Improving Rubber Sheet

Making Process On
Rubber Lining Protection
Company By Using
Discrete Event
Simulation

Industrial Engineering - Mercu Buana University

Lecturer : Dr. Sumarsono Sudarto

By : Group 1
Date : 25 June 2022
TEAM MEMBER

Ghifari Yoga Pradhana Arfin Yusa Afriyanto

41620110021 41620120068 Putra Muhammad Fadila Dimas Haryo W
41620110006 41621120020

Gian Akmal Adwitiya Ivana Nira Rengganis Andrian Widiatmoko Dini Novi Safitri
41620110065 41620120018 41620110077 41618110006
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

General Introduction of the Rubber lining

For some manufacturing companies using

production facilities that use tanks, piping, or
other important facilities in the production
process of metal equipment, a rubber coating
process can be added. The rubber lining process
will certainly determine the working life of the
equipment to be longer so that it will certainly
save the budget for repairing or replacing
equipment with new ones. With the lining
process, it is only enough to replace the new
rubber lining if the previous rubber layer is
damaged. In addition, the time required to
replace the rubber coating is relatively shorter
than if it had to be replaced with a new
Fig. 1.1 Application of Rubber Lining in The Industri Module
machine.
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Fig. 1.2 General Product Of Rubber Lining Protection Application Company

FRP Part Rubber Part

Abbreviation:
● frp: Fiber Reinforced Plastic
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Application of Rubber Sheet

Rubber Sheet
Rubber Sheet produced by the company serves to coat part of a tank which is usually used to contain chemical fluid, thereby
reducing the risk of abrasives in the tank, but on the rubber itself which will be abrasive. Usually this method is used to
reduce repair costs of the chemical tank

Fig. 1.3 Rubber Sheet Application In The Inner Tank

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Flow Process
Making and
Application of
Rubber Lining

Fig. 1.4 Rubber Lining Flow

Procedure (Ref. PT. GSB,
2022)

gsheet, flow process

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Process Making and Application of Rubber Lining

Fig. 1.5 Rubber Lining Flow process description (Ref. PT GSB,2022 ) youtube
 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTRODUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Fig. 1.6 Graph Profit Rubber Production

Fig. 1.7 Monthly production volume and productivity
Key Points:
● Total monthly prod at avg is 3.183 units/month
● rubber sheet produce the highest amount of other products thus align with its daily production
● however the productivity on rubber sheet is still low compared with other products, because it
has many reworked product

gsheet
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION

INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

rubber sheet production system.mp4

let’s take a look…
2nd inspection is conducted uneven
1 thickness
parallel along with calendering
process by visual and thickness
measurement (periodically). 2 bumpy
Many product reworked is
Video. 1.1
because the quality output isn’t Calendering
at its standard /targeted. Process (Ref. PT
Usually it’s because: GSB, 2022

1) unevenness/unsimilar
thickness and 2) visual: bumpy

Fig. 1.8 Rubber Lining Inspection (Ref. PT GSB, 2022)

The question is: how to improve the making process of rubber sheet so we could increase the productivity of the highest demand
product of the company
 I. RESEARCH II. LITERATURE IV. RESULT & V. CONCLUSION &
III. RESEARCH METHODS
INTRODUCTION REVIEW DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

CRITICAL TO QUALITY [CTQ]

Initial Finding Related to Problem-Research Background

Because of the inconsistent final product based on the research background, productivity on
rubber sheet is still low compared with other products. Productivity rate is lower because rubber
sheet often didn’t passFig.
the1.9 Example
quality Rubber Sheet
inspection.

Rubber mixing composition is a key factor for a good rubber sheet. Unbalanced mixing
composition can lead to uneven surface of the rubber sheet and it appears on the visual.

Machine and environment are also factors of what could cause the problem in production down
time.
 I. RESEARCH II. LITERATURE IV. RESULT & V. CONCLUSION &
III. RESEARCH METHODS
INTRODUCTION REVIEW DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

let’s see what we’ve found…

Fig. 1.10 Graph of Downtime Root cause

● rootcause

From the analysis we found, mostly (80%) reworked process is caused by

material category (47%) and followed by machine (20%) and environment
system (20%).

