 39.5 40.4 41.3 42.3 43.2 44.3 45.5 46.7 48.0
CFM 2086 2038 1988 1942 1889 1841 1792 1745 1695 1637
Mid-H Temp Rise-1st stage °F -- -- -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F 42.4 43.5 44.5 45.6 46.9 48.1 49.4 50.7 52.3 54.1
CFM 1813 1760 1711 1657 1609 1560 1506 1453 1402 1350
Bottom
100D or Mid Temp Rise-1st stage °F -- -- -- -- 35.8 36.9 38.2 39.6 41.0 42.6
Sides
Temp Rise-2nd stage °F 48.8 50.3 51.8 53.4 55.0 56.8 58.8 60.9 63.1 --
CFM 1487 1417 1360 1296 1241 1183 1123 1064 1005 941
Mid-L Temp Rise-1st stage °F 38.7 40.6 42.3 44.4 46.4 48.7 51.3 54.1 57.2 61.1
Temp Rise-2nd stage °F 59.5 62.5 -- -- -- -- -- -- -- --
CFM 1122 1036 977 889 802 731 646 586 532 485
Low Temp Rise-1st stage °F 55.6 58.9 64.7 -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 2290 2253 2213 2170 2127 2080 2031 1985 1937 1888
H Temp Rise-1st stage °F -- -- -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F 46.4 47.2 48.0 49.0 50.0 51.1 52.3 53.5 54.9 56.3
CFM 2079 2037 1993 1950 1907 1856 1813 1767 1726 1675
Mid-H Temp Rise-1st stage °F -- -- -- -- -- -- -- -- 40.0 41.2
Temp Rise-2nd stage °F 51.1 52.2 53.3 54.5 55.7 57.3 58.6 60.1 61.6 63.4
CFM 1809 1764 1719 1668 1620 1572 1528 1487 1432 1364
Bottom
120D or Mid Temp Rise-1st stage °F -- -- 40.2 41.4 42.6 43.9 45.2 46.5 48.2 50.6
Sides
Temp Rise-2nd stage °F 58.7 60.2 61.8 63.7 65.6 67.6 69.6 -- -- --
CFM 1489 1429 1373 1311 1265 1208 1137 1083 1032 972
Mid-L Temp Rise-1st stage °F 46.4 48.3 50.3 52.7 54.6 57.2 60.7 63.8 66.9 --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
CFM 1123 1051 1352 899 814 741 688 605 551 507
Low Temp Rise-1st stage °F 61.5 65.7 -- -- -- -- -- -- -- --
Temp Rise-2nd stage °F -- -- -- -- -- -- -- -- -- --
* A filter is required for each return air inlet. This table shows the airflow performance without a filter.
To determine airflow performance with a filter, if a 3/4 inch (19 mm) washable media filter is used,
assume an additional 0.1 in. WC available external static pressure.
** The manufacturer default fan settings are based on model
-- Indicates unstable operating conditions. Bosch Thermotechnology Corp.
Londonderry, NH • Watertown, MA • Ft. Lauderdale, FL
9 of 18
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
Tel: 1-866-642-3198 Fax: 1-603-965-7581 www.boschheatingandcooling.com
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Filters
Bosch does not supply filters or filter racks with furnace units.
All filters must be field supplied according to the Manufacturer
recommended high velocity filter sizes and specifications shown
below.
Filter size
Furnace cabinet width Filter type
Side return Bottom return
17-1/2 16X25 16X25 High Velocity (600 FPM)
21 16X25 20X25 High Velocity (600 FPM)
24.5 16X25 24X25 High Velocity (600 FPM)
Dimension in inches
In high altitude applications, a standard derate for altitude from The table below is based upon a heating value of approximately
National Fuel Gas Code ANSI Z223.1 of 4% per 1000 feet above 1,000 Btu/ft³. In some areas the gas supplier may artificially derate
sea level must be taken. Refer to the most recent version of ANSI the gas in an effort to compensate for the effects of altitude. If
Z223.1 for correct gas orifice based on your specific application. The the gas is artificially derated, the appropriate orifice size must be
orifices must be selected using the specifications listed in the table determined based upon the BTU/ft³ content of the derated gas and
below. The furnace derate is 4% for each 1,000 feet above sea level. the altitude. Refer to the latest version of NFPA54/ANSI Z223.1 and
For Canada applications, regulation requires 10% derating between information provided by the gas supplier to determine the proper
2000-4500 ft. When an appliance is installed at elevations above orifice size.
4500 ft, the certified high altitude input rating shall be reduced at
the rate of 4% for each additional 1000 ft.
The input to the furnace must be checked AFTER reorificing. Units installed with natural gas at altitudes up to 2000 ft. above sea
level may be installed without any modifications. Units installed
above 2000 ft. of elevation must use orifices as specified in the
above table.
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Venting
This Category IV, dual certified (AHRI and ETL) direct vent furnace is maximum 24 inches (610 mm), minimum 3/4 inches (19 mm)
is designed for residential applications. It may be installed without thickness (including roofing materials). Refer to Section 8 "Vent
modification to the condensate system in a basement, garage, System" of the Installation, Operation, and Maintenance Manual, for
equipment room, alcove, attic or any other indoor location where installation instructions related to venting.
all required clearance to combustibles and other restrictions are
met*. The combustion air and the venting system must be installed
* The condensate from this unit is acidic, adhere to all local and national codes
in accordance with Section 5.3, Air for Combustion and Ventilation, when draining condensate. If proper procedures are not followed, this may
of the National Fuel Gas Code Z223.1/NFPA 54 (latest edition), or lead to property damage.
Sections 7.2, 7.3 or 7.4 of CSA B149.1, National Gas and Propane
Codes (latest edition) or applicable provisions of the local building
code and these instructions.
Soffit Outlet
Vent Air (a) Soffit Outlet Outlet
Vent Air (b) Air (a)
Furnace
Gas
Water
Furnace
Furnace
Gas Gas
Heater Water Water
Inlet Heater Inlet Inlet Heater
Ventilated Inlet
Air (b) Air (a) Air (b)
Crawl Space Air (a)
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
Fitting Equivalent Length An 80,000 BTUH furnace requires 32 feet of pipe and four 90º el-
2" 90º sweep elbow 5 feet of 2" pipe bows. Using 2" pipe and standard elbows, the total equivalent length
will be:
2" 45º sweep elbow 2-1/2 feet of 2" pipe
32 feet of 2" pipe = 32 equivalent feet
2" 90º standard elbow 10 feet of 2" pipe
4 - 90º standard 2" elbows = (4x10) = 40 equivalent feet
2" 45º standard elbow 5 feet of 2" pipe
Total = 72 equivalent feet of 2" pipe
3" 90º sweep elbow 5 feet of 3" pipe
This exceeds the 60 foot maximum equivalent length of 2" pipe
3" 45º sweep elbow 2-1/2 feet of 3" pipe
allowed for that model and is thus not acceptable.
3" 90º standard elbow 10 feet of 3" pipe
3" 45º standard elbow 5 feet of 3" pipe
By using sweep elbows, the total equivalent length will be:
2" corrugated connector 10 feet of 2" pipe 32 feet of 2" pipe = 32 equivalent feet
3" corrugated connector 10 feet of 3" pipe 4 - 90º sweep 3" elbows = (4x5) = 20 equivalent feet
Total = 52 equivalent feet of 2" pipe
This is less than the 60 foot maximum equivalent length of 2" pipe
Combustion Air Intake & Vent Connection Size (All Models) allowed for that model and is thus acceptable.
Connection Type Size - Inches (cm)
Intake Pipe 2" (5.1)
Alternatively, using 3" pipe and standard elbows, the total equivalent
Vent Pipe 2" (5.1) length will be:
32 feet of 3" pipe = 32 equivalent feet
4 - 90º standard 2" elbows = (4x10))= 40 equivalent feet
Total = 72 equivalent feet of 3" pipe
Furnace vent pipe connections are sized for 2" (5.1 cm)
pipe. Any pipe size change must be made outside the This is less than the 90 foot maximum equivalent length of 3" pipe
furnace cabinet in a vertical pipe section to allow proper allowed for that model and is thus acceptable.
drainage of condensate. An offset using two 45º (degree)
elbows will be required for plenum clearance when the
vent is increased to 3” (7.6 cm).
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
1’’
TOP/PLENUM
0’’
BA
CK 0’’
D E
SI
FR
ON
E T
SID 3’’
0’’
Ø
BOTTOM
0’’
TOP
SIDES* FRONT BACK
(PLENUM)
When the unit is installed in the horizontal orientation, there Horizontal installation in attic or crawl space
must be 7" clearance in order to install the externally mounted
drain trap. Indicates supply or return sides when furnace is in the horizontal
position. Line contact only permissible between lines formed
by intersections of the side and back of the furnace cabinet and
⌀ 24 inches is required for service and maintenance. building joists, studs or frame.