Table. 1.1 Cause Category and Analysis cause

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION
INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

main question: how to improve production process of rubber sheet so we could increase the productivity of the most
profitable product of the company

How to answer that, we intend to: provide simulation based solution to improve production
process
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTRODUCTION METHODS DISCUSSION SUGGESTION

INTRODUCTION BACKGROUND PROBLEM OBJECTIVE SCOPE & LIMITATION

Data : Records and

Documentation from company
reference

Process : The main process that we make

reference to this analysis are from Weighing
Material until 2nd Inspection on calendaring
before it storing to warehouse

Build a simulation of the existing

system and find the proposed
improvement system of Rubber- Out Of Scope : From storing process until the installation of joints
lining sheet production system on rubber we consider the process irrelevant because it does not
using Promodel affect the rubber sheet making process
 I. RESEARCH II. LITERATURE III. RESEARCH IV. RESULT & V. CONCLUSION &
INTRODUCTION REVIEW METHODS DISCUSSION SUGGESTION

LITERATURE REVIEW MOST RELATED RESEARCH

Simulation is “the technique of imitating the behaviour of some situation A system is defined to be a collection of
by means of an analogous situation or apparatus to gain information more entities, people or machines, that act and
conveniently or to train (or entertain) personnel. ”There are two types of interact together toward the
simulation objectives: one is to gain information and the other is to train accomplishment of some logical end.
or entertain personnel. The former is often called an analytic simulation (Schmidt and Taylor, 1970)
and the latter a virtual environment simulation (Fujimoto, 2000).
Discrete-event simulation concerns the
modeling of a system as it evolves over time
by a representation in which the state
variables change instantaneously at
separate points in time. (Law, 2013)
Value of Simulation
Simulations are used instead of real systems for
many reasons :
● Cheaper
● Optimize the resources
● More configurable
Fig. 2.1. Discrete Event Simulation Flow Chart ● Safer (Reduce Risk)
● Faster (Or Slower link
● More accessible-easier to collect data
 I. RESEARCH II. LITERATURE III. RESEARCH IV. RESULT & V. CONCLUSION &
INTRODUCTION REVIEW METHODS DISCUSSION SUGGESTION

LITERATURE REVIEW MOST RELATED RESEARCH

Rubber lining is one of the proven methods employed to protect chemical process equipment against the corrosive and abrasive attacks of fluids
(Chandrasekaran, 2017). When it comes to rubber lining, there are 2 types of rubber that used in manufacturing :

Synthetic Rubber Natural Rubber

In manufacturing, 70% of the rubber used is synthetic. When Unlike synthetic rubber, it’s a completely natural product that is ecologically
it comes to resistance, using synthetic rubber has several friendly. In addition, natural rubber linings also:
benefits, including:
● Have high tensile strength (can be stretched and return to form easily)
● Long lasting material ● High resistance to abrasion
● Superior resistance to heat and aging ● Adheres well to itself and other materials
● Flexible at low temperatures ● Can be used to develop a wide range of compound variations
● Resistant to electricity and chemicals

As much as synthetic and natural rubber linings vary, there are many applications for both, including:

● Rubber Linings for Tanks

● Mining Wear Parts
● Chemical industry: Storage and process vessels
● Unvulcanized linings for shop and field use
● Pre-vulcanized linings primarily for repairs
● Self-vulcanizing or chemical curing rubber sheets for repair work Fig 2.3. Rubber Lining Application in Industry
 I. RESEARCH II. LITERATURE III. RESEARCH IV. RESULT & V. CONCLUSION &
INTRODUCTION REVIEW METHODS DISCUSSION SUGGESTION
LITERATURE REVIEW MOST RELATED RESEARCH

Research Results
Hasan, et al (2012) • Adding more carbon black in the early milling process cause the low curing time and high
curing rate.
“The Effect of Rubber Mixing Process on the Curing • Small particle of carbon black resulting low curing time and high curing rate.
Characteristics of Natural Rubber” • Adding carbon black earlier in rubber mixing process resulting better curing time and
curing rate.
• High temperature cause low curing time and curing rate.

Setyowati (1995) • Suitable formulation for rubber lining of chemical tanks are soft rubber lining.
• Formulation of the soft rubber lining is 50% of RSS and 50% SBR.
“Penelitian penggunaan campuran karet alam (RSS = Rubber Sheet Smoke, SBR = Stiren Butadien Rubber)
• The formulation above has passed the chemical and physical testing of rubber
RSS dengan stiren butadien rubber (SBR) dalam
pembuatan soft rubber lining”

Proposed Model • Make a more efficient and effective model in Rubber Sheet Making Process
• Modelling and Simulating using Promodel software
• All of the simulation are aiming in creating a better and efficient flow process in rubber
lining process.

Table. 2.1 Reseach and Result (Ref. Jurnal Hasan 2012 and Setyowati 1995)
 I. RESEARCH II. LITERATURE III. RESEARCH IV. RESULT & V. CONCLUSION &
INTRODUCTION REVIEW METHODS DISCUSSION SUGGESTION
LITERATURE REVIEW MOST RELATED RESEARCH

Research Results
Arungpadang (2021) • Simulation by using Arena Software
“Simulasi Sistem Manufaktur, Studi Kasus : Proses Produksi Brake • Analyse bottleneck workstation
Drum Coupling” • Create several improved model to be compared with initial
condition
• Increasing production with improved model
Yulianto, and Pamungkas (2017) • Simulation by using Tecnomatix Plant Simulation
“Penerapan Sistemik Layout Planning dan Discrete Event Simulation • Increasing total product quantity by 6% a year by shortening
Untuk Perbaikan Tata Letak Mesin Pabrik di Industri Komponen Alat moving distance
Berat”

Dejan (2020) • Simulation by using Arena Software

“Peningkatan Hasil Produksi Kertas Menggunakan Pendekatan • Improve capacity by 57.3% of daily production with optimized
Discrete Event Simulation (Studi Kasus PT XYZ)” model
• Capacity increased by using different method of material
handling (using a truck instead a forklift)

Table. 2.2 Reseach and Result (Ref. Jurnal Arungpadang2021, Yulianto and Pamungkas 2017, and Dejan 2020)
 I. RESEARCH II. LITERATURE III. RESEARCH IV. RESULT & V. CONCLUSION &
INTORDUCTION REVIEW METHODS DISCUSSION SUGGESTION
RESEARCH FLOW PROCESS DATA MODELLING PROCESS

Existing System
Conclusion and Suggestion
Research Exploratory ❖Build existing system-model
❖Conclusion
❖Company Observation ❖Simulate model using promodel
❖Suggestion & Recommendation
❖Literature Review ❖Output analysis
❖Define The Problem

Conclusion and
Research Exploratory Data Processing Existing System Proposed Improvement
Suggestion

Data Processing Proposed Improvement

❖Descriptive statistic and analytics ❖Run some scenario for improvement
❖Data model: location, Processing, ❖Output analysis
Resources, entity, path network, ❖“What-if” Analysis
arrival, rework data
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION
RESEARCH FLOW PROCESS DATA MODELLING PROCESS

every step consist the entity

which is rubber material

10 min

process: flow process step

and time

every step has its own location

arrival: shows how entities comes 20 min

into system
Fig. 3.2 Basic Of Promodel

Fig. 3.3 Process Rubber Lining

(Ref. PT GSB 2022

Fig. 3.1 Step Using Promodel

(Ref. Nyimas, Desi, 2022)
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION
RESEARCH FLOW PROCESS DATA MODELLING PROCESS

existing flow process

Fig. 3.4 Existing Flow Process of Rubber sheet

(Ref. PT GSB, 2022)
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION
RESEARCH FLOW PROCESS DATA MODELLING PROCESS

production area layout

Fig. 3.5 Production Area Layout

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING
PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Results of Testing the Data using Stat Fit on Promodel

Table x.x Data recapitulation of Descriptive Statistics and Distribution testing results

Table. 4.1 Result data using on Promodel

gsheet nb: process time (mnts) of rubber lining production process of 1 kind of product
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

BUILD THE SIMULATION MODEL

Fig. 4.1 Simulation Model of rubber lining

manufacturing process
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Variability/Replication Analysis
Number of Replication Calculation
ProModel
Replication
Production
1 5 n’ = number of replication
2 5
s = standard deviation
based on sample
3 4
β = half width
4 5
5 5
6 5
7 2
8 4
9 3
10 2
MEAN 4,0
STDEV 1,2472
N 10

Table. 4.2 Data replication analysis

confidence interval = 95% , TdF =2.26, Zα/2 =1.96 for error 0.05
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Variability/Replication Analysis
Comparison between Actual
Production to ProModel Simulation Degree of Freedom and Half Width Calculation