Horizontal applications require a solid, supportive structure for
installation (refer to the Installation, Operation & Maintenance
Manual Section 7.2 “Horizontal Installation”).
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
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Engineering Submittal Sheet
Bosch 96% AFUE Gas Furnace
BGH96 Model
C W/W1
WHT WHT O
N R 208/230V
GND GND
T SINGLE
R G PHASE
115V FIELD- J-BOX O
SUPPLIED L C GND
DISCONNECT 24V NOTE 1
TERMINAL Y1
CONDENSING
BLOCK NOTE 4 UNIT
Y/Y2 THREE
NOTE 3 WIRE
FURNACE NOTES: 1. Connect Y1,Y/Y2-terminal in furnace as shown for proper blower operation.
2. Some thermostats require a "C" terminal connection as shown.
3. For two stage cooling thermostat, connect Y1 to Y1 (first stage cool)
terminal and connect Y/Y2 to Y2 (second stage cool) terminal.
4. For one stage cooling thermostat, connect Y/Y2 to Y terminal.
5. Please connect W/W1 with single stage heat system thermostat terminal
W,and keep W2 reserved.
6. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
from water.
Electrical & Controls
Sequence of Operations
1. Heating mode
In a typical system, a call for first stage heat is initiated by closing If flame is not detected during the trial-for-ignition period or if the
the W1 thermostat contacts. The inducer blower is energized at high flame is detected/sensed and then lost before completion of 10 sec-
speed and the control waits for the low pressure switch contacts to onds of establishment, the gas valve is de-energized, the ignitor is
close. The humidifier (optional) is also energized at this time. Once turned off, and the control goes into the “retry” sequence. The “re-
the low pressure switch contacts close, a 15-second pre-purge is ini- try” sequence provides a 60-second wait with the inducer interpurge
tiated. Then the inducer changes to low speed and the 120V ignitor following an unsuccessful ignition attempt (flame not detected).
is powered. At the end of the ignitor warm-up time, the first stage of After this wait, the ignition attempt is restarted. Two retries will be
the two-stage manifold gas valve is energized (low fire). Flame must attempted before the control goes into system lockout. If flame is
be detected within 4 seconds. If flame is detected, the 45-second established for more than 10 seconds after ignition, the controller
HEAT delay-to-fan-on period begins. After the delay-to-fan-on period will clear the ignition attempt (or retry) counter. If flame is lost after
ends, the control will energize the circulator fan at low heat speed. 10 seconds, the control will restart the ignition sequence.
The electronic air cleaner (optional) will also energize at this time. A momentary loss of gas supply, flame blowout, or a shorted or
For a two-stage thermostat, a call for second stage heat (W1 and open condition in the flame probe circuit will be sensed within 2
W2) after a call for first stage heat will energize the inducer at high seconds. The gas valve will de-energize and the control will restart
speed and the circulator at high heat speed. The second stage the ignition sequence. Recycles will begin and the burner will oper-
pressure switch contacts will close and energize the second stage ate normally if the gas supply returns, or the fault condition is cor-
gas valve (high fire). For a single-stage thermostat, when a call for rected, before the last ignition attempt. Otherwise, the control will
heat occurs (W1), a 10, 20 minute or auto mode heat staging timer go into system lockout. If the control has gone into system lockout,
will be activated (timing is selectable with option switches S1-1 it may be possible to reset the control by a momentary power inter-
and S1-2 positions). Following this delay, the second stage heat is ruption of 10 seconds or longer.
energized as above.
When the second stage of the thermostat is satisfied, the inducer
motor is reduced to low speed and the second stage gas valve is
de-energized. On the control, the circulator will remain at high heat
speed for 30 seconds following the opening of the second stage gas
valve and then is reduced to low heat speed. When the first stage of
the thermostat is satisfied, the first stage gas valve is de-energized
and the HEAT delay-to-fan-off begins timing. The inducer will post-
purge for an additional 15 seconds, then the inducer and humidifier
will turn off. Upon completion of the HEAT delay-to-fan-off period,
the circulator is turned off. The electronic air cleaner on the control
is also de-energized at this time.
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
Tel: 1-866-642-3198 Fax: 1-603-965-7581 www.boschheatingandcooling.com
to continuing engineering and technological advances | BTC 770508101 A | 01.2019
Engineering Submittal Sheet
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Bosch Thermotechnology Corp. reserves the right to make changes without notice due
Tel: 1-866-642-3198 Fax: 1-603-965-7581 www.boschheatingandcooling.com
to continuing engineering and technological advances | BTC 770508101 A | 01.2019