Table. 4.3 Data comparison actual production to promodel simulation

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Variability/Replication Analysis
Confidence Interval

n1 ≠ n2
so we use welch confidence
interval methods therefore;
H0 : u1 - u2 = 0, if 0 inside u1 - u2’s
range, the experiment is valid
H1 : u1 - u2 ≠ 0, if 0 outside u1 -
u2’s range, the experiment is not
valid due to significant means
difference We can conclude H0 hypothesis is true, there is no
significant difference betweens means of actual
production and Model Simulation.
So, we can use Model Simulation to make proposed
model to increased production throughput
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

existing simulation
we use: 3 reps, it’s enough data to observe

link

Video. 4.1 Existing Simulation using Promodel

Fig. 4.2 Simulation Options Promodel

 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTORDUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION
DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS
Table 4.4 Simulation Result of Existing System using Promodel 2016

General Report

weighing and calendering are taken the

There are still many NVA, the highest amount operation (70-90%) due to
many rework
operation time is at 68%

seemed many idle and high

variance on each prod. Resources
station due to limited Report
machine capacity and
operation time, and waiting
for entities to arrive

Fig. 4.3 Graph general report and resources

report using Promodel
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Validation the Output of Real System and Simulation

Fig. 4.4 Graph Annual Output

Table. 4.4 Data average time

● from hypothesis testing and replication analysis, we found that is true that the number of reps will be affecting the outcome, 3
reps. represent the closest annual output with existing model on the field
● the number of output model is resulted from 95% service level, 8 hrs total running time (7.5 operation + 0.5 warming up)
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

rootcause Fig. 4.5 Corrective Action Of The Problem

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Improvement Points

Table. 4.5 Improvment Point from root cause

 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

IMPROVEMENT MODEL

link
link

Fig. 4.6 Improvement model using promodel

 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTORDUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

| Entities Output

-33%

+134%

Table. 4.5 entities output Fig. 4.7 Graph comparison of exiting vs proposed promodel

● The result of proposed model that use conveyor and installed of mixing+weighing machine, could increase both efficiency and
effectivity of overall system, including current qty in system
● manpower reduction may occur with statement: each one handle one machine, and yet we prepared 1 machinist for preventive
and regular maintenance, and each operator should be trained well periodically thus they could handle self-maintenance for its
machine
 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTORDUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

| Resources Report
existing proposed

Fig. 4.8 Graph resources report exiting and proposed

● the pattern of proposed model seems uniform number due to the reliable travel time between each station in the system, the
idle time, in travel time could reduce
● implementation of conveyor is also affect the worker occupancy, it could reduce the ‘% in use’ of the resources
 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTORDUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

| Location Capacity existing proposed

● Location capacity are also different from existing to proposed model due to reliability of processing time (normalized
distribution of processing time), it seems in the proposed model is more uniformed between each working station
● These capacity of each working station could reduce idle time and blocking time of entire system in the end

Fig. 4.9 Graph Location capacity exiting and proposed

 IV. RESULT & V. CONCLUSION &
I. RESEARCH INTORDUCTION II. LITERATURE REVIEW III. RESEARCH METHODS
DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

| Location Utilization
existing proposed

Fig. 4.10 Graph Location utilization existing and proposed

● reduction of utilization number differences between each prod station on proposed model seems to make the entire system run
well and gives better output than existing system, it’s because the processing time has normal distribution-process time and still
weighing and calendering takes more time because it needs more processing time as normal
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION

DATA PROCESSING EXISTING SYSTEM PROPOSED IMPROVEMENT ANALYZE THE RESULTS WHAT-IF ANALYSIS

Electricity Rework’s Time

Table. 4.6 Data production using genset

There are two parameter on what if analysis that we consider as key

support factors: Fig. 4.11 Rework time simulation scenario
1. Electricity
2. Rework-Time on calendering process as final inspection before the goods packed to consumer
● electricity : The result we found that with genset backup that can powered entire system for 2 hrs, the power outage is tolerant up to 3 hrs, it
seems from productivity result, it will reduce the result if the power outage increase.
● rework’s time: entire system output has significant increment as long as reduction of rework time, 9 pcs/day is considered as targeted annual
output on daily basis, thus 16 pcs/day means we have potential production output if we use improvement model
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION
CONCLUSION SUGGESTION & RECOMMENDATION

1. In the process of simulation modeling to imitate the real system exist on the field, we found that field observation and statistical analysis such as
replication analysis and hypothesis testing shall be done at the first stage before we improved / proposed the new model, because it directly
relate to the production output. From stats.analysis we can have 3 replication to make the existing model in promodel, then the output will be
the same as field observation
2. Main parameter that directly to be considered for improvement model are: processing time, distance, logical movement between working
station, and cost.
3. The result of proposed model will be higher than current production output (from 4-5 pcs/day to 11 pcs/day) by using conveyor as the
movement agent for entities to be sent to another working station so the the resources operation time could be more uniform and having a
normal distribution time between each working station and reduce transport time percentage and increase operation time of the total working
time in system.
4. The main bottleneck at weighing and mixing resolved by implementation of 1 machine that can run automatically for desired formula as client
requested. Then the calendering rework could be reduce up to 50% by tidy-up the storage area and better mixing formula at the beginning
5. Proposed model output will have an efficient and effective in terms of manpower resource by 33% less, processing time 19% less and output
result 133% for 11 pcs/day - 192% for 16 pcs/day more than existing system (4 pcs/day)
6. However, the proposed model can be run smoothly by consider the power outage and reduction of rework, we found that the bar tolerance of
power outage is at 3 hrs, so the it wouldn’t affect the annual production output and the rework process should be less than 30 mins will
resulted the production output from 11 to 16 pcs/day.
 I. RESEARCH III. RESEARCH IV. RESULT & V. CONCLUSION &
II. LITERATURE REVIEW
INTORDUCTION METHODS DISCUSSION SUGGESTION
CONCLUSION SUGGESTION & RECOMMENDATION

Suggestion
1. Improvement: the company should consider the proposed model to be one comprehensive solution to increase the whole
productivity to achieve its annual production target
2. Prevention System: we use 1 machine for 1 operator to be focused on so the maintenance schedule whether it’s preventive or
corrective action could be handle with it’s man, and also we provide 1 machinist to assist the maintenance thus the machine can run
smoothly, however the back-up person should be exist to prevent the absence of worker and regular training

Recommendation

1. operation implementation: The proposed model will be exist and run as the author estimate if the company would invest mode for
example: 1 new machine for weighing and mixing machine, drying machine, conveyor system, gen-set
2. Future research: the proposed model should count the cost production for related location and resources in the system to know
exactly cost differences between existing and proposed system for investment decision making process
3. Financial: COGS could be high as new investment begin due to high operating cost and will have resulted the bottom line has small
number, yet if we make a good long term/annual contract that consider the max output (16 pcs/day) the targeted margin can be
attainable.
4. Partnership: electricity outages could be prevent by the partnership such as PLN to reach the possibility of the max output from the
system has proposed. The author proposed partnership for others applicator company in the rubber sheet value chain in the rubber
industry to increase the annual target for the highest profitable product of the company.
 REFERENCE
Main
● Company introduction of PT. IBS . Link
● Hasan, A., Rochmadi, R., Sulistyo, H., & Honggokusumo, S. (2012, November). The Effect of Rubber Mixing Process on
The Curing Characteristics of Natural Rubber. Makara Journal of Technology, 16(2), 109-115. Link
● Lutfianto, Dhimas. (2022). System Modeling. Link
● Setyowati, P., Nadilah, S., & Murwati. (1995). Research on the Use of Mixture of Natural Rubber RSS with Styrene
Butadiene Rubber (SBR) in Making Soft Rubber Lining. Magazine : Leather, Rubber, and Plastic, X(19), 72-80. Link
● Welch’s t-Interval. Link

Complementary
● Burhanudin, M. (2012). Discrete Event Simulation Study Case. Link
● Description of Stat Fit Panel. Link
● Desi, Nyimas. (2020). System Modeling Using Promodel. Youtube : Link
● Wibisono. (2022). Promodel Simulation. Youtube : Link
● Icon For This Slide. Link
● Intellspot. (2018). Discrete vs Continuous Data-Comparison Chart. Link
● Jimmyns. (2014). Promodel Description. Link
● Simanjuntak, Maringan. (2021). Discrete Probability Distribution. Youtube : Link
● Simulation Laboratory and Industrial Application. (2017). Module Simulation and Promodel Software. Brawijaya
University. Link
● Syihab, Faizah. (2021). Discrete and Continuous. Youtube : Link
● video making using powerpoint: link
I’d like to thank you to all the
team member for staying up
and make progress from the
beginning until finished
the last story tell..

the choice is yours.

Improving Rubber Sheet
Making Process On
Rubber Lining Protection
Company By Using
Discrete Event
Simulation

Industrial Engineering - Mercu Buana University

Lecturer : Dr. Sumarsono Sudarto

By : Group 1
Date : 25 June 2022
strategic - planning

Playing field: Resources: capabilities

Where we’re using we need to win
to play

Winning strategy; Management system

how the way we’re
choosing to